Automobile waterway special-shaped metal pipe joint
Patent Information
- Application Number
- CN202522280385.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-28
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-10-28
AI Technical Summary
在汽车发动机舱长期、剧烈的振动环境下,卡箍的夹紧力可能发生松弛,导致管接件与软管的连接处存在渗漏风险
1、本实用新型密封紧固组件能够通过调节旋紧螺母,使密封紧固夹紧密夹紧在软管外壁的适配槽内,形成多重密封;适配槽的设计增加了接触面积,有效防止液体泄漏,适用于汽车水路系统的高压和振动环境;
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Figure CN224786669U_ABST
Abstract
Description
Technical Field
[0001] This utility model specifically relates to a special-shaped metal pipe connector for automotive water systems. Background Technology
[0002] In automotive engine cooling systems, air conditioning systems, and other water circulation systems, a wide variety of complex-shaped metal pipe fittings are used to connect pipes, fix sensors, or install vent valves. To meet the requirements of lightweight, high strength, and complex spatial layout, these pipe fittings are increasingly being formed using lightweight metal materials such as aluminum alloys through a one-piece die-casting process.
[0003] Currently, the connection between pipe fittings and rubber hoses typically relies solely on clamps fitted to the fitting's connection end for tightening and sealing. However, in the long-term, intense vibration environment of a car's engine compartment, the clamping force may loosen, leading to a risk of leakage at the connection point. This single method of sealing is insufficient to ensure the sealing reliability of the vehicle throughout its entire lifespan.
[0004] Therefore, it is necessary to invent a special-shaped metal pipe fitting for automotive water systems to solve the above problems. Utility Model Content
[0005] (a) Purpose of the utility model To address the technical problems existing in the background art, this utility model proposes an irregularly shaped metal pipe connector for automotive water passages.
[0006] (II) Technical Solution To achieve the above objectives, this utility model provides the following technical solution: a special-shaped metal pipe fitting for automotive water systems, comprising a pipe fitting body, a flexible hose connected to the end of the pipe fitting body, and a fastening assembly provided between the flexible hose and the pipe fitting body; The hose is sleeved outside the connecting end of the fitting body. The fastening assembly includes a fastening sleeve, which is sleeved outside the connecting end of the fitting body. The fastening sleeve has a fixing member at the tail end and a sealing fastening assembly on the inner side of the head. The sealing fastening assembly is clamped to the outside of the hose. The hose has an adapter groove on its outer wall. The sealing and fastening assembly includes a telescopic stud, a sealing and fastening clamp at the bottom of the telescopic stud, a tightening nut on the outside of the telescopic stud, and the sealing and fastening clamps on both sides clamping in the adapter groove.
[0007] Preferably, the tail end of the fastening sleeve is a fastening tube and the head end is a sealing tube. The size of the fastening tube is smaller than that of the sealing tube. The fastening tube has fastening holes on both the upper and lower sides, and the fixing component is installed in the fastening holes. The sealing tube has telescopic holes on both the upper and lower sides, and the telescopic stud is set in the telescopic holes. The internal dimensions of both the fastening tube and the sealing tube are larger than the end dimensions of the pipe fitting body.
[0008] Preferably, the fastener includes a fastening column placed in the fastening hole, a fastening plate at the bottom of the fastening column, a compression spring on the outside of the fastening column, the compression spring being placed between the top of the fastening plate and the bottom of the fastening hole, and a positioning groove for installing the compression spring at the bottom of the fastening hole.
[0009] Preferably, the top outer wall of the fastening column is provided with a limiting ring, the limiting ring is placed at the top of the fastening hole, the top of the fastening column is also provided with a pull ring, and the bottom of the fastening plate is arc-shaped.
[0010] Preferably, the outer wall of the telescopic stud and the inner wall of the tightening nut are provided with matching threads, the top of the telescopic stud is provided with a limiting plate, and the outer wall of the tightening nut is provided with anti-slip texture.
[0011] Preferably, the sealing and fastening clamps on both sides are annular in shape, and the size of the adapter groove is larger than the size of the sealing and fastening clamp.
