Toy processing cycle production control device

Abstract

This utility model relates to the field of toy processing technology and discloses a toy processing cycle production control device, including a toy conveying and unloading mechanism. A second downward-sloping guide chute and a first guide chute are fixed to the left and right sides of a manual sorting table, respectively. The bottom of the first guide chute faces the finished product collection box, and the bottom of the second guide chute faces the waste recycling conveying mechanism. A third downward-sloping guide chute is fixed to the upper end of the waste recycling conveying mechanism. The top of the recycling box has an inlet, and the bottom has an outlet. The third guide chute faces the inlet. This utility model automatically feeds materials through the conveying and unloading mechanism. The manual sorting table, in conjunction with the guide chute, separates finished products from waste. Finished products enter the collection box, and waste is sent to the recycling box via the recycling conveying mechanism. Inside the box, double crushing rollers crush the waste, and an ultrasonic vibrating screen screens qualified particles to a recycling cylinder. The particles can be reused in injection molding machines to reduce resource waste, achieving efficient connection between processing, sorting, and waste recycling, and realizing efficient resource utilization.

Description

Technical Field

[0001] This utility model relates to the field of toy manufacturing technology, and in particular to a toy manufacturing cycle production control device. Background Technology

[0002] In the plastic toy manufacturing process, the handling of defective products (such as those with appearance defects, structural defects, or failure to meet safety standards) is a crucial step. The core objective is not only to eliminate defective products but also to achieve the recycling of plastic raw materials through processing, thereby reducing resource consumption. Currently, the industry typically handles defective toys through manual sorting, separate transfer, centralized crushing, and screening for recycling. First, workers pick out defective toys on the production line, manually transport them to the waste storage area, and then transfer them to independent crushing equipment for crushing. The crushed plastic particles then require additional screening tools to separate impurities and particles that do not match the particle size. Finally, the qualified particles are collected and reused in injection molding production.

[0003] However, existing processing methods have significant shortcomings, making it difficult to achieve rapid recycling of substandard toys. On the one hand, the sorting, transfer, crushing, and screening processes are independent of each other, requiring multiple manual interventions. For example, the transfer of substandard products from the sorting area to the crushing equipment is time-consuming, and the crushed particles need to be manually transferred to the screening device, resulting in a broken overall process and low recycling efficiency. On the other hand, existing crushing equipment often lacks an integrated screening structure. The crushed particles often fail to meet the requirements for injection molding reuse due to impurities and uneven particle size, requiring additional time for screening and further extending the recycling cycle. At the same time, there is no unified control unit for conveying, crushing, and other equipment, requiring separate start-stop operations for each stage, making it difficult to coordinate with the production rhythm and causing a disconnect between substandard product recycling and front-end production. The inability to quickly replenish recycled materials into the production process leads to waste of plastic resources and increases labor and time costs. This makes it difficult to meet the demands of toy manufacturing for high efficiency, low waste, and rapid resource recycling. Therefore, in response to the above situation, there is an urgent need to develop a toy manufacturing circular production control device. This device features an automatic feeding mechanism, a manual sorting table with a guide chute to separate finished products from waste materials, finished products into a collection box, and waste materials sent to a recycling box via a recycling conveyor. Inside the box, double crushing rollers crush the waste materials, and an ultrasonic vibrating screen separates qualified particles into a recycling cylinder. The particles can be reused in injection molding machines to reduce resource waste. This device achieves efficient integration of processing, sorting, and waste recycling, enabling efficient resource recycling and overcoming the shortcomings of current applications to meet current needs. Utility Model Content

