A garment edge compression device
Patent Information
- Application Number
- CN202522011675.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-18
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-09-18
AI Technical Summary
[0003]现有技术中，普通服装压边装置的适应多场景、压边精准可控效果较差与能源高效利用功能不佳的问题
[0012]1、该一种服装压边装置，通过设置底座、电源箱、压电陶瓷片、控制面板、框架、工作台、压边执行机构、温度传感器与温差发电片，在底座外围的多组压电陶瓷片，在装置运行时产生形变，将机械能转化为电能，存储于电源箱，为温度传感器、压边执行机构的控制电路供电，提升能源利用效率，框架外围的温差发电片，利用服装压边过程中产生的温度差，将热能转化为电能，补充电源箱电能，在持续压边作业时，降低外接能源依赖的条件下，使得传统服装压边装置的控制电路、传感器等部件完全依赖外接电源，不仅增加了电力成本，还存在因断电导致生产中断的风险，本装置通过压电陶瓷片的能量转化，为温度传感器、压边执行机构的控制电路等供电，在批量服装压边作业中，可减少外接电源使用量，显著提升能源利用效率，同时增强装置在无稳定外接电源场景的适用性，且采用热电材料的温差发电片，在温差下，产生的电能补充到电源箱，在持续压边作业时，可进一步降低外接能源依赖，使装置的自供能比例提升，为绿色低碳的服装生产提供技术支持，同时也减少了因外接电缆带来的线路布置麻烦与安全隐患，在框架内部的温度传感器，实时监测压边区域温度，数据传输与处理的电能来自压电陶瓷片或温差发电片供电，在服装压边时，精准反馈温度状态，辅助压边执行机构调整压边参数，压边执行机构与压电陶瓷片协同：压边执行机构动作产生的振动驱动压电陶瓷片发电，存储的电能为压边执行机构的伺服电机供电，实现“动作-发电-再动作”的能量循环，在连续压边作业时，节约能源消耗，温差发电片采用热电材料，为控制面板、温度传感器提供稳定电能，保障装置在高温压边场景下的监测与控制功能的条件下，使得在服装压边过程中，不同材质的服装对压边温度要求不同，温度传感器能精准反馈压边区域的实时温度，相比传统依赖人工经验判断温度或采用外接电源温度传感器的方式，本装置的温度传感器在自供能下，能更稳定、精准地反馈温度状态，辅助压边执行机构及时调整压边参数，当监测到温度低于设定值时，压边执行机构可增大加热功率或减慢压边速度，确保压边质量，避免出现压边不牢固、起皱等问题，在连续压边作业时，这种循环能有效节约能源消耗，同时使压边执行机构的动作更平稳、响应更迅速，传统压边执行机构的动力供应完全依赖外接电源，动力输出易受电源稳定性影响，而本装置的能量循环模式，可在一定程度上缓冲外接电源波动对压边动作的影响，保障压边过程的稳定性，提升压边精度，从而提高服装压边的整体质量与一致性，且在高温环境下，传统装置的电气部件易因高温或电源问题出现故障，而本装置的自供能系统，可保障监测与控制功能的持续稳定运行，使装置能适应不同材质服装的压边需求，拓展了应用范围，同时，双能转化系统保障了装置在持续压边作业时的能源供应，可满足大规模服装生产的需求，提升生产效率，减少因能源不足导致的停机次数，有效的解决了普通服装压边装置的适应多场景、压边精准可控效果较差与能源高效利用功能不佳的问题。
Smart Images
Figure CN224819722U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of garment edge pressing technology, specifically a garment edge pressing device. Background Technology
[0002] Hemming is an important step in garment manufacturing, primarily treating the edges of clothing. By applying pressure, heat, or combining it with other techniques, various effects are achieved, enhancing the quality and appearance of the garment. During daily wear and washing, the edges of clothing are easily stretched and rubbed, leading to unraveling and damage. Hemming tightly bonds the fabric fibers at the edges, strengthening the edge and extending the garment's lifespan. For example, the hems and pocket edges of jeans become more durable after hemming. Hemming creates neat, regular lines on the garment edges, improving its overall aesthetics and sophistication. Different hemming techniques produce diverse visual effects; high-end fashion uses exquisite hemming designs to highlight its unique style and quality. For lightweight or easily deformed fabrics, such as silk and chiffon, hemming effectively prevents curling and peeling, maintaining the garment's flatness and shape for a more ideal wearing experience.
