Wood barbecue charcoal raw material soaking and stirring device
Patent Information
- Application Number
- CN202522158611.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-13
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-10-13
AI Technical Summary
[0003]传统的木质烧烤炭原料浸泡和搅拌方式主要依赖人工或简单的机械装置,这种方式存在一定不足,由于原料的上浮性,仅靠简单搅拌难以保证原料的均匀浸泡,导致部分原料吸水不足或过度吸水,影响后续加工和产品质量,而且搅拌装置往往只能实现表面搅拌,难以使原料内部充分混合
1、通过设置下压部位,包括压板和活动板,配合螺纹旋轴和架板,可对漂浮于液面的木块进行强制下压,使其完全浸没于浸泡液中,同时,混合部位中的上扬板在转轴带动下可将沉底木块翻起上扬,形成上下循环搅拌,有效解决了传统方式中原料因上浮性或沉底导致的浸泡不均问题,确保水分均匀渗透,提高炭化一致性和产品质量。
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Figure CN224822393U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of raw material soaking and stirring equipment, and in particular to a soaking and stirring device for wood-based barbecue charcoal raw materials. Background Technology
[0002] Wood-based barbecue charcoal has become the preferred fuel for barbecue enthusiasts due to its advantages such as long burning time, stable heat, and no odor. In the production process of wood-based barbecue charcoal, soaking and stirring of raw materials are key steps. Soaking allows the raw materials to fully absorb water, improving their plasticity and binding properties; stirring ensures that the raw materials are mixed evenly, ensuring the consistency of product quality.
[0003] Traditional methods for soaking and stirring wood-based barbecue charcoal raw materials rely mainly on manual labor or simple mechanical devices. This approach has certain shortcomings. Due to the buoyancy of the raw materials, simple stirring alone cannot guarantee uniform soaking, leading to some materials absorbing too much or too little water, affecting subsequent processing and product quality. Furthermore, stirring devices often only achieve surface mixing, failing to ensure thorough internal mixing of the raw materials. Therefore, a wood-based barbecue charcoal raw material soaking and stirring device is needed to solve these problems. Utility Model Content
[0004] The purpose of this invention is to solve the problems mentioned in the background section.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: A soaking and stirring device for wood-based barbecue charcoal raw materials includes a stirring device, which includes a soaking cylinder. A water outlet pipe is connected to the bottom of the front of the soaking cylinder. Two pedestals are symmetrically connected to the left and right sides of the top of the soaking cylinder. A mixing part is installed on the surface of the pedestal. A pressing part is provided inside the soaking cylinder. The mixing section includes a beam plate mounted on the top of the pedestal. A servo motor is installed on the top of the beam plate. The shaft end of the servo motor passes through the beam plate and is connected and fixed to a rotating shaft. Two blades are symmetrically installed on the surface of the rotating shaft.
[0006] Preferably, the blade is composed of a bent plate and an inclined blade, with the top of the blade being inclined. The inclined blade design on the inner side of the blade facilitates stirring of the wood block, drives the wood block to move during pushing, and ensures the soaking effect of the wood block.
[0007] Preferably, the bottom end of the rotating shaft is connected to a base plate, and the top left and right ends of the base plate are connected by bolts to two lifting plates. The surface of the lifting plates is curved and bent. When the rotating shaft rotates and drives the base plate to rotate, the base plate can drive the lifting plates to rotate and lift the wood block at the bottom, ensuring the soaking effect of the wood block.
[0008] Preferably, the top of the pedestal is provided with two vertical plate ends on both the front and back sides, and the inner side of the vertical plate ends is attached to the surface of the beam plate. When the beam plate is placed on the surface of the pedestal, the vertical plate ends on the sides of the pedestal can limit the beam plate and prevent the beam plate from being misaligned during suspension installation.
[0009] Preferably, the pressing part includes a pressure plate suspended inside the soaking cylinder. A movable plate is movably installed on the left side of the pressure plate, and a threaded shaft is rotatably installed on the right side of the top of the pressure plate. A frame plate is threaded on the surface of the threaded shaft. The top left side of the frame plate is fixed to the beam plate by bolts. The frame plate can be connected to the beam plate by bolts, and the threaded shaft can rotate and move downward in the threaded hole of the frame plate, thereby pushing the pressure plate.
[0010] Preferably, the top of the soaking tube is recessed near the movable plate, and a handle is connected to the left side of the top of the movable plate. The recessed design on one side of the top of the soaking tube can easily expand the size of the latch after the movable plate is lifted up, ensuring the convenience of placing the wood block.
[0011] Preferably, the top ends of the pressure plate and the movable plate are respectively connected to a limiting ring and a fixing ring. The limiting ring and the fixing ring are internally fitted with pins. When the movable plate falls, it can be flush with the pressure plate, and the end face of the movable plate abuts against the left end face of the pressure plate, effectively preventing the movable plate from flipping down and loosening.
