A multi-channel integrated tube machine device

Abstract

The utility model provides a kind of multi-channel integrated pipe machine device, comprising: portal frame, several the horizontal moving mechanism is installed on the portal frame, several the movable end of the horizontal moving mechanism is fixedly connected with translation frame, several the vertical moving mechanism is installed on several translation frame, several the movable end of the vertical moving mechanism is fixed with the assembly frame for installing different processing unit respectively;Material receiving part, several the material receiving part equidistance is set on several the portal frame top, and with several the portal frame one-to-one correspondence, this multi-channel integrated pipe machine device is realized by the clamping part of setting, the synchronous clamping or loosening of multiple material receiving part pipe, simultaneously, device integrates lifting part and pushing part, can after single pass process is completed, automatically lift pipe from current station and push to next adjacent station, form a continuous automated processing assembly line, realizes the parallel processing of multiple pipes and automatic transposition, ensures processing production efficiency.

Description

Technical Field

[0001] This utility model relates to the field of pipe processing equipment technology, and more specifically, to a multi-channel integrated pipe processing equipment. Background Technology

[0002] In the field of pipe processing, when performing multiple processes such as cutting, beveling, welding, and painting on long pipes, traditional production methods mainly fall into two modes: One approach is to use a single-machine operation mode, where after completing one process on one machine, the operator manually unloads the pipe and then transfers it to the next machine for clamping and processing. The turnover of the pipe between various processes requires a lot of manual intervention and handling time, resulting in low production efficiency, high labor intensity, and difficulty in ensuring the consistency of the benchmark during multiple clamping processes, which can easily lead to errors and affect the final processing accuracy and quality.

[0003] Another approach is to use rudimentary automated production lines, typically using robotic arms or conveyor mechanisms. However, these are difficult to adapt to the production needs of various pipe specifications and are inefficient when fixing and operating pipes. Common clamping mechanisms are often independently controlled pneumatic or hydraulic clamps, which have poor synchronization and make it difficult to precisely unify the timing of actions. During transport, they are prone to jamming due to inaccurate positioning. Furthermore, the operation of pipes is often quite simple and crude. For example, directly using push rods can easily cause scratches on the pipe surface, affecting the quality of the finished pipe product. Utility Model Content

[0004] The purpose of this invention is to provide a multi-channel integrated tube machine device to solve the above-mentioned problems.

[0005] To achieve the above objectives, this utility model provides a multi-channel integrated tube processing device, comprising: a gantry frame, a plurality of horizontal moving mechanisms mounted on the gantry frame, a translation frame fixedly connected to the movable ends of the plurality of horizontal moving mechanisms, a plurality of vertical moving mechanisms mounted on the translation frames, and an assembly frame for mounting different processing units fixed to the movable ends of the plurality of vertical moving mechanisms respectively. The material receiving section is arranged at equal intervals above the gantry frames and corresponds one-to-one with the gantry frames, for simultaneously placing a number of pipes to be processed. A clamping part is installed on a plurality of the material-bearing parts and is used to simultaneously fix a plurality of pipes to be processed that are located on the plurality of the material-bearing parts; A lifting section, wherein several lifting sections are symmetrically installed on several material receiving sections, for pushing several pipes to be processed away from the clamping section; A pushing section, wherein several pushing sections are respectively installed on several lifting sections, is used to push the pipe to be processed on one of the receiving sections to another receiving section.

[0006] Furthermore, the material support section includes a support frame disposed directly below one of the assembly frames and parallel to several of the gantry frames, a V-shaped material support plate fixed to the upper surface of the support frame, and several adjusting feet threadedly connected to the lower surface of the support frame.

[0007] Furthermore, the clamping part includes a driving member mounted on a plurality of the bearing frames, a plurality of clamping members threadedly connected to the driving part, and equally spaced on a plurality of the V-shaped bearing plates; The clamping component includes two symmetrically opened grooves on the V-shaped support plate, two clamping plates slidably installed in the grooves, two guide rods symmetrically fixed in the support frame, and several guide grooves symmetrically opened on the two clamping plates, each corresponding to one of the two guide rods.

[0008] Furthermore, the driving component includes several driving rods rotatably mounted at equal intervals on several of the support frames, several sets of control threaded grooves respectively opened at equal intervals on several of the driving rods and corresponding to several of the driving components, and a driving motor mounted on one of the support frames; The two adjacent drive rods are connected by a sprocket and a chain for transmission. The output end of the drive motor is fixedly connected to one of the drive rods; The control thread groove consists of two thread grooves with opposite thread directions; The two clamping plates in the clamping component are respectively threadedly connected to two threaded grooves with opposite thread directions.