[0004] The purpose of this invention is to provide a toy manufacturing cycle control device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A toy processing cycle production control device includes a toy conveying and unloading mechanism, a manual sorting table, a finished product collection box, a waste recycling and conveying mechanism, a third guide chute, a recycling box, a crushing mechanism, a screen, and a recycling cylinder. The manual sorting table is located at the tail end of the toy conveying and unloading mechanism. A downward-sloping second guide chute and a first guide chute are fixed on the left and right sides of the manual sorting table, respectively. The bottom of the first guide chute faces the finished product collection box, and the bottom of the second guide chute faces the waste recycling and conveying mechanism. The waste recycling and conveying mechanism is inclined upwards. A downward-sloping third guide chute is fixed at the upper end of the waste recycling and conveying mechanism. The recycling box has an inlet at the top and an outlet at the bottom. The third guide chute faces the inlet. A screen is fixed inside the recycling box. An ultrasonic vibrator is fixedly installed at the bottom of the screen. A crushing mechanism is installed above the screen inside the recycling box. A recycling cylinder is placed on the ground below the outlet.

[0007] Preferably, the toy conveying and unloading mechanism includes: a first frame, a first transmission roller, a first conveyor belt, and a first motor. Two first transmission rollers are rotatably connected inside the first frame, and the two first transmission rollers are connected by the first conveyor belt. The first motor is fixed on the first frame, and the output shaft of the first motor is connected to one of the first transmission rollers through a coupling.

[0008] Preferably, the waste recycling and conveying mechanism includes: a second frame, a second drive roller, a second conveyor belt, and a second motor. The second frame is inclined upwards, and two second drive rollers are rotatably connected inside the second frame. The two second drive rollers are connected by a second conveyor belt. The second motor is fixed on the second frame, and the output shaft of the second frame is connected to one of the second drive rollers through a coupling.

[0009] Preferably, a baffle plate is fixed at the lower end of the second frame, and the baffle plate is located on the upper side of the second conveyor belt.

[0010] Preferably, the crushing mechanism includes: a crushing roller, a gear, and a third motor. There are two crushing rollers rotatably connected inside the recycling bin. Each crushing roller is fixed with a gear. The two gears mesh with each other and are located on the outside of the recycling bin. The third motor is fixed on the outside of the recycling bin, and the output shaft of the third motor is connected to one crushing roller through a coupling.

[0011] Preferably, a PLC controller is installed on one side of the toy conveying and unloading mechanism on the ground, and the first motor, the second motor, the third motor and the ultrasonic vibrator are electrically connected to the PLC controller.

[0012] The beneficial effects of this utility model are as follows: When using this toy processing cycle production control device, the manufactured toys are conveyed and unloaded through a toy conveying and unloading mechanism. The toys fall from the unloading end of the toy conveying and unloading mechanism onto a manual sorting table. A person inspects the toys, and qualified finished products slide from the first guide chute into the finished product collection box, while unqualified finished products slide from the second guide chute into the waste recycling conveying mechanism. A second motor drives the second transmission roller and the second conveyor belt to rotate, and the second conveyor belt conveys the toys upwards. Unqualified products slide from the third guide chute into the recycling box, where a third motor drives the crushing roller to rotate, crushing the unqualified products. An ultrasonic vibrator drives the screen to rotate, and the screen sieves the plastic particles. Qualified plastic particles fall into the recycling cylinder. Then, a person pours the plastic particles from the recycling cylinder into the injection molding machine used for toy production for recycling, thereby reducing resource waste. In summary, this utility model automatically feeds materials through a conveying and unloading mechanism, while a manual sorting table and guide trough separate finished products from waste materials. Finished products enter a collection box, and waste materials are sent to a recycling box via a recycling conveying mechanism. Inside the box, double crushing rollers crush the waste materials, and an ultrasonic vibrating screen screens qualified particles to a recycling cylinder. The particles can be reused in injection molding machines to reduce resource waste, achieving efficient connection between processing, sorting, and waste recycling, and realizing efficient recycling of resources. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0014] Figure 2 This is a partial structural diagram of the present invention. Figure 1 .

[0015] Figure 3 This is a partial structural diagram of the present invention. Figure 2 .

[0016] Figure 4 This is a partial structural diagram of the present invention. Figure 3 .

[0017] Figure 5 This is an internal view of the recycling bin in this utility model.

