A wire and cable stranding apparatus
Patent Information
- Application Number
- CN202522226837.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-22
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-10-22
AI Technical Summary
[0004]本实用新型的目的在于提供一种电线电缆绞线设备,以解决现有电线电缆绞线完成后,为了便于储存绞合好的电缆,通常会使用收卷装置对其进行收卷,然而,收卷过程中,由于收卷装置和电缆位置固定,可能会导致电缆在收卷装置上同一位置反复缠绕、堆积,影响后续电缆的收卷储存工作问题
[0014]1.本实用新型通过电机收卷部件带动收卷筒旋转,对绞合好的电缆进行收卷,两个滑轮电动导轨带动两个滑轮电动滑块顶部的杆安装板作往复移动,进而带动滑轮安装杆顶部的收卷滑轮组作往复移动,使其沿收卷筒轴线来回移动,进一步带动绞合好的电缆往复移动,进行收卷,能够避免电缆在收卷筒上同一位置反复缠绕、堆积,保证后续电缆的收卷储存。
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Figure CN224745523U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wire and cable stranding technology, specifically to a wire and cable stranding device. Background Technology
[0002] Stranded wires and cables refer to multiple single wires twisted together according to specific directions and rules to form a complete wire core. They possess many significant advantages, such as high flexibility, strong mechanical properties, and good stability, and are therefore widely used in various fields such as power transmission, communication network construction, and electrical equipment connections.
[0003] After the existing wires and cables are stranded, a winding device is usually used to wind them up in order to facilitate the storage of the stranded cables. However, during the winding process, since the winding device and the cable are in fixed positions, the cable may be repeatedly wrapped and piled up in the same position on the winding device, which will affect the subsequent winding and storage of the cable. In order to facilitate the neater storage of stranded cables, this application proposes a wire and cable stranding device. Utility Model Content
[0004] The purpose of this utility model is to provide a wire and cable stranding device to solve the problem that after the existing wire and cable stranding is completed, a winding device is usually used to wind it up in order to facilitate the storage of the stranded cable. However, during the winding process, since the winding device and the cable are in fixed positions, the cable may be repeatedly wrapped and piled up in the same position on the winding device, which will affect the subsequent winding and storage of the cable.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a wire and cable stranding device, including a processing table, a horizontally movable pulley guide rail component is provided at one end of the processing table, a pulley mounting rod is provided at the top of the pulley guide rail component, and a winding pulley group is provided at the top of the pulley mounting rod.
[0006] The pulley guide rail component includes two electric pulley guide rails, each with two electric pulley sliders slidably connected to it. The bottom of the electric pulley guide rails is fixedly connected to the processing table, and the top of the two electric pulley sliders is fixedly connected to a rod mounting plate. The upper surface of the rod mounting plate is fixedly connected to the bottom of the pulley mounting rod.
[0007] The winding pulley assembly includes a pulley mounting base, with two pulleys symmetrically rotatably connected to the upper and lower ends of one side of the pulley mounting base. A cable through hole is provided in the center of the pulley mounting base, and the bottom of the pulley mounting base is fixedly connected to the top of the pulley mounting rod.
[0008] The pulley guide rail component has a motor winding component at one end. The motor winding component includes a motor mounting base. A winding motor is fixedly connected to the top side of the motor mounting base. The bottom of the motor mounting base is fixedly connected to the processing table. The output end of the winding motor passes through the motor mounting base and is fixedly connected to a winding shaft. Two limit pins are symmetrically fixedly connected to both sides of the winding shaft.
[0009] The inner side of the motor mounting base away from the winding motor is provided with a push rod support component. The push rod support component includes two electric push rods. The top of the two electric push rods is fixedly connected to a support block. The bottom of the electric push rods is fixedly connected to the motor mounting base. The top of the support block is provided with a U-shaped groove.
[0010] The take-up shaft has a take-up drum on its outer side and a shaft mounting hole on its inner side. Two limiting grooves are symmetrically arranged on both sides of the shaft mounting hole. The take-up drum is horizontally slidably connected to the take-up shaft and two limiting pins through the shaft mounting hole and the two limiting grooves.
[0011] The pulley guide rail component has a wire splitter component at its other end. The wire splitter component includes a wire splitter fixing seat, a wire splitter rotatably connected to the inner top of the wire splitter fixing seat, a gear motor fixedly connected to one side of the bottom of the wire splitter fixing seat, the bottom of the wire splitter fixing seat fixedly connected to the processing table, a gear ring fixedly connected to the outer side of the wire splitter, and multiple sliding grooves uniformly rotated around the axis on the wire splitter. The output end of the gear motor passes through the wire splitter fixing seat and is fixedly connected to a drive gear, which meshes with the gear ring.