[0009] Furthermore, the lifting part includes a lifting hydraulic rod fixed in one of the support frames, a lifting frame fixed to the telescopic end of the lifting hydraulic rod, two guide rails symmetrically fixed in the support frame, two guide blocks slidably mounted on the two guide rails respectively, and both fixed to the lifting frame.

[0010] Furthermore, the pushing part includes a top support rod fixed to one end of the upper surface of the lifting frame, a pushing hydraulic rod hinged to the upper surface of the lifting frame, a V-shaped lifting plate with one end hinged to the upper end of the top support rod and the other end hinged to the telescopic end of the pushing hydraulic rod, and a reserved groove formed on the V-shaped support plate for the V-shaped lifting plate to move.

[0011] Furthermore, wedge-shaped rubber blocks are fixedly connected to the upper ends of several of the clamping plates, and rubber pads are fixedly connected to the surfaces of several of the V-shaped support plates.

[0012] Compared with the prior art, the embodiments of this utility model have the following beneficial effects: This multi-channel integrated pipe processing unit can install different processing equipment for pipe processing on several assembly racks. At the same time, several material receiving sections under several gantry frames are set in parallel to form multiple processing channels, realizing the synchronous processing of multiple pipes. With the cooperation of the lifting section and the pushing section, after the pipes on each material receiving section are processed, the unit can operate automatically and seamlessly between different material receiving sections, forming a continuous production line. This effectively reduces equipment waiting time and material turnover time, ensures pipe processing efficiency, and significantly reduces the labor intensity of operators, avoiding quality problems caused by human error. This multi-channel integrated pipe-making machine ensures the initial positioning and coaxiality of all pipes through the V-shaped support plate and several adjustable feet of the material-bearing section. Before processing, a single drive unit drives several clamping components to simultaneously and effectively clamp several pipes, effectively preventing pipe vibration and displacement during processing, ensuring pipe processing accuracy, and is suitable for fixing pipes of different diameters for stable processing. In use, the number of gantry frames and material-bearing sections can be flexibly adjusted according to the pipe processing flow. Different processing units can be installed on each assembly frame to adapt to different pipe processing requirements. Attached Figure Description

[0013] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0014] Figure 1 A perspective view of the present invention is shown; Figure 2 A partial three-dimensional representation of the present invention is shown. Figure 1 ; Figure 3 This invention demonstrates a partially disassembled three-dimensional representation. Figure 1 ; Figure 4 A partial three-dimensional representation of the present invention is shown. Figure 2 ; Figure 5 A partially disassembled perspective view of this utility model is shown; Figure 6 A partial cross-sectional perspective view of this utility model is shown; Figure 7 A partial side view of the present invention is shown.

[0015] In the picture 1. Gantry frame; 2. Horizontal moving mechanism; 3. Translation frame; 4. Vertical moving mechanism; 5. Assembly frame; 6. Material receiving part; 7. Clamping part; 8. Lifting part; 9. Pushing part; 10. Bearing frame; 11. V-shaped material receiving plate; 12. Adjustable support foot; 13. Driving component; 14. Clamping component; 15. Slide groove; 16. Clamping plate; 17. Guide rod; 18. Guide groove; 19. Driving rod; 20. Control thread groove; 21. Drive motor; 22. Lifting hydraulic rod; 23. Lifting frame; 24. Guide rail; 25. Guide block; 26. Top support rod; 27. Pushing hydraulic rod; 28. V-shaped lifting plate; 29. ​​Reserved groove; 30. Wedge-shaped rubber block; 31. Rubber pad. Detailed Implementation

[0016] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, illustrating only the basic structure of the present invention, and therefore only show the components relevant to the present invention.