[0003] In existing technologies, ordinary garment edge pressing devices suffer from poor adaptability to various scenarios, poor precision and controllability in edge pressing, and inadequate energy efficiency. Utility Model Content
[0004] This invention provides a garment edge-sealing device to solve the problems in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a garment edge-pressing device, comprising an overall device body, the overall device body including a base and a power supply box, wherein the base is located on the left side of the overall device body, and the power supply box is located on the right side of the overall device body. Multiple sets of piezoelectric ceramic sheets are arranged on the shorter outer sides of the base, a control panel is arranged on the longer outer side of the base, a frame is arranged on the top outer side of the base, a worktable is arranged on the bottom inner side of the frame, an edge-pressing actuator is arranged on the top inner side of the frame, a temperature sensor is arranged on the shorter inner side of the frame, and a thermoelectric generator is arranged on the shorter outer outer side of the frame.
[0006] Furthermore, the multiple sets of piezoelectric ceramic sheets around the base deform during device operation, converting mechanical energy into electrical energy, which is stored in the power supply box to power the temperature sensor and the control circuit of the pressing actuator.
[0007] Furthermore, the thermoelectric generators around the frame utilize the temperature difference generated during the garment pressing process to convert heat energy into electrical energy, supplementing the power supply box.
[0008] Furthermore, the temperature sensor inside the frame monitors the temperature of the pressing area in real time, and the electrical energy for data transmission and processing comes from piezoelectric ceramic sheets or thermoelectric generators.
[0009] Furthermore, the pressing actuator works in conjunction with the piezoelectric ceramic sheet: the vibration generated by the pressing actuator drives the piezoelectric ceramic sheet to generate electricity, and the stored electrical energy powers the servo motor of the pressing actuator.
[0010] Furthermore, the thermoelectric generator uses thermoelectric materials to provide stable power to the control panel and temperature sensor.
[0011] Compared with the prior art, the present invention provides a garment edge-sealing device, which has the following beneficial effects:
[0012] 1. This garment edge-pressing device comprises a base, a power supply box, piezoelectric ceramic sheets, a control panel, a frame, a worktable, an edge-pressing actuator, a temperature sensor, and a thermoelectric generator. Multiple sets of piezoelectric ceramic sheets around the base deform during operation, converting mechanical energy into electrical energy, which is stored in the power supply box. This electrical energy powers the temperature sensor and the control circuit of the edge-pressing actuator, improving energy efficiency. The thermoelectric generator around the frame utilizes the temperature difference generated during garment edge-pressing to convert heat energy into electrical energy, supplementing the power supply box. During continuous edge-pressing operations, this device reduces reliance on external power sources. Traditional garment edge-pressing devices, with their control circuits and sensors entirely dependent on external power, not only increase electricity costs but also pose a risk of production disruptions due to power outages. To mitigate the risk of power outages, this device utilizes the energy conversion of piezoelectric ceramic sheets to power the temperature sensor, the control circuitry of the edge-pressing mechanism, and other components. In batch garment edge-pressing operations, this reduces the need for external power, significantly improving energy efficiency. It also enhances the device's applicability in scenarios without a stable external power source. Furthermore, the use of thermoelectric materials in the thermoelectric generator allows the generated electricity, produced under temperature differences, to supplement the power supply box. During continuous edge-pressing operations, this further reduces reliance on external energy, increasing the device's self-powered ratio and providing technical support for green and low-carbon garment production. It also reduces the wiring hassles and safety hazards associated with external cables. The temperature sensor inside the frame monitors the edge-pressing area temperature in real time, and the power for data transmission and processing comes from the piezoelectric ceramic sheets or the thermoelectric generator. The device uses a piezoelectric ceramic plate for power supply. During garment edge pressing, it accurately reflects the temperature status and assists