[0012] The slide grooves are each equipped with multiple wire-separating guide rail components. Each wire-separating guide rail component includes two electric wire-separating guide rails. Two electric wire-separating sliders are slidably connected to the two electric wire-separating guide rails. The electric wire-separating guide rails are fixedly connected to the wire-separating discs on both sides of the slide grooves. A wire tube is fixedly connected to the two electric wire-separating sliders. One end of the wire tube passes through the slide groove. A take-up tube is provided on the side of the wire-separating disc component near the pulley guide rail component. The bottom of the take-up tube is fixedly connected to the processing table.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] 1. This utility model uses a motor-driven winding component to rotate the winding drum and wind up the twisted cable. Two pulley electric guide rails drive the rod mounting plates at the top of the two pulley electric sliders to reciprocate, which in turn drives the winding pulley group at the top of the pulley mounting rod to reciprocate, making it move back and forth along the axis of the winding drum, further driving the twisted cable to reciprocate and wind it up. This can prevent the cable from being repeatedly wrapped and piled up in the same position on the winding drum, ensuring the subsequent winding and storage of the cable.
[0015] 2. This utility model uses two electric push rods to drive the support block to move up and down, which can hold the winding shaft and lock the winding drum to ensure stable winding. It can also be lowered to facilitate the removal of the winding drum for unloading, thereby improving work efficiency. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall main structure of this utility model;
[0017] Figure 2 This is a schematic diagram of the installation structure of the winding pulley block of this utility model;
[0018] Figure 3 This is a schematic diagram of the installation structure of the push rod support shaft component of this utility model;
[0019] Figure 4 This is a schematic diagram of the winding drum structure of this utility model;
[0020] Figure 5 This is a schematic diagram of the splitter disc component of this utility model;
[0021] Figure 6 This is a schematic diagram of the installation structure of the branch guide rail component of this utility model;
[0022] In the diagram: 1. Machining table; 2. Pulley guide rail assembly; 201. Electric pulley guide rail; 202. Electric pulley slider; 203. Rod mounting plate; 3. Pulley mounting rod; 4. Rewinding pulley block; 401. Pulley mounting seat; 402. Pulley; 403. Cable hole; 5. Motor winding assembly; 501. Motor mounting seat; 502. Rewinding motor; 503. Rewinding shaft; 504. Limit pin; 6. Push rod support shaft assembly; 601. 602. Electric push rod; 603. Shaft support block; 604. U-shaped groove; 7. Take-up drum; 705. Shaft mounting hole; 706. Limiting groove; 8. Distributor assembly; 807. Distributor fixing seat; 808. Distributor; 809. Gear motor; 8000. Gear ring; 8001. Slide groove; 801. Drive gear; 902. Distributor electric guide rail; 903. Wire tube; 10. Take-up drum. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0024] Please see Figure 1-6This utility model provides a technical solution: a wire and cable stranding device, including a processing table 1, a horizontally movable pulley guide rail component 2 is provided at one end of the processing table 1, a pulley mounting rod 3 is provided at the top of the pulley guide rail component 2, and a winding pulley group 4 is provided at the top of the pulley mounting rod 3.
[0025] The pulley guide component 2 includes two electric pulley guide rails 201, and two electric pulley sliders 202 are slidably connected to the two electric pulley guide rails 201 respectively. The bottom of the electric pulley guide rails 201 is fixedly connected to the processing table 1, and the top of the two electric pulley sliders 202 is fixedly connected to the rod mounting plate 203. The upper surface of the rod mounting plate 203 is fixedly connected to the bottom of the pulley mounting rod 3. By setting the pulley guide component 2, the winding pulley group 4 at the top of the pulley mounting rod 3 can be driven to move axially along the winding drum 7, thereby driving the cable to move back and forth for winding, avoiding cable tangling and accumulation.
[0026] The winding pulley block 4 includes a pulley mounting base 401. Two pulleys 402 are symmetrically rotatably connected to the upper and lower ends of one side of the pulley mounting base 401. A cable through hole 403 is provided in the center of the pulley mounting base 401. The bottom of the pulley mounting base 401 is fixedly connected to the top of the pulley mounting rod 3. By setting two pulleys 402, the two sides of the cable can be locked, which facilitates the cable to move back and forth along the winding drum 7 for winding.
