Large-scale equipment field preparation annealing furnace and sand blasting room structure

Abstract

The utility model provides a kind of annealing furnace and sand blasting room structure of extra-large equipment field security, more specifically to the technical field of extra-large equipment field security, to solve the defects of prior art.The device is used to anneal and sand blast operation for extra-large equipment, characterized in that, including annealing furnace, power supply area and sand blasting room arranged on ground in sequence;The top of the annealing furnace and sand blasting room is respectively provided with annealing furnace top cover and sand blasting room top cover;The top of the power supply area is a top cover storage area, the annealing furnace top cover and sand blasting room top cover are slidably connected with the ground by sliding module, so that the annealing furnace top cover and sand blasting room top cover can slide above the annealing furnace and sand blasting room to control the opening and closing of the top of the annealing furnace or sand blasting room.The device solves many technical problems existing in the related equipment of annealing and sand blasting in the field security of prior art extra-large equipment.

Description

Technical Field

[0001] This utility model relates to the field of on-site fabrication and installation technology for extra-large equipment, and more specifically, to an annealing furnace and sandblasting room structure for on-site fabrication and installation of extra-large equipment. Background Technology

[0002] The TD wind tunnel is a continuous low-speed wind tunnel driven by an array of axial fans, equipped with test sections featuring replaceable open and closed inlets. The power system is one of the key components of this wind tunnel, providing the necessary airflow pressure rise for its operation. The power system consists of a fan section, a motor system, and a frequency converter system.

[0003] The fan section comprises the fan body, monitoring system, and cooling system. The fan body is located between the third and fourth diffuser sections of the wind tunnel. The fan body includes the array housing, support system, rotor system, noise reduction system, and maintenance system.

[0004] As a large-scale piece of equipment, the array housing of the fan body requires on-site fabrication and installation. Current on-site fabrication and installation processes for annealing and sandblasting equipment present numerous technical challenges: 1. The equipment layout is dispersed; annealing furnaces and sandblasting rooms are often independent units or located in different areas. After annealing, the equipment needs to be transported across areas, which is not only costly and prone to damaging the equipment, but also severely slows down the progress. 2. The opening and closing methods for the top cover are cumbersome. Fixed, sealed types require dismantling of partial structures, while split-type hoisting requires frequent use of external cranes and is time-consuming. Furthermore, the disassembled top cover lacks dedicated storage space, taking up workspace and being prone to corrosion. Utility Model Content

[0005] The purpose of this utility model is to provide an annealing furnace and sandblasting room structure for on-site fabrication and installation of extra-large equipment, which can solve many technical problems existing in the annealing and sandblasting related equipment in the on-site fabrication and installation of extra-large equipment.

[0006] The embodiments of this utility model are achieved through the following technical solutions: An annealing furnace and sandblasting room structure for on-site installation of extra-large equipment is disclosed, used for annealing and sandblasting operations on extra-large equipment. The structure includes an annealing furnace, a power supply area, and a sandblasting room arranged sequentially on the ground. An annealing furnace top cover and a sandblasting room top cover are respectively provided above the annealing furnace and the sandblasting room top cover. Above the power supply area is a top cover storage area. The annealing furnace top cover and the sandblasting room top cover are slidably connected to the ground via sliding modules, allowing them to slide above the annealing furnace and the sandblasting room to control the opening and closing of the top of the annealing furnace or the sandblasting room.

[0007] In some embodiments, the sliding module includes a first support frame disposed on both sides of the annealing furnace, the power supply area and the sandblasting room. The first support frame includes a plurality of first columns arranged in a row. A top cover slide rail is installed on the top of the first columns located on the same side. The lower sides of the annealing furnace top cover and the sandblasting room top cover are slidably connected to the top cover slide rail by sliding components.

[0008] In some embodiments, the sliding assembly includes starting wheel boxes disposed at both ends of the top cover of the annealing furnace or the top cover of the sandblasting room, and two driven wheel boxes disposed between the two starting wheel boxes, wherein the wheel sets of the starting wheel boxes and the driven wheel boxes slide in cooperation with the top cover slide rail.

[0009] In some embodiments, the starting wheel box and the driven wheel box of the same set of sliding components are fixedly installed on the I-beam, and the I-beam is fixedly connected to the bottom of the annealing furnace top cover or the sandblasting room top cover.

[0010] In some embodiments, both the top of the starting wheel box and the driven wheel box are equipped with hydraulic cylinders, and the piston end of the hydraulic cylinder is fixedly connected to the I-beam.

[0011] In some embodiments, two sets of second support frames are provided between the two sliding modules, and the annealing furnace is fitted within the support space enclosed by the first support frame and the second support frame, so that the sliding module and the second support frame provide external support for the annealing furnace.

