A methanol separation buffer tank

Abstract

The utility model provides a kind of methanol separation buffer storage tank, including aluminium protection shell, the top of aluminium protection shell is equipped with top cover, the inner ring of aluminium protection shell is fixedly connected with stainless steel inner shell, the inner ring of stainless steel inner shell is fixedly connected with screw thread connection ring, the inside screw thread connection of screw thread connection ring has separation filter piece, the upper surface of top cover is fixedly connected with liquid injection pipe, the bottom end of liquid injection pipe is fixedly connected with annular buffer plate, the bottom end of liquid injection pipe is fixedly connected with the upper surface of annular buffer plate. Involve methanol field. The utility model is through multiple liquid outlet holes of liquid injection pipe, and cooperate with multiple groups of micro leak hole at annular buffer plate, can form two-stage dispersion structure, reduce liquid shock and foam generation, reduce methanol volatilization loss, by first screen and second screen, can intercept mechanical impurities and organic byproducts respectively, realize the injection separation of methanol, solve the problem of subsequent production quality influenced by impurities.

Description

Technical Field

[0001] This utility model relates to the field of methanol, specifically a methanol separation buffer storage tank. Background Technology

[0002] Methanol is a colorless, transparent, volatile, polar organic compound with the chemical formula CH3OH. It is toxic and flammable. As an important basic chemical raw material, it is widely used in the production of chemical products such as formaldehyde, acetic acid, and methyl tert-butyl ether. It also plays a key role in the field of new clean energy, serving as a raw material for methanol fuel and fuel cells. In addition, methanol has irreplaceable uses in the pharmaceutical, pesticide, and dye industries. Its chemical properties are active, and it is miscible with a variety of organic solvents such as water and ethanol. This characteristic makes it necessary to ensure the airtightness and stability of containers during storage and transportation.

[0003] Storage tanks are indispensable equipment in the industrial production, transportation, and use of methanol. However, existing storage tanks are prone to violent impacts when methanol is injected into them through pipelines due to unstable delivery pressure or sudden flow changes. This can cause liquid oscillation and increased foaming inside the tank, leading to methanol volatilization and loss. On the other hand, methanol produced in industrial production often contains mechanical impurities or other organic byproducts, which are difficult to separate and can affect subsequent production. To address these issues, we propose a methanol separation buffer storage tank. Utility Model Content

[0004] The purpose of this utility model is to provide a methanol separation buffer storage tank to solve the problems mentioned in the background art and overcome its technical defects.

[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is: a methanol separation buffer tank, including an aluminum protective shell, a top cover on the top of the aluminum protective shell, a stainless steel inner shell fixedly connected to the inner ring of the aluminum protective shell, a threaded connecting ring fixedly connected to the inner ring of the stainless steel inner shell, a separation filter element internally threaded into the threaded connecting ring, a liquid injection pipe fixedly connected to the upper surface of the top cover, an annular buffer plate fixedly connected to the bottom end of the liquid injection pipe, the bottom end of the liquid injection pipe being fixedly connected to the upper surface of the annular buffer plate, multiple liquid outlet holes being opened on the outer surface of the bottom end of the liquid injection pipe, and multiple sets of micro-leakage holes being opened on the bottom surface of the annular buffer plate.

[0006] Preferably, the separation filter element includes a filter cover, the inner ring of which is threaded with a first filter screen and a second filter screen respectively, a detection plate is fixedly connected to the bottom end of the filter cover, and an ultrasonic level gauge is fixedly installed on the bottom surface of the detection plate.

[0007] Preferably, an annular threaded seat is fixedly connected to the outer surface of the stainless steel inner shell, the inner ring of the annular threaded seat is threadedly connected to the outer surface of the bottom end of the top cover, and an annular sealing gasket is provided on the inner bottom wall of the annular threaded seat, the upper surface of the annular sealing gasket is in contact with the bottom end of the top cover.

[0008] Preferably, the aluminum protective shell is provided with a drain pipe on its exterior. One end of the drain pipe passes through the aluminum protective shell and the stainless steel inner shell in sequence and extends into the interior of the stainless steel inner shell. A drain valve is fixedly connected to the outer surface of the drain pipe.

[0009] Preferably, the bottom surface of the stainless steel inner shell is fixedly connected to a sedimentation and sewage discharge pipe, and the outer surface of the sedimentation and sewage discharge pipe is fixedly connected to a sewage discharge valve.

[0010] Preferably, the outer surface of the aluminum protective shell is fixedly connected with a ring-shaped arrangement of lifting components, and the bottom surface of the aluminum protective shell is fixedly connected with a ring-shaped arrangement of support seats.

[0011] Preferably, a breathing valve is fixedly connected to the upper surface of the top cover.

