A two-axis microtome wire net stabilizing structure
Patent Information
- Application Number
- CN202521576390.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-28
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-07-28
AI Technical Summary
[0005]本实用新型的目的在于提供一种二轴切片机线网稳定结构,解决了上述背景技术中提出现有的装置在进行使用时,由于光滑导轮无法约束线网轨迹,线网因张力波动、导轮摩擦、材料阻力等因素易产生跑线的现象,从而会影响到装置切割的质量的问题
[0015] This invention provides a wire mesh stabilization structure for a biaxial slicer, which has the following beneficial effects:
Smart Images

Figure CN224738555U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of slicing machine technology, and in particular to a wire mesh stabilization structure for a biaxial slicer. Background Technology
[0002] Two-axis slicing machines are key processing equipment in fields such as semiconductors, photovoltaics, and precision ceramics. They are mainly used to cut hard and brittle materials such as silicon ingots, sapphire, and silicon carbide into thin slices (such as silicon wafers with a thickness as low as 50μm). Their core working principle is to achieve cutting through friction between a high-speed moving wire mesh (composed of hundreds to thousands of cutting wires) and the material. The stability of the wire mesh directly determines the slicing precision, surface quality, and production efficiency.
[0003] When existing devices are in use, the smooth guide wheels cannot constrain the wire mesh trajectory. The wire mesh is prone to running off due to factors such as tension fluctuations, guide wheel friction, and material resistance, which affects the cutting quality of the device. Therefore, a wire mesh stabilization structure for a biaxial slicer is proposed. Utility Model Content
[0004] (a) Technical problems to be solved
[0005] The purpose of this invention is to provide a wire mesh stabilization structure for a biaxial slicer, which solves the problem mentioned in the background art that, when using existing devices, the smooth guide wheels cannot constrain the wire mesh trajectory, and the wire mesh is prone to running off due to tension fluctuations, guide wheel friction, material resistance, and other factors, thus affecting the cutting quality of the device.
[0006] (II) Technical Solution
[0007] To achieve the above objectives, this utility model provides the following technical solution: a wire mesh stabilization structure for a biaxial slicer, comprising a housing, inside which two sets of rotating rollers are arranged, and an adjustment assembly is arranged inside the housing. Several sets of stabilization components are arranged on the surfaces of both sets of rotating rollers. Each adjustment assembly includes a threaded rod disposed inside the housing, one end of which is fixedly connected to a first servo motor, and a slider is threadedly connected to the outer side of the threaded rod. Each set of stabilization components includes mounting rings disposed on the surfaces of the two sets of rotating rollers, and two sets of baffles are fixedly connected to the surfaces of each set of mounting rings.
[0008] As a further embodiment of this utility model, the top surface of the mounting ring is provided with cutting lines, and one set of the rotating rollers is rotatably connected to one side of the slider. The slider is designed to drive the rotating rollers to move.
[0009] As a further embodiment of this utility model, a limiting block is rotatably connected to the other side of one set of rotating rollers, and a limiting rod is slidably connected inside the limiting block. The setting of the limiting rod makes the rotating rollers move more smoothly.
[0010] As a further embodiment of this utility model, one end of another set of rotating rollers is fixedly connected to a rotating motor, and a motor box is fixedly connected to the outside of the rotating motor. The motor box serves to store the rotating motor.
[0011] As a further embodiment of this utility model, a screw rod is provided inside the outer shell, one end of which is fixedly connected to a second servo motor, and a lifting platform is threadedly connected to the outer side of the screw rod. The lifting platform serves to place the workpiece.
[0012] As a further embodiment of this utility model, four sets of universal wheels are fixedly connected to the bottom surface of the outer shell, and a hook is fixedly connected to one side of the outer shell. The universal wheels enable the device to move.
[0013] As a further embodiment of this utility model, a control box is fixedly connected to the side of the outer shell, and a protective door is provided on the surface of the control box. The control box serves to control the operation of the device.
