Flame-retardant moisture-proof melamine impregnated paper

By using a combination design of moisture-proof particleboard substrate, double-layer impregnated paper interlayer, carbonized foam layer, hydrophobic layer and flame-retardant layer in melamine impregnated paper, the problem of insufficient moisture-proof and flame-retardant properties of melamine impregnated paper is solved, and a longer service life is achieved.

CN224133466UActive Publication Date: 2026-04-17FOSHAN DAJIA NEW MATERIAL TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
FOSHAN DAJIA NEW MATERIAL TECH CO LTD
Filing Date
2025-05-13
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

Existing melamine-impregnated paper has poor moisture resistance and flame retardancy, resulting in a short service life and failing to meet market demands.

Method used

The substrate adhesive paper contains moisture-proof particleboard, and the original impregnated paper and modified impregnated paper are bonded on both sides. A carbon foam layer is filled in the interlayer, and the surface is coated with a hydrophobic layer and a flame-retardant layer, including a fluorocarbon high-gloss hydrophobic layer and an inorganic aluminum hydroxide flame-retardant particle waterborne polyurethane coating.

Benefits of technology

It improves the flame retardancy and moisture resistance of melamine-impregnated paper and extends its service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of melamine impregnated paper, in particular to flame-retardant moisture-proof melamine impregnated paper which comprises a melamine impregnated paper body, the melamine impregnated paper body comprises base material gummed paper, and original impregnated paper is glued to the top face and the bottom face of the base material gummed paper respectively. Modified impregnated paper is glued on one side, far away from the base material gummed paper, of the original impregnated paper, a carbon foam layer is glued and filled between the original impregnated paper and the modified impregnated paper, a hydrophobic layer is uniformly coated on one side, far away from the original impregnated paper, of the modified impregnated paper, and a flame-retardant layer is uniformly coated on one side, far away from the modified impregnated paper, of the hydrophobic layer. According to the flame-retardant moisture-proof melamine impregnated paper, the flame-retardant moisture-proof capability of the melamine impregnated paper is improved through the whole structure, and the service life is prolonged.
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Description

Technical Field

[0001] This utility model relates to the field of melamine-impregnated paper technology, specifically a flame-retardant and moisture-proof melamine-impregnated paper. Background Technology

[0002] Melamine-impregnated paper, also known as "melamine" paper, is a type of plain paper or printed decorative paper that has been impregnated with amino resin and dried. It has a certain resin content and volatile matter content, and can be glued together or to engineered wood products through hot pressing. Melamine-impregnated paper offers advantages such as improved appearance, enhanced use value, improved physical properties, expanded applications, increased value of engineered wood products, and simplified manufacturing processes (avoiding painting, coating, etc.). With the scarcity of timber resources and the increasing demand for wood products, melamine-impregnated paper is poised for even greater development in the 21st century.

[0003] However, the existing melamine-impregnated paper has poor moisture resistance and flame retardant properties, resulting in a short service life and failing to meet market demands.

[0004] Therefore, it is particularly important to design a flame-retardant and moisture-proof melamine-impregnated paper to overcome the above-mentioned technical defects and improve its overall practicality. Utility Model Content

[0005] The purpose of this invention is to provide a flame-retardant and moisture-proof melamine-impregnated paper to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A flame-retardant and moisture-proof melamine-impregnated paper includes a melamine-impregnated paper body, the melamine-impregnated paper body including a substrate adhesive paper, the top and bottom surfaces of the substrate adhesive paper are both bonded with original impregnated paper, the side of the original impregnated paper away from the substrate adhesive paper is bonded with modified impregnated paper, a carbonaceous foam layer is bonded and filled between the original impregnated paper and the modified impregnated paper, the side of the modified impregnated paper away from the original impregnated paper is uniformly coated with a hydrophobic layer, and the side of the hydrophobic layer away from the modified impregnated paper is uniformly coated with a flame-retardant layer.

[0008] As a preferred embodiment of this utility model, the substrate adhesive paper is selected from adhesive paper containing moisture-proof particleboard content.

[0009] As a preferred embodiment of this utility model, the original impregnated paper is impregnated with amino resin.

[0010] As a preferred embodiment of this utility model, the modified impregnated paper is impregnated with modified amino resin containing flame retardant.

[0011] As a preferred embodiment of this invention, the hydrophobic layer is a high-gloss hydrophobic layer containing fluorocarbon compounds.

[0012] As a preferred embodiment of this utility model, the flame-retardant layer is a water-based polyurethane coating containing inorganic aluminum hydroxide flame-retardant particles.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] In this invention, a flame-retardant and moisture-proof melamine-impregnated paper is provided. The base adhesive paper of this melamine-impregnated paper is made of adhesive paper containing moisture-proof particleboard. Using moisture-proof particleboard (expansion rate ≤10%) as the base material reduces water absorption at the source. Original impregnated paper and modified impregnated paper are sequentially glued to both sides of the base adhesive paper. The double-layer impregnation increases the service life. Furthermore, the modified impregnated paper is impregnated with modified amino resin containing flame retardants, allowing the flame-retardant components to penetrate evenly into the fibers. To improve its overall flame retardant performance, a carbonaceous foam layer is inserted between the original and modified impregnated paper layers. This effectively absorbs permeating moisture and reduces substrate expansion. A high-gloss hydrophobic layer containing fluorocarbon compounds is bonded to the surface to block water molecule penetration. Finally, a water-based polyurethane coating containing inorganic aluminum hydroxide flame-retardant particles is added to enhance fire spread resistance and flame retardant properties. This entire structure improves the flame retardant and moisture-proof capabilities of the melamine impregnated paper, extending its service life. Attached Figure Description

[0015] Figure 1 This is a perspective view of the overall structure of this utility model;

[0016] Figure 2 This is a layered diagram of the overall structure of this utility model;

[0017] Figure 3 This is a diagram showing the interlayer structure of the original impregnated paper and the modified impregnated paper of this utility model.