[0012] Compared with the prior art, the beneficial effects of this utility model include: through the multiple liquid outlet holes of the injection pipe and the cooperation of multiple sets of micro-leakage holes at the annular buffer plate, a two-stage dispersion structure can be formed, which solves the problem of violent liquid impact caused by unstable pressure during traditional injection, reduces liquid oscillation and foam generation, reduces methanol volatilization loss, and through the first filter screen and the second filter screen, mechanical impurities and organic by-products can be intercepted respectively, realizing methanol injection separation, solving the problem of impurities affecting the quality of subsequent production, and improving production efficiency and product quality. Attached Figure Description

[0013] The disclosure of this utility model is illustrated with reference to the accompanying drawings. It should be understood that the drawings are for illustrative purposes only and are not intended to limit the scope of protection of this utility model. In the drawings, the same reference numerals are used to refer to the same parts. Wherein: Figure 1 This is a three-dimensional structural diagram of the present invention viewed from the front; Figure 2 This is a frontal sectional view of the present invention; Figure 3 This is a three-dimensional structural diagram of the top cover of this utility model, viewed from below. Figure 4 This is a bottom-view cross-sectional view of the separation filter of this utility model; Labels in the diagram: 1. Aluminum protective shell; 2. Top cover; 3. Annular threaded seat; 4. Micro-leakage hole; 5. Stainless steel inner shell; 6. Annular sealing gasket; 7. Threaded connecting ring; 8. Separation filter element; 801. Filter cover; 802. First filter screen; 803. Detection plate; 804. Second filter screen; 805. Ultrasonic level gauge; 9. Injection pipe; 10. Outlet hole; 11. Outlet valve; 12. Sedimentation and sludge discharge pipe; 13. Sludge discharge valve; 14. Support base; 15. Breathing valve; 16. Lifting component; 17. Annular buffer plate; 18. Drain pipe. Detailed Implementation

[0014] It is readily understood that, based on the technical solution of this utility model, those skilled in the art can propose various interchangeable structural methods and implementations without altering the essential spirit of this utility model. Therefore, the following detailed embodiments and accompanying drawings are merely illustrative descriptions of the technical solution of this utility model and should not be considered as the entirety of this utility model or as limitations or restrictions on the technical solution of this utility model.

[0015] According to one embodiment of the present invention, in conjunction with the appendix Figure 1-4 As shown.

[0016] A methanol separation buffer tank includes an aluminum protective shell 1, a top cover 2 on top of the aluminum protective shell 1, a stainless steel inner shell 5 fixedly connected to the inner ring of the aluminum protective shell 1, a threaded connecting ring 7 fixedly connected to the inner ring of the stainless steel inner shell 5, a separation filter element 8 threadedly connected inside the threaded connecting ring 7, an injection pipe 9 fixedly connected to the upper surface of the top cover 2, an annular buffer plate 17 fixedly connected to the bottom end of the injection pipe 9, the bottom end of the injection pipe 9 being fixedly connected to the upper surface of the annular buffer plate 17, and multiple outlets on the outer surface of the bottom end of the injection pipe 9. The bottom surface of the annular buffer plate 17 has multiple sets of micro-leaks 4. The aluminum protective shell 1 serves as the outer protection layer, wrapped with a polyurethane insulation layer to reduce the influence of ambient temperature on the internal temperature of the tank. The stainless steel inner shell 5 is the direct cavity for methanol storage. The injection pipe 9 is the channel for methanol injection. The methanol can be initially dispersed through multiple outlet holes 10 to reduce the impact force during injection. The combination of the annular buffer plate 17 and the sets of micro-leaks 4 can further disperse the methanol, allowing the liquid to enter the stainless steel inner shell 5 in a smooth manner, thus achieving a buffering effect.

[0017] In this embodiment, the separating filter element 8 includes a filter cover 801. A first filter screen 802 and a second filter screen 804 are threadedly connected to the inner ring of the filter cover 801. A detection plate 803 is fixedly connected to the bottom end of the filter cover 801. An ultrasonic level gauge 805 is fixedly installed on the bottom surface of the detection plate 803. An annular threaded seat 3 is fixedly connected to the outer surface of the stainless steel inner shell 5. The inner ring of the annular threaded seat 3 is threadedly connected to the outer surface of the bottom end of the top cover 2. An annular sealing gasket 6 is provided on the inner bottom wall of the annular threaded seat 3. The upper surface of the annular sealing gasket 6 contacts the bottom end of the top cover 2. The upper surface of the top cover 2 is fixed... The tank is connected to a breather valve 15 and a filter cover 801, which provides an installation frame for the first filter screen 802 and the second filter screen 804. The first filter screen 802 and the second filter screen 804 can perform graded filtration of mechanical impurities and organic by-products. In addition, the ultrasonic level gauge 805 on the detection plate 803 can monitor the methanol level in the stainless steel inner shell 5 in real time and then transmit it to an external display device for easy monitoring of the storage volume. The tank is connected to the top cover 2 by a threaded annular threaded seat 3 and a ring-shaped sealing gasket 6 to enhance the sealing performance of the tank and prevent methanol leakage. The breather valve 15 can balance the air pressure inside the tank.