[0014] (III) Beneficial Effects
[0015] This invention provides a wire mesh stabilization structure for a biaxial slicer, which has the following beneficial effects:
[0016] 1. The wire mesh stabilization structure of this biaxial slicer, through the setting of stabilizing components, forms grooves on the mounting ring with two sets of baffles. The cutting wire is installed inside the grooves formed by the two sets of baffles. The cutting wire is restricted within the grooves and can only move along the direction of the grooves, ensuring that the cutting wire can run stably during the cutting process and avoiding deviation or jumping of the cutting wire when running at high speed, thereby ensuring the cutting accuracy and quality.
[0017] 2. The dual-axis slicing machine features a stable wire mesh structure. By adjusting the component settings, when in use, the first servo motor is activated, which drives the threaded rod to rotate. The rotation of the threaded rod causes the slider to move on the threaded rod, and the movement of the slider drives the rotating rollers to move. The distance between the two sets of rotating rollers can be adjusted, thereby precisely controlling the tension of the cutting wire. This allows the machine to flexibly adapt to workpieces of different materials, thus improving the versatility and applicability of the slicing machine. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0019] Figure 2 This is a schematic diagram of the adjustment component structure of this utility model;
[0020] Figure 3 This is a schematic diagram of the stabilizing component structure of this utility model;
[0021] Figure 4 This is a schematic diagram of the lifting platform structure of this utility model.
[0022] In the diagram: 1. Outer shell; 2. Rotating roller; 3. Adjustment assembly; 301. Threaded rod; 302. First servo motor; 303. Slider; 4. Stabilizing assembly; 401. Mounting ring; 402. Baffle; 5. Cutting line; 6. Limit block; 7. Limit rod; 8. Motor box; 9. Screw rod; 10. Second servo motor; 11. Lifting platform; 12. Casters; 13. Hook; 14. Control box; 15. Protective door. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.
[0024] Please see Figures 1 to 4 This utility model provides a technical solution: a wire mesh stabilization structure for a biaxial slicer, including a housing 1, with two sets of rotating rollers 2 inside the housing 1, and an adjustment component 3 inside the housing 1. The tension of the cutting wire 5 can be adjusted by the adjustment component 3. Several sets of stabilizing components 4 are provided on the surface of both sets of rotating rollers 2. The stabilizing components 4 prevent the cutting wire 5 from jumping off. The adjustment component 3 includes a threaded rod 301 inside the housing 1, with a first servo motor 302 fixedly connected to one end of the threaded rod 301, and a slider 303 threadedly connected to the outer side of the threaded rod 301. Each set of stabilizing components 4 includes a mounting ring 401 on the surface of the two sets of rotating rollers 2, and two sets of baffles 402 are fixedly connected to the surface of each set of mounting rings 401.
[0025] The top surface of the mounting ring 401 is provided with cutting lines 5. One set of rotating rollers 2 is rotatably connected to one side of the slider 303. The slider 303 is designed to drive the rotating rollers 2 to move.
[0026] One side of one set of rotating rollers 2 is rotatably connected to a limiting block 6, and the limiting block 6 is slidably connected to a limiting rod 7 inside. The limiting rod 7 makes the rotating rollers 2 move more smoothly.
[0027] Another set of rotating rollers 2 has a rotating motor fixedly connected to one end, and a motor box 8 is fixedly connected to the outside of the rotating motor. The motor box 8 serves to store the rotating motor.
[0028] The housing 1 has a screw rod 9 inside, one end of which is fixedly connected to a second servo motor 10, and the outside of the screw rod 9 is threadedly connected to a lifting platform 11. The lifting platform 11 is used to place the workpiece.
[0029] Four sets of casters 12 are fixedly connected to the bottom surface of the outer casing 1, and a hook 13 is fixedly connected to one side of the outer casing 1. The casters 12 serve to move the device.
[0030] A control box 14 is fixedly connected to the side of the outer casing 1. A protective door 15 is provided on the surface of the control box 14. The control box 14 serves to control the operation of the device.
