A multifunctional spinning machine online quality monitoring platform

Abstract

The utility model relates to the technical fields of spinning processing accessory device especially, it relates to a kind of multifunctional spinning machine online quality monitoring platform, realize the online real-time monitoring of spinning machine tension, modular design is convenient to install, dismount and maintain;Overall structure is stable, can adapt to the vibration environment when spinning machine operates, guarantee the accuracy and reliability of monitoring data, thus enhanced practicability;Including mounting bracket, further include tension roller, annular plate, two groups of pressure monitoring module, two groups of mounting seat, buffer mechanism, guide assembly, connecting assembly, mounting bracket bottom is provided with U-shaped groove, and one group of pressure monitoring module is respectively arranged in the left and right ends of mounting bracket U-shaped groove bottom, tension roller outside central region and annular plate inside rotationally connected, and tension roller left and right ends are respectively through guide assembly and mounting bracket U-shaped groove one end sliding close, and tension roller top two sides are respectively through buffer mechanism and pressure monitoring module bottom induction end bottom connection.

Description

Technical Field

[0001] This utility model relates to the technical field of spinning processing auxiliary devices, and in particular to a multifunctional online quality monitoring platform for spinning machines. Background Technology

[0002] As is well known, in the textile industry, the spinning machine is a core piece of equipment, and its operational quality directly determines the quality of the yarn and production efficiency. With the market's increasing demands for textile quality and the trend towards large-scale and high-speed textile production, real-time monitoring and precise control of the spinning machine's operating status are becoming increasingly crucial. Among these measures, a multi-functional online quality monitoring platform for spinning machines is a system that integrates modern information technology and the Internet of Things (IoT) technology, designed to monitor and manage the quality of the spinning production process in real time.

[0003] Existing online quality monitoring platforms for multi-functional spinning machines lack real-time and accurate monitoring methods for changes in tension roller tension. Furthermore, when the tension is unstable, it can lead to uneven yarn thickness, fuzziness, and reduced yarn quality, thereby decreasing the stability of the device and resulting in poor practicality. Utility Model Content

[0004] To address the aforementioned technical problems, this utility model provides a multifunctional online quality monitoring platform for spinning machines that enables real-time online monitoring of tension. Its modular design facilitates installation, disassembly, and maintenance; its stable overall structure allows it to adapt to the vibration environment during spinning machine operation, ensuring the accuracy and reliability of monitoring data. This enhances the platform's practicality.

[0005] This utility model discloses a multifunctional online quality monitoring platform for spinning machines, including a mounting frame, a tension roller, an annular plate, two sets of pressure monitoring modules, two sets of mounting seats, a buffer mechanism, a guide assembly, and a connecting assembly. The bottom of the mounting frame is provided with a U-shaped groove, and a set of pressure monitoring modules is respectively provided at the left and right ends of the bottom of the U-shaped groove. The outer center area of ​​the tension roller is rotatably connected to the inner side of the annular plate. The left and right ends of the tension roller are respectively slidably attached to one end of the U-shaped groove of the mounting frame through the guide assembly. The top two sides of the tension roller are respectively connected to the bottom sensing end of the pressure monitoring module through the buffer mechanism. The bottom of the mounting frame is respectively connected to the top of the mounting seat through the connecting assembly.

[0006] Preferably, the guide assembly includes two sets of guide blocks, and a set of sliding grooves is provided at the left and right ends of the U-shaped groove of the mounting frame. The two sets of guide blocks are slidably connected to the set of sliding grooves respectively, and the left and right ends of the tension roller are respectively connected to the other end of the guide block.

[0007] Preferably, the connecting assembly includes two sets of first locking blocks and two sets of connecting screws. Each of the two sets of mounting bases has a set of locking slots at its top. The bottoms of the two sets of first locking blocks are slidably engaged with the mounting base locking slots, and the tops of the two sets of first locking blocks are connected to the bottom of the mounting frame. Each of the two sets of first locking blocks and the mounting base locking slots is provided with a set of threaded holes. One end of each of the two sets of connecting screws is threadedly connected to the first locking block and the corresponding mounting base locking slot through the threaded holes.

[0008] Preferably, the buffer mechanism includes two sets of mounting blocks, two sets of connecting blocks, two sets of pressure blocks, and a telescopic component. The bottom of the bottom sensing end of the two sets of pressure monitoring modules is connected to the top of one set of mounting blocks respectively. The bottom of the two sets of mounting blocks is slidably fitted through the telescopic component and the top of the connecting blocks respectively. The bottom of the two sets of connecting blocks is connected to the top of one set of pressure blocks respectively. The bottom of the two sets of pressure blocks is connected to one side of the top of the tension roller respectively.

[0009] Preferably, it also includes two sets of annular blocks, with the outer ends of the annular plate respectively connected to the inner side of one set of annular blocks.

