A substrate connector

CN224745899UActive Publication Date: 2026-09-11KUNSHAN JIAHUA ELECTRONICS
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Patent Information

Application Number
CN202521792843.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-22
Publication Date
2026-09-11
Estimated Expiration
2035-08-22

AI Technical Summary

Benefits of technology

[0029] Compared with the prior art, the beneficial effects of this application are: it has a simple structure, is easy to manufacture, and has a stable overall structure.

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Abstract

The application discloses a substrate connector, comprising: an insulating body formed with two side walls extending along a first direction and two end walls connecting the end portions of the two side walls integrally along a second direction perpendicular to the first direction; a process hole formed through the insulating body along a third direction perpendicular to the first direction and the second direction; a plurality of terminal pieces arranged and fixed on the two side walls respectively by integral injection molding, each terminal piece comprising a contact section fixed with the side wall, a first foot portion extending out of the insulating body from the contact section along the second direction, and a second foot portion extending into the process hole from the contact section along the second direction; and an end helmet piece fixed on the two end walls respectively by integral injection molding, each end helmet piece comprising a helmet portion fixed with the end wall, a first extension foot extending out of the insulating body from the helmet portion, and a second extension foot extending into the process hole from the helmet portion.
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Description

Technical Field

[0001] This application relates to a connector for a substrate. Background Technology

[0002] Board connectors, an indispensable part of electronic products, feature fast and stable transmission, low loss, and high fidelity, acting as a bridge for communication in electronic circuits. The development of 4G and 5G has accelerated the iteration speed of consumer electronics products. The rapid development of multi-functional modules in smartphones and wearable devices has promoted the development of board connectors. Modules such as displays, touchscreens, antenna connections, battery connections, microphone connections, and cameras all require board-to-board connections. Therefore, smart devices place high demands on the miniaturization, stability, and reliability of board connectors.

[0003] Currently, the mainstream connectors on the market include 0.35mm and 0.30mm pitch substrate connectors. In recent years, brands have begun to launch and mass-produce 0.175mm pitch substrate connectors. With the development of technology, the overall height, width, length and pitch between terminals of substrate connectors are getting smaller and smaller, and the overall manufacturing process is becoming more and more difficult.

[0004] Therefore, it is indeed necessary to design a new solution to overcome the aforementioned deficiencies in the existing technology. Utility Model Content

[0005] The purpose of this application is to provide a connector for a substrate, which has a simple structure, is easy to manufacture, and has a stable overall structure.

[0006] To achieve the above objectives, this application provides the following technical solution:

[0007] A connector for a substrate, comprising:

[0008] An insulating body is formed having two sidewalls that extend along a first direction and are spaced apart in parallel, and two endwalls that connect the ends of the two sidewalls together along a second direction perpendicular to the first direction.

[0009] A process hole is formed through the insulating body along a third direction perpendicular to the first and second directions and located between the two side walls and the two end walls;

[0010] Multiple terminal pieces are integrally injection molded and arranged and fixed on the two side walls respectively. Each terminal piece includes a contact section fixed to the side wall, a first foot extending outward from the contact section along the second direction to form an insulating body, and a second foot extending inward from the contact section along the second direction and exposed into the process hole.

[0011] The contact segment has a contact portion exposed on the outer surface and / or inner surface of the corresponding sidewall for mating with the mating connector;

[0012] The end armor components are integrally injection molded and fixed to the two end walls respectively. Each end armor component includes an armor portion fixed to the end wall, a first extension leg extending outward from the armor portion along the first direction and / or the second direction to form an insulating body, and a second extension leg extending inward from the armor portion and protruding into the process hole.

[0013] Furthermore, the second foot of each of the terminal members located on one of the sidewalls is coplanar with the second foot of each of the terminal members located on the other sidewall.

[0014] Furthermore, the second foot of each of the terminal members located on any one of the sidewalls is coplanar with the second extended foot of the end armor member.

[0015] Furthermore, the first and second feet of each of the terminal members located on any one of the sidewalls and the first and second extended feet of the end armor member are coplanar.

[0016] Furthermore, the inner surface of the sidewall extends to form a skirt portion, which covers at least the upper surface of the connection end between the second foot and the contact segment and the inner surface of the connection end between the contact segment and the second foot.

