Hilly mountainous terrain towed track transport vehicle
Patent Information
- Application Number
- CN202521783256.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-21
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-08-21
AI Technical Summary
[0003]本实用新型的目的在于解决轨道运输车结构与牵引式传动装置之间的协调问题和运输车在弯道处容易偏离预定轨迹的问题,通过结合牵引式传动装置的稳定性优势和轨道运输车的复杂地形适应能力,提供一种解决复杂地形下运输车稳定性与轨迹控制的一种丘陵山地牵引式轨道运输车装置
本实用新型的一种丘陵山地牵引式轨道运输车通过高强度钢丝绳以纯粹的牵引方式传递至运输车;将电动机和减速箱作为机头,与运输车分离,通过钢丝绳从电动机传递动力到运输车实现牵引;与车体分离的设计可以最大程度上降低车体自身的重量,大幅提升运输车最大载货量,从而满足我国复杂的地理结构和果园农业特点,增强牵引式运输机对复杂地形的适应性;其次,主动卷线轮和被动卷线轮之间的钢丝绳采用“8”字形缠绕方式,显著提高钢丝绳的摩擦接触面积,避免打滑现象,增强牵引力;最后导轮的协同集成设计确保钢丝绳在运行过程中始终位于预定轨迹内,减少了安全隐患。
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Figure CN224781986U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of agricultural transportation equipment technology, and in particular to a hilly and mountainous traction rail transport vehicle suitable for complex terrain. Background Technology
[0002] The geographical distribution of fruit production in my country exhibits a significant concentration in hilly and mountainous areas. This terrain is naturally characterized by steep slopes and fragmented plots. Coupled with the generally lagging development of basic transportation infrastructure such as field roads, this constitutes a real bottleneck restricting the development of the local fruit industry. The emergence of traction transport vehicles has broken through this bottleneck. These vehicles are powered by electric motors and use steel cables as the traction medium. The cargo vehicle is positioned between tracks, enabling forward, backward, and horizontal turning functions, making them more suitable for the steep slopes and sharp curves characteristic of my country's mountainous terrain. Currently, dual-rail transport vehicles are widely used in hilly and mountainous orchards. Existing technologies mainly employ engine-driven traction vehicles and chain-type circulating cableway systems. However, the single-rail design of the transport vehicle results in a higher center of gravity after loading, making it prone to tilting when encountering uneven road surfaces, causing the track system to bear significant torsional loads. Compared to a single-rail structure, a dual-rail structure with dual support points allows for a more balanced distribution of dynamic loads, significantly improving the lateral stability of the transport vehicle and effectively suppressing the risk of instability in complex terrain. Utility Model Content
[0003] The purpose of this invention is to solve the coordination problem between the structure of the rail transport vehicle and the traction transmission device, and the problem that the transport vehicle is prone to deviating from the predetermined trajectory at curves. By combining the stability advantages of the traction transmission device and the complex terrain adaptability of the rail transport vehicle, this invention provides a hilly and mountainous traction rail transport vehicle device that solves the stability and trajectory control of the transport vehicle under complex terrain.
[0004] According to the first technical solution of this utility model, a hilly and mountainous traction rail transport vehicle includes double rails, a transport vehicle, and a traction device. The double rails are "I"-shaped rails supported by rollers to adapt to complex terrain. The bottom of the transport vehicle is equipped with guide wheels and a traction hook. The transport vehicle is connected to the traction device at both ends of a steel wire rope. The traction device is used to provide power to the transport vehicle to make it reciprocate on the double rails. This utility model solves the technical problems of stability and trajectory control of the transport vehicle under complex terrain.
[0005] To further improve the functionality of the hilly and mountainous traction rail transport vehicle, according to the second technical solution of this utility model, the guide wheel includes a single-sided wheel and a guide wheel running on the first surface of the double rail, and an anti-rollover wheel running on the second surface of the double rail. The guide wheel is used to improve the cornering performance of the transport vehicle and ensure that the wire rope is centered in the horizontal direction. The anti-rollover wheel is used to reduce the risk of vehicle rollover.
[0006] To further enhance the functionality of the hilly and mountainous traction rail transport vehicle, according to the fourth technical solution of this utility model, a wire rope guide wheel and a limit switch are arranged on the double rails. The wire rope guide wheel is used to fix the wire rope track; the limit switch is used to control the start and stop of the traction device.
