A cheese toasting filling apparatus

Abstract

This utility model discloses a cheese filling device, including a frame, a feeding trough, a receiving trough, a conveyor belt, a lifting mechanism, and a baking tray. Several forming through holes are formed at the bottom of the receiving trough, and a forming tube matching the shape and size of each forming through hole is fixed at each forming through hole on the lower surface of the receiving trough. A feeding trough is located directly above the receiving trough, and a long strip-shaped discharge port is formed at the bottom of the feeding trough. A vertical silicone scraper is fixed circumferentially at the discharge port. The advantages are: by setting forming through holes and matching forming tubes at the bottom of the receiving trough, the cheese raw material can be accurately filled into the baking tray, ensuring that the shape and size of each product are uniform; the silicone scraper can scrape off excess raw material in the receiving trough, and multiple forming tubes can be filled simultaneously, greatly improving filling efficiency. At the same time, the structure is simple, and operators can easily perform comprehensive and thorough cleaning of all components.

Description

Technical Field

[0001] This utility model relates to the field of baked cheese, specifically to a baked cheese filling device. Background Technology

[0002] Baked cheese, a food that combines flavor and nutritional value, is increasingly widely used in the snack food, baked goods, and catering industries. The preparation method for baked cheese involves mixing light cream, skim milk powder, fermented milk, and other ingredients in a specific ratio to form a thick paste. This paste is then whipped and fluffed through aeration, and finally packaged and baked in an oven.

[0003] Currently, existing cheese filling equipment on the market typically uses a raw material extrusion device to sequentially squeeze raw materials into a mold, and then removes the mold. This method generally suffers from the following problems: 1. Low filling efficiency, making it difficult to meet the needs of large-scale production, and easily leading to product shortages during peak production periods; 2. Difficult cleaning, as raw materials can easily remain inside the extrusion tube or shut-off valve of the raw material extrusion device during the filling process. If not cleaned promptly and thoroughly, bacteria can grow, affecting the food safety and taste of the cheese. Utility Model Content

[0004] In order to solve the above problems, the purpose of this utility model is to provide a cheese filling equipment that is easy to clean and can greatly improve filling efficiency.

[0005] This utility model is implemented by the following technical solution: A cheese filling machine, characterized in that it includes a frame, a feeding trough, a receiving trough, a conveyor belt, a lifting mechanism, and a baking tray; The conveyor belt is fixedly mounted on the frame, and the receiving groove is provided directly above the surface of the conveyor belt. The receiving groove is fixedly mounted on the frame. A plurality of forming through holes are opened at the bottom of the receiving groove, and a forming tube matching the shape and size of the forming through hole is fixedly provided at each of the forming through holes on the lower surface of the bottom of the receiving groove. The feeding trough is located directly above the receiving trough and is slidably mounted on the frame. A long strip-shaped discharge port is opened at the bottom of the feeding trough, and a vertical silicone scraper is fixed circumferentially at the discharge port. The bottom end of the silicone scraper is in contact with the surface of the bottom of the receiving trough. The width of the conveyor belt is at least 6 cm less than the width of the baking pan; The lifting mechanism is provided below the conveyor belt surface. The cylinder body of the lifting mechanism is fixed on the frame and is used to drive the lifting plate of the lifting mechanism to move up and down. The lifting plate is provided on both sides of the conveyor belt surface and is used to lift the baking tray.

[0006] Furthermore, the piston rod of the horizontally arranged sliding cylinder is fixedly connected to the outer wall of the feeding trough; the cylinder body of the sliding cylinder is fixedly mounted on the frame.

[0007] Furthermore, a slide rail is fixedly provided on the outer wall of the feeding trough, and a guide rod is fixedly provided on the frame, the guide rod being slidably disposed within the slide rail.

[0008] Furthermore, a guide frame is provided at the feeding end of the conveyor belt. The guide frame includes two guide plates symmetrically arranged with the center line of the conveyor belt travel direction as the axis of symmetry. The guide plates are fixed on the frame, and the distance between the two guide plates matches the width of the baking tray.

[0009] Furthermore, a section of each of the two guide plates near the feeding end of the conveyor belt is inclined outwards.

