A prefabricated wallboard connection mold without disassembly
Patent Information
- Application Number
- CN202522117794.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-30
- Publication Date
- 2026-09-15
- Estimated Expiration
- 2035-09-30
AI Technical Summary
然而,在预制墙板的连接与拼装过程中,传统模具多采用螺栓固定或焊接方式,存在拆装繁琐、重复使用率低、拼接精度差等问题,容易导致错缝、漏浆等质量缺陷
[0018] Compared with the prior art, the beneficial effects of this utility model are: by setting a stable and reliable fixing mechanism, modular splicing structure, quick-release components and precise limiting system, the installation efficiency, splicing accuracy and reusability of the mold are improved; at the same time, it has the advantages of reasonable structure, simple operation and strong versatility, which effectively improves the forming quality and construction efficiency of precast wall panels and reduces labor costs and construction difficulty.
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Figure CN224751573U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of building engineering technology, specifically relating to a prefabricated wall panel connection mold that does not require disassembly. Background Technology
[0002] Against the backdrop of rapid development in the construction industry, precast wall panels are widely used due to their advantages such as high construction efficiency and controllable quality. However, in the process of connecting and assembling precast wall panels, traditional molds mostly use bolt fixing or welding methods, which have problems such as cumbersome disassembly and assembly, low reusability, and poor splicing accuracy, which can easily lead to quality defects such as misalignment and grout leakage.
[0003] In existing technologies, traditional precast wall panel connection molds mostly use bolt fixing or welding to achieve splicing. The disassembly and assembly process is cumbersome, the construction efficiency is low, and it is difficult to guarantee the splicing accuracy between modules. Problems such as misalignment and grout leakage are prone to occur, affecting the quality of the finished product. Some molds lack versatility and need to be customized according to different wall sizes, resulting in high costs and inconvenient maintenance. Utility Model Content
[0004] The purpose of this utility model is to provide a prefabricated wall panel connection mold that does not require disassembly, in order to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A precast wall panel connection mold that does not require disassembly, comprising:
[0007] The fixing mechanism is used to provide structural support and installation foundation for the mold as a whole;
[0008] The mounting component is located on the fixing mechanism and is used to achieve a stable connection between the mold and the precast wall panel;
[0009] A fixing plate and a mounting groove are provided. The fixing plate is disposed on the mounting component and fixedly connected to the fixing mechanism. The mounting groove is opened on the fixing plate and is used to cooperate with the precast wall panel embedded parts for positioning and installation.
[0010] The splicing mechanism, located between adjacent molds, is used to achieve modular rapid splicing and alignment;
[0011] The quick-release assembly includes a knob, a limiting block, and a limiting groove. The knob is located on one side of the splicing mechanism, the limiting block is located on the knob drive end, and the limiting groove is opened at the corresponding position of the adjacent mold to realize quick locking and releasing in the splicing state.
[0012] The limiting component includes a positioning pin and a positioning plate. The positioning pin is located inside the splicing mechanism, and the positioning plate is located on the mating surface of adjacent molds to ensure splicing accuracy and stability.
[0013] As a preferred embodiment of this utility model, the fixing mechanism is made of high-strength steel or aluminum alloy, which has good load-bearing capacity and durability, and is suitable for the molding of various prefabricated building components.
[0014] As a preferred embodiment of this utility model, the mounting component is fixed to the fixing mechanism by welding or bolting, which can flexibly adjust the installation position according to different specifications of the precast wall panel, thereby improving the versatility and applicability of the mold.
[0015] As a preferred embodiment of this utility model, the mounting groove is a T-shaped groove or a U-shaped groove structure, which can be adapted to pre-embedded connectors of different shapes, making it easy to achieve rapid positioning and firm installation, and improving construction efficiency and assembly accuracy.
[0016] As a preferred embodiment of this utility model, the knob in the quick-release assembly adopts a self-locking rotary structure. When rotated, it drives the limiting block to extend into or exit the limiting groove, thereby realizing quick locking or separation between adjacent molds. The operation is simple and the connection is reliable.
[0017] As a preferred embodiment of this utility model, the positioning pin and the positioning plate in the limiting component are provided with a guiding fit structure, which automatically guides the centering during the mold assembly process, ensuring the splicing accuracy and sealing performance between adjacent modules, and preventing grout leakage during the concrete pouring process.
[0018] Compared with the prior art, the beneficial effects of this utility model are: by setting a stable and reliable fixing mechanism, modular splicing structure, quick-release components and precise limiting system, the installation efficiency, splicing accuracy and reusability of the mold are improved; at the same time, it has the advantages of reasonable structure, simple operation and strong versatility, which effectively improves the forming quality and construction efficiency of precast wall panels and reduces labor costs and construction difficulty. Attached Figure Description
[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:
[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0021] Figure 2 This is a schematic diagram of the overall structure of this utility model from another perspective;
[0022] Figure 3This is a schematic diagram of the splicing mechanism of this utility model;
[0023] Figure 4 This is a structural schematic diagram of the quick-release component of this utility model.