[0018] Figure 6 This is a partial structural diagram of the present invention. Figure 4 .

[0019] Legend:

[0020] 1. Toy conveying and unloading mechanism; 101. First frame; 102. First drive roller; 103. First conveyor belt; 104. First motor; 2. Manual sorting table; 201. First guide chute; 202. Second guide chute; 3. Finished product collection box; 4. Waste recycling and conveying mechanism; 401. Second frame; 402. Second drive roller; 403. Second conveyor belt; 404. Second motor; 5. Baffle plate; 6. Third guide chute; 7. Recycling box; 701. Inlet; 702. Outlet; 8. Crushing mechanism; 801. Crushing roller; 802. Gear; 803. Third motor; 9. Screen; 901. Ultrasonic vibrator; 10. Circulating recycling cylinder; 11. PLC controller. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0022] Specific implementation examples are given below.

[0023] See Figures 1-6In this embodiment of the utility model, the toy processing cycle production control device includes a toy conveying and unloading mechanism 1, a manual sorting table 2, a finished product collection box 3, a waste recycling and conveying mechanism 4, a third guide trough 6, a recycling box 7, a crushing mechanism 8, a screen 9, and a recycling cylinder 10. The toy conveying and unloading mechanism 1 is used to convey the manufactured plastic toys. The manual sorting table 2 is located at the tail end of the toy conveying and unloading mechanism 1. A person sorts the plastic toys on the manual sorting table 2. The left and right sides of the manual sorting table 2 are respectively fixed with a downwardly inclined second guide trough 202 and a first guide trough 201. The bottom of the first guide trough 201 faces the finished product collection box 3, and the bottom of the second guide trough 202 faces the waste recycling and conveying mechanism 4. The person slides qualified finished products from the first guide trough 201 into the finished product collection box 3, and slides unqualified finished products from the second guide trough 202 into the waste recycling and conveying mechanism 4. On the conveying mechanism 4, the waste recycling conveying mechanism 4 is set at an upward inclination. The upper end of the waste recycling conveying mechanism 4 is fixed with a downward inclination third guide chute 6. The top of the recycling box 7 is provided with a feed inlet 701 and the bottom is provided with a discharge outlet 702. The third guide chute 6 is opposite to the feed inlet 701. A screen 9 is fixed inside the recycling box 7. An ultrasonic vibrator 901 is fixedly installed at the bottom of the screen 9. A crushing mechanism 8 is installed above the screen 9 inside the recycling box 7. A recycling cylinder 10 is placed on the ground below the discharge outlet 702. Defective products fall from the third guide chute 6 into the recycling box 7. The crushing mechanism 8 crushes the defective products into plastic particles again. The particles are then screened by the screen 9. The qualified plastic particles fall into the recycling cylinder 10. Then, the plastic particles in the recycling cylinder 10 are poured into the injection molding machine used for toy production for recycling, thereby reducing the waste of resources.

[0024] The toy conveying and unloading mechanism 1 includes: a first frame 101, a first drive roller 102, a first conveyor belt 103, and a first motor 104. Two first drive rollers 102 are rotatably connected inside the first frame 101. The two first drive rollers 102 are connected to each other by the first conveyor belt 103. The first motor 104 is fixed on the first frame 101. The output shaft of the first motor 104 is connected to one of the first drive rollers 102 through a coupling. In use, the first motor 104 drives the first drive roller 102 and the first conveyor belt 103 to rotate, and the toys are conveyed by the first conveyor belt 103.

[0025] The waste recycling and conveying mechanism 4 includes: a second frame 401, a second drive roller 402, a second conveyor belt 403, and a second motor 404. The second frame 401 is inclined upwards. Two second drive rollers 402 are rotatably connected inside the second frame 401. The two second drive rollers 402 are connected by the second conveyor belt 403. The second motor 404 is fixed on the second frame 401. The output shaft of the second frame 401 is connected to one of the second drive rollers 402 through a coupling. A baffle plate 5 is fixed at the lower end of the second frame 401. The baffle plate 5 is located on the upper side of the second conveyor belt 403. The baffle plate 5 blocks the toys on the second conveyor belt 403 to prevent them from sliding down. In use, the second motor 404 drives the second drive roller 402 and the second conveyor belt 403 to rotate, and the second conveyor belt 403 conveys the toys upwards.