[0017] Furthermore, the second extended foot is formed by the end armor extending along the first direction.

[0018] Furthermore, the insulating body is defined to have a lower surface that is in contact with the mating substrate;

[0019] Each of the aforementioned end armor components includes a first armor component, a second armor component, and a connector that integrally connects the first armor component and the second armor component along the second direction;

[0020] The connector is embedded in the end wall, and the first extension leg and / or the second extension leg extend from the connector.

[0021] Furthermore, the first armor piece has an exposed portion that exposes the upper surface of the end wall and / or at least one end face of the end wall along the first direction and / or at least one side end face of the end wall along the second direction; or,

[0022] The second armor piece has an exposed portion that exposes the upper surface of the end wall and / or at least one end face of the end wall along the first direction and / or at least one side face of the end wall along the second direction.

[0023] Furthermore, both the first armor piece and the second armor piece include an armor portion, the armor portion including a top plate and two side plates formed by extending downward from both ends of the top plate along the second direction;

[0024] The first and second armor pieces are embedded in the corresponding end walls along the second direction, with two adjacent side plates.

[0025] The connector integrally connects the first armor piece and the second armor piece with two adjacent side plate pieces along the second direction.

[0026] The two side plates of the first and second armor pieces located at both ends along the second direction expose the two side end faces of the end walls along the second direction to form the exposed portions.

[0027] Furthermore, the first armor piece includes an armor portion and / or the second armor piece includes an armor portion, the armor portion including a top plate and an outer end plate formed by extending downward from one end of the top plate along the first direction, the outer end plate correspondingly exposing the outer end face of the end wall along the first direction to form the exposed portion.

[0028] Furthermore, the first armor piece includes an armor portion and / or the second armor piece includes an armor portion, the armor portion including a top plate and an inner end plate formed by extending downward from the other end of the top plate along the first direction, the inner end plate correspondingly exposing the inner end face of the end wall along the first direction to form the exposed portion.

[0029] Compared with the prior art, the beneficial effects of this application are: it has a simple structure, is easy to manufacture, and has a stable overall structure. Attached Figure Description

[0030] Figure 1 This is a perspective view of the connector for the substrate of this application, specifically showing a perspective view when the connector has not been cut off.

[0031] Figure 2 yes Figure 1 The exploded perspective view of the connector for the substrate shown in the figure specifically illustrates the perspective view after the metal components are separated from the insulating body.

[0032] Figure 3 This is a three-dimensional schematic diagram of the connector for the substrate of this application, specifically a three-dimensional schematic diagram after the connector has been cut off.

[0033] Figure 4 yes Figure 3 The diagram shows a three-dimensional view of the connector for the substrate shown from another angle.

[0034] Figure 5 yes Figure 3 The top view of the connector for the substrate shown.

[0035] Figure 6 It is self Figure 5 A cross-sectional view along line AA in the middle.

[0036] Figure 7 This is a three-dimensional schematic diagram of the end armor component of the connector for the substrate of this application. Detailed Implementation

[0037] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this application.

[0038] In this application description, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "assembly," "connection," and "joining" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0039] In the description of this application, it should be understood that the terms “comprising” and “having” as used herein, and any variations thereof, are intended to cover non-exclusive inclusion, for example, a process, method, system, product, or apparatus that includes a series of steps or units is not necessarily limited to those steps or units that are expressly listed, but may include other steps or units that are not expressly listed or that are inherent to such process, method, product, or apparatus.

[0040] Please refer to the reference. Figures 1 to 7As shown, this application discloses a connector for a substrate. The connector includes an insulating body 1, a plurality of terminal pieces 2 and end armor pieces 3 integrally injection molded and fixed to the insulating body 1. The insulating body 1 has two sidewalls 11 extending along a first direction and spaced parallel to each other, and two end walls 12 connecting the ends of the two sidewalls 11 integrally along a second direction perpendicular to the first direction. A process hole 10 is also formed on the insulating body 1, penetrating through the insulating body 1 along a third direction perpendicular to the first and second directions and located between the two sidewalls 11 and the two end walls 12. The insulating body 1 has a lower surface 101 that conforms to a mating substrate (not shown).