[0012] Compared with the prior art, the beneficial effects of the above-mentioned technical solution of this utility model are: 1. The sealing and fastening assembly of this utility model can be tightened by adjusting the tightening nut to make the sealing and fastening clamp tightly clamped in the adapter groove on the outer wall of the hose, forming multiple seals; the design of the adapter groove increases the contact area, effectively preventing liquid leakage, and is suitable for high pressure and vibration environments of automotive water system; 2. The fastening component of this utility model adopts a compression spring structure to provide continuous clamping force, which can adapt to vibration and temperature changes during vehicle operation and maintain connection stability; at the same time, the limiting plate at the top of the telescopic stud and the limiting ring in the fastening component prevent the component from loosening, ensuring long-term reliability. Attached Figure Description
[0013] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.
[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the overall disassembled structure of this utility model; Figure 3 This is a schematic diagram showing the disassembled structure of the fastening component and sealing fastening component of this utility model; Figure 4 This is a schematic diagram of the fastener installation structure of this utility model.
[0015] Explanation of reference numerals in the attached figures: 1. Fitting body; 2. Hoses; 21. Adapter groove; 3. Fastening assembly; 31. Fastening sleeve; 311. Fastening tube; 312. Sealing tube; 313. Fastening hole; 314. Telescopic hole; 315. Positioning groove; 32. Fixing element; 321. Fastening post; 322. Fastening plate; 323. Compression spring; 324. Limiting ring; 325. Pull ring; 4. Sealing fastening assembly; 41. Telescopic stud; 42. Sealing fastening clamp; 43. Tightening nut; 44. Limiting plate; 45. Anti-slip texture. Detailed Implementation
[0016] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.
[0017] This utility model provides, for example Figure 1-4 The illustrated automotive water system irregular metal pipe fitting includes a pipe fitting body 1, a hose 2 connected to the end of the pipe fitting body 1, and a fastening component 3 provided between the hose 2 and the pipe fitting body 1. Specifically, the hose 2 is sleeved outside the connecting end of the pipe fitting body 1, the fastening component 3 includes a fastening sleeve 31, the fastening sleeve 31 is sleeved outside the connecting end of the pipe fitting body 1, and the tail of the fastening sleeve 31 is provided with a fixing member 32, the inner side of the head is provided with a sealing fastening component 4, the sealing fastening component 4 is clamped outside the hose 2, and the outer wall of the hose 2 is provided with an adapter groove 21. Specifically, the sealing fastening assembly 4 includes a telescopic stud 41, a sealing fastening clip 42 at the bottom of the telescopic stud 41, a tightening nut 43 on the outside of the telescopic stud 41, and the sealing fastening clips 42 on both sides clamped in the adapter groove 21.
[0018] Specifically, the tail of the fastening sleeve 31 is a fastening tube 311, and the head is a sealing tube 312. The size of the fastening tube 311 is smaller than that of the sealing tube 312. The fastening tube 311 has fastening holes 313 on both the upper and lower sides. The fastening hole 313 is used to install the fixing component 32. The sealing tube 312 has telescopic holes 314 on both the upper and lower sides. The telescopic stud 41 is set in the telescopic hole 314. The internal dimensions of the fastening tube 311 and the sealing tube 312 are both larger than the end dimensions of the pipe fitting body 1.
[0019] Specifically, the fastener 32 includes a fastening post 321 placed in the fastening hole 313, a fastening plate 322 at the bottom of the fastening post 321, a compression spring 323 on the outside of the fastening post 321, the compression spring 323 being placed between the top of the fastening plate 322 and the bottom of the fastening hole 313, and a positioning groove 315 for installing the compression spring 323 at the bottom of the fastening hole 313.
[0020] Specifically, the top outer wall of the fastening column 321 is provided with a limiting ring 324, which is placed on the top of the fastening hole 313. The top of the fastening column 321 is also provided with a pull ring 325, and the bottom of the fastening plate 322 is arc-shaped.
