A transfer device for polytetrafluoroethylene wire processing station
Patent Information
- Application Number
- CN202521996675.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-17
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-09-17
AI Technical Summary
[0003]在转移过程中,由于聚四氟乙烯线材刚经过前序加工,往往带有较高的温度,若不能及时有效地冷却,会影响线材的性能和后续加工质量
[0012]本实用新型的有益效果:1.本实用新型通过设置风冷组件和水冷组件,能够对传输线上的聚四氟乙烯线材进行双重冷却,提高了冷却效率和冷却效果,保证了线材的性能和后续加工质量。
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Figure CN224740575U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of polytetrafluoroethylene (PTFE) wire processing equipment, specifically to a transfer device for a PTFE wire processing station. Background Technology
[0002] Polytetrafluoroethylene (PTFE) wire possesses excellent resistance to high and low temperatures, corrosion resistance, and insulation properties, making it widely used in aerospace, chemical, and electronics industries. The processing of PTFE wire involves multiple steps, and the transfer of the wire between different workstations is an indispensable part of the process.
[0003] During the transfer process, the PTFE wire, having just undergone previous processing, is often at a high temperature. If it cannot be cooled effectively and promptly, it will affect the wire's performance and the quality of subsequent processing. Furthermore, existing transfer devices have shortcomings in terms of support stability, controllability of cooling effects, and water resource recycling.
[0004] Therefore, there is a need for a transfer device for polytetrafluoroethylene wire processing stations that can solve the above problems, has good cooling effect, stable and adjustable support, and allows for water recycling. Utility Model Content
[0005] The technical problem to be solved by this utility model is to provide a transfer device for processing polytetrafluoroethylene wire, which has good cooling effect, stable and adjustable support, and water resources can be recycled.
[0006] To solve the above-mentioned technical problems, this utility model provides a transfer device for a polytetrafluoroethylene (PTFE) wire processing station, including a transmission line. An air-cooled component and a water-cooled component are installed on the transmission line. A water tank and a cooling tank are installed near the water-cooled component on the transmission line. The water-cooled component includes a mounting plate on the side of the transmission line, a lifting plate on the mounting plate, a positioning plate on the lifting plate, a main water inlet pipe on the positioning plate, and branch water pipes of varying lengths spaced apart on the main water inlet pipe. Each branch water pipe is equipped with a valve.
[0007] Furthermore, support components are provided on both sides of the transmission line. Each support component includes an outer support plate, a jack auxiliary body and a jack body are provided on the outer support plate, an inner support plate is provided on the jack body, and a first crank is provided on the top of the jack body.
[0008] Furthermore, the outer support plate is provided with a ground pin, and the bottom is provided with casters.
[0009] Furthermore, a second crank is provided on the top of the lifting plate, which drives the lifting plate to move through a threaded connection.
[0010] Furthermore, a circulating water pipe is provided at the bottom of the water tank and connected to the cooling tank, an inlet pump is provided on one side of the cooling tank, and a filter pipe is provided in the cooling tank at the position corresponding to the water inlet.
[0011] Furthermore, the cooling tank is equipped with a circulating cooling pipe and a drain pipe at the bottom.
[0012] The beneficial effects of this utility model are as follows: 1. By setting up air-cooling and water-cooling components, this utility model can provide dual cooling for the polytetrafluoroethylene wire on the transmission line, which improves the cooling efficiency and cooling effect, and ensures the performance of the wire and the quality of subsequent processing.
[0013] 2. In the water-cooling assembly, the main water inlet pipe is equipped with branch pipes of varying lengths at intervals, and each branch pipe is equipped with a valve. The water output of the branch pipe can be adjusted by controlling the opening and closing of the valve according to the cooling requirements of the wire, so as to achieve precise control of the cooling range and cooling intensity, which is highly flexible.
[0014] 3. The height of the inner support plate on both sides of the transmission line can be adjusted by the jack body and the first crank, thereby adjusting the height of the transmission line to adapt to different processing stations and processing requirements, thus improving the adaptability of the device; the ground pin on the outer support plate can enhance the stability of the device and prevent the device from moving during operation, while the universal wheels at the bottom facilitate the movement and position adjustment of the device.
[0015] 4. The lifting plate can be raised and lowered by a second crank and threaded connection, thereby driving the positioning plate, the main water inlet pipe and the water distribution pipe to move up and down, so as to adjust the height of the cooling water pipe according to the position of the wire and ensure the cooling effect.
