Electromagnetic wire covering vertical type winding device

Abstract

The utility model discloses electromagnetic wire covering vertical type winding device belongs to electromagnetic wire processing technical field, specifically includes the wrapping machine case, the wrapping machine case in horizontal rotation is connected with the support frame, the middle part fixed of support frame is equipped with the outgoing line pipe, the both sides of outgoing line pipe are all rotationally connected with the tape wrapping reel on the support frame, the support frame is provided with the tensioning mechanism corresponding with every tape wrapping reel, the top fixed connection of support frame is equipped with the guide pipe of setting in the outgoing line pipe outside, the guide pipe is detachably connected with the adjusting sleeve, the adjusting sleeve is provided with the guide mechanism corresponding with every tape wrapping reel, the utility model discloses the guide pipe, adjusting sleeve and guide rod that set up, realized the omnibearing flexible adjustment of guide mechanism in height, vertical position and angle, can quickly adapt to the technological requirement of different line diameter, different tape width and different winding pitch, and the processing efficiency of electromagnetic wire is improved.

Description

Technical Field

[0001] This utility model belongs to the field of electromagnetic wire processing technology, specifically relating to an electromagnetic wire wrapping vertical winding device. Background Technology

[0002] In the production process of electromagnetic wires (such as fire-resistant wires and special winding wires), it is often necessary to spirally wrap one or more layers of insulating material tape around the conductor core. This process is called wrapping.

[0003] Most of the material guiding devices on existing wrapping machines are designed with fixed or extremely limited adjustment capabilities, which makes the material guiding devices unable to adapt to conductors of different diameters and wrapping tapes of different widths, and also unsuitable for different winding pitches. This results in poor versatility and affects the processing efficiency of electromagnetic wires.

[0004] Therefore, there is a need to provide an electromagnetic wire wrapping vertical winding device to solve the above-mentioned technical problems. Utility Model Content

[0005] To address the problems mentioned in the background section, this invention provides a vertical winding device for electromagnetic wire coating. This device allows for comprehensive and flexible adjustment of the guiding mechanism in terms of height, vertical position, and angle, enabling rapid adaptation to processing requirements of different wire diameters, wrapping widths, and winding pitches. It is highly versatile and improves the processing efficiency of electromagnetic wire.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a vertical winding device for electromagnetic wire wrapping, comprising a winding machine housing, a support frame rotatably connected to the winding machine housing, an outlet tube fixedly passing through the middle of the support frame, wrapping reels rotatably connected to both sides of the outlet tube on the support frame, and a tensioning mechanism corresponding to each wrapping reel provided on the support frame; A guide tube is fixedly connected above the support frame and sleeved on the outside of the outlet tube. An adjustment sleeve is detachably connected to the guide tube. The adjustment sleeve is provided with a guide mechanism corresponding to each tape reel. The guide mechanism includes a mounting plate, which is fixedly connected to the adjustment sleeve. A guide rod is detachably connected to the mounting plate.

[0007] Preferably, a magnetic powder brake corresponding to the tape reel is fixedly connected to the support frame, and the output shaft of the magnetic powder brake is connected to a mounting shaft via a coupling. The mounting shaft is rotatably connected to the support frame, and one end of the mounting shaft is detachably connected to the tape reel.

[0008] Preferably, the tensioning mechanism includes a fixed seat, which is fixedly connected to the support frame. A first clamping shaft seat is fixedly connected to the other end of the fixed seat. A guide shaft is fixedly connected inside the first clamping shaft seat. A second clamping shaft seat is fixedly connected to the guide shaft below the first clamping shaft seat. A tensioning roller is rotatably connected to one side of both the second and first clamping shaft seats. A guide sleeve is fixedly connected to the guide shaft above the first clamping shaft seat.

[0009] Preferably, the guide shaft has an L-shaped structure, and the horizontal section of the guide shaft is arranged parallel to the tensioning roller.

[0010] Preferably, the adjusting sleeve is detachably connected to the feed tube via a first connector, the first connector including an external thread and an internal thread, the external thread being disposed on the outside of the feed tube, and the internal thread being disposed on the inner wall of the adjusting sleeve and adapted to the external thread.

[0011] Preferably, the mounting plate is detachably connected to the adjusting sleeve via a second connector, the second connector including a strip groove and two first bolts, the strip groove being disposed on the mounting plate, and one end of the two first bolts passing through the strip groove and threadedly connected to the adjusting sleeve.

[0012] Preferably, the guide rod is detachably connected to the mounting plate via a third connector, the third connector including a positioning hole and a second bolt, the positioning hole being located at one end of the guide rod, and one end of the second bolt passing through the positioning hole and threadedly connected to the mounting plate.