[0010] Furthermore, the lifting mechanism includes the lifting cylinder, the crossbeam, and at least two lifting plates; the cylinder body of the vertically arranged lifting cylinder is fixedly connected to the frame, the telescopic rod of the lifting cylinder is fixedly connected to the horizontally arranged crossbeam, the bottom end of the lifting plate is fixedly mounted on the crossbeam, and the lifting plates are evenly distributed on both sides of the conveyor belt surface and below the baking tray.

[0011] Furthermore, an anti-stick coating is provided on the surface of the baking pan.

[0012] Advantages of this utility model: By incorporating forming holes and matching forming tubes at the bottom of the receiving trough, cheese ingredients can be precisely poured into the baking pan, ensuring uniform shape and size for each product. Simultaneously, a silicone scraper at the bottom of the feeding trough removes excess material from the receiving trough, allowing for simultaneous filling of multiple forming tubes. This significantly improves filling efficiency and ensures consistent material quantity in each forming hole, preventing uneven distribution and ensuring even heating during baking. This results in improved taste and appearance, achieving high consistency in quality across batches. Furthermore, the simple structure, free of valves and narrow, difficult-to-clean components, allows operators to easily and thoroughly clean all parts, greatly reducing cleaning difficulty and time. This effectively prevents bacterial growth from residual ingredients, ensuring the food safety and taste of the baked cheese. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of this embodiment.

[0014] Figure 2This is a top view diagram showing the relative positions of the baking tray, conveyor belt, guide plate, and lifting plate in this embodiment. Figure 3 This is a signal schematic diagram of this embodiment.

[0015] In the diagram: 1. Frame; 2. Feeding trough; 21. Silicone scraper; 22. Sliding cylinder; 23. Slide rail; 24. Guide rod; 3. Receiving trough; 31. Forming through hole; 32. Forming tube; 4. Conveyor belt; 41. Guide frame; 41. Guide plate; 5. Lifting mechanism; 51. Lifting cylinder; 52. Crossbeam; 53. Lifting plate; 6. Baking tray; 7. Photoelectric transmitting switch; 8. Photoelectric receiving switch; 9. Controller. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Example 1 like Figures 1 to 3 The baking cheese filling equipment shown includes a frame 1, a feeding trough 2, a receiving trough 3, a conveyor belt 4, a lifting mechanism 5, and a baking tray 6, with an anti-stick coating on the surface of the baking tray 6. The conveyor belt 4 is fixedly mounted on the frame 1. The width of the conveyor belt 4 is at least 6 cm less than the width of the baking tray 6, so that the sides of the baking tray 6 extend beyond the surface of the conveyor belt 4, providing sufficient operating space for the subsequent lifting mechanism 5 and avoiding interference between the lifting mechanism 5 and the conveyor belt 4. A receiving trough 3 is provided directly above the surface of the conveyor belt 4, and the receiving trough 3 is fixedly mounted on the frame 1. Several forming through holes 31 are opened in the middle of the bottom of the receiving trough 3. The shape of the forming through holes 31 is determined according to the shape of the actual baked cheese product produced, such as round, square, rectangular, etc. A forming tube 32 that matches the shape and size of the forming through hole 31 is fixedly mounted at each forming through hole 31 on the lower surface of the bottom of the receiving trough 3. A feeding trough 2 is provided directly above the receiving trough 3. The piston rod of the horizontally arranged sliding cylinder 22 is fixedly connected to the outer wall of the feeding trough 2. The cylinder body of the sliding cylinder 22 is fixedly mounted on the frame 1. A slide rail 23 is fixedly provided on the outer wall of the feeding trough 2. A guide rod 24 is fixedly provided on the frame 1. The guide rod 24 is slidably disposed in the slide rail 23.

[0018] A long strip-shaped discharge port is provided at the bottom of the feeding trough 2. A vertical silicone scraper 21 is fixed along the circumference at the discharge port. The bottom end of the silicone scraper 21 contacts the surface of the bottom of the receiving trough 3. The silicone scraper 21 can scrape off the excess material in the receiving trough 3 during the movement of the feeding trough 2, ensuring that the amount of material in each molding through hole 31 is consistent, and at the same time avoiding the accumulation of material in the receiving trough 3.