[0017] like Figure 1-7 As shown, a multi-channel integrated tube processing device includes: a gantry frame 1, a plurality of horizontal moving mechanisms 2 are installed on the gantry frames 1, a translation frame 3 is fixedly connected to the movable ends of the plurality of horizontal moving mechanisms 2, a plurality of vertical moving mechanisms 4 are installed on the plurality of translation frames 3, and an assembly frame 5 for installing different processing units is fixed to the movable ends of the plurality of vertical moving mechanisms 4 respectively. The material receiving parts 6 are arranged at equal intervals above the gantry frames 1 and correspond one-to-one with the gantry frames 1, for placing a number of pipes to be processed at the same time. Clamping part 7, which is installed on a plurality of the material receiving parts 6, is used to simultaneously fix a plurality of pipes to be processed that are on the plurality of the material receiving parts 6. Lifting section 8, several of the lifting sections 8 are symmetrically installed on several of the material receiving sections 6, for pushing several of the pipes to be processed away from the clamping section 7; Pushing part 9, a plurality of the pushing parts 9 are respectively installed on a plurality of the lifting parts 8, for pushing the pipe to be processed on one of the material receiving parts 6 to another material receiving part 6; In use, different processing equipment for the pipe processing flow is installed on different assembly racks 5, allowing for flexible adjustments based on pipe processing needs. As the pipe processing flow progresses, several pipes are placed on several receiving plates on several receiving parts 6 for synchronous and parallel processing. During the pipe processing, firstly, the clamping part 7 starts, and a drive motor 21 drives all drive rods 19 and their several bidirectional threads to rotate synchronously via sprocket and chain transmission, driving several clamping parts 14 on all receiving parts 6 to work simultaneously. Two clamping plates 16 in several clamping parts 14 move towards each other simultaneously, clamping and fixing all pipes at once and synchronously, and centering several pipes to ensure the accuracy of subsequent pipe processing. Afterward, the horizontal moving mechanism 2 and vertical moving mechanism 4 on several gantry frames 1 start working, driving different processing equipment on several assembly racks 5 to process the corresponding pipes below according to a preset program. Several pipes can... Different processes are processed simultaneously. When all pipes on the receiving section 6 have completed processing, the lifting sections 8 on several receiving sections 6 work simultaneously to push several pushing sections 9 to the same height, causing several pipes to be released from the clamping section 7. At this time, the pushing section 9 on one of the receiving sections 6 pushes the pipes that have completed all processing processes away from the processing equipment. Under the control of several pushing sections 9, several pipes that have completed the previous processing processes complete the work position change in turn and roll to the next adjacent pushing section 9. After the pushing action is completed, several lifting sections 8 descend, and several pipes are smoothly placed into the V-shaped receiving plate 11 of the next work station. Subsequently, the clamping section 7 works synchronously again to clamp several pipes again, ready for the next process. The material flow between processes is completed automatically, eliminating the time waste caused by pipe hoisting, transportation, and repositioning in the traditional mode, ensuring the processing efficiency of pipes, and greatly reducing labor intensity and labor costs.

[0018] Optionally, the material support part 6 includes a support frame 10 disposed directly below one of the assembly frames 5 and arranged parallel to several gantry frames 1, a V-shaped material support plate 11 fixed to the upper surface of the support frame 10, and several adjusting feet 12 threadedly connected to the lower surface of the support frame 10. The V-shaped support plate 11 naturally supports the cylindrical pipe with its inclined surface and has a certain self-centering function, which facilitates the quick and accurate placement of the pipe. The adjustable support 12 can finely adjust the height of the support frame 10 by turning it, thereby ensuring that the pipes at all workstations are on the same horizontal reference line, ensuring the processing accuracy of the subsequent pipes. Several support parts 6 work together to support multiple pipes at the same time, so as to carry out the synchronous processing of multiple pipes and ensure processing efficiency.

[0019] Optionally, the clamping part 7 includes a driving member 13 mounted on a plurality of the bearing frames 10, a plurality of clamping members 14 threadedly connected to the driving part, and equally spaced on a plurality of the V-shaped bearing plates 11; The clamping component 14 includes two sliding grooves 15 symmetrically opened on the V-shaped support plate 11, two clamping plates 16 slidably installed in the sliding grooves 15, two guide rods 17 symmetrically fixed in the support frame 10, and a plurality of guide grooves 18 symmetrically opened on the two clamping plates 16, each corresponding to one of the two guide rods 17. In use, the drive unit provides power to move the two clamping plates 16 synchronously within the two sliding grooves 15, moving closer or further apart to clamp and release the pipe. Several clamping parts 7 on a single receiving part 6 work synchronously, applying clamping force at different positions on the pipe simultaneously, effectively preventing the pipe from rotating or shifting during processing, achieving pipe centering and ensuring processing quality. With the cooperation of two guide rods 17 and several guide grooves 18, precise guidance and support are provided for the movement of the two clamping plates 16, ensuring that the two clamping plates 16 always move in a straight line, avoiding pipe positioning errors caused by clamping step wobbling or jamming.