[0024] In the diagram: 100, fixing mechanism; 101, mounting component; 1011, fixing plate; 1012, mounting groove; 200, splicing mechanism; 201, quick-release assembly; 2011, knob; 2012, limit block; 2013, limit groove; 202, limit assembly; 2021, positioning pin; 2022, positioning plate. Detailed Implementation
[0025] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0026] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0027] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.
[0028] Example
[0029] Reference Figures 1-4 This embodiment of the present invention provides a prefabricated wall panel disassembly-free connection mold, comprising:
[0030] The fixing mechanism 100 is used to provide structural support and installation foundation for the mold as a whole;
[0031] Mounting component 101 is mounted on fixing mechanism 100 and is used to achieve a stable connection between mold and precast wall panel;
[0032] The fixing plate 1011 is provided on the mounting part 101 and is fixedly connected to the fixing mechanism 100. The mounting groove 1012 is opened on the fixing plate 1011 and is used to cooperate with the precast wall panel embedded parts for positioning and installation.
[0033] The splicing mechanism 200 is located between adjacent molds and is used to achieve modular rapid splicing and alignment;
[0034] The quick-release component 201 includes a knob 2011, a limiting block 2012, and a limiting groove 2013. The knob 2011 is located on one side of the splicing mechanism 200, the limiting block 2012 is located at the driving end of the knob 2011, and the limiting groove 2013 is opened at the corresponding position of the adjacent mold to realize quick locking and releasing in the splicing state.
[0035] The limiting component 202 includes a positioning pin 2021 and a positioning plate 2022. The positioning pin 2021 is located inside the splicing mechanism 200, and the positioning plate 2022 is located on the mating surface of adjacent molds to ensure splicing accuracy and stability.
[0036] Specifically, the fixing mechanism 100 is made of high-strength steel or aluminum alloy, has good load-bearing capacity and durability, and is suitable for molding operations of various prefabricated building components.
[0037] It should be noted that the fixing mechanism 100 is made of high-strength steel or aluminum alloy, possessing excellent load-bearing capacity and durability, and is suitable for molding various precast building components. This structure can withstand the lateral pressure and vibration loads generated during concrete pouring, ensuring the structural stability and safety of the mold during repeated use. It also possesses certain corrosion resistance, adapting to construction site applications in different environments.
[0038] Specifically, the mounting component 101 is fixed to the fixing mechanism 100 by welding or bolt connection, which can flexibly adjust the installation position according to different specifications of prefabricated wall panels, thereby improving the versatility and applicability of the mold.
[0039] It should be noted that the mounting component 101 is fixed to the fixing mechanism 100 by welding or bolting, allowing for flexible adjustment of the installation position according to different specifications of the precast wall panels, thus improving the versatility and applicability of the mold. This design facilitates quick replacement or adjustment of installation points based on different wall dimensions, meeting diverse product needs and enhancing the adaptability of the mold and construction efficiency.
[0040] Specifically, the mounting groove 1012 is a T-shaped or U-shaped groove structure, which can be adapted to pre-embedded connectors of different shapes, making it easy to achieve rapid positioning and firm installation, and improving construction efficiency and assembly accuracy.
[0041] It should be noted that the mounting groove 1012 is a T-shaped or U-shaped groove structure, adaptable to pre-embedded connectors of different shapes, facilitating rapid positioning and secure installation, and improving construction efficiency and assembly accuracy. This groove structure allows for rapid docking between the precast wall panel and the mold without disassembling the mold, enhancing connection reliability and avoiding installation failures or structural loosening caused by misalignment.
[0042] Specifically, the knob 2011 in the quick-release assembly 201 adopts a self-locking rotary structure. When rotated, it drives the limit block 2012 to extend into or exit the limit groove 2013, thereby realizing quick locking or separation between adjacent molds. The operation is simple and the connection is reliable.
[0043] It should be noted that the knob 2011 in the quick-release assembly 201 adopts a self-locking rotary structure. When rotated, it drives the limiting block 2012 to extend into or retract from the limiting groove 2013, thereby achieving quick locking or separation between adjacent molds. The operation is simple and the connection is reliable. This structure can complete the switching of the splicing state without the need for additional tools, which greatly improves the efficiency of on-site construction and effectively prevents accidental disengagement caused by vibration or external force, ensuring construction safety.
[0044] Specifically, the positioning pin 2021 and the positioning plate 2022 in the limiting component 202 are provided with a guiding fit structure, which automatically guides the centering during the mold assembly process, ensuring the splicing accuracy and sealing performance between adjacent modules, and preventing grout leakage during the concrete pouring process.
[0045] It should be noted that the positioning pin 2021 and the positioning plate 2022 in the limiting component 202 are provided with a guiding fit structure, which automatically guides the alignment during the mold assembly process, ensuring the splicing accuracy and sealing performance between adjacent modules and preventing grout leakage during concrete pouring. This guiding structure can significantly reduce manual alignment time, improve splicing consistency, ensure the flatness of the finished wall panel surface and the quality of the joints, and improve the overall construction quality and appearance.