the edge pressing actuator in adjusting the edge pressing parameters. The edge pressing actuator and the piezoelectric ceramic plate work together: the vibration generated by the movement of the edge pressing actuator drives the piezoelectric ceramic plate to generate electricity. The stored electrical energy powers the servo motor of the edge pressing actuator, realizing an energy cycle of "action-power generation-reaction". This saves energy consumption during continuous edge pressing operations. The thermoelectric generator uses thermoelectric materials to provide stable power to the control panel and temperature sensor, ensuring the monitoring and control functions of the device in high-temperature edge pressing scenarios. This allows the temperature sensor to accurately reflect the real-time temperature of the edge pressing area, which is different for different garment materials. Compared with traditional methods that rely on manual experience to judge the temperature or use external sensors, this method provides more accurate feedback. The temperature sensor in this device, powered by its own power supply, provides more stable and accurate temperature feedback, assisting the pressing actuator in adjusting pressing parameters promptly. When the detected temperature falls below the set value, the pressing actuator can increase heating power or slow down the pressing speed to ensure pressing quality and prevent problems such as weak pressing or wrinkling. During continuous pressing operations, this cycle effectively saves energy consumption and makes the pressing actuator's operation smoother and more responsive. Traditional pressing actuators rely entirely on external power supplies, and their power output is easily affected by power supply stability. However, the energy cycle mode of this device can buffer the impact of external power fluctuations on the pressing action to a certain extent, ensuring the stability of the pressing process and improving pressing accuracy.This improves the overall quality and consistency of garment edge pressing. Furthermore, in high-temperature environments, the electrical components of traditional devices are prone to failure due to high temperatures or power supply issues. However, this device's self-powered system ensures continuous and stable operation of monitoring and control functions, enabling it to adapt to the edge pressing needs of garments made of different materials and expanding its application range. Simultaneously, the dual-energy conversion system guarantees energy supply during continuous edge pressing operations, meeting the needs of large-scale garment production, improving production efficiency, and reducing downtime due to insufficient energy. This effectively solves the problems of ordinary garment edge pressing devices, such as poor adaptability to various scenarios, inadequate edge pressing precision and control, and poor energy efficiency. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0014] Figure 2 This is an enlarged structural diagram of the base of this utility model;
[0015] Figure 3 This is a schematic diagram of the top structure of the base of this utility model.
[0016] In the diagram: 1. Main body of the device; 2. Base; 3. Power supply box; 4. Piezoelectric ceramic sheet; 5. Control panel; 6. Frame; 7. Workbench; 8. Edge pressing actuator; 9. Temperature sensor; 10. Thermoelectric generator. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] Please see Figure 1-3 This utility model discloses a garment edge-pressing device.
[0019] Specifically, a garment edge-pressing device includes an overall device body 1, which includes a base 2 and a power supply box 3. The base 2 is located on the left side of the overall device body 1, and the power supply box 3 is located on the right side of the overall device body 1. Multiple sets of piezoelectric ceramic sheets 4 are arranged on the shorter outer sides of the base 2. A control panel 5 is arranged on the longer outer side of the base 2. A frame 6 is arranged on the top outer side of the base 2. A worktable 7 is arranged on the bottom inner side of the frame 6. An edge-pressing actuator 8 is arranged on the top inner side of the frame 6. A temperature sensor 9 is arranged on the shorter inner side of the frame 6. A thermoelectric generator 10 is arranged on the shorter outer side of the frame 6.
[0020] In this embodiment, the multiple sets of piezoelectric ceramic sheets 4 around the base 2 deform during the operation of the device, converting mechanical energy into electrical energy, which is stored in the power supply box 3 to power the control circuits of the temperature sensor 9 and the pressing mechanism 8. The thermoelectric generator 10 around the frame 6 uses the temperature difference generated during the pressing of the garment to convert heat energy into electrical energy to supplement the power supply box 3.
[0021] Specifically, traditional garment pressing devices rely entirely on external power sources for their control circuits, sensors, and other components. This not only increases electricity costs but also poses a risk of production interruption due to power outages. This device, however, uses the energy conversion of piezoelectric ceramic sheet 4 to power the temperature sensor 9, the pressing actuator 8, and other control circuits. In batch garment pressing operations, this reduces the amount of external power required, significantly improving energy efficiency. It also enhances the device's applicability in scenarios without a stable external power source. Furthermore, the thermoelectric material-based temperature difference generator 10 generates electricity under temperature differences to supplement the power supply box 3. During continuous pressing operations, this further reduces reliance on external energy, increasing the device's self-powered ratio and providing technical support for green and low-carbon garment production. It also reduces the wiring hassles and safety hazards associated with external cables.
[0022] In this embodiment, the temperature sensor 9 inside the frame 6 monitors the temperature of the pressing area in real time. The electrical energy for data transmission and processing comes from the piezoelectric ceramic sheet 4 or the thermoelectric generator 10. The pressing actuator 8 works in conjunction with the piezoelectric ceramic sheet 4: the vibration generated by the pressing actuator 8 drives the piezoelectric ceramic sheet 4 to generate electricity, and the stored electrical energy powers the servo motor of the pressing actuator 8. The thermoelectric generator 10 uses thermoelectric materials to provide stable electrical energy to the control panel 5 and the temperature sensor 9.
[0023] Specifically, during the garment edge pressing process, different garment materials have different temperature requirements for edge pressing. The temperature sensor 9 can accurately reflect the real-time temperature of the edge pressing area. Compared with the traditional method of relying on manual experience to judge the temperature or using an externally powered temperature sensor, the temperature sensor 9 of this device, under self-powered conditions, can more stably and accurately reflect the temperature status, assisting the edge pressing actuator 8 to adjust the edge pressing parameters in a timely manner. When the temperature is detected to be lower than the set value, the edge pressing actuator 8 can increase the heating power or slow down the edge pressing speed to ensure the edge pressing quality and avoid problems such as weak edge pressing and wrinkling. In continuous edge pressing operations, this cycle can effectively save energy consumption, while making the movement of the edge pressing actuator 8 smoother and the response faster. The power supply of traditional devices relies entirely on external power sources, and the power output is easily affected by the stability of the power supply. However, the energy circulation mode of this device can buffer the impact of external power fluctuations on the pressing action to a certain extent, ensuring the stability of the pressing process, improving the pressing accuracy, and thus improving the overall quality and consistency of garment pressing. In addition, in high-temperature environments, the electrical components of traditional devices are prone to failure due to high temperature or power supply problems. However, the self-powered system of this device can ensure the continuous and stable operation of monitoring and control functions, enabling the device to adapt to the pressing needs of garments of different materials and expanding its application range. At the same time, the dual-energy conversion system ensures the energy supply of the device during continuous pressing operations, which can meet the needs of large-scale garment production, improve production efficiency, and reduce the number of downtimes caused by insufficient energy.