[0020] Optionally, the driving component 13 includes a plurality of driving rods 19 rotatably mounted on a plurality of the bearing frames 10 at equal intervals, a plurality of control thread grooves 20 respectively opened at equal intervals on the plurality of driving rods 19 and corresponding to the plurality of driving components 13, and a driving motor 21 mounted on one of the bearing frames 10. The two adjacent drive rods 19 are connected by a sprocket and a chain for transmission. The output end of the drive motor 21 is fixedly connected to one of the drive rods 19; The control thread groove 20 consists of two thread grooves with opposite thread directions; The two clamping plates 16 in the clamping component 14 are respectively threaded to two threaded grooves with opposite thread directions. In use, a drive motor 21 drives all drive rods 19 to rotate synchronously via a sprocket and chain. When the drive rod 19 rotates, the several bidirectional threads on it drive the two clamping plates 16 rods in the clamping parts 14 connected to it to move inward or outward simultaneously to perform clamping work. By using a single drive source in conjunction with the sprocket and chain transmission structure, all clamping parts 14 on several material receiving parts 6 can be controlled to work synchronously, ensuring the synchronicity of several pipe processing. The overall structure is simple, easy to control, and effectively controls cost and failure rate.

[0021] Optionally, the lifting part 8 includes a lifting hydraulic rod fixed in one of the support frames 10, a lifting frame 23 fixed at the telescopic end of the lifting hydraulic rod 22, two guide rails 24 symmetrically fixed in the support frame 10, and two guide blocks 25 slidably mounted on the two guide rails 24 and fixed to the lifting frame 23. In use, the lifting hydraulic rod 22 operates, pushing the lifting frame 23 upward. The cooperation of the two guide rails 24 and the guide block 25 provides vertical guidance for the vertical movement of the lifting frame 23, preventing it from swaying and ensuring a smooth and impact-free lifting process. It can reliably lift the pipeline from the V-shaped support plate 11, providing a solid and reliable platform for subsequent actions. Thus, when the pipeline is repositioned by several pushing parts 9, it will not be blocked by the clamping part 7, ensuring the continuity and accuracy of the entire pipeline material transfer process.

[0022] Optionally, the pushing part 9 includes a top support rod 26 fixed to one end of the upper surface of the lifting frame 23, a pushing hydraulic rod 27 hinged to the upper surface of the lifting frame 23, a V-shaped lifting plate 28 with one end hinged to the upper end of the top support rod 26 and the other end hinged to the telescopic end of the pushing hydraulic rod 27, and a reserved groove 29 formed on the V-shaped support plate 11 for the V-shaped lifting plate 28 to move. During normal pipe processing, the V-shaped lifting plate 28 is concealed within the pre-reserved groove 29 of the V-shaped support plate 11, without affecting pipe placement and clamping. When pushing material is required, the two lifting parts 8 on a single support part 6 first lift the pipe, and then the pushing hydraulic rod 27 extends. Since it is hinged to the V-shaped lifting plate 28 and the lifting frame 23, it pushes the V-shaped lifting plate 28 to rotate forward and upward around its hinge point with the top support rod 26, thereby tilting the V-shaped lifting plate 28 and allowing the pipe to... The V-shaped lifting plate 28 rolls off, and at the same time, the two lifting parts 8 on another material receiving part 6 can lift the pushing part 9 in advance. After the pipes on it are discharged, they are ready to receive the pipes rolled off the previous pushing part 9. After the pipes on several material receiving parts 6 are processed, they can be replaced in sequence to quickly carry out the next process. The pushing parts 9 on several material receiving parts 6 can work seamlessly in sequence to realize the multi-channel automated displacement processing of pipes and ensure processing efficiency.

[0023] Optionally, a wedge-shaped rubber block 30 is fixedly connected to the upper end of each of the clamping plates 16, and a rubber pad 31 is fixedly connected to the surface of each of the V-shaped supporting plates 11. When the two clamping plates 16 in the clamping component 14 come close to each other and clamp, the wedge-shaped rubber blocks 30 on the two clamping plates 16 undergo elastic deformation, pressing the pipe. The rubber material provides an extremely high coefficient of friction, ensuring that the pipe will never slip or rotate after clamping, and effectively preventing damage such as indentations and scratches caused by hard metal contact to the pipe surface. At the same time, the wedge-shaped setting not only clamps the pipe horizontally, but also pushes the pipe downward, thus pressing the pipe tightly onto the V-shaped support plate 11, further improving the fixing stability of the pipe. When the pushing part 9 pushes the V-shaped support plate 11 from one support part 6 to another support part 6, it plays a certain buffering role, avoiding damage to the pipe due to hard collision.