[0046] In use, the fixing mechanism 100 first provides structural support and installation foundation for the entire mold. This fixing mechanism 100 is made of high-strength steel or aluminum alloy, possessing excellent load-bearing capacity and durability. It can withstand the lateral pressure and vibration load generated during concrete pouring and is suitable for molding various precast building components. The mounting component 101 is mounted on the fixing mechanism 100 and securely installed via welding or bolting. The installation position can be flexibly adjusted according to different specifications of precast wall panels, improving the mold's versatility and adaptability. The fixing plate 1011 is mounted on the mounting component 101 and fixedly connected to the fixing mechanism 100. It has an installation groove 1012, preferably a T-shaped or U-shaped groove structure, which can accommodate different shapes of embedded connectors, facilitating rapid positioning and stable installation between the precast wall panel and the mold. This significantly improves construction efficiency and assembly accuracy, avoiding installation failures due to misalignment. The splicing mechanism 200 is located on adjacent molds. The quick-release component 201, used for modular splicing and alignment, includes a knob 2011, a limiting block 2012, and a limiting groove 2013. The knob 2011 adopts a self-locking rotating structure, which drives the limiting block 2012 to extend into or exit the limiting groove 2013 when rotated, thereby realizing quick locking or release between adjacent molds. It is easy to operate and reliable to connect. It can complete the switching of splicing state without the need for additional tools, which greatly improves on-site construction efficiency and ensures connection safety. The limiting component 202 includes a positioning pin 2021 and a positioning plate 2022. The positioning pin 2021 is located inside the splicing mechanism 200, and the positioning plate 2022 is located on the mating surface of adjacent molds. There is a guide fit structure between the two, which automatically guides the centering during the mold splicing process, ensuring the splicing accuracy and sealing performance between adjacent modules, preventing quality problems such as grout leakage and misalignment during concrete pouring, ensuring the flatness of the finished wall panel surface and the quality of the joints, and improving the overall construction quality and appearance.
[0047] In summary, by setting up a stable and reliable fixing mechanism 100, a modular splicing structure 200, a quick-release component 201, and a precise limiting system 202, the installation efficiency, splicing accuracy, and reusability of the mold are improved. At the same time, it has the advantages of reasonable structure, simple operation, and strong versatility, which effectively improves the forming quality and construction efficiency of precast wall panels and reduces labor costs and construction difficulty.
[0048] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values (e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.
[0049] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.
[0050] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.
[0051] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A precast wall panel connection mold that does not require disassembly, characterized in that: include, The fixing mechanism (100) is used to provide structural support and installation foundation for the mold as a whole; The mounting component (101) is provided on the fixing mechanism (100) and is used to achieve a stable connection between the mold and the precast wall panel; A fixing plate (1011) and a mounting groove (1012) are provided on the mounting component (101) and fixedly connected to the fixing mechanism (100). The mounting groove (1012) is opened on the fixing plate (1011) and is used to cooperate with the precast wall panel embedded parts for positioning and installation. The splicing mechanism (200) is located between adjacent molds and is used to realize modular rapid splicing and alignment; The quick-release assembly (201) includes a knob (2011), a limiting block (2012), and a limiting groove (2013). The knob (2011) is located on one side of the splicing mechanism (200), the limiting block (2012) is located at the driving end of the knob (2011), and the limiting groove (2013) is opened at the corresponding position of the adjacent mold to realize quick locking and releasing in the splicing state. The limiting component (202) includes a positioning pin (2021) and a positioning plate (2022). The positioning pin (2021) is located inside the splicing mechanism (200), and the positioning plate (2022) is located on the mating surface of adjacent molds to ensure splicing accuracy and stability.
2. The precast wall panel connection mold without disassembly according to claim 1, characterized in that: The fixing mechanism (100) is made of high-strength steel or aluminum alloy, has good load-bearing capacity and durability, and is suitable for molding operations of various prefabricated building components.
3. The precast wall panel connection mold without disassembly according to claim 2, characterized in that: The mounting component (101) is fixed to the fixing mechanism (100) by welding or bolt connection, and the installation position can be flexibly adjusted according to the different specifications of the precast wall panel, thereby improving the versatility and applicability of the mold.
4. The precast wall panel connection mold without disassembly according to claim 3, characterized in that: The mounting groove (1012) is a T-shaped groove or a U-shaped groove structure, which can be adapted to pre-embedded connectors of different shapes, making it easy to achieve rapid positioning and firm installation, and improving construction efficiency and assembly accuracy.
5. The precast wall panel connection mold without disassembly according to claim 4, characterized in that: The knob (2011) in the quick-release assembly (201) adopts a self-locking rotary structure. When rotated, it drives the limiting block (2012) to extend into or exit the limiting groove (2013), thereby realizing quick locking or separation between adjacent molds. The operation is simple and the connection is reliable.
6. The precast wall panel connection mold without disassembly according to claim 5, characterized in that: The positioning pin (2021) and positioning plate (2022) in the limiting component (202) are provided with a guiding fit structure, which automatically guides the centering during the mold splicing process, ensuring the splicing accuracy and sealing performance between adjacent modules, and preventing grout leakage during the concrete pouring process.