[0019] A lifting mechanism 5 is provided below the conveyor belt 4. The cylinder body of the lifting cylinder 51 of the lifting mechanism 5 is fixedly mounted on the frame 1 and is used to drive the lifting plate 53 of the lifting mechanism 5 to move up and down. The lifting plate 53 is located on both sides of the conveyor belt 4 and is used to lift the baking tray 6. The lifting mechanism 5 includes a lifting cylinder 51, a crossbeam 52 and four lifting plates 53. The cylinder body of the vertically arranged lifting cylinder 51 is fixedly connected to the frame 1, and the telescopic rod of the lifting cylinder 51 is fixedly connected to the horizontally arranged crossbeam 52. The bottom end of the lifting plate 53 is fixedly mounted on the crossbeam 52, and the four lifting plates 53 are evenly distributed on both sides of the conveyor belt 4 and below the baking tray 6 to ensure that the baking tray 6 is subjected to uniform force during lifting and to prevent the baking tray 6 from tilting.

[0020] In this embodiment, a guide frame 41 is provided at the feeding end of the conveyor belt 4. The guide frame 41 includes two guide plates 411 symmetrically arranged with the center line of the conveyor belt 4's travel direction as the axis of symmetry. The guide plates 411 are fixedly mounted on the frame 1, and the distance between the two guide plates 411 matches the width of the baking tray 6. A section of each of the two guide plates 411 near the feeding end of the conveyor belt 4 is inclined outwards.

[0021] A photoelectric transmitting switch 7 is provided on one side of the frame 1, and a photoelectric receiving switch 8 is provided on the other side of the frame 1. The photoelectric transmitting switch 7 and the photoelectric receiving switch 8 are arranged opposite each other and are located below the receiving trough 3 at a height that matches the height of the baking tray 6 on the conveyor belt 4. The signal output terminals of the photoelectric transmitting switch 7 and the photoelectric receiving switch 8 are both connected to the signal input terminal of the controller 9. The signal output terminal of the controller 9 is connected to the signal input terminals of the pushing cylinder 51, the sliding cylinder 22, and the start / stop electrode of the conveyor belt 4.

[0022] Job Description: When using the cheese filling equipment of this embodiment for filling, the specific workflow is as follows: First, the worker adds the cheese-baking ingredients to the feeding trough 2 and places the empty baking tray 6 into the feeding end of the conveyor belt 4 through the flared end of the guide frame 41. The two guide plates 411 of the guide frame 41 guide the baking tray 6, causing it to move along the center line of the conveyor belt 4. When the baking tray 6 moves between the photoelectric transmitting switch 7 and the photoelectric receiving switch 8, it blocks the light emitted by the photoelectric transmitting switch 7. The photoelectric receiving switch 8 cannot receive the light signal and transmits the signal to the controller 9. Upon receiving the signal, the controller 9 immediately stops the conveyor belt 4. At this point, the baking tray 6 is directly below the receiving trough 3. Next, the controller 9 controls the piston rod of the lifting cylinder 51 to extend, driving the crossbeam 52 and the lifting plate 53 to move upward. The lifting plate 53 pushes the baking tray 6 upward from both sides of the conveyor belt 4, separating the baking tray 6 from the conveyor belt 4, and pushing the baking tray 6 a specified distance so that the upper surface of the baking tray 6 fits with the forming tube 32 below the receiving trough 3, thereby forming several filling molds between the forming tubes 32 and the baking tray 6.

[0023] Next, the piston rod of the sliding cylinder 22 extends, causing the feeding trough 2 to slowly move along the guide rod 24 and slide rail 23 towards the conveyor belt 4. The cheese filling material in the feeding trough 2 falls into the receiving trough 3 through the elongated discharge port at the bottom. As the feeding trough 2 moves, the material is evenly distributed in various areas of the receiving trough 3. At the same time, the silicone scraper 21 at the discharge port of the feeding trough 2 is in close contact with the bottom of the receiving trough 3, scraping away excess material in the receiving trough 3 to ensure that each forming through hole 31 is filled with a fixed amount of material. Under the action of gravity, the material is precisely poured into the baking pan 6 below through the forming through hole 31 at the bottom of the receiving trough 3 and the forming tube 32 below, thus completing the filling of the material. The piston rod of the sliding cylinder 22 retracts, causing the feeding trough 2 to return to its initial position, waiting for the next filling.