[0024] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A multi-channel integrated tube processing device, characterized in that, include: A gantry (1) is provided, and a horizontal moving mechanism (2) is installed on each of the gantry (1). A translation frame (3) is fixedly connected to the movable end of each of the horizontal moving mechanisms (2). A vertical moving mechanism (4) is installed on each of the translation frames (3). An assembly frame (5) for installing different processing units is fixed to the movable end of each of the vertical moving mechanisms (4). Material receiving part (6), several material receiving parts (6) are equally spaced above several gantry frames (1) and correspond one-to-one with several gantry frames (1) for placing several pipes to be processed at the same time; Clamping part (7), the clamping part (7) is installed on a plurality of the material receiving parts (6) for simultaneously fixing a plurality of pipes to be processed on the plurality of the material receiving parts (6); Lifting section (8): Several lifting sections (8) are symmetrically installed on several material receiving sections (6) to push several pipes to be processed away from the clamping section (7). Pushing section (9), several of the pushing sections (9) are respectively installed on several of the lifting sections (8) for pushing the pipe to be processed on one of the receiving sections (6) to another receiving section (6).

2. The multi-channel integrated tube machine device as described in claim 1, characterized in that, The material support part (6) includes a support frame (10) disposed directly below one of the assembly frames (5) and parallel to several gantry frames (1), a V-shaped support plate (11) fixed to the upper surface of the support frame (10), and several adjusting feet (12) threadedly connected to the lower surface of the support frame (10).

3. The multi-channel integrated tube cleaning device as described in claim 2, characterized in that, The clamping part (7) includes a driving member (13) mounted on a plurality of the bearing frames (10), a plurality of clamping members (14) threadedly connected to the driving part, and equally spaced on a plurality of the V-shaped bearing plates (11). The clamping component (14) includes two symmetrically opened grooves (15) on the V-shaped support plate (11), two clamping plates (16) slidably installed in the grooves (15), two guide rods (17) symmetrically fixed in the support frame (10), and several guide grooves (18) symmetrically opened on the two clamping plates (16) and corresponding to the two guide rods (17).

4. The multi-channel integrated tube machine device as described in claim 3, characterized in that, The driving component (13) includes a plurality of driving rods (19) rotatably mounted on a plurality of the support frames (10) at equal intervals, a plurality of control thread grooves (20) respectively opened at equal intervals on the plurality of driving rods (19) and corresponding to the plurality of driving components (13), and a driving motor (21) mounted on one of the support frames (10). The two adjacent drive rods (19) are connected by a sprocket and a chain for transmission; The output end of the drive motor (21) is fixedly connected to one of the drive rods (19); The control thread groove (20) consists of two thread grooves with opposite thread directions; The two clamping plates (16) in the clamping component (14) are respectively threaded to two threaded grooves with opposite thread directions.

5. The multi-channel integrated tube cleaning device as described in claim 3, characterized in that, The lifting part (8) includes a lifting hydraulic rod (22) fixed in one of the bearing frames (10), a lifting frame (23) fixed at the telescopic end of the lifting hydraulic rod (22), two guide rails (24) symmetrically fixed in the bearing frame (10), two guide blocks (25) slidably mounted on the two guide rails (24) and fixed to the lifting frame (23).

6. The multi-channel integrated tube cleaning device as described in claim 5, characterized in that, The pushing part (9) includes a top support rod (26) fixed to one end of the upper surface of the lifting frame (23), a pushing hydraulic rod (27) hinged to the upper surface of the lifting frame (23), a V-shaped lifting plate (28) with one end hinged to the upper end of the top support rod (26) and the other end hinged to the telescopic end of the pushing hydraulic rod (27), and a reserved groove (29) opened on the V-shaped support plate (11) for the V-shaped lifting plate (28) to move.

7. A multi-channel integrated tube cleaning device as described in claim 6, characterized in that, A wedge-shaped rubber block (30) is fixedly connected to the upper end of several of the clamping plates (16), and a rubber pad (31) is fixedly connected to the surface of several of the V-shaped supporting plates (11).

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