[0012] In some embodiments, the second support frame includes second columns arranged in an evenly distributed manner; a first top platform is fixedly installed on the top outer side of the first support frame, and a second top platform is installed on the top of the second support frame.

[0013] In some embodiments, each of the first column and the second column is provided with an independent foundation between it and the ground; the independent foundation is a stepped independent foundation.

[0014] In some embodiments, a hoisting module is provided above the top cover of the annealing furnace and the top cover of the sandblasting room, and the hoisting module is a gantry crane.

[0015] The technical solution of this utility model embodiment has at least the following advantages and beneficial effects: 1. This device integrates the annealing furnace, power supply area, and sandblasting room into a single structure, eliminating the need for cross-regional equipment transfer, significantly shortening process connection time, and reducing transfer costs and equipment damage risks. The sliding module enables flexible sliding and precise sealing of the top cover, and in conjunction with the top cover storage area above the power supply area, it solves the problems of cumbersome opening and closing and difficult storage of traditional top covers, improving operational efficiency and extending the top cover's service life. The coordinated design of the first support frame, second support frame, and stepped column-supported independent foundations provides stable multi-directional support for the annealing furnace, preventing structural deformation and foundation settlement under high-temperature operations and ensuring safe equipment operation. Furthermore, the combination of a gantry crane hoisting module and a PLC integrated control system not only assists in top cover sliding and equipment hoisting but also enables fully automated operation of the entire process, reducing manual intervention and lowering equipment failure rates. Ultimately, it meets the high-efficiency, safe, and stable installation requirements of extra-large equipment on-site, and can be flexibly adjusted according to equipment specifications, making it highly adaptable. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 A side view of an annealing furnace and sandblasting room structure for on-site fabrication and installation of extra-large equipment provided in an embodiment of this utility model; Figure 2 A front view of an annealing furnace and sandblasting room structure for on-site fabrication and installation of extra-large equipment provided in an embodiment of this utility model; Figure 3 A top view of an annealing furnace and sandblasting room structure for on-site fabrication and installation of extra-large equipment provided in an embodiment of this utility model; Figure 4 An installation layout diagram of an independent column foundation provided in an embodiment of this utility model; Figure 5 This is a structural schematic diagram of an independent column foundation provided in an embodiment of the present invention; Figure 6 This is a structural schematic diagram of the hoisting module provided in an embodiment of the present invention; Icons: 1. Annealing furnace; 2. Power supply area; 3. Sandblasting room; 4. Annealing furnace top cover; 5. Sandblasting room top cover; 6. First column; 7. Top cover slide rail; 8. Starting wheel box; 9. Driven wheel box; 10. I-beam; 11. Hydraulic cylinder; 12. Second column; 13. Independent foundation under the column; 14. Lifting module; 15. First top platform; 16. Second top platform. Detailed Implementation

[0018] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0019] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0020] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0021] In the description of this utility model, it should be noted that if terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" appear to indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product is in use, they are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0022] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0023] Please see Figures 1-6 As shown, the main body of this embodiment is an annealing furnace 1 and a sandblasting room 3 structure for on-site fabrication and installation of extra-large equipment. It is applied to extra-large equipment that requires on-site completion of annealing and sandblasting processes. The specific technical solution is as follows: Furthermore, the annealing furnace 1 and the sandblasting room 3 are arranged sequentially along the on-site operation axis, specifically including the annealing furnace 1, the power supply area 2, and the sandblasting room 3, all of which are fixed to the hardened on-site ground. The annealing furnace 1 is used for stress relief treatment of extra-large equipment, the sandblasting room 3 is used for removing oxide scale and rust from the equipment surface, and the power supply area 2 provides power support for the heating system of the annealing furnace 1, the power system of the sandblasting room 3, and the sliding system of the top cover. These three components form an integrated layout for processing, power supply, and processing, eliminating the need for cross-regional equipment transfer and significantly shortening the process connection time.

[0024] The annealing furnace 1 is equipped with an annealing furnace top cover 4, and the sandblasting room 3 is equipped with a sandblasting room top cover 5. Both top covers are welded from high-strength steel structures and are lined with sealing cotton suitable for the temperature requirements of the corresponding process. The area directly above the power supply area 2 is a top cover storage area, which is used to temporarily store the annealing furnace top cover 4 or the sandblasting room top cover 5 when not in operation, so as to avoid the top cover occupying additional working space.