[0018] In this embodiment, the aluminum protective shell 1 is provided with a drain pipe 18 on its exterior. One end of the drain pipe 18 passes through the aluminum protective shell 1 and the stainless steel inner shell 5 and extends into the interior of the stainless steel inner shell 5. The outer surface of the drain pipe 18 is fixedly connected to an outlet valve 11. The bottom surface of the stainless steel inner shell 5 is fixedly connected to a sedimentation drain pipe 12. The outer surface of the sedimentation drain pipe 12 is fixedly connected to a drain valve 13. The outer surface of the aluminum protective shell 1 is fixedly connected to a ring-shaped arrangement of lifting components 16. The bottom surface of the aluminum protective shell 1 is fixedly connected to a ring-shaped arrangement of support seats 14. The drain pipe 18 is used to discharge purified methanol. The outlet valve 11 can control the drainage process and facilitate on-demand use. The sedimentation drain pipe 12 and the drain valve 13 are used to discharge fine impurities deposited at the bottom of the stainless steel inner shell 5 to avoid impurity accumulation affecting the purity of methanol. The ring-shaped arrangement of lifting components 16 on the outer surface of the aluminum protective shell 1 facilitates the lifting, handling and installation of the storage tank. The support seats 14 enhance the stability of the storage tank when it is placed.

[0019] Working principle: When methanol is delivered from the injection pipe 9 into the stainless steel inner shell 5, it first flows out through multiple outlet holes 10 to initially reduce the liquid impact pressure. Then, the liquid flows into the top of the annular buffer plate 17 and is further dispersed by multiple sets of micro-leakage holes 4, so that the methanol can slowly fall into the stainless steel inner shell 5 in the form of a fine liquid flow. After the methanol liquid enters the stainless steel inner shell 5, it flows through the separation filter element 8 inside the threaded connecting ring 7. The first filter screen 802 inside the filter cover 801 can intercept mechanical impurities, and the second filter screen 804 further filters organic by-products, realizing the graded separation of impurities in the methanol. The separated methanol is stored at the bottom of the stainless steel inner shell 5, while the fine impurities that are not completely filtered and settled will accumulate at the bottom of the stainless steel inner shell 5 and can be discharged periodically through the sedimentation drain pipe 12 and the drain valve 13. When methanol is needed, the liquid outlet valve 11 on the drain pipe 18 can be opened to output the buffered and separated methanol.

[0020] The technical scope of this utility model is not limited to the content described above. Those skilled in the art can make various modifications and variations to the above embodiments without departing from the technical concept of this utility model, and all such modifications and variations should fall within the protection scope of this utility model.

Claims

1. A methanol separation buffer storage tank, characterized in that, The device includes an aluminum protective shell (1), a top cover (2) on top of the aluminum protective shell (1), a stainless steel inner shell (5) fixedly connected to the inner ring of the aluminum protective shell (1), a threaded connecting ring (7) fixedly connected to the inner ring of the stainless steel inner shell (5), a separation filter element (8) connected to the internal thread of the threaded connecting ring (7), an injection tube (9) fixedly connected to the upper surface of the top cover (2), an annular buffer plate (17) fixedly connected to the bottom end of the injection tube (9), the bottom end of the injection tube (9) fixedly connected to the upper surface of the annular buffer plate (17), a plurality of liquid outlet holes (10) are opened on the outer surface of the bottom end of the injection tube (9), and a plurality of micro-leaking holes (4) are opened on the bottom surface of the annular buffer plate (17).

2. The methanol separation buffer storage tank according to claim 1, characterized in that, The separation filter element (8) includes a filter cover (801), the inner ring of which is threaded with a first filter screen (802) and a second filter screen (804), and the bottom end of the filter cover (801) is fixedly connected with a detection plate (803), and the bottom surface of the detection plate (803) is fixedly installed with an ultrasonic level gauge (805).

3. The methanol separation buffer storage tank according to claim 1, characterized in that, The outer surface of the stainless steel inner shell (5) is fixedly connected to an annular threaded seat (3), and the inner ring of the annular threaded seat (3) is threadedly connected to the outer surface of the bottom end of the top cover (2).

4. A methanol separation buffer storage tank according to claim 1, characterized in that, The aluminum protective shell (1) is provided with a drain pipe (18) on the outside. One end of the drain pipe (18) passes through the aluminum protective shell (1) and the stainless steel inner shell (5) in sequence and extends into the interior of the stainless steel inner shell (5). The outer surface of the drain pipe (18) is fixedly connected to a liquid outlet valve (11).

5. A methanol separation buffer storage tank according to claim 1, characterized in that, The bottom surface of the stainless steel inner shell (5) is fixedly connected to a sedimentation drain pipe (12), and the outer surface of the sedimentation drain pipe (12) is fixedly connected to a drain valve (13).

6. A methanol separation buffer storage tank according to claim 1, characterized in that, The outer surface of the aluminum protective shell (1) is fixedly connected with a ring-shaped arrangement of lifting components (16), and the bottom surface of the aluminum protective shell (1) is fixedly connected with a ring-shaped arrangement of support seats (14).

7. A methanol separation buffer storage tank according to claim 1, characterized in that, A breathing valve (15) is fixedly connected to the upper surface of the top cover (2).

8. A methanol separation buffer storage tank according to claim 3, characterized in that, The inner bottom wall of the annular threaded seat (3) is provided with an annular sealing gasket (6), and the upper surface of the annular sealing gasket (6) is in contact with the bottom end of the top cover (2).

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