[0041] Each terminal 2 includes a contact segment 21 fixed to the sidewall 11, a first foot 22 extending outward from the contact segment 21 along the second direction to form an insulating body 1, and a second foot 23 extending inward from the contact segment 21 along the second direction and exposed into the process hole 10. The contact segment 21 has a contact portion 210 exposed on the outer and / or inner surface (not labeled) of the corresponding sidewall 11 for mating with a mating connector. In a preferred embodiment, the contact segment 21 has contact portions 210 exposed on the upper, outer, and inner surfaces of the corresponding sidewall 11 for mating with a mating connector. In a preferred embodiment, the contact portions 210 are flush with the outer surface of the sidewall 11. In a preferred embodiment, the cross-section of each contact segment 21 is generally n-shaped, and the n-shaped contact segment 21 is arranged in a manner similar to straddling the sidewall 11 (see reference). Figure 6 (As shown).

[0042] Further, in a preferred embodiment, the second foot 23 of each terminal member 2 located on one of the sidewalls 11 is coplanar with the second foot 23 of each terminal member 2 located on the other sidewall 11. In a more preferred embodiment, the first foot 22 of each terminal member 2 located on one of the sidewalls 11 is coplanar with the first foot 22 of each terminal member 2 located on the other sidewall 11. In a more preferred embodiment, the first foot 21 and the second foot 22 of each terminal member 2 located on any one of the sidewalls 11 are coplanar.

[0043] Please refer to the reference. Figures 1 to 7As shown in the embodiment of this application, the end armor member 3 is integrally injection molded and fixed to the two end walls 12 respectively. Each end armor member 3 includes an armor portion 31 fixed to the end wall 12, a first extension leg 32 extending outward from the armor portion 31 along the first direction and / or the second direction to form an insulating body 1, and a second extension leg 33 extending inward from the armor portion 31 and protruding into the process hole 10. In a preferred embodiment, the second leg 23 of each terminal member 2 located on any one of the side walls 11 is coplanar with the second extension leg 33 of the end armor member 3. In a preferred embodiment, the second extension leg 33 is formed by the end armor member 3 extending along the first direction.

[0044] Please refer to the reference. Figures 1 to 3 and Figure 5 and Figure 6 As shown, a skirt portion 111 extends from the inner surface of the sidewall 11, covering at least the upper surface of the connection end between the second foot 23 and the contact segment 21, and the inner surface of the connection end between the contact segment 21 and the second foot 23. In a preferred embodiment, a skirt portion 111 extends from the inner surface of the endwall 12, covering a portion of the upper surface of the second extended foot 33. In a preferred embodiment, the skirt portion 111 circumferentially extends from the inner surfaces of the sidewall 11 and the endwall 12.

[0045] Please refer to the reference. Figure 7 and Figure 1 and Figure 2 As shown, each of the end armor components 3 includes a first armor component 301, a second armor component 302, and a connector 303 integrally connecting the first armor component 301 and the second armor component 302 along the second direction. The connector 303 is embedded in the end wall 12, and at least a portion of the lower surface of the connector 303 exposes downwards from the lower surface of the end wall 12. In a preferred embodiment, the first armor component 301 has an exposed portion 3001 that exposes the upper surface 121 of the end wall 12 and / or at least one end face 122 of the end wall 12 along the first direction and / or at least one side end face 123 of the end wall 12 along the second direction. In a preferred embodiment, the second armor component 302 has an exposed portion 3001 that exposes the upper surface 121 of the end wall 12 and / or at least one end face 122 of the end wall 12 along the first direction and / or at least one side end face 123 of the end wall 12 along the second direction.

[0046] Please refer to Figure 7As shown, in a preferred embodiment of this application, both the first armor piece 301 and the second armor piece 302 include an armor portion 31. Each armor portion 31 includes a top plate 311 and two side plates 312 extending downwards from both ends of the top plate 311 along the second direction. Two adjacent side plates 312 of the first armor piece 301 and the second armor piece 302 along the second direction are embedded within the corresponding end wall 12. The connector 303 integrally connects the two adjacent side plates 312 of the first armor piece 301 and the second armor piece 302 along the second direction. The two side plates 312 located at both ends of the first armor piece 301 and the second armor piece 302 along the second direction are correspondingly exposed outwards from the two side end faces 123 of the end wall 12 along the second direction, forming the exposed portions 3001.