[0025] Furthermore, the sliding module is used to realize the horizontal sliding of the annealing furnace top cover 4 and the sandblasting chamber top cover 5, so as to control the opening and closing of the top of the annealing furnace 1 or the sandblasting chamber 3. Its specific structure is as follows: Two sets of first support frames are symmetrically arranged on both sides of the annealing furnace 1, the power supply area 2, and the sandblasting room 3. Each set of first support frames consists of multiple first columns 6 adapted to the load, and the spacing between adjacent first columns 6 is set according to the structural stability requirements. The tops of all first columns 6 on the same side are fixedly connected to the top cover slide rail 7 by bolts. The slide rail is made of high-strength steel and the surface is hardened to improve wear resistance.

[0026] A set of sliding components is installed on both sides below the annealing furnace top cover 4 and the sandblasting room top cover 5. Each set of sliding components includes two starting wheel boxes 8 located at both ends of the top cover and two driven wheel boxes 9 located between the two starting wheel boxes 8. The starting wheel box 8 has a built-in drive motor and gearbox, and the drive wheel set slides along the top cover slide rail 7. The driven wheel box 9 only has wheel sets, which move synchronously with the starting wheel box 8. The fit clearance between the wheel set and the top cover slide rail 7 is controlled within a range to ensure smooth sliding.

[0027] The starting wheel box 8 and the driven wheel box 9 of the same set of sliding components are fixed to the I-beam 10 by bolts. The top of the I-beam 10 and the bottom of the top cover are fixed by welding to form a rigid connection structure of wheel box, I-beam 10 and top cover, so as to avoid local stress concentration when the top cover slides.

[0028] Both the starting wheel box 8 and the driven wheel box 9 have hydraulic cylinders 11 vertically mounted on their tops. The piston end of the hydraulic cylinder 11 is fixedly connected to the bottom of the I-beam 10 via a flange. When the top cover needs to be precisely sealed to the top of the annealing furnace 1 / sandblasting room 3, or when the slide rail is slightly worn and the gap increases, the height of the top cover can be adjusted by extending and retracting the hydraulic cylinder 11 to ensure that the sealing gap between the top cover and the furnace / room body is controlled within a reasonable range, thus ensuring the heat preservation effect during annealing and preventing dust from overflowing during sandblasting.

[0029] Furthermore, two sets of second support frames are evenly spaced between the two sets of first support frames. Each set of second support frames consists of multiple second columns 12 adapted to the load of the annealing furnace 1. The support space formed by the first support frames and the second support frames is used to house the annealing furnace 1. The furnace sidewall of the annealing furnace 1 is fixed to the second columns 12, forming a multi-directional support structure to prevent the sidewall of the annealing furnace 1 from deforming due to thermal expansion under high-temperature operation.

[0030] Furthermore, a first top platform 15 is welded and fixed to the top outer side of the first support frame. The width and steel plate thickness of the first top platform 15 meet the requirements for maintenance operation and load bearing, and are used by operators to inspect the top cover slide rail 7 and sliding components. A second top platform 16 is welded and fixed to the top of the second support frame, and is used to inspect the heating elements and temperature sensors in the annealing furnace 1. Both platforms are equipped with anti-slip steps and safety warning signs to ensure the safety of high-altitude operations.

[0031] Furthermore, each of the first column 6 and the second column 12 is provided with a stepped independent foundation 13 between itself and the ground. The foundation is constructed with three layers of concrete and contains an anchor bolt structure adapted to the load. This stepped foundation can withstand the vertical and horizontal loads transmitted by the columns, effectively preventing foundation settlement.

[0032] Furthermore, a gantry crane is installed directly above the annealing furnace top cover 4 and the sandblasting room top cover 5, along the structural axis, serving as a hoisting module 14. The gantry crane's track is laid on the outside of the first top platform, enabling movement along the structural axis. The gantry crane is used to move extra-large equipment.

[0033] Furthermore, a box-type transformer adapted to the total power demand is installed in power supply area 2 to supply power to the heating system of annealing furnace 1, the power system of sandblasting room 3, and the sliding components. The power supply cables are armored cables with protective performance, laid along the cable tray inside the first column 6 to avoid high temperature and mechanical damage; the control system adopts PLC, integrating top cover sliding control, temperature control, sandblasting pressure control, and gantry crane linkage control to realize fully automated operation and reduce manual intervention.

[0034] The working process of this device Equipment entry and annealing operation: After the gantry crane lifts the extra-large equipment into the annealing furnace 1, the PLC controls the top cover 4 of the annealing furnace to slide along the top cover slide rail 7 from the storage area to above the annealing furnace 1. The oil cylinder 11 adjusts the height of the top cover to achieve sealing. The heating system of the annealing furnace 1 is started, and the temperature is raised and maintained according to the process requirements. After stress relief is completed, the temperature is lowered to below the safe temperature.

[0035] Top cover switching and equipment transfer: After annealing, the top cover 4 of the annealing furnace is slid to the power supply area 2 for storage. The equipment is reconnected and lifted by the gantry crane to the top of the sandblasting room 3. Then the top cover 5 of the sandblasting room is slid to the top of the power supply area 2 for storage, thereby opening the sandblasting room 3, so that the gantry crane can put the equipment into the sandblasting room 3 without the need for external equipment transfer.