[0018] In the diagram: 1. Melamine-impregnated paper body; 2. Substrate adhesive paper; 3. Original impregnated paper; 4. Modified impregnated paper; 5. Carbonized foam layer; 6. Hydrophobic layer; 7. Flame retardant layer. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0020] To facilitate understanding of this utility model, a more comprehensive description of the utility model will be given below with reference to the accompanying drawings, and several embodiments of the utility model will be provided. However, the utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and complete.

[0021] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0022] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0023] For examples, please refer to Figure 1-3 This utility model provides a technical solution:

[0024] A flame-retardant and moisture-proof melamine-impregnated paper includes a melamine-impregnated paper body 1, the melamine-impregnated paper body 1 includes a substrate adhesive paper 2, the top and bottom surfaces of the substrate adhesive paper 2 are both bonded with original impregnated paper 3, the side of the original impregnated paper 3 away from the substrate adhesive paper 2 is bonded with modified impregnated paper 4, a carbonaceous foam layer 5 is bonded and filled between the original impregnated paper 3 and the modified impregnated paper 4, the side of the modified impregnated paper 4 away from the original impregnated paper 3 is uniformly coated with a hydrophobic layer 6, and the side of the hydrophobic layer 6 away from the modified impregnated paper 4 is uniformly coated with a flame-retardant layer 7.

[0025] The substrate adhesive paper 2 is made of adhesive paper containing moisture-proof particleboard, which can reduce water absorption rate from the source. The original impregnated paper 3 is impregnated paper impregnated with amino resin. The modified impregnated paper 4 is impregnated paper impregnated with modified amino resin with added flame retardant. Its flame retardant components are evenly penetrated into the fiber force, improving its overall flame retardant performance. The hydrophobic layer 6 is a high-gloss hydrophobic layer containing fluorocarbon compounds, which can block water molecule penetration. The flame retardant layer 7 is a water-based polyurethane coating containing inorganic aluminum hydroxide flame retardant particles, which improves the fire spread resistance and increases the flame retardant performance.

[0026] The working process of this utility model is as follows: The substrate adhesive paper 2 of this melamine impregnated paper is made of adhesive paper containing moisture-resistant particleboard. Using moisture-resistant particleboard (expansion rate ≤10%) as the substrate reduces water absorption from the source. Original impregnated paper 3 and modified impregnated paper 4 are sequentially glued to both sides of the substrate adhesive paper 2. The double-layer impregnation increases the service life. Furthermore, the modified impregnated paper 4 is impregnated with modified amino resin containing flame retardants. The flame-retardant components penetrate evenly into the fibers, improving its overall flame resistance. To improve flame retardancy, a carbonaceous foam layer 5 is placed between the original impregnated paper 3 and the modified impregnated paper 4, which can effectively absorb and penetrate moisture and reduce substrate expansion. A high-gloss hydrophobic layer 6 containing fluorocarbon compounds is bonded to the surface to block water molecule penetration. Finally, a water-based polyurethane coating flame retardant layer 7 containing inorganic aluminum hydroxide flame retardant particles is added to enhance fire spread resistance and flame retardant performance. The entire structure improves the flame retardant and moisture-proof capabilities of the melamine impregnated paper and increases its service life.

[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A fire retardant and moisture resistant melamine impregnated paper comprising a melamine impregnated paper body (1), characterized in that: The melamine-impregnated paper body (1) includes a substrate adhesive paper (2), on the top and bottom surfaces of the substrate adhesive paper (2) are bonded with original impregnated paper (3), on the side of the original impregnated paper (3) away from the substrate adhesive paper (2) is bonded with modified impregnated paper (4), a carbonaceous foam layer (5) is bonded and filled between the original impregnated paper (3) and the modified impregnated paper (4), a hydrophobic layer (6) is uniformly coated on the side of the modified impregnated paper (4) away from the original impregnated paper (3), and a flame retardant layer (7) is uniformly coated on the side of the hydrophobic layer (6) away from the modified impregnated paper (4).

2. The fire retardant and moisture resistant melamine impregnated paper according to claim 1, wherein: The substrate adhesive paper (2) is selected from adhesive paper containing moisture-proof particleboard content.

3. The fire retardant and moisture resistant melamine impregnated paper according to claim 1, wherein: The original impregnated paper (3) is impregnated with amino resin.

4. The fire retardant and moisture resistant melamine impregnated paper of claim 1, wherein: The modified impregnated paper (4) is impregnated with modified amino resin containing flame retardant.

5. The fire retardant and moisture resistant melamine impregnated paper of claim 1, wherein: The hydrophobic layer (6) is a high-gloss hydrophobic layer containing fluorocarbon compounds.

6. The fire retardant and moisture resistant melamine impregnated paper of claim 1, wherein: The flame retardant layer (7) is a water-based polyurethane coating containing inorganic aluminum hydroxide flame retardant particles.