[0047] In a preferred embodiment, the first armor member 301 includes an armor portion 31 and / or the second armor member 302 includes an armor portion 31. The armor portion 31 includes a top plate 311 and an outer end plate 313 extending downward from one end of the top plate 311 along the first direction. The outer end plate 313 correspondingly exposes the outer end face of the end wall 12 along the first direction to form the exposed portion 3001. In a preferred embodiment, the first armor member 301 includes an armor portion 31 and / or the second armor member 302 includes an armor portion 31. The armor portion 31 includes a top plate 311 and an inner end plate 314 extending downward from the other end of the top plate 311 along the first direction. The inner end plate 314 correspondingly exposes the inner end face of the end wall 12 along the first direction to form the exposed portion 3001.

[0048] The following describes a method for manufacturing a connector for a substrate according to this application. The manufacturing method includes at least the following steps: S1: providing a metal assembly made by stamping and bending a metal plate, the metal assembly including the terminal 2, the end armor 3, and a connector 5 integrally connecting the second leg 23 of the terminal 2 and the second extension leg 33 of the end armor 3; S2: forming the insulating body 1 on the metal assembly by integral injection molding, and the insulating body 1 having the process hole 10; S3: removing the connector 5 by cutting.

[0049] In the connector for the substrate of this application, the terminal 2 and the end armor 3 are connected as a single unit by a connector 5. During the manufacturing process, the terminal 2, the end armor 3, and the connector 5 are formed from the same metal sheet by stamping and bending. A process hole 10 is designed and formed during the integral injection molding of the insulating body 1, allowing the connector 5 exposed in the process hole 10 to be removed after the insulating body 1 is formed. This ensures more stable positioning of the terminal 2 and the end armor 3 during integral injection molding with the insulating body, achieving positioning at the first foot 22, the second foot 23, the first extension foot 32, and the second extension foot 33. In particular, it allows for more precise fixing of the two free ends of the approximately n-shaped contact segment 21 to the insulating body 1, preventing misalignment of any foot during injection molding due to positioning issues or excessive temperature.

[0050] Furthermore, to better position the terminal 2 during the injection molding of the insulating body 1, a recessed groove 102 is formed on the lower surface 101 of the insulating body 1 between the two free ends of the generally n-shaped contact segment 21. The inner surface of one of the free ends of the generally n-shaped contact segment 21 is exposed into the recessed groove 102, while the inner surface of the other free end of the generally n-shaped contact segment 21 is not exposed into the recessed groove 102. This design serves two purposes: firstly, it positions the terminal 2 during the injection molding of the insulating body 1; secondly, it ensures the flow properties of the liquid plastic fluid forming the insulating body 1. In a preferred embodiment, the recessed groove 102 extends along the first direction, covering the entire length of the sidewall 11 along the indicated first direction.

[0051] Furthermore, the overall structural design of the end armor component 3 allows the end armor component 3 and multiple terminal components 2 to be formed from the same metal sheet through stamping and bending. It also ensures a more stable and reliable bond between the end armor component 3 and the insulating body 1. The connector for the substrate of this application has a robust and stable overall structure, is simple to manufacture, low in cost, and suitable for large-scale mass production.

[0052] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this application.

[0053] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A connector for a substrate, characterized by comprising: include: The insulating body (1) has two sidewalls (11) that extend along a first direction and are spaced apart in parallel, and two endwalls (12) that connect the ends of the two sidewalls (11) together along a second direction perpendicular to the first direction. A process hole (10) is formed in the insulating body (1) through a third direction perpendicular to the first and second directions and located between the two side walls (11) and the two end walls (12); Multiple terminal pieces (2) are integrally injection molded and arranged and fixed on the two side walls (11). Each terminal piece (2) includes a contact section (21) fixed to the side wall (11), a first foot (22) extending outward from the contact section (21) along the second direction to form an insulating body (1), and a second foot (23) extending inward from the contact section (21) along the second direction and exposed into the process hole (10). The contact segment (21) has a contact portion (210) exposed on the outer surface and / or inner surface of the corresponding sidewall (11) for mating with the mating connector. The end armor component (3) is fixed to the two end walls (12) by integral injection molding. Each end armor component (3) includes an armor part (31) fixed to the end wall (12), a first extension foot (32) extending outward from the armor part (31) along the first direction and / or the second direction to form an insulating body (1), and a second extension foot (33) extending inward from the armor part (31) and exposed into the process hole (10).