[0010] Preferably, it also includes four sets of positioning seats, with one set of positioning seats at each of the front and rear ends of the two sets of mounting seats, and each of the four sets of positioning seats is provided with a set of mounting holes.

[0011] Preferably, the telescopic assembly includes two sets of damping rods and two sets of connecting springs. Each of the two sets of mounting blocks has a groove at its bottom. The top of each groove of the two sets of mounting blocks is connected to the top of a damping rod. The top of each of the two sets of connecting blocks is connected to the bottom of a damping rod. The top of each of the two sets of damping rods slides into the corresponding groove of the mounting block. Each of the two sets of damping rods has a connecting spring on its outer side.

[0012] Preferably, it also includes two sets of rotating handles, with one end of each of the two sets of connecting screws connected to one end of a set of rotating handles.

[0013] Compared with existing technologies, the advantages of this multifunctional online quality monitoring platform for spinning machines are as follows: During use, the yarn passes over the outer annular plate of the tension roller. When the yarn tension changes, the tension roller moves within the U-shaped groove of the mounting frame via a sliding component. The top of the tension roller transmits the force to the pressure monitoring module through a buffer mechanism. The pressure monitoring module senses and transmits the tension change data, thus achieving real-time online monitoring of the spinning machine's tension. The modular design facilitates installation, disassembly, and maintenance. The overall structure is stable and can adapt to the vibration environment during spinning machine operation, ensuring the accuracy and reliability of the monitoring data, thereby enhancing its practicality. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;

[0015] Figure 2This is a front view structural cross-sectional schematic diagram of this utility model;

[0016] Figure 3 This is a partial enlarged structural schematic diagram of A of this utility model;

[0017] The following are labels in the attached diagram: 1. Mounting bracket; 2. Tension roller; 3. Annular plate; 4. Pressure monitoring module; 5. Mounting seat; 6. Guide block; 7. First locking block; 8. Connecting screw; 9. Mounting block; 10. Connecting block; 11. Pressure block; 12. Annular stop block; 13. Positioning seat; 14. Damping rod; 15. Connecting spring; 16. Rotary handle. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0019] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly attached to the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.

[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used in this specification is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0021] like Figures 1 to 3As shown, this utility model discloses a multifunctional online quality monitoring platform for spinning machines, including a mounting frame 1, a tension roller 2, an annular plate 3, two sets of pressure monitoring modules 4, two sets of mounting seats 5, a buffer mechanism, a guide assembly, and a connecting assembly. The bottom of the mounting frame 1 is provided with a U-shaped groove, and a set of pressure monitoring modules 4 is respectively installed at the left and right ends of the bottom of the U-shaped groove. The outer center area of ​​the tension roller 2 is rotatably connected to the inner side of the annular plate 3. The left and right ends of the tension roller 2 are respectively slidably attached to one end of the U-shaped groove of the mounting frame 1 through the guide assembly. Furthermore, the top two sides of the tension roller 2 are respectively connected to the bottom sensing ends of the pressure monitoring modules 4 through the buffer mechanism. The bottom is connected, and the bottom of the mounting frame 1 is connected to the top of the mounting base 5 via connecting components. In use, the yarn passes around the outer annular plate of the tension roller. When the yarn tension changes, the tension roller is subjected to force and moves within the U-shaped groove of the mounting frame via a sliding component. The top of the tension roller transmits the force to the pressure monitoring module through a buffer mechanism. The pressure monitoring module senses and transmits the tension change data, realizing online real-time monitoring of the tension of the spinning machine. The modular design facilitates installation, disassembly, and maintenance. The overall structure is stable and can adapt to the vibration environment during the operation of the spinning machine, ensuring the accuracy and reliability of the monitoring data, thus enhancing its practicality.

[0022] As a preferred embodiment of the above, the guiding assembly includes two sets of guide blocks 6. A set of sliding grooves is provided at both ends of the U-shaped groove of the mounting frame 1. The two sets of guide blocks 6 are slidably connected to the set of sliding grooves respectively, and the left and right ends of the tension roller 2 are respectively connected to the other end of the guide block 6. When the tension roller moves in the U-shaped groove of the mounting frame due to the change of yarn tension, the guide block closely fits the inner wall of the sliding groove and slides along the direction of the sliding groove, restricting the movement trajectory of the tension roller so that it can only move in the specified direction, avoiding deviation or shaking, ensuring that the tension roller moves smoothly, so that the pressure monitoring module can accurately obtain tension change data, improve monitoring accuracy, and thus enhance practicality.

[0023] As a preferred embodiment of the above, the connecting assembly includes two sets of first locking blocks 7 and two sets of connecting screws 8. Each of the two sets of mounting seats 5 has a set of slots at its top. The bottoms of the two sets of first locking blocks 7 are slidably engaged with the slots of the mounting seats 5, and the tops of the two sets of first locking blocks 7 are connected to the bottom of the mounting frame 1. Each of the two sets of first locking blocks 7 has a set of threaded holes that penetrate the slots of the mounting seats 5. One end of each of the two sets of connecting screws 8 is threadedly connected to the first locking block 7 and the corresponding slot of the mounting seat 5 through the threaded holes. During installation, the first locking block is aligned with the slot of the mounting seat and inserted, allowing the bottom of the first locking block to slidably engage with the slot. Then, the connecting screw is rotated, passing through the threaded holes of the first locking block and the slot of the mounting seat, and gradually tightened through the threaded engagement, firmly fixing the mounting frame to the mounting seat. This facilitates the installation and separation of the monitoring platform from the spinning machine, and makes the installation, debugging, maintenance, and upgrade of the equipment convenient, thus enhancing its practicality.

[0024] As a preferred embodiment of the above, the buffer mechanism includes two sets of mounting blocks 9, two sets of connecting blocks 10, two sets of pressure blocks 11, and a telescopic assembly. The bottom sensing ends of the two sets of pressure monitoring modules 4 are respectively connected to the top of one set of mounting blocks 9. The bottoms of the two sets of mounting blocks 9 are respectively slidably fitted onto the tops of the connecting blocks 10 via the telescopic assembly. The bottoms of the two sets of connecting blocks 10 are respectively connected to the tops of the pressure blocks 11. The bottoms of the two sets of pressure blocks 11 are respectively connected to one side of the top of the tension roller 2. When the yarn tension changes, causing the tension roller to move under force, the pressure block moves with the tension roller and pushes the connecting block. The connecting block compresses the telescopic assembly, and the force is smoothly transmitted to the pressure monitoring module through the telescopic assembly. When the tension returns to normal, the connecting block, pressure block, and tension roller are pushed back to their original positions through the telescopic assembly, effectively buffering the impact force caused by the sudden change in yarn tension, protecting the pressure monitoring module from damage, and extending its service life. This makes the force received by the pressure monitoring module more stable, reduces the fluctuation of monitoring data caused by impact force, improves the accuracy and reliability of the data, and thus enhances its practicality.

[0025] As a preferred embodiment of the above, it also includes two sets of annular blocks 12, with the outer ends of the annular plate 3 respectively connected to the inner side of one set of annular blocks 12; this ensures the stable operation of the yarn on the tension roller and avoids the yarn entanglement affecting the accuracy of tension monitoring, thus enhancing practicality.

[0026] As a preferred embodiment of the above, it also includes four sets of positioning seats 13. Each of the two sets of mounting seats 5 has a set of positioning seats 13 at its front and rear ends, and each of the four sets of positioning seats 13 has a set of mounting holes. During installation, the mounting holes on the positioning seats are aligned with the corresponding holes on the main body of the spinning machine, and bolts are used to pass through the mounting holes for fixing, thereby accurately installing the mounting seats on the spinning machine, providing a stable support foundation for the mounting frame, and realizing the precise positioning and installation of the monitoring platform and the spinning machine, thus enhancing practicality.

[0027] As a preferred embodiment of the above, the telescopic assembly includes two sets of damping rods 14 and two sets of connecting springs 15. Each of the two sets of mounting blocks 9 has a groove at its bottom. The tops of the grooves of the two sets of mounting blocks 9 are connected to the tops of the damping rods 14, and the tops of the two sets of connecting blocks 10 are connected to the bottoms of the damping rods 14. The tops of the two sets of damping rods 14 are slidably fitted into the corresponding grooves of the mounting blocks 9. A connecting spring 15 is provided on the outer side of each of the two sets of damping rods 14. Through the synergistic effect of the springs and damping rods, adaptive buffering of tension changes is achieved, effectively absorbing impact force and controlling the buffering speed, thus stabilizing the force received by the pressure monitoring module and improving the quality of the monitoring data, thereby enhancing practicality.

[0028] As a preferred embodiment of the above, it also includes two sets of rotating handles 16, with one end of each of the two sets of connecting screws 8 connected to one end of a set of rotating handles 16; this allows the operator to quickly rotate the connecting screws, providing a convenient point of force application for the operation of the connecting screws, conforming to ergonomic design, and thus enhancing practicality.

[0029] This utility model discloses a multifunctional online quality monitoring platform for spinning machines. During operation and installation, the mounting base is first fixed to the main body of the spinning machine using a positioning seat. Then, the first locking block is slid into the mounting base's slot, and the connecting screw is tightened by rotating the handle to secure the mounting frame. In use, the yarn passes over the annular plate outside the tension roller. When the yarn tension changes, the tension roller moves within the U-shaped groove of the mounting frame, and the guide block guides along the slide groove. When the yarn tension change causes the tension roller to move under force, the pressure block moves with the tension roller and pushes the connecting block. The connecting block compresses the damping rod and the connecting spring. The damping rod slows down the moving speed of the connecting block, and the connecting spring absorbs the impact force, smoothly transmitting the force to the pressure monitoring module. The pressure monitoring module senses the tension change and transmits data, allowing operators to observe the monitoring values ​​in real time through its display mechanism. Before completing the above actions, the platform is first moved to the position required by the user.