[0016] 5. The circulating water pipe at the bottom of the water tank introduces water into the cooling tank, realizing the recycling of water resources and saving water resources; the filter pipe in the cooling tank can filter the incoming water to prevent impurities from clogging the pipes; the circulating cooling pipe can cool the water in the cooling tank to ensure the continuity of the cooling effect; the drain pipe facilitates the discharge and replacement of water in the cooling tank. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0018] Figure 2 This is a schematic diagram of the water-cooling component structure of this utility model.
[0019] Figure 3 This is a schematic diagram of the support component structure of this utility model.
[0020] Figure 4This is a schematic diagram of the cooling tank structure of this utility model.
[0021] The following are the labeling instructions in the diagram: 1. Transmission line; 2. Air-cooled assembly; 3. Water-cooled assembly; 31. Mounting plate; 32. Positioning plate; 33. Main water inlet pipe; 34. Branch water pipe; 35. Valve; 36. Lifting plate; 37. Second crank handle; 4. Water tank; 5. Cooling tank; 51. Circulating water pipe; 52. Water inlet pump; 53. Filter pipe; 54. Circulating cooling pipe; 55. Drain pipe; 6. Support assembly; 61. Outer support plate; 62. Jack auxiliary body; 63. Jack main body; 64. Inner support plate; 65. First crank handle; 66. Ground pin; 67. Caster wheel. Detailed Implementation
[0022] The present invention will be further described below with reference to the accompanying drawings and specific embodiments, so that those skilled in the art can better understand and implement the present invention. However, the embodiments are not intended to limit the present invention.
[0023] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0024] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0025] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0026] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.
[0027] It should be noted that when an element is referred to as being "fixed to" or "set on" another element, it can be directly on the other element or there may be an intervening element. When an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.
[0028] Reference Figures 1 to 4 As shown, an embodiment of the transfer device for polytetrafluoroethylene (PTFE) wire processing stations of this utility model includes a transmission line 1 for conveying PTFE wire and transferring it between different processing stations. The transmission line 1 is equipped with an air-cooling component 2 and a water-cooling component 3. The air-cooling component 2 can use a fan or similar device to provide initial air cooling for the wire. A water tank 4 and a cooling tank 5 are located near the water-cooling component 3 on the transmission line 1. The water tank 4 is used to collect water sprayed from the water-cooling component 3, and the cooling tank 5 is used to treat and cool the circulating water.
[0029] The water-cooling assembly 3 includes a mounting plate 31 disposed on the side of the transmission line 1, which provides a mounting base for the lifting plate 36. The lifting plate 36 is mounted on the mounting plate 31, and a positioning plate 32 is mounted on the lifting plate 36. The positioning plate 32 is used to fix the main water inlet pipe 33. The main water inlet pipe 33 is mounted on the positioning plate 32 and is connected to an external water source. The main water inlet pipe 33 is provided with branch pipes 34 of varying lengths at intervals. The branch pipes 34 are used to spray water onto the wire for cooling. The varying lengths allow for cooling coverage of the wire at different locations. Each branch pipe 34 is equipped with a valve 35, which controls the on / off state and water flow of the corresponding branch pipe 34.
[0030] Support components 6 are provided on both sides of the transmission line 1 to support the transmission line 1. The support components 6 include an outer support plate 61, on which a jack auxiliary body 62 and a jack body 63 are provided. The jack auxiliary body 62 provides auxiliary support to the jack body 63. An inner support plate 64 is provided on the jack body 63 and is connected to the transmission line 1 to support the transmission line 1. A first crank 65 is provided on the top of the jack body 63. Cranking the first crank 65 can drive the jack body 63 to extend or retract, thereby adjusting the height of the inner support plate 64 and thus adjusting the height of the transmission line 1.
[0031] A ground pin 66 is provided on the outer support plate 61. The ground pin 66 can be inserted into the ground to enhance the stability of the device and prevent the device from moving. A caster wheel 67 is provided at the bottom to facilitate the overall movement of the device.
[0032] The top of the lifting plate 36 is provided with a second crank 37, which drives the lifting plate 36 to move through a threaded connection. When the second crank 37 is rotated, the lifting plate 36 can move up and down along the mounting plate 31 under the action of the thread, thereby driving the water inlet main pipe 33 and the water distribution pipe 34 to move up and down to adapt to the position of the wire.