[0013] Compared with the prior art, the beneficial effects of this utility model are: This utility model, through the setting of a guide tube, adjusting sleeve and guide rod, realizes the all-round flexible adjustment of the guide mechanism in terms of height, vertical position and angle. It can quickly adapt to the process requirements of different wire diameters, different wrapping widths and different winding pitches, has strong versatility and improves the processing efficiency of electromagnetic wire. Attached Figure Description

[0014] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings: Figure 1 This is a schematic diagram of the main structure of this utility model; Figure 2 This is a three-dimensional structural diagram of the present invention; Figure 3 This utility model Figure 2 Enlarged structural diagram at point A in the middle; In the diagram: 1. Support frame; 2. Outlet tube; 3. Tape reel; 4. Tensioning mechanism; 41. Fixed seat; 42. First clamping shaft seat; 43. Guide shaft; 44. Second clamping shaft seat; 45. Tensioning roller; 46. Guide sleeve; 5. Guide tube; 6. Adjusting sleeve; 7. Guide mechanism; 71. Mounting plate; 72. Guide rod; 73. First bolt; 74. Strip groove; 75. Second bolt. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0016] Example Please see Figure 1-3 This embodiment provides the following technical solution: an electromagnetic wire wrapping vertical winding device, including a wrapping machine housing, a support frame 1 horizontally rotatably connected inside the wrapping machine housing. In some embodiments, a drive shaft is fixedly connected to the lower part of the support frame 1, the drive shaft is rotatably connected inside the wrapping machine housing, and the other end of the drive shaft is fixedly connected to a slewing bearing. The slewing bearing is connected to a drive motor inside the wrapping machine housing, so that the drive motor drives the slewing bearing to drive the drive shaft and the support frame 1 to rotate.

[0017] The support frame 1 is fixedly provided with a cable outlet tube 2 in the middle. Both ends of the cable outlet tube 2 completely pass through the support frame 1 and the drive shaft, so that the electromagnetic wire can pass through the cable outlet tube.

[0018] On the support frame 1, wrapping reels 3 are rotatably connected to both the left and right sides of the outlet tube 2. Magnetic powder brakes corresponding to the wrapping reels 3 are fixedly connected to the support frame 1. The output shaft of the magnetic powder brake is connected to a mounting shaft via a coupling. The mounting shaft is rotatably connected to the support frame, and one end of the mounting shaft is detachably connected to the wrapping reel. By controlling the current of the magnetic powder brake, the rotational resistance of the wrapping reel 3 can be precisely controlled, thereby achieving stepless and precise adjustment of the wrapping tension.

[0019] The support frame 1 is equipped with a tensioning mechanism 4 corresponding to each tape reel 3. The tensioning mechanism 4 includes a fixed seat 41, which is fixedly connected to the support frame 1. The other end of the fixed seat 41 is fixedly connected to a first clamping shaft seat 42. A guide shaft 43 is fixedly connected inside the first clamping shaft seat 42. A second clamping shaft seat 44 is fixedly connected to the guide shaft 43 below the first clamping shaft seat 42. Tensioning rollers 45 are rotatably connected to one side of both the second clamping shaft seat 44 and the first clamping shaft seat 42. In use, after the tape is drawn out from the tape reel 3, it passes around the lower tensioning roller 45 and the upper tensioning roller 45 in sequence to form an S-shaped path. Stable frictional tension is provided by changing the contact angle between the tape and the tensioning roller 45.

[0020] In some embodiments, the guide shaft 43 has an L-shaped structure, and the horizontal section of the guide shaft 43 is arranged parallel to the tension roller 45. A guide sleeve 46 is also fixedly connected to the guide shaft 43 above the first clamping shaft seat 42. The guide sleeve 46 is fixedly connected to the horizontal section of the guide shaft 43 and is used to initially guide the strapping.

[0021] A guide tube 5, sleeved on the outside of the outlet tube 2, is fixedly connected above the support frame 1. An adjusting sleeve 6 is detachably connected to the guide tube 5. A guide mechanism 7 corresponding to each wrapping reel 3 is provided on the adjusting sleeve 6. The guide mechanism 7 includes a mounting plate 71, which is fixedly connected to the adjusting sleeve 6. A guide rod 72 is detachably connected to the mounting plate 71. Through the guide tube 5, adjusting sleeve 6, and guide rod 72, the guide mechanism 7 can be flexibly adjusted in all directions in terms of height, vertical position, and angle. It can quickly adapt to the process requirements of different wire diameters, different wrapping widths, and different winding pitches. It has strong versatility and improves the processing efficiency of electromagnetic wire.

[0022] The adjusting sleeve 6 is detachably connected to the guide tube 5 via a first connector. The first connector includes an external thread and an internal thread. The external thread is located on the outside of the guide tube 5, and the internal thread is located on the inner wall of the adjusting sleeve 6 and is adapted to the external thread. Through the first connector, the adjusting sleeve 6 can be threadedly connected to the guide tube 5, thereby enabling the adjusting sleeve 6 to rotate around the guide tube 5 as the center, and changing the height of the guide rod 72 while rotating.

[0023] Mounting plate 71 is detachably connected to adjusting sleeve 6 via a second connector. The second connector includes a strip groove 74 and two first bolts 73. The strip groove 74 is provided on mounting plate 71. One end of each of the two first bolts 73 passes through the strip groove 74 and is threadedly connected to adjusting sleeve 6. Through the first bolts 73, mounting plate 71 can be moved along the length of the strip groove 74, thereby allowing mounting plate 71 to drive guide rod 72 to make fine adjustments in the horizontal direction.

[0024] The guide rod 72 is detachably connected to the mounting plate 71 via a third connector. The third connector includes a positioning hole and a second bolt 75. The positioning hole is located at one end of the guide rod 72, and one end of the second bolt 75 passes through the positioning hole and is threadedly connected to the mounting plate 71. The second bolt 75 allows the guide rod 72 to rotate around the positioning hole, thereby adjusting the angle between the guide rod 72 and the support frame 1.

[0025] The working principle of this utility model is as follows: During use, the support frame 1 is driven to rotate horizontally by the drive motor on the packaging machine chassis. The electromagnetic wire passes through the outlet tