High-level roller conveyor anti-falling device

CN224900148UActive Publication Date: 2026-10-27HONGYUN HONGHE TOBACCO (GRP) CO LTD
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Patent Information

Application Number
CN202522392796.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-11
Publication Date
2026-10-27
Estimated Expiration
2035-11-11

AI Technical Summary

Technical Problem

由于仓库位置设计,许多物流系统会涉及一楼或者二楼货物运送之间的衔接,如二楼辊道输送机将烟包送至垂直升降机后由垂直升降机送至一楼的辊道输送机,在运输过程中二楼辊道输送机上的烟包到位检测由两对光电管检测让烟包停在辊道输送机上,若光电管失效则烟包会一直往前输送,这时若垂直升降机的载货台未达到接货的二楼辊道输送机位置时,烟包会坠落损坏设备或砸伤人员,为消除此安全隐患,本实用新型提供一种高层辊道输送机防坠落装置

Benefits of technology

[0015]本实用新型在升降底板的侧边设置有拨动机构,在辊道输送机的后侧延伸边设置挡条和按压机构,挡条轴端连接有圆柱体,拨动机构底盒、按压头和压杆并在压杆一侧设置有转动拨杆,转动拨杆端头的滚轮伸入到圆柱体的弧形凹槽中,当升降底板上下升降时拨动机构能按压住按压头从而驱使挡条发生转动,使得货物能通行,当升降底板离开时挡条在弹簧和扭簧的作用下复位再次阻挡货物的通行,通过该种机械式的阻挡机构能防止高处货物的坠落,相对于光电检测式的防坠落机构而言,该种方式要更为安全可靠,避免电路故障等失效带来的风险

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Abstract

The utility model discloses a high -rise roller conveyor anti -falling device, including roller conveyor and elevating bottom plate, and the roller conveyor sets up on the floor of each floor, and elevating bottom plate sets up on elevating device to make elevating bottom plate can move up and down between each roller conveyor, elevating bottom plate front side is provided with the poking mechanism, and the roller conveyor rear side is provided with the extension edge, and is provided with the fender and pressing mechanism on the extension edge, wherein, fender is rotatory and is provided, the pressing mechanism includes bottom box, pressing head and press bar, and bottom box fixed setting is at the bottom of roller conveyor, and the press bar one end head is provided with pressing head, and the pressing head is exposed in the extension edge outside, and the press bar other end is located in bottom box and is connected with spring on this end head, one side of press bar still is provided with the rotary lever and is provided with the gyro wheel in the end of rotary lever rotation, the utility model makes when elevating bottom plate not reach corresponding floor can automatically block the goods that the roller conveyor conveys, prevents its falling.
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Description

Technical Field

[0001] This utility model relates to the field of conveying technology, specifically to a fall prevention device for a high-rise roller conveyor. Background Technology

[0002] Roller conveyors are a common type of continuous conveying equipment that uses rows of rollers as the load-bearing conveying components. They are characterized by large conveying capacity, high conveying efficiency, strong adaptability, and ease of maintenance, and are widely used in industrial production, logistics and warehousing, and other fields.

[0003] In the raw material and finished product warehouses of cigarette manufacturing plants, roller conveyors are commonly used conveying equipment for transporting tobacco leaves or finished cigarettes. Due to warehouse layout, many logistics systems involve connections between the first and second floors. For example, a second-floor roller conveyor might deliver cigarette packs to a vertical lift, which then delivers them to a first-floor roller conveyor. During transport, the cigarette packs on the second-floor roller conveyor are detected by two pairs of photoelectric sensors to stop them on the conveyor. If the photoelectric sensors fail, the cigarette packs will continue to be transported forward. If the vertical lift's loading platform does not reach the second-floor roller conveyor where the packs are to be received, the cigarette packs may fall and damage the equipment or injure personnel. To eliminate this safety hazard, this invention provides a fall prevention device for high-rise roller conveyors. Utility Model Content

[0004] The purpose of this utility model is to provide a fall prevention device for a high-rise roller conveyor, which can automatically block the goods transported by the roller conveyor before the lifting base plate reaches the corresponding floor, thus preventing them from falling.

[0005] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:

[0006] A fall prevention device for a high-rise roller conveyor includes a roller conveyor and a lifting base plate. The roller conveyor is installed on the floor of each floor, and the lifting base plate is installed on a lifting device so that the lifting base plate can move up and down between each roller conveyor. A toggle mechanism is provided on the front side of the lifting base plate, and an extension side is provided on the rear side of the roller conveyor. A stop bar and a pressing mechanism are provided on the extension side, wherein the stop bar is rotatable.

[0007] The pressing mechanism includes a base box, a pressing head, and a pressing rod. The base box is fixedly installed at the bottom of the roller conveyor. One end of the pressing rod is provided with a pressing head, which is exposed on the outside of the extension side. The other end of the pressing rod is located in the base box and a spring is connected to that end. A rotating lever is also provided on one side of the pressing rod, and a roller is rotatably provided at the end of the rotating lever.

[0008] The end of the baffle bar passes through the extension edge and connects to the cylinder. An arc-shaped groove is provided on the circumferential surface of the cylinder, and the roller extends into the arc-shaped groove.

[0009] Furthermore, the extended edge is provided with a directional hole and a circular hole, the shaft end of the stop bar passes through the circular hole, and the pressing head has a semi-circular main structure and the pressing head passes through the directional hole.

[0010] Furthermore, the inner wall of the bottom box is provided with a rod sleeve, and the pressure rod is a square rod with its end passing through the rod sleeve.

[0011] Furthermore, the pressing mechanism is a roller or a cylindrical rod, and the pressing mechanism can press the pressing head during the lifting and lowering of the base plate.

[0012] Furthermore, a short shaft is provided on the rear end face of the cylinder, the short shaft is rotatably connected to the side wall of the bottom box, and a torsion spring is sleeved on the short shaft. The two ends of the torsion spring are respectively connected to the rear end face of the cylinder and the inner wall of the bottom box.

[0013] Furthermore, side baffles are provided on both sides of the upper surface of the lifting base plate, and pulleys and a rotating shaft are rotatably provided on both sides of the lower surface of the lifting base plate, with guide wheels provided at both ends of the rotating shaft.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] This invention features a toggle mechanism on the side of the lifting platform, and a stop bar and pressing mechanism on the rear extension side of the roller conveyor. A cylinder is connected to the shaft end of the stop bar. The toggle mechanism includes a base box, a pressing head, and a pressure rod, with a rotating lever on one side of the pressure rod. A roller at the end of the rotating lever extends into the arc-shaped groove of the cylinder. When the lifting platform moves up and down, the toggle mechanism presses down on the pressing head, causing the stop bar to rotate and allowing goods to pass. When the lifting platform moves away, the stop bar resets under the action of a spring and a torsion spring, blocking the passage of goods again. This mechanical blocking mechanism prevents goods from falling from heights. Compared to photoelectric detection-based fall prevention mechanisms, this method is safer and more reliable, avoiding the risks associated with circuit failures and other malfunctions. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model.

[0017] Figure 2 for Figure 1 The main view.

[0018] Figure 3 This is a schematic diagram illustrating a specific application of the present invention.

[0019] Figure 4 This is a diagram showing the disassembly of the pressing mechanism.

[0020] Figure 5 This is a schematic diagram of a cylindrical structure.

[0021] Figure 6 This is a schematic diagram of the press head connection.

[0022] In the diagram, 1-floor, 2-roller conveyor, 3-extended edge, 31-round hole, 32-direction hole, 4-stop bar, 41-shaft end, 5-pressing mechanism, 51-pressing head, 52-cylinder, 53-pressure rod, 54-base box, 55-rod sleeve, 56-spring, 57-torsion spring, 58-arc groove, 59-rotating lever, 510-roller, 511-short shaft, 6-lifting base plate, 7-toggle mechanism, 8-side baffle, 9-pulley, 10-rotating shaft, 11-guide wheel. Detailed Implementation

[0023] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. The components of the embodiments of the present invention described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0024] Therefore, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the invention without inventive effort are within the scope of protection of the invention.

[0025] In the description of this invention, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0026] refer to Figure 1-3 As shown, this utility model provides a fall prevention device for a high-rise roller conveyor, including a roller conveyor 2 and a lifting base plate 6. The roller conveyor 2 is installed on the floor 1 of each floor, and the lifting base plate 6 is installed on a lifting device so that the lifting base plate 6 can move up and down between each roller conveyor 2. The lifting base plate 6 is provided with a toggle mechanism 7 on its front side. The toggle mechanism 7 can be a roller or a cylindrical rod. In this embodiment, a roller is preferred. The roller conveyor 2 is provided with an extension side 3 on its rear side. The extension side 3 is provided with a stop bar 4 and a pressing mechanism 5. The stop bar 4 is rotatable. There are two toggle mechanisms 7, two stop bars 4, and two pressing mechanisms 5.

[0027] refer to Figure 4 and Figure 6 As shown, the pressing mechanism 5 includes a base box 54, a pressing head 51, and a pressing rod 53. The base box 54 is fixedly installed at the bottom of the roller conveyor 2. The pressing head 51 is provided at one end of the pressing rod 53 and is exposed on the outside of the extension side 3. The pressing head 51 must be provided in such a way that the actuating mechanism 7 can press the pressing head 51 during the lifting of the lifting base plate 6. The other end of the pressing rod 53 is located in the base box 54 and is connected to a spring 56. A rotating lever 59 is also provided on one side of the pressing rod 53 and a roller 510 is rotatably provided at the end of the rotating lever 59.

[0028] Specifically, the extended edge 3 is provided with a directional hole 32 and a circular hole 31. The shaft end 41 of the stop bar 4 passes through the circular hole 31. The pressing head 51 has a semi-circular main structure and passes through the directional hole 32. The pressing head 51 is designed to be semi-circular so that it can be pressed without obstruction, regardless of whether the actuating mechanism 7 contacts the pressing head 51 from top to bottom or bottom to top. The inner wall of the bottom box 54 is provided with a rod sleeve 55. The pressing rod 53 is a square rod and its end passes through the rod sleeve 55, thereby ensuring the stability of the pressing head 51.

[0029] The shaft end 41 of the stop bar 4 passes through the extension edge 3 and connects to the cylinder 52, for reference. Figure 5 As shown, an arc-shaped groove 58 is provided on the circumferential surface of the cylinder 52. The roller 510 extends into the arc-shaped groove 58. Preferably, the arc-shaped groove 58 is a 1 / 4 arc, so that the roller 510 can drive the cylinder 52 to rotate 90 degrees. Of course, the curvature of the arc-shaped groove 58 can also be designed to be other, as long as it ensures that when the actuating mechanism 7 presses the pressing head 51, the top of the stop bar 4 can be located below the conveying surface of the roller conveyor 2.

[0030] Furthermore, a short shaft 511 is provided on the rear end face of the cylinder 52. The short shaft 511 is rotatably connected to the side wall of the bottom box 54, and a torsion spring 57 is sleeved on the short shaft 511. The two ends of the torsion spring 57 are respectively connected to the rear end face of the cylinder 52 and the inner wall of the bottom box 54, thereby providing power for the cylinder 52 to reset.

[0031] In addition, side baffles 8 are provided on both sides of the upper surface of the lifting base plate 6 to protect the goods from the side. Pulleys 9 and rotating shafts 10 are rotatably provided on both sides of the lower surface of the lifting base plate 6. Guide wheels 11 are provided at both ends of the rotating shaft 10. The pulleys 9 are provided to facilitate the connection or bypass of the steel rope of the lifting device. The guide wheels 11 are provided to allow them to slide within the steel frame of the lifting device to help the lifting base plate 6 maintain horizontality.