[0024] Next, the controller 9 controls the telescopic rod of the lifting cylinder 51 to retract, driving the crossbeam 52 and the lifting plate 53 to move downwards and reset. The lifting plate 53 lowers the baking tray 6 from both sides of the conveyor belt 4, so that the baking tray 6 returns to the surface of the conveyor belt 4, and the conveyor belt 4 is started, so that the filled baking tray 6 continues to move forward with the conveyor belt 4, and is then transferred by the staff to the baking equipment. By repeating this process, continuous filling operations can be achieved.

[0025] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A cheese toasting filling apparatus, characterized by, It includes a frame, a feeding trough, a receiving trough, a conveyor belt, a lifting mechanism, and a baking tray; The conveyor belt is fixedly mounted on the frame, and the receiving groove is provided directly above the surface of the conveyor belt. The receiving groove is fixedly mounted on the frame. A plurality of forming through holes are opened at the bottom of the receiving groove, and a forming tube matching the shape and size of the forming through hole is fixedly provided at each of the forming through holes on the lower surface of the bottom of the receiving groove. The feeding trough is located directly above the receiving trough and is slidably mounted on the frame. A long strip-shaped discharge port is opened at the bottom of the feeding trough, and a vertical silicone scraper is fixed circumferentially at the discharge port. The bottom end of the silicone scraper is in contact with the surface of the bottom of the receiving trough. The width of the conveyor belt is at least 6 cm less than the width of the baking pan; The lifting mechanism is provided below the conveyor belt surface. The cylinder body of the lifting mechanism is fixed on the frame and is used to drive the lifting plate of the lifting mechanism to move up and down. The lifting plate is provided on both sides of the conveyor belt surface and is used to lift the baking tray.

2. The cheese filling equipment according to claim 1, characterized in that, The piston rod of the horizontally arranged sliding cylinder is fixedly connected to the outer wall of the feeding trough; the cylinder body of the sliding cylinder is fixedly mounted on the frame.

3. A cheese toasting and filling apparatus according to claim 2, wherein, A slide rail is fixedly provided on the outer wall of the feeding trough, and a guide rod is fixedly provided on the frame, with the guide rod slidably disposed within the slide rail.

4. A cheese toasting and filling apparatus according to claim 1, wherein A guide frame is provided at the feeding end of the conveyor belt. The guide frame includes two guide plates symmetrically arranged with the center line of the conveyor belt travel direction as the axis of symmetry. The guide plates are fixed on the frame, and the distance between the two guide plates matches the width of the baking tray.

5. A cheese toasting and filling apparatus according to claim 4, wherein, The two guide plates near the feeding end of the conveyor belt are both inclined to the opposite side.

6. A cheese toasting and filling apparatus as defined in claim 1, wherein, The lifting mechanism includes the lifting cylinder, the crossbeam, and at least two lifting plates; the cylinder body of the vertically arranged lifting cylinder is fixedly connected to the frame, the telescopic rod of the lifting cylinder is fixedly connected to the horizontally arranged crossbeam, the bottom end of the lifting plate is fixedly mounted on the crossbeam, and the lifting plates are evenly distributed on both sides of the conveyor belt surface and below the baking tray.

7. A cheese toasting and filling apparatus as defined in claim 1, wherein, The surface of the baking pan is provided with an anti-stick coating.

8. A cheese toasting and filling apparatus according to claim 1 wherein, A photoelectric transmitting switch is provided on one side of the frame, and a photoelectric receiving switch is provided on the other side of the frame. The photoelectric transmitting switch and the photoelectric receiving switch are arranged opposite to each other and are located below the receiving trough at a height that matches the height of the baking tray on the conveyor belt. The signal output terminals of both the photoelectric transmitting switch and the photoelectric receiving switch are connected to the signal input terminal of the controller, and the signal output terminal of the controller is connected to the signal input terminal of the lifting cylinder.

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