[0024] In summary, this garment edge-pressing device requires the following steps before startup: First, check if the piezoelectric ceramic sheet 4 on the base 2 is securely installed and undamaged; check if the thermoelectric generator 10 and temperature sensor 9 on the frame 6 are functioning properly; check if the edge-pressing actuator 8 operates smoothly; and check if the power supply box 3 has adequate energy storage. Then, set the edge-pressing parameters on the control panel 5, such as the target edge-pressing temperature, edge-pressing speed, and edge-pressing pressure. Simultaneously, set the monitoring frequency of the temperature sensor 9. After startup, the edge-pressing actuator 8 performs its initial action, generating vibrations that drive the piezoelectric ceramic sheet 4 on the base 2 to generate electricity, which is stored in the power supply box 3. If the edge-pressing area already has a certain temperature, the thermoelectric generator 10 will also generate electricity using the temperature difference, replenishing the power supply box 3. Place the garment to be edge-pressed on the worktable 7 and adjust its position so that the area to be edge-pressed is aligned with the edge-pressing actuator 8. Start the edge-pressing actuator 8 to begin edge-pressing the garment. During the pressing process, the pressing actuator 8 vibrates, continuously driving the piezoelectric ceramic sheet 4 to generate electricity, which is stored in the power supply box 3. Simultaneously, the pressing area experiences a temperature rise due to heating, creating a temperature difference with the environment. Thermoelectric generator 10 utilizes this temperature difference to generate electricity, supplementing the power supply box 3. Temperature sensor 9 monitors the temperature of the pressing area in real time, and the data is transmitted to the control panel 5 via a circuit powered by the piezoelectric ceramic sheet 4 or the thermoelectric generator 10. The control panel 5 automatically adjusts the parameters of the pressing actuator 8 based on the set target temperature and the real-time monitored temperature. When the monitored temperature is low, the heating power is increased or the pressing speed is slowed; when the monitored temperature is high, the heating power is decreased or the pressing speed is increased to ensure the pressing temperature remains stable within the target range. During continuous pressing operations, the pressing actuator 8 continuously vibrates, and the piezoelectric ceramic sheet 4 continuously generates electricity to power the servo motor of the pressing actuator 8, achieving energy circulation and ensuring the continuous and stable pressing action. Simultaneously, the thermoelectric generator 10 continuously generates electricity using the temperature difference to supplement the power supply box 3, enabling the device to operate continuously for extended periods. After the garment hemming is completed, stop the hemming actuator 8. Clean the workbench 7, hemming actuator 8, etc., to remove any remaining fabric debris. Check for damage to the piezoelectric ceramic plate 4 and thermoelectric generator 10, ensure the temperature sensor 9 is functioning correctly, and check the energy storage status of the power supply box 3. If there are subsequent hemming operations, the device can remain in standby mode. The piezoelectric ceramic plate 4 can continuously replenish the power supply box 3 with power by utilizing minor environmental vibrations or the thermoelectric generator 10 can utilize the slight temperature difference between the environment and the device, preparing for the next operation. If the device is not used for a long time, it can be turned off and restarted when needed. Therefore, this utility model is a very practical product and is worth promoting and applying.
[0025] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A garment edge-sealing device, comprising an integral device body (1), characterized in that: The main body (1) of the overall device includes a base (2) and a power supply box (3), wherein the base (2) is located on the left side of the main body (1) of the overall device, and the power supply box (3) is located on the right side of the main body (1) of the overall device. Multiple sets of piezoelectric ceramic plates (4) are arranged on the shorter outer sides of the base (2), and a control panel (5) is arranged on the longer outer side of the base (2). A frame (6) is arranged on the top outer side of the base (2), and a workbench (7) is arranged on the bottom inner side of the frame (6). A pressing actuator (8) is arranged on the top inner side of the frame (6). A temperature sensor (9) is arranged on the shorter inner side of the frame (6), and a thermoelectric generator (10) is arranged on the shorter outer side of the frame (6).
2. The garment edge-pressing device according to claim 1, characterized in that: The multiple sets of piezoelectric ceramic sheets (4) around the base (2) deform during device operation, converting mechanical energy into electrical energy, which is stored in the power supply box (3) to power the control circuits of the temperature sensor (9) and the pressing actuator (8).
3. The garment edge-pressing device according to claim 1, characterized in that: The thermoelectric generator (10) on the periphery of the frame (6) uses the temperature difference generated during the garment pressing process to convert heat energy into electrical energy to supplement the power supply box (3).
4. The garment edge-pressing device according to claim 1, characterized in that: The temperature sensor (9) inside the frame (6) monitors the temperature of the pressing area in real time. The electrical energy for data transmission and processing comes from the piezoelectric ceramic sheet (4) or the thermoelectric generator sheet (10).
5. A garment edge-pressing device according to claim 1, characterized in that: The pressing actuator (8) works in conjunction with the piezoelectric ceramic sheet (4): the vibration generated by the pressing actuator (8) drives the piezoelectric ceramic sheet (4) to generate electricity, and the stored electrical energy powers the servo motor of the pressing actuator (8).
6. The garment edge-pressing device according to claim 1, characterized in that: The thermoelectric generator (10) uses thermoelectric materials to provide stable power to the control panel (5) and temperature sensor (9).