[0021] Specifically, the outer wall of the telescopic stud 41 and the inner wall of the tightening nut 43 are provided with matching threads, the top of the telescopic stud 41 is provided with a limiting plate 44, and the outer wall of the tightening nut 43 is provided with anti-slip texture 45.
[0022] Specifically, the sealing and fastening clamps 42 on both sides are annular in shape, and the size of the adapter groove 21 is larger than the size of the sealing and fastening clamps 42.
[0023] In this embodiment, one end of the hose 2 is directly sleeved over the connecting end of the connector body 1. The sleeve depth is such that the adapter groove 21 on the hose 2 completely covers the end of the connecting end of the connector body 1, ensuring that the adapter groove 21 is located in the outer area of the connecting end of the connector body 1, providing a positioning reference for the subsequent clamping of the sealing fastening assembly 4. Holding the fastening sleeve 31, first align the sealing tube 312 at the head towards the hose 2, and then sleeve the entire fastening sleeve 31 over the connecting end of the connector body 1 and the outside of the hose 2. Push the fastening sleeve 31 until the end of the sealing tube 312 corresponds to the position of the adapter groove 21 on the hose 2. At this time, the fastening tube 311 is located in the root area of the connecting end of the connector body 1, ensuring that the fastening hole 313 corresponds to the position of the outer wall of the connector body 1.
[0024] Specifically, in the initial state, the clamping spring 323 of the fastener 32 is in a naturally extended state, and the fastening plate 322 is pressed against the inner wall of the fastening tube 311 under the action of the spring force. During installation, the fastening column 321 is pulled upward by the pull ring 325, which drives the fastening plate 322 to rise and compress the clamping spring 323 until the bottom of the fastening plate 322 is higher than the outer wall of the pipe fitting body 1. At this time, the position of the fastening sleeve 31 can be freely adjusted. After the position is determined, the pull ring 325 is released, the clamping spring 323 returns to its original position and pushes the fastening plate 322 downward, so that the arc-shaped fastening plate 322 is tightly pressed against the outer wall of the pipe fitting body 1, realizing the initial fixation of the fastening sleeve 31. The limiting ring 324 can prevent the fastening column 321 from falling out of the fastening hole 313 during this process, ensuring the assembly reliability of the fastener 32.
[0025] In this embodiment, the telescopic stud 41 is inserted into the telescopic hole 314 on the outside of the sealing tube 312, so that the bottom sealing clamp 42 is aligned with the adapter groove 21 on the hose 2, and the sealing clamps 42 on both sides are attached to the outer wall of the adapter groove 21 from the top and bottom directions, respectively. Then, the tightening nut 43 is fitted onto the outside of the telescopic stud 41 and tightened. Through the threaded engagement, the telescopic stud 41 moves downward, so that the sealing clamps 42 on both sides gradually clamp the inner wall of the adapter groove 21 until the tightening nut 43 is attached to the outer wall of the sealing tube 312 and can no longer be rotated. At this time, the sealing clamp 42 is completely embedded in the adapter groove 21, realizing the sealing clamping of the hose 2 and the pipe fitting body 1. The limiting plate 44 at the top of the telescopic stud 41 can prevent the tightening nut 43 from falling off the stud, improving the safety of the assembly process.
[0026] In this embodiment, when disassembly or maintenance is required, the tightening nut 43 is first loosened by rotating the anti-slip groove 45 in the opposite direction, causing the telescopic stud 41 to drive the sealing clamp 42 to rise and disengage from the adapter groove 21 of the hose 2; then, the fastening column 321 is pulled upward by the pull ring 325, causing the fastening plate 322 to disengage from the outer wall of the pipe fitting body 1. At this time, the fastening sleeve 31 can be removed from the pipe fitting body 1; finally, the hose 2 can be directly pulled to remove it from the connection end of the pipe fitting body 1. The whole process does not require special tools and is easy to operate.
[0027] In this embodiment, the fastener 32 uses a compression spring 323 to provide continuous elastic pressure. Combined with the fitting design of the arc-shaped fastening plate 322 and the outer wall of the pipe fitting body 1, it can effectively adapt to the vibration environment during vehicle operation and avoid the loosening problem caused by vibration in traditional rigid fasteners. At the same time, the setting of the limiting ring 324 prevents the fastening column 321 from falling off, ensuring the stability of the fixing structure.