[0012] This utility model has at least the following beneficial effects: 1. By setting up a pressing part, including a pressure plate and a movable plate, in conjunction with a threaded shaft and a frame plate, the wood blocks floating on the liquid surface can be forcibly pressed down, so that they are completely submerged in the soaking liquid. At the same time, the lifting plate in the mixing part can turn up the wood blocks that have sunk to the bottom and lift them up, forming an up-and-down circulating stirring, which effectively solves the problem of uneven soaking caused by the buoyancy or sinking of raw materials in the traditional method, ensuring uniform water penetration, improving carbonization consistency and product quality.
[0013] 2. The mixing section features a modular docking design between the beam plate and the platform, allowing for quick assembly and disassembly, facilitating replacement, maintenance, or cleaning. The movable plate and pressure plate are limited by pins, making operation simple. The handle design facilitates manual lifting, improving the ease of operation and maintenance efficiency of the device, making it suitable for processing different batches of raw materials. Attached Figure Description
[0014] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0015] Figure 1This is a schematic diagram of the external structure of a wood-based barbecue charcoal raw material soaking and stirring device proposed in this utility model; Figure 2 This is a schematic diagram of the internal disassembly structure of a wood-based barbecue charcoal raw material soaking and stirring device proposed in this utility model; Figure 3 This is a three-dimensional structural diagram of the mixing section in a wood-based barbecue charcoal raw material soaking and stirring device proposed in this utility model; Figure 4 This is a three-dimensional structural diagram of the lower pressing part in a wood-based barbecue charcoal raw material soaking and stirring device proposed in this utility model. In the diagram: 1. Mixing equipment; 11. Soaking tank; 12. Platform; 13. Water outlet pipe; 2. Mixing part; 21. Beam plate; 22. Servo motor; 23. Rotating shaft; 24. Blade plate; 25. Base plate; 26. Lifting plate; 3. Pressing part; 31. Pressure plate; 32. Movable plate; 33. Handle; 34. Threaded shaft; 35. Frame plate; 36. Limiting ring; 37. Fixing ring; 38. Pin. Detailed Implementation
[0016] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.
[0017] Reference Figures 1-4 A wood-based barbecue charcoal raw material soaking and stirring device includes a stirring device 1, which includes a soaking cylinder 11. A water outlet pipe 13 is connected to the bottom of the front of the soaking cylinder 11. Two platforms 12 are symmetrically connected to the left and right sides of the top of the soaking cylinder 11. A mixing part 2 is installed on the surface of the platform 12. A pressing part 3 is provided inside the soaking cylinder 11. The mixing part 2 includes a beam plate 21 mounted on the top of the pedestal 12. A servo motor 22 is installed on the top of the beam plate 21. The shaft end of the servo motor 22 passes through the beam plate 21 and is connected and fixed to the rotating shaft 23. Two blades 24 are symmetrically installed on the surface of the rotating shaft 23.
[0018] The blade 24 is composed of a bent plate and an inclined blade, and the top of the blade 24 is set with an inclined surface.
[0019] The bottom end of the rotating shaft 23 is connected to the base plate 25, and the top left and right ends of the base plate 25 are connected by bolts to two lifting plates 26, the surface of the lifting plates 26 is curved and bent.
[0020] The top of the pedestal 12 has two vertical plates on its front and back sides, and the inner side of the vertical plates is attached to the surface of the beam slab 21.
[0021] The pressing part 3 includes a pressure plate 31 suspended inside the soaking cylinder 11. A movable plate 32 is movably installed on the left side of the pressure plate 31. A threaded shaft 34 is rotatably installed on the right side of the top of the pressure plate 31. A frame plate 35 is threaded on the surface of the threaded shaft 34. The top left side of the frame plate 35 is fixed to the beam plate 21 by bolts.
[0022] The top of the soaking tube 11 is recessed on the side near the movable plate 32, and a handle 33 is connected to the left side of the top of the movable plate 32.
[0023] The top ends of the pressure plate 31 and the movable plate 32 are respectively connected to a limiting ring 36 and a fixing ring 37, and pins 38 are inserted inside the limiting ring 36 and the fixing ring 37.
[0024] The inclined blade design on the inner side of the blade 24 facilitates stirring of the wood blocks, drives the wood blocks to move during pushing, ensures the soaking effect of the wood blocks, allows water to penetrate evenly, and improves the carbonization quality. When the rotating shaft 23 rotates and drives the bottom plate 25 to rotate, the bottom plate 25 can drive the lifting plate 26 to rotate and lift the wood blocks at the bottom, ensuring the soaking effect of the wood blocks. When the beam plate 21 is placed on the surface of the platform 12, the vertical plate end on the side of the platform 12 can limit the beam plate 21 to prevent the beam plate 21 from being misaligned during suspension installation. When the beam plate 21 is placed on the surface of the platform 12, it can be reinforced with bolts to prevent the beam plate 21 from loosening. The modular design of the beam plate 21 allows the entire mixing part 2 to be disassembled for easy replacement, maintenance or cleaning.
[0025] The frame plate 35 can be connected to the beam plate 21 by bolts. The threaded shaft 34 rotates and moves down in the threaded hole of the frame plate 35, thereby pushing the pressure plate 31. The pressure plate 31 and the movable plate 32 are controlled to press down on the wood block to ensure the soaking effect of the wood block. The concave design on one side of the top of the soaking cylinder 11 can easily expand the size of the buckle after the movable plate 32 is lifted up, ensuring the convenience of placing the wood block. The movable plate 32 can be easily lifted by the staff holding the handle 33.
[0026] When the movable plate 32 falls, it can be flush with the pressure plate 31. The end face of the movable plate 32 abuts against the left end face of the pressure plate 31, effectively preventing the movable plate 32 from flipping down and loosening. At the same time, it can be moved by two pins 38, so that the shaft end of the pin 38 is inserted into the through hole of the limiting ring 36 and the fixing ring 37, thereby limiting the movable plate 32. The pressure plate 31 and the movable plate 32 cooperate to press down the wood block, so that the wood block can be completely immersed in water. As the pressure plate 31 and the movable plate 32 move down, water can seep out through the gap, so that the pressure plate 31 and the movable plate 32 can be simultaneously submerged in the soaking liquid of the soaking cylinder 11.
[0027] Working principle: According to Figure 2 and Figure 4As shown, the raw material is cut into wood blocks or granules of appropriate size. Hold the handle 33 and pull it upwards to flip the handle 33 open. At this time, the wood blocks can be put in through the opening. Soaking water can be added at the same time. To accelerate the dissolution of impurities, an appropriate amount of chemical substances such as sodium chloride or sodium carbonate can be added to the water, but the concentration should be controlled to avoid affecting the quality of the charcoal. After the wood blocks are placed, the pulling force on the handle 33 is released, so that the movable plate 32 falls down and is flush with the pressure plate 31. At this time, the pin 38 is moved so that the pin 38 passes through the limiting ring 36 and the fixing ring 37 to prevent the movable plate 32 from flipping up. The threaded shaft 34 is held and rotated so that the threaded shaft 34 moves down in the threaded hole of the frame plate 35. When the threaded shaft 34 moves down, it presses down on the pressure plate 31. The pressure plate 31 and the movable plate 32 cooperate to bury the wood blocks in the soaking solution of the soaking cylinder 11.
[0028] Secondly, according to Figure 2 and Figure 3 As shown, the servo motor 22 is started, and the shaft end of the servo motor 22 can drive the rotating shaft 23 to rotate, which in turn drives the blade 24 to rotate. The blade 24 can move the wood block. At the same time, the rotating shaft 23 can cooperate with the bottom plate 25 to drive the lifting plate 26 to lift and flip the bottom wood block, ensuring that the raw material is fully soaked, so that the water penetrates evenly and improves the carbonization quality.
[0029] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A soaking and stirring device for wood-based barbecue charcoal raw materials, comprising a stirring device (1), characterized in that, The stirring device (1) includes a soaking cylinder (11), a water outlet pipe (13) is connected to the bottom of the front of the soaking cylinder (11), two pedestals (12) are symmetrically connected to the left and right sides of the top of the soaking cylinder (11), a mixing part (2) is installed on the surface of the pedestal (12), and a pressing part (3) is provided inside the soaking cylinder (11). The mixing part (2) includes a beam plate (21) mounted on the top of the platform (12). A servo motor (22) is installed on the top of the beam plate (21). The shaft end of the servo motor (22) passes through the beam plate (21) and is connected and fixed to the rotating shaft (23). Two blades (24) are symmetrically installed on the surface of the rotating shaft (23).
2. The wood-based barbecue charcoal raw material soaking and stirring device according to claim 1, characterized in that, The blade (24) is composed of a bent plate and an inclined blade, and the top of the blade (24) is set with an inclined surface.
3. The wood-based barbecue charcoal raw material soaking and stirring device according to claim 1, characterized in that, The bottom end of the rotating shaft (23) is connected to a base plate (25), and the top left and right ends of the base plate (25) are connected by bolts to two lifting plates (26), the surface of the lifting plates (26) is curved and bent.
4. The wood-based barbecue charcoal raw material soaking and stirring device according to claim 1, characterized in that, The top of the pedestal (12) has two vertical plates on the front and back sides, and the inner side of the vertical plates is attached to the surface of the beam plate (21).
5. The wood-based barbecue charcoal raw material soaking and stirring device according to claim 1, characterized in that, The pressing part (3) includes a pressure plate (31) suspended inside the soaking cylinder (11). A movable plate (32) is movably installed on the left side of the pressure plate (31). A threaded shaft (34) is rotatably installed on the right side of the top of the pressure plate (31), and a frame plate (35) is threaded on the surface of the threaded shaft (34). The top left side of the frame plate (35) is fixed to the beam plate (21) by bolts.
6. The wood-based barbecue charcoal raw material soaking and stirring device according to claim 5, characterized in that, The top of the soaking tube (11) is recessed on the side near the movable plate (32), and a handle (33) is connected to the left side of the top of the movable plate (32).
7. The wood-based barbecue charcoal raw material soaking and stirring device according to claim 5, characterized in that, The top ends of the pressure plate (31) and the movable plate (32) are respectively connected to a limiting ring (36) and a fixing ring (37), and pins (38) are inserted inside the limiting ring (36) and the fixing ring (37).