[0026] The crushing mechanism 8 includes: a crushing roller 801, a gear 802, and a third motor 803. There are two crushing rollers 801, which are rotatably connected inside the recycling box 7. Each crushing roller 801 is fixed with a gear 802. The two gears 802 mesh with each other and are located on the outside of the recycling box 7. The third motor 803 is fixed on the outside of the recycling box 7. The output shaft of the third motor 803 is connected to one crushing roller 801 through a coupling. In use, the third motor 803 drives the crushing roller 801 to rotate, and the crushing roller 801 crushes the unqualified finished products.

[0027] A PLC controller 11 is installed on one side of the toy conveying and unloading mechanism 1 on the ground. The PLC controller 11 is equipped with a display screen and operation buttons. The first motor 104, the second motor 404, the third motor 803 and the ultrasonic vibrator 901 are electrically connected to the PLC controller 11 and are electrically controlled by the PLC controller 11.

[0028] Working Principle: This toy processing cycle production control device, during use, uses a toy conveying and unloading mechanism 1 to convey and unload the finished toys. The toys fall from the unloading end of the toy conveying and unloading mechanism 1 onto a manual sorting table 2. A person inspects the toys, and qualified finished products slide from the first guide chute 201 into the finished product collection box 3, while unqualified finished products slide from the second guide chute 202 onto the waste recycling conveying mechanism 4. The second motor 404 drives the second transmission roller 402 and the second conveyor belt 403 to rotate, thus... The second conveyor belt 403 conveys the toys upwards. Defective products slide from the third guide chute 6 into the recycling bin 7. The third motor 803 drives the crushing roller 801 to rotate, crushing the defective products. The ultrasonic vibrator 901 drives the screen 9 to rotate, screening the plastic particles. Qualified plastic particles fall into the recycling cylinder 10. Then, people pour the plastic particles in the recycling cylinder 10 into the injection molding machine used for toy production for recycling, thereby reducing resource waste.

[0029] Furthermore, it should be noted that, in the description of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0030] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A toy manufacturing cycle production control device, characterized in that... The device includes a toy conveying and unloading mechanism (1), a manual sorting table (2), a waste recycling and conveying mechanism (4), a recycling box (7), and a circulating recycling cylinder (10). The toy conveying and unloading mechanism (1) includes a first frame (101), a first transmission roller (102), a first conveyor belt (103), and a first motor (104). The manual sorting table (2) is located at the tail end of the toy conveying and unloading mechanism (1) and is provided with a first guide trough (201) and a second guide trough (202). The waste recycling and conveying mechanism (4) includes a second frame (401), a second transmission roller (402), a second conveyor belt (403), and a second motor (404). The recycling box (7) is provided with an inlet (701) at the top and an outlet (702) at the bottom. It is equipped with a crushing mechanism (8) and a screen (9) inside. The circulating recycling cylinder (10) is placed below the outlet (702) of the recycling box (7).

2. The toy processing cycle production control device as described in claim 1, characterized in that... A baffle plate (5) is fixed at the lower end of the second frame (401) of the waste recycling and conveying mechanism (4).

3. The toy processing cycle production control device as described in claim 1, characterized in that... The crushing mechanism (8) includes two crushing rollers (801), a gear (802) and a third motor (803), with the two crushing rollers (801) meshing with each other.

4. The toy processing cycle production control device as described in claim 1, characterized in that... An ultrasonic vibrator (901) is installed at the bottom of the screen (9).

5. The toy processing cycle production control device as described in claim 1, characterized in that... It also includes a PLC controller (11), which is electrically connected to the first motor (104), the second motor (404) and the third motor (803).

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