[0030] The terms “vertical,” “horizontal,” “left,” “right,” and similar expressions used in this article are for illustrative purposes only.

[0031] In this utility model, the terms "first," "second," and "third" do not represent a specific quantity or order, but are merely used to distinguish names.

[0032] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A multifunctional online quality monitoring platform for spinning machines, comprising a mounting frame (1), characterized in that, It also includes a tension roller (2), an annular plate (3), two sets of pressure monitoring modules (4), two sets of mounting seats (5), a buffer mechanism, a guide assembly, and a connecting assembly. The bottom of the mounting frame (1) is provided with a U-shaped groove. A set of pressure monitoring modules (4) is provided at the left and right ends of the bottom of the U-shaped groove of the mounting frame (1). The outer center area of ​​the tension roller (2) and the inner side of the annular plate (3) are rotatably connected. The left and right ends of the tension roller (2) are slidably attached to one end of the U-shaped groove of the mounting frame (1) through the guide assembly. The top two sides of the tension roller (2) are connected to the bottom sensing end of the pressure monitoring module (4) through the buffer mechanism. The bottom of the mounting frame (1) is connected to the top of the mounting seat (5) through the connecting assembly.

2. The multifunctional online quality monitoring platform for spinning machines as described in claim 1, characterized in that, The guide assembly includes two sets of guide blocks (6). The mounting frame (1) has a set of sliding grooves at both ends of the U-shaped groove. The two sets of guide blocks (6) are slidably connected to the set of sliding grooves respectively, and the tension roller (2) is connected to the other end of the guide block (6) at both ends respectively.

3. The multifunctional online quality monitoring platform for spinning machines as described in claim 1, characterized in that, The connecting assembly includes two sets of first locking blocks (7) and two sets of connecting screws (8). Each of the two sets of mounting seats (5) has a set of slots on its top. The bottoms of the two sets of first locking blocks (7) are slidably engaged with the slots of the mounting seats (5). The tops of the two sets of first locking blocks (7) are connected to the bottom of the mounting bracket (1). Each of the two sets of first locking blocks (7) has a set of threaded holes through the slots of the mounting seats (5). One end of each of the two sets of connecting screws (8) is threadedly connected to the first locking block (7) and the corresponding slot of the mounting seat (5) through the threaded holes.

4. The multifunctional online quality monitoring platform for spinning machines as described in claim 1, characterized in that, The buffer mechanism includes two sets of mounting blocks (9), two sets of connecting blocks (10), two sets of pressure blocks (11) and telescopic components. The bottom sensing ends of the two sets of pressure monitoring modules (4) are respectively connected to the top of one set of mounting blocks (9). The bottoms of the two sets of mounting blocks (9) are respectively slidably fitted through the telescopic components and the top of the connecting blocks (10). The bottoms of the two sets of connecting blocks (10) are respectively connected to the top of one set of pressure blocks (11). The bottoms of the two sets of pressure blocks (11) are respectively connected to one side of the top of the tension roller (2).

5. The multifunctional online quality monitoring platform for spinning machines as described in claim 1, characterized in that, It also includes two sets of annular blocks (12), with the outer ends of the annular plate (3) connected to the inner side of one set of annular blocks (12) respectively.

6. The multifunctional online quality monitoring platform for spinning machines as described in claim 1, characterized in that, It also includes four sets of positioning seats (13), with a set of positioning seats (13) at each end of the two sets of mounting seats (5), and each of the four sets of positioning seats (13) has a set of mounting holes.

7. The multifunctional online quality monitoring platform for spinning machines as described in claim 4, characterized in that, The telescopic assembly includes two sets of damping rods (14) and two sets of connecting springs (15). The bottom of each of the two sets of mounting blocks (9) is provided with a set of grooves. The top of the grooves of the two sets of mounting blocks (9) is connected to the top of the damping rods (14) respectively. The top of each of the two sets of connecting blocks (10) is connected to the bottom of the damping rods (14) respectively. The top of each of the two sets of damping rods (14) slides and fits into the groove of the corresponding mounting block (9). A set of connecting springs (15) is provided on the outside of each of the two sets of damping rods (14).

8. The multifunctional online quality monitoring platform for spinning machines as described in claim 3, characterized in that, It also includes two sets of rotating handles (16), with one end of each of the two sets of connecting screws (8) connected to one end of a set of rotating handles (16).

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