[0027] Among them, the pulley guide rail component 2 is provided with a motor winding component 5 at one end. The motor winding component 5 includes a motor mounting base 501. A winding motor 502 is fixedly connected to one side of the top of the motor mounting base 501. The bottom of the motor mounting base 501 is fixedly connected to the processing table 1. The output end of the winding motor 502 passes through the motor mounting base 501 and is fixedly connected to a winding shaft 503. Two limit pins 504 are symmetrically fixedly connected to both sides of the winding shaft 503. By setting the two limit pins 504, the winding drum 7 can be locked, so that the winding shaft 503 can drive the winding drum 7 to rotate and wind up the cable.
[0028] The inner side of the motor mounting base 501, away from the end of the winding motor 502, is provided with a push rod support component 6. The push rod support component 6 includes two electric push rods 601. The top of the two electric push rods 601 is fixedly connected to the support block 602. The bottom of the electric push rods 601 is fixedly connected to the motor mounting base 501. The top of the support block 602 is provided with a U-shaped groove 603. By providing the U-shaped groove 603, the support block 602 can easily hold the winding shaft 503 and support it, ensuring the stability of the device during rotation.
[0029] The take-up shaft 503 has a take-up drum 7 on its outer side and a shaft mounting hole 701 on its inner side. Two limiting grooves 702 are symmetrically arranged on both sides of the shaft mounting hole 701. The take-up drum 7 is horizontally slidably connected to the take-up shaft 503 and two limiting pins 504 through the shaft mounting hole 701 and the two limiting grooves 702. By setting the shaft mounting hole 701 and the two limiting grooves 702, it is easy to quickly insert the take-up drum 7 into the take-up shaft 503, reduce the difficulty of disassembling and assembling the take-up drum 7, and improve work efficiency.
[0030] The pulley guide rail component 2 has a wire distribution plate component 8 at its other end. The wire distribution plate component 8 includes a wire distribution plate fixing seat 801. A wire distribution plate 802 is rotatably connected to the inner top of the wire distribution plate fixing seat 801. A gear motor 803 is fixedly connected to one side of the bottom of the wire distribution plate fixing seat 801. The bottom of the wire distribution plate fixing seat 801 is fixedly connected to the processing table 1. A gear ring 804 is fixedly connected to the outer side of the wire distribution plate 802. Multiple sliding grooves 805 are evenly arranged around the axis on the wire distribution plate 802. The output end of the gear motor 803 passes through the wire distribution plate fixing seat 801 and is fixedly connected to a drive gear 806. The drive gear 806 meshes with the gear ring 804. By setting the gear ring 804, the gear motor 803 can drive the drive gear 806 to rotate, thereby driving the wire distribution plate 802 inside the gear ring 804 to rotate, and thus perform cable stranding processing.
[0031] Multiple cable distribution guide components 9 are respectively provided on multiple slide grooves 805. Each cable distribution guide component 9 includes two electric cable distribution guide rails 901. Two electric cable distribution sliders 902 are slidably connected to the two electric cable distribution guide rails 901. The electric cable distribution guide rails 901 are fixedly connected to the cable distribution discs 802 on both sides of the slide grooves 805. A wire tube 903 is fixedly connected to the two electric cable distribution sliders 902. One end of the wire tube 903 passes through the slide grooves 805. A take-up tube 10 is provided on the side of the cable distribution disc component 8 near the pulley guide rail component 2. The bottom of the take-up tube 10 is fixedly connected to the processing table 1. By setting up the cable distribution guide components 9, it is easy to drive the cable inside the wire tube 903 to move, adjust the tightness, and facilitate better twisting.
[0032] Working principle: Multiple cables are sequentially passed through multiple conductor drums 903, take-up drums 10, and take-up pulley blocks 4, and connected to take-up drum 7. Gear motor 803 drives drive gear 806 to rotate, which in turn drives the cable distributor 802 inside the gear ring 804 to rotate. The electric guide rail 901 drives the conductor drums 903 on the electric slider 902 to move along the slide groove 805, adjusting the cable tension and twisting multiple cables together. The cables then pass through the take-up drum 10 and through the cable through-hole 403 on the pulley mounting base 401, so that the twisted cables are located between two pulleys 402. The two electric guide rails 201 drive the rod mounting plates 203 on the two electric sliders 202 to move back and forth. The movement causes the winding pulley assembly 4 at the top of the pulley mounting rod 3 to move axially along the winding drum 7. During this process, the winding motor 502 drives the winding shaft 503 to rotate, and through the two limit pins 504, it drives the winding drum 7 to rotate, moving back and forth to wind up the twisted cable. When it is necessary to remove the wound winding drum 7, the winding motor 502 stops rotating, the two electric push rods 601 drive the shaft support block 602 to descend, release the winding shaft 503, pull out the wound winding drum 7 from the winding shaft 503, and align the shaft mounting hole 701 and the limit groove 702 on the new winding drum 7 with the winding shaft 503 and the two limit pins 504 and insert it. Then, the shaft support block 602 is raised to complete the installation.