[0032] The working principle of this utility model is as follows: when the lifting base plate 6 has not reached the roller conveyor 2 of the corresponding floor, the baffle 4 is set vertically to block the goods from continuing to be transported forward. When the lifting base plate 6 reaches the roller conveyor 2 of the corresponding floor, the actuating mechanism 7 presses the pressing head 51, causing the pressure rod 53 to move linearly. During the movement, rotating the roller 510 at the end of the lever 59 will force the cylinder 52 to rotate, thereby causing the baffle 4 to rotate and release the obstruction.

[0033] Although the present invention has been described herein with reference to several illustrative embodiments, it should be understood that those skilled in the art can devise many other modifications and implementations that fall within the scope and spirit of the principles disclosed herein. More specifically, various modifications and improvements can be made to the components or layout of the subject matter arrangement within the scope of the disclosure, drawings, and claims. Besides modifications and improvements to the components or layout, other uses will be apparent to those skilled in the art.

Claims

1. A fall prevention device for a high-rise roller conveyor, comprising a roller conveyor (2) and a lifting base plate (6), wherein the roller conveyor (2) is installed on the floor (1) of each floor, and the lifting base plate (6) is installed on a lifting device so that the lifting base plate (6) can move up and down between each roller conveyor (2), characterized in that: The lifting base plate (6) is provided with a toggle mechanism (7) on the front side, and the roller conveyor (2) is provided with an extension side (3) on the rear side. The extension side (3) is provided with a baffle (4) and a pressing mechanism (5), wherein the baffle (4) is rotatable. The pressing mechanism (5) includes a base box (54), a pressing head (51) and a pressing rod (53). The base box (54) is fixedly installed at the bottom of the roller conveyor (2). One end of the pressing rod (53) is provided with a pressing head (51), which is exposed on the outside of the extension side (3). The other end of the pressing rod (53) is located in the base box (54) and a spring (56) is connected to this end. A rotating lever (59) is also provided on one side of the pressing rod (53), and a roller (510) is rotatably provided at the end of the rotating lever (59). The shaft end (41) of the baffle (4) passes through the extension edge (3) and is connected to the cylinder (52). An arc-shaped groove (58) is provided on the circumferential surface of the cylinder (52), and the roller (510) extends into the arc-shaped groove (58).

2. The anti-fall device for a high-rise roller conveyor according to claim 1, characterized in that: The extended edge (3) is provided with a directional hole (32) and a circular hole (31). The shaft end (41) of the stop bar (4) passes through the circular hole (31). The pressing head (51) is a semi-circular main structure and the pressing head (51) passes through the directional hole (32).

3. The anti-fall device for a high-rise roller conveyor according to claim 1, characterized in that: The inner wall of the bottom box (54) is provided with a rod sleeve (55), and the pressure rod (53) is a square rod with the end of the pressure rod (53) passing through the rod sleeve (55).

4. The anti-fall device for a high-rise roller conveyor according to claim 1, characterized in that: The actuating mechanism (7) is a roller or a cylindrical rod. During the lifting and lowering process of the lifting base plate (6), the actuating mechanism (7) can press the pressing head (51).

5. The anti-fall device for a high-rise roller conveyor according to claim 1, characterized in that: The cylinder (52) has a short shaft (511) on its rear end face. The short shaft (511) is rotatably connected to the side wall of the bottom box (54), and a torsion spring (57) is sleeved on the short shaft (511). The two ends of the torsion spring (57) are respectively connected to the rear end face of the cylinder (52) and the inner wall of the bottom box (54).

6. The anti-fall device for a high-rise roller conveyor according to claim 1, characterized in that: The upper surface of the lifting base plate (6) is provided with side baffles (8) on both sides, and the lower surface of the lifting base plate (6) is provided with pulleys (9) and rotating shafts (10) on both sides. The rotating shafts (10) are provided with guide wheels (11) at both ends.