2. The connector for a substrate according to claim 1, characterized in that: The second foot (23) of each of the terminal members (2) located on one of the sidewalls (11) is coplanar with the second foot (23) of each of the terminal members (2) located on the other sidewall (11).

3. The substrate connector according to claim 1, characterized by: The second foot (23) of each of the terminal members (2) located on any of the sidewalls (11) is coplanar with the second extension foot (33) of the end armor member (3).

4. The substrate connector according to claim 1 or 2 or 3, characterized by: The first foot (22) and second foot (23) of each of the terminal members (2) located on any one of the sidewalls (11) and the first extension foot (32) and second extension foot (33) of the end armor member (3) are coplanar.

5. The connector for a substrate according to claim 1, 2, or 3, characterized in that: The inner surface of the sidewall (11) extends to form a skirt (111), which covers at least the upper surface of the connection end between the second foot (23) and the contact segment (21) and the inner surface of the connection end between the contact segment (21) and the second foot (23).

6. The connector for a substrate according to claim 1 or 2 or 3, characterized in that: The second extension foot (33) is formed by the end armor piece (3) extending along the first direction.

7. The connector for a substrate according to claim 1, 2, or 3, characterized in that: The insulating body (1) is defined to have a lower surface (101) that is in contact with the mating substrate. Each of the end armor pieces (3) includes a first armor piece (301), a second armor piece (302), and a connector (303) that integrally connects the first armor piece (301) and the second armor piece (302) along the second direction. The connector (303) is embedded in the end wall (12), and the first extension leg (32) and / or the second extension leg (33) extend and form in the connector (303).

8. The connector for a substrate according to claim 7, characterized in that: The first armor piece (301) has an exposed portion (3001) that exposes the upper surface (121) of the end wall (12) and / or at least one end face (122) of the end wall (12) along the first direction and / or at least one side end face (123) of the end wall (12) along the second direction; or, The second armor piece (302) has an exposed portion (3001) that exposes the upper surface (121) of the end wall (12) and / or exposes at least one end face (122) of the end wall (12) along the first direction and / or exposes at least one side face (123) of the end wall (12) along the second direction.

9. The substrate connector according to Claim 7, wherein: Both the first armor piece (301) and the second armor piece (302) include an armor portion (31), the armor portion (31) including a top plate (311) and two side plates (312) formed by extending downward from both ends of the top plate (311) along the second direction. The first armor piece (301) and the second armor piece (302) are embedded in the corresponding end wall (12) of two adjacent side plate pieces (312) along the second direction; The connector (303) integrally connects the first armor piece (301) and the second armor piece (302) to two adjacent side plate pieces (312) along the second direction; The first armor piece (301) and the second armor piece (302) have two side plates (312) located at both ends along the second direction, respectively, and the two side end faces (123) of the end wall (12) along the second direction form exposed portions (3001).

10. The substrate connector according to Claim 7, wherein: The first armor piece (301) includes an armor portion (31) and / or the second armor piece (302) includes an armor portion (31), the armor portion (31) includes a top plate (311) and an outer end plate (313) formed by extending downward from one end of the top plate (311) along the first direction, the outer end plate (313) correspondingly exposing the outer end face of the end wall (12) along the first direction to form an exposed portion (3001).

11. The substrate connector according to Claim 7, characterized by: The first armor piece (301) includes an armor portion (31) and / or the second armor piece (302) includes an armor portion (31), the armor portion (31) includes a top plate (311) and an inner end plate (314) formed by extending downward from the other end of the top plate (311) along the first direction, the inner end plate (314) correspondingly exposing the inner end face of the end wall (12) along the first direction to form an exposed portion (3001).