[0007] As a preferred embodiment, according to the fifth technical solution of this utility model, end wire rope guide wheels and wire rope pressure guide wheels are respectively arranged at both ends of the straight rail. The end wire rope guide wheels and wire rope pressure guide wheels are used to improve the stability of the wire rope trajectory and avoid slippage.
[0008] Preferably, according to the sixth technical solution of this utility model, every [number] times on the turning track... A guide wheel for the curved steel wire rope is arranged in an arc. If the arc of the turning track is less than... In this case, no additional wire rope guide rollers will be installed on the curved track. The wire rope guide rollers on the curved track are used to ensure that the wire rope always stays within the predetermined trajectory, reducing the risk of the wire rope swinging or jumping.
[0009] To further provide the functionality of the hilly and mountainous traction rail transport vehicle, according to the seventh technical solution of this utility model, the transport vehicle is used for loading goods, the transport vehicle includes a floor, a cargo railing is installed above the floor, and the cargo railing is provided with baffles.
[0010] To further improve the functionality of the hilly and mountainous traction rail transport vehicle, according to the eighth technical solution of this utility model, the traction device and the traction hook are connected by a wedge-shaped rope sleeve of the wire rope. The design of separating the traction device from the transport vehicle body is used to reduce the weight of the transport vehicle body itself and significantly increase the cargo capacity of the transport vehicle. The traction hook is composed of a hexagonal nut and a wedge-shaped rope sleeve and has strong tensile strength.
[0011] To further provide the functionality of the hilly and mountainous traction rail transport vehicle, according to the ninth technical solution of this utility model, the traction device includes a base plate, and a controller and a winding wheel pair are included above the base plate. The controller is used to receive the limit switch signal and control the forward and reverse rotation of the motor. The motor transmits power to the reduction gearbox through the clutch, and the reduction gearbox further transmits power to the winding wheel pair. The brake is used for braking.
[0012] Preferably, according to the tenth technical solution of this utility model, the bearing seat supports the active winding wheel and the passive winding wheel respectively. The wire rope between the active winding wheel and the passive winding wheel is wound in a figure-eight pattern to avoid slippage of the wire rope and enhance the traction performance of the traction device. The winding wheel pair is connected to the first traction hook by having the wire rope pass through the wire rope lower guide wheel and the curved wire rope guide wheel at one end. The winding wheel pair is connected to the second traction hook by having the wire rope pass through the end wire rope guide wheel at the other end.
[0013] Beneficial effects: This utility model discloses a hilly and mountainous traction rail transport vehicle that transmits power to the transport vehicle purely through a high-strength steel wire rope. The motor and gearbox serve as the engine head, separated from the transport vehicle, with power transmitted from the motor to the transport vehicle via the steel wire rope. This separation design minimizes the vehicle's weight, significantly increasing the maximum load capacity, thus meeting the needs of my country's complex geographical structure and orchard agriculture, and enhancing the adaptability of the traction transport vehicle to complex terrain. Secondly, the steel wire rope between the active and passive reels uses an "8"-shaped winding method, significantly increasing the frictional contact area of the steel wire rope, preventing slippage, and enhancing traction. Finally, the coordinated integrated design of the guide wheels ensures that the steel wire rope always remains within the predetermined trajectory during operation, reducing safety hazards. Attached Figure Description
[0014] Appendix Figure 1 This is a schematic diagram of the overall structure of a hilly and mountainous traction rail transport vehicle according to this utility model.
[0015] Appendix Figure 2 This is a schematic diagram of the traction device structure of a hilly and mountainous traction rail transport vehicle according to the present invention; Appendix Figure 3 This is a schematic diagram of the undercarriage structure of a hilly and mountainous traction rail transport vehicle according to the present invention; Appendix Figure 4 This is a schematic diagram of the figure-eight winding structure of the winding wheelset of a hilly and mountainous traction rail transport vehicle according to this utility model; Appendix Figure 5 This is a schematic diagram of the V-shaped guide wheelset structure of a hilly and mountainous traction rail transport vehicle according to the present invention. Appendix Figure 6 This is a schematic diagram of the turning track structure of a hilly and mountainous traction rail transport vehicle according to the present invention; Appendix Figure 7 This is a schematic diagram of the track structure of a hilly and mountainous traction rail transport vehicle according to the present invention; Appendix Figure 8This is a schematic diagram of the traction hook cable structure of a hilly and mountainous traction rail transport vehicle according to this utility model.