[0033] A circulating water pipe 51 is installed at the bottom of the water tank 4 and connected to the cooling tank 5, so that the water in the water tank 4 can flow into the cooling tank 5 for recycling; a water inlet pump 52 is installed on one side of the cooling tank 5, which can transport the treated water in the cooling tank 5 to the water inlet main pipe 33 to provide water source for the water cooling component 3; a filter pipe 53 is installed in the cooling tank 5 at the position corresponding to the water inlet, which filters the water entering the cooling tank 5 and removes impurities.
[0034] The cooling tank 5 is equipped with a circulating cooling pipe 54, which can be filled with cold water or refrigerant to cool the water in the cooling tank 5 and ensure the cooling effect. A drain pipe 55 is provided at the bottom. Opening the drain pipe 55 can drain the water in the cooling tank 5, which is convenient for water replacement and cleaning.
[0035] Working principle: When using the transfer device for the PTFE wire processing station, first move the device to a suitable position using the casters 67, then insert the ground pin 66 into the ground to ensure stability. According to the height requirements of the processing station, crank the first crank 65, and adjust the height of the inner support plate 64 via the jack body 63, thereby bringing the transmission line 1 to the appropriate height.
[0036] The polytetrafluoroethylene (PTFE) wire is conveyed on transmission line 1, first passing through air-cooling component 2, which provides initial cooling. When the wire reaches the water-cooling component 3, the second crank 37 is turned to adjust the height of the lifting plate 36, aligning the water distribution pipe 34 with the wire. The main switch of the inlet water pipe 33 is opened, and according to the cooling requirements of the wire, the valve 35 on the corresponding water distribution pipe 34 is opened, allowing water to spray out from the water distribution pipe 34 for water cooling of the wire.
[0037] During the water cooling process, the sprayed water falls into the water tank 4 and then flows into the cooling tank 5 through the circulating water pipe 51. The cooled water is then transported to the main water inlet pipe 33, realizing the recycling of water resources.
[0038] When it is necessary to replace the water in the cooling tank 5, open the drain pipe 55 to drain the water, and then use the inlet pump 52 to refill with new water. At this time, the filter pipe 53 can perform preliminary filtration.
[0039] The above-described embodiments are merely preferred embodiments provided to fully illustrate the present invention, and the scope of protection of the present invention is not limited thereto. Equivalent substitutions or modifications made by those skilled in the art based on the present invention are all within the scope of protection of the present invention. The scope of protection of the present invention is defined by the claims.
Claims
1. A transfer device for a polytetrafluoroethylene wire processing station, characterized by, It includes a transmission line (1), on which an air-cooled component (2) and a water-cooled component (3) are provided, and a water tank (4) and a cooling tank (5) are provided on the transmission line (1) near the water-cooled component (3); The water-cooling assembly (3) includes a mounting plate (31) disposed on the side of the transmission line (1), a lifting plate (36) disposed on the mounting plate (31), a positioning plate (32) disposed on the lifting plate (36), a main water inlet pipe (33) disposed on the positioning plate (32), and water distribution pipes (34) of varying lengths disposed at intervals on the main water inlet pipe (33), and a valve (35) disposed on each of the water distribution pipes (34).
2. The transfer device for polytetrafluoroethylene wire processing station as described in claim 1, characterized in that, Support components (6) are provided on both sides of the transmission line (1). The support components (6) include an outer support plate (61), a jack auxiliary body (62) and a jack body (63) are provided on the outer support plate (61), an inner support plate (64) is provided on the jack body (63), and a first crank handle (65) is provided on the top of the jack body (63).
3. The transfer device for polytetrafluoroethylene wire processing station as described in claim 2, characterized in that, The outer support plate (61) is provided with a ground pin (66) and a caster wheel (67) is provided at the bottom.
4. The transfer device for polytetrafluoroethylene wire processing station as described in claim 1, characterized in that, The top of the lifting plate (36) is provided with a second crank (37), which drives the lifting plate (36) to move through a threaded connection.
5. The transfer device for polytetrafluoroethylene wire processing station as described in claim 1, characterized in that, The bottom of the water tank (4) is provided with a circulating water pipe (51) connected to the cooling tank (5). A water inlet pump (52) is provided on one side of the cooling tank (5). A filter pipe (53) is provided in the cooling tank (5) at the position corresponding to the water inlet.
6. The transfer device for polytetrafluoroethylene wire processing station as described in claim 1, characterized in that, The cooling tank (5) is equipped with a circulating cooling pipe (54) and a drain pipe (55) at the bottom.