[0033] Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
Claims
1. A wire and cable stranding apparatus comprising a processing station (1), characterized in that: The processing table (1) is provided with a horizontally movable pulley guide rail component (2) at one end, and a pulley mounting rod (3) is provided on the top of the pulley guide rail component (2), and a winding pulley group (4) is provided on the top of the pulley mounting rod (3).
2. The wire and cable stranding device according to claim 1, characterized in that: The pulley guide rail component (2) includes two pulley electric guide rails (201), and two pulley electric sliders (202) are slidably connected on the two pulley electric guide rails (201). The bottom of the pulley electric guide rails (201) is fixedly connected to the processing table (1), and the top of the two pulley electric sliders (202) is fixedly connected to a rod mounting plate (203). The upper surface of the rod mounting plate (203) is fixedly connected to the bottom of the pulley mounting rod (3).
3. The wire and cable stranding device according to claim 1, characterized in that: The winding pulley assembly (4) includes a pulley mounting base (401), with two pulleys (402) symmetrically rotatably connected to the upper and lower ends of one side of the pulley mounting base (401). A cable through hole (403) is provided in the center of the pulley mounting base (401), and the bottom of the pulley mounting base (401) is fixedly connected to the top of the pulley mounting rod (3).
4. The wire and cable stranding device according to claim 1, characterized in that: One end of the pulley guide rail component (2) is provided with a motor winding component (5). The motor winding component (5) includes a motor mounting base (501). A winding motor (502) is fixedly connected to one side of the top of the motor mounting base (501). The bottom of the motor mounting base (501) is fixedly connected to the processing table (1). The output end of the winding motor (502) passes through the motor mounting base (501) and is fixedly connected to a winding shaft (503). Two limit pins (504) are symmetrically fixedly connected to both sides of the winding shaft (503).
5. The wire and cable stranding device according to claim 4, characterized in that: A push rod support component (6) is provided on the inner side of the motor mounting base (501) away from the winding motor (502). The push rod support component (6) includes two electric push rods (601). The top of the two electric push rods (601) is fixedly connected to a support block (602). The bottom of the electric push rods (601) is fixedly connected to the motor mounting base (501). The top of the support block (602) is provided with a U-shaped groove (603).
6. The wire and cable stranding device according to claim 4, characterized in that: A take-up drum (7) is provided on the outer side of the take-up shaft (503), and a shaft mounting hole (701) is provided on the inner side of the take-up drum (7). Two limiting grooves (702) are symmetrically arranged on both sides of the shaft mounting hole (701). The take-up drum (7) is horizontally slidably connected to the take-up shaft (503) and two limiting pins (504) through the shaft mounting hole (701) and the two limiting grooves (702).
7. The wire and cable stranding device according to claim 1, characterized in that: The other end of the pulley guide rail component (2) is provided with a wire splitting disk component (8). The wire splitting disk component (8) includes a wire splitting disk fixing seat (801). The wire splitting disk (802) is rotatably connected to the inner top of the wire splitting disk fixing seat (801). A gear motor (803) is fixedly connected to one side of the bottom of the wire splitting disk fixing seat (801). The bottom of the wire splitting disk fixing seat (801) is fixedly connected to the processing table (1). A gear ring (804) is fixedly connected to the outer side of the wire splitting disk (802). Multiple sliding grooves (805) are uniformly rotated around the axis on the wire splitting disk (802). The output end of the gear motor (803) passes through the wire splitting disk fixing seat (801) and is fixedly connected to a drive gear (806). The drive gear (806) meshes with the gear ring (804).
8. The wire and cable stranding device according to claim 7, characterized in that: Multiple branching guide rail components (9) are respectively provided on multiple slide grooves (805). Each branching guide rail component (9) includes two branching electric guide rails (901). Two branching electric sliders (902) are slidably connected to the two branching electric guide rails (901). The branching electric guide rails (901) are fixedly connected to the branching discs (802) on both sides of the slide grooves (805). A wire tube (903) is fixedly connected to the two branching electric sliders (902). One end of the wire tube (903) passes through the slide grooves (805). A take-up tube (10) is provided on the side of the branching disc component (8) near the pulley guide rail component (2). The bottom of the take-up tube (10) is fixedly connected to the processing table (1).