[0016] As shown in the figure: 101-Cargo railing, 102-Baffle, 103-Limit switch, 201-Wire reel pair, 202-Controller, 203-Motor, 204-Clutch, 205-Reduction gearbox, 206-Brake, 301-Guide wheel, 302-Single-sided wheel, 303-Anti-rollover wheel, 304-Traction hook, 305-Base plate, 401-Passive wire reel, 402-Active wire reel, 403-Bearing seat, 601-Connecting plate, 701-Idler roller, 702-End wire rope guide wheel, 703-Double rail, 704-Curved wire rope guide wheel, 705-Wire rope, 706-Wire rope pressure guide wheel, 801-First traction hook, 802-Second traction hook, 803-Hexagonal nut, 804-Wedge rope sleeve. Detailed Implementation
[0017] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.
[0018] Example: For details on this specific implementation method, please refer to the appendix. Figure 1 To be continued Figure 8 The double rail 703 is supported by two idlers 701. The idlers 701 include, but are not limited to, a telescopic idler, which consists of a roller, a hinged bracket and a hydraulic cylinder. A connecting plate 601 is installed between the double rails 703. A curved wire rope guide wheel 704 is installed above the connecting plate 601. Two limit switches 103 are installed at both ends of the double rail 703. The limit switch 103 is model LXK3-20S / B. The connecting plates 601 are installed at both ends of the double rail 703 respectively. A wire rope pressure guide wheel 706 and an end wire rope guide wheel 702 are installed on the two connecting plates 601 respectively.
[0019] The transport vehicle runs on a double-track 703. Inside the transport vehicle is a floor plate 305, above which are four cargo railings 101. Two of the cargo railings 101 are each fitted with a baffle 102. The bottom of the transport vehicle is equipped with two pairs of anti-tipping wheels 303, two pairs of single-sided wheels 302, a traction hook 304, and two pairs of guide wheels 301. The anti-tipping wheels 303 run on the second surface of the double-track 703, while the single-sided wheels 302 and guide wheels 301 run on the first surface of the double-track 703. The guide wheels 301 are V-shaped. The structure includes a guide wheel 301 whose groove fits into the double rail 703. The traction hook cable 304 includes a first traction hook cable 801 and a second traction hook cable 802. The first traction hook cable 801 and the second traction hook cable 802 are respectively composed of a wedge-shaped rope sleeve 804 and two hexagonal nuts 803. The second traction hook cable 802 at the bottom of the transport vehicle is connected to the wire rope pressure guide wheel 706 through a wire rope 705. The wire rope pressure guide wheel 706 is connected to the passive winding wheel 401 of the winding wheel pair 201 through one end of the wire rope 705.
[0020] The traction device includes a controller 202 and a cable reel pair 201. The controller 202 is a Siemens PLC200 Smart ST20. The cable reel pair 201 includes a drive reel 402 and a driven reel 401. Bearing seats 403 support the drive reel 402 and the driven reel 401 respectively. After receiving a signal from the limit switch 103, the controller 202 controls the motor 203 to rotate. The motor 203 transmits power to the reduction gearbox 205 through the clutch 204. The reduction gearbox 205 is connected to the drive reel 402 and the brake 206 respectively. The drive reel 402 transmits power to the driven reel 401 through a wire rope 705. The wire rope 705 between the drive reel 402 and the driven reel 401 is wound in a figure-eight pattern, which significantly increases the friction contact area of the wire rope, avoids slippage, and enhances traction.
[0021] To achieve a closed-loop power transmission, the passive winding reel 401 is connected to the end wire rope guide wheel 702 via a wire rope 705, and the end wire rope guide wheel 702 is connected to the first traction hook cable 801 via the other end of the wire rope 705; the turning track is specifically as follows... Figure 6 As shown, the two tracks 703 are connected by a connecting plate 601, and the upper part of the connecting plate 601 is adjusted according to the turning track. Curved wire rope guide wheels 704 are installed at the curved section, and one curved wire rope guide wheel 704 is installed at the beginning and end of the curve of the double rail 703 as a reference point. If the curvature of the last segment is less than... In this case, no additional guide wheels will be installed.