[0036] Sandblasting operation and top cover reset: The top cover 5 of the sandblasting room slides back to above the sandblasting room 3 and is sealed. The sandblasting pump is started to sandblast the surface of the equipment. After the treatment is completed, the top cover 5 of the sandblasting room slides to the storage area, and the gantry crane lifts the equipment out, completing the entire process.

[0037] This device, through its integrated layout, sliding top cover, multi-directional support frame, and integrated control, effectively solves the problems of slow process connection, cumbersome operation, and poor stability in the on-site fabrication and installation of extra-large equipment. It significantly improves work efficiency, reduces equipment failure rate, meets the requirements of efficient, safe, and stable on-site fabrication and installation, and can flexibly adjust the structural size and configuration according to the specifications and parameters of different extra-large equipment.

[0038] The above are merely preferred embodiments of this utility model and are not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A structure for an annealing furnace and sandblasting room for on-site fabrication and installation of extra-large equipment, used for annealing and sandblasting operations on extra-large equipment, characterized in that, The equipment includes an annealing furnace (1), a power supply area (2), and a sandblasting room (3) arranged sequentially on the ground. An annealing furnace top cover (4) and a sandblasting room top cover (5) are respectively provided above the annealing furnace (1) and the sandblasting room (3). The area above the power supply area (2) is a top cover storage area. The annealing furnace top cover (4) and the sandblasting room top cover (5) are slidably connected to the ground through a sliding module, so that the annealing furnace top cover (4) and the sandblasting room top cover (5) can slide above the annealing furnace (1) and the sandblasting room (3) to control the opening and closing of the top of the annealing furnace (1) or the sandblasting room (3).

2. The annealing furnace and sandblasting room structure for on-site fabrication and installation of extra-large equipment according to claim 1, characterized in that, The sliding module includes a first support frame disposed on both sides of the annealing furnace (1), the power supply area (2) and the sandblasting room (3). The first support frame includes multiple first columns (6) arranged in a row. A top cover slide rail (7) is installed on the top of the first column (6) located on the same side. The lower sides of the annealing furnace top cover (4) and the sandblasting room top cover (5) are slidably connected to the top cover slide rail (7) through a sliding component.

3. The annealing furnace and sandblasting room structure for on-site fabrication and installation of extra-large equipment according to claim 2, characterized in that, The sliding assembly includes starting wheel boxes (8) disposed at both ends of the top cover (4) of the annealing furnace or the top cover (5) of the sandblasting room, and two driven wheel boxes (9) disposed between the two starting wheel boxes (8). The wheel sets of the starting wheel boxes (8) and the driven wheel boxes (9) are slidably engaged with the top cover slide rail (7).

4. The annealing furnace and sandblasting room structure for on-site fabrication and installation of extra-large equipment according to claim 3, characterized in that, The starting wheel box (8) and the driven wheel box (9) of the same set of sliding components are fixedly installed on the I-beam (10), and the I-beam (10) is fixedly connected to the bottom of the annealing furnace top cover (4) or the sandblasting room top cover (5).

5. The annealing furnace and sandblasting room structure for on-site fabrication and installation of extra-large equipment according to claim 4, characterized in that, Both the starting wheel box (8) and the driven wheel box (9) are equipped with oil cylinders (11) on their tops, and the piston end of the oil cylinder (11) is fixedly connected to the I-beam (10).

6. The annealing furnace and sandblasting room structure for on-site fabrication and installation of extra-large equipment according to claim 2, characterized in that, Two sets of second support frames are also provided between the two sliding modules. The annealing furnace (1) is fitted in the support space enclosed by the first support frame and the second support frame, so that the sliding module and the second support frame provide external support for the annealing furnace (1).

7. The annealing furnace and sandblasting room structure for on-site fabrication and installation of extra-large equipment according to claim 6, characterized in that, The second support frame includes second columns (12) arranged evenly; a first top platform (15) is fixedly installed on the outer top of the first support frame, and a second top platform (16) is installed on the top of the second support frame.

8. The annealing furnace and sandblasting room structure for on-site fabrication and installation of extra-large equipment according to claim 7, characterized in that, Each of the first column (6) and the second column (12) is provided with an independent foundation (13) between itself and the ground; the independent foundation (13) is a stepped independent foundation.

9. The annealing furnace and sandblasting room structure for on-site fabrication and installation of extra-large equipment according to claim 6, characterized in that, Above the annealing furnace top cover (4) and the sandblasting room top cover (5), there is also a hoisting module (14), which is a gantry crane.

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