[0028] In this embodiment, the sealing and fastening assembly 4 employs an annular sealing and fastening clamp 42 that is embedded in the adapter groove 21 of the hose 2. Compared to the traditional peripheral clamping method, this increases the sealing contact area and provides a tighter fit, effectively preventing coolant leakage in the water system. Furthermore, the clamping force can be finely adjusted according to the actual size of the hose 2 by tightening the thread of the nut 43. The adapter groove 21 is designed to be larger than the sealing and fastening clamp 42, allowing the structure to accommodate hose size errors and improving the product's versatility.
[0029] In this embodiment, the entire assembly process requires no special tools. The fasteners are quickly positioned using the pull ring 325, and manually tightened using the anti-slip grooves 45 of the tightening nut 43. Assembly can be completed by a single person, significantly reducing assembly time compared to traditional pipe fittings. Disassembly is equally simple; components can be separated by reversing the operation, greatly improving the maintenance efficiency of the automotive water system and reducing after-sales maintenance costs.
[0030] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A special-shaped metal pipe fitting for automotive water systems, characterized in that: It includes a pipe fitting body (1), a hose (2) is connected to the end of the pipe fitting body (1), and a fastening assembly (3) is provided between the hose (2) and the pipe fitting body (1). The hose (2) is sleeved outside the connecting end of the fitting body (1). The fastening assembly (3) includes a fastening sleeve (31), which is sleeved outside the connecting end of the fitting body (1). The tail of the fastening sleeve (31) is provided with a fixing member (32), and the inner side of the head is provided with a sealing fastening assembly (4). The sealing fastening assembly (4) is clamped to the outside of the hose (2). The outer wall of the hose (2) is provided with an adapter groove (21). The sealing fastening assembly (4) includes a telescopic stud (41), a sealing fastening clip (42) at the bottom of the telescopic stud (41), a tightening nut (43) on the outside of the telescopic stud (41), and the sealing fastening clips (42) on both sides are clamped in the adapter groove (21).
2. The automotive water system irregular-shaped metal pipe fitting according to claim 1, characterized in that: The fastening sleeve (31) has a fastening tube (311) at the tail and a sealing tube (312) at the head. The fastening tube (311) is smaller than the sealing tube (312). The fastening tube (311) has fastening holes (313) on both the upper and lower sides. The fastening member (32) is installed in the fastening hole (313). The sealing tube (312) has telescopic holes (314) on both the upper and lower sides. The telescopic stud (41) is set in the telescopic hole (314). The internal dimensions of the fastening tube (311) and the sealing tube (312) are both larger than the end dimensions of the pipe fitting body (1).
3. The automotive water system irregular-shaped metal pipe fitting according to claim 2, characterized in that: The fastener (32) includes a fastening post (321) placed in the fastening hole (313), a fastening plate (322) at the bottom of the fastening post (321), a compression spring (323) on the outside of the fastening post (321), the compression spring (323) being placed between the top of the fastening plate (322) and the bottom of the fastening hole (313), and a positioning groove (315) for installing the compression spring (323) at the bottom of the fastening hole (313).
4. The automotive water system irregular-shaped metal pipe fitting according to claim 3, characterized in that: The top outer wall of the fastening column (321) is provided with a limiting ring (324), the limiting ring (324) is placed on the top of the fastening hole (313), the top of the fastening column (321) is also provided with a pull ring (325), and the bottom of the fastening plate (322) is set as arc.
5. The automotive water system irregular-shaped metal pipe fitting according to claim 1, characterized in that: The telescopic stud (41) has matching threads on its outer wall and the tightening nut (43) has a limiting plate (44) on its top and anti-slip texture (45) on its outer wall.
6. The automotive water system irregular-shaped metal pipe fitting according to claim 1, characterized in that: The sealing fasteners (42) on both sides are annular in shape, and the size of the adapter groove (21) is larger than the size of the sealing fasteners (42).