[0022] The wire rope 705, as the only device threaded through all the structures, has one end extending from the winding spool 201, passing through the first surface of the double rail 703, and threaded onto the wire rope lower guide wheel 706 and the curved wire rope guide wheel 704, and connected to the second traction hook cable 802; the other end of the wire rope 705 passes through the second surface of the double rail 703, and threaded onto the wire rope lower guide wheel 706 and the end wire rope guide wheel 702, and connected to the first traction hook cable 801.
[0023] Working principle: Based on a hilly and mountainous traction rail transport vehicle device that has been installed according to the terrain conditions, the transport vehicle's cargo railings are first opened to load the cargo. After loading, the limit switch is activated, and the limit switch issues a running command. Upon receiving the running command, the controller controls the motor to rotate. The motor transmits power to the gearbox through the clutch, and the gearbox transmits the power to the winding wheelset to achieve traction of the transport vehicle. When the transport vehicle reaches the destination, it hits the destination limit switch, which issues a stop command. Upon receiving the stop command, the controller cuts off the power to stop the motor, activates the brake, and the winding wheelset stops rotating, bringing the transport vehicle to a stop.
[0024] The above-disclosed embodiments are merely preferred embodiments of the present utility model and should not be construed as limiting the scope of the present utility model. Those skilled in the art can understand that all or part of the processes of the above embodiments can be implemented. Any changes made in accordance with the claims of the present utility model still fall within the scope of the present utility model.
Claims
1. A traction-type rail transport vehicle for hilly and mountainous terrain, characterized in that, It includes a double track, a transport vehicle, and a traction device. The double track is supported by rollers, and the bottom of the transport vehicle is equipped with guide wheels and a traction hook. The guide wheel includes a single-sided wheel and a guide wheel that run on the first surface of the double rails, and an anti-rollover wheel that runs on the second surface of the double rails; the guide wheel has a "V" shaped structure on the bottom of the transport vehicle, and the groove of the guide wheel fits into the double rails; The transport vehicle is connected to the traction device at both ends by steel wire ropes and reciprocates on the double rails; The traction device includes a base plate, and a controller and a cable reel pair are located above the base plate. The controller is connected to a motor, the motor is connected to a gearbox via a clutch, the gearbox is connected to the cable reel pair, and the gearbox is connected to a brake. The reel pair includes a bearing housing, which supports the active reel and the passive reel respectively. The wire rope between the active reel and the passive reel is wound in a figure-eight pattern. The reel pair is connected to the first traction hook cable by having the wire rope at one end pass through the wire rope guide wheel and the curved wire rope guide wheel. The reel pair is connected to the second traction hook cable by having the wire rope at the other end pass through the end wire rope guide wheel.
2. The hilly and mountainous traction rail transport vehicle as described in claim 1, characterized in that, The double rails are equipped with wire rope guide wheels and limit switches; the double rails include straight rails and / or curved rails.
3. The hilly and mountainous traction rail transport vehicle as described in claim 2, characterized in that, The straight rail is equipped with end wire rope guide wheels and wire rope pressure guide wheels at both ends.
4. The hilly and mountainous traction rail transport vehicle as described in claim 2, characterized in that, Every [number] times on the turning track A guide wheel for the curved steel wire rope is arranged in an arc. If the arc of the turning track is less than... In this case, no additional guide wheels for curved steel wire ropes will be installed.
5. A hilly and mountainous traction rail transport vehicle as described in claim 1, characterized in that, The transport vehicle includes a floor, and a cargo railing is installed on top of the floor. The cargo railing is equipped with a baffle.
6. A hilly and mountainous traction rail transport vehicle as described in claim 1, characterized in that, The traction device is connected to the traction hook cable through the wedge-shaped rope sleeve of the wire rope; the traction hook cable is composed of a hexagonal nut and the wedge-shaped rope sleeve; the traction hook cable is divided into a first traction hook cable and a second traction hook cable.