[0031] In this invention, the working steps of the device are as follows:
[0032] First step: Two sets of baffles 402 form grooves on the mounting ring 401. The cutting line 5 is installed inside the grooves formed by the two sets of baffles 402. The cutting line 5 is restricted in the groove and can only move along the direction of the groove, ensuring that the cutting line 5 can run stably during the cutting process and preventing the cutting line 5 from deviating or jumping when running at high speed, thereby ensuring the accuracy and quality of the cutting.
[0033] The second step: When in use, start the first servo motor 302. The rotation of the first servo motor 302 drives the threaded rod 301 to rotate. The rotation of the threaded rod 301 causes the slider 303 to move on the threaded rod 301. The movement of the slider 303 drives the rotating roller 2 to move. The distance between the two sets of rotating rollers 2 can be adjusted, thereby precisely controlling the tension of the cutting line 5, making it flexible to adapt to workpieces of different materials, thereby improving the versatility and applicability of the slicing machine.
[0034] It should be noted that the device structure and accompanying drawings of this utility model mainly describe the principle of this utility model. In terms of the technical aspects of this design principle, the setting of the power mechanism, power supply system and control system of the device is not fully described. However, under the premise that those skilled in the art understand the principle of the above utility model, the specific details of its power mechanism, power supply system and control system can be clearly understood. The control method in the application document is automatic control through a controller. The control circuit of the controller can be implemented by those skilled in the art through simple programming.
[0035] All standard parts used can be purchased from the market, and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the existing technology. The machinery, parts and equipment adopt conventional models in the existing technology, and the structure and principle of the components known to those skilled in the art can be known by those skilled in the art through technical manuals or conventional experimental methods.
[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A wire mesh stabilization structure for a biaxial slicer, comprising a housing (1), characterized in that: The outer casing (1) is equipped with two sets of rotating rollers (2), and an adjustment assembly (3) is also provided inside the outer casing (1). Several sets of stabilizing components (4) are provided on the surfaces of both sets of rotating rollers (2). The adjustment component (3) includes a threaded rod (301) disposed inside the housing (1), one end of which is fixedly connected to a first servo motor (302), and a slider (303) is threadedly connected to the outer side of the threaded rod (301). Each of the several sets of stabilizing components (4) includes a mounting ring (401) disposed on the surface of two sets of rotating rollers (2), and two sets of baffles (402) are fixedly connected to the surface of each of the several sets of mounting rings (401).
2. The wire mesh stabilization structure for a biaxial slicer according to claim 1, characterized in that: The top surface of each mounting ring (401) is provided with a cutting line (5), and one set of the rotating rollers (2) is rotatably connected to one side of the slider (303).
3. The wire mesh stabilization structure for a biaxial slicer according to claim 1, characterized in that: One of the sets of rotating rollers (2) is rotatably connected to a limiting block (6) on the other side, and a limiting rod (7) is slidably connected inside the limiting block (6).
4. The wire mesh stabilization structure for a biaxial slicer according to claim 1, characterized in that: Another set of rotating rollers (2) has a rotating motor fixedly connected to one end, and a motor box (8) is fixedly connected to the outside of the rotating motor.
5. The wire mesh stabilization structure for a biaxial slicer according to claim 1, characterized in that: The housing (1) is provided with a screw rod (9) inside. One end of the screw rod (9) is fixedly connected to a second servo motor (10), and the outside of the screw rod (9) is threadedly connected to a lifting platform (11).
6. The wire mesh stabilization structure for a biaxial slicer according to claim 1, characterized in that: The bottom surface of the outer shell (1) is fixedly connected with four sets of universal wheels (12), and a hook (13) is fixedly connected to one side of the outer shell (1).
7. The wire mesh stabilization structure for a biaxial slicer according to claim 1, characterized in that: A control box (14) is fixedly connected to the side of the outer shell (1), and a protective door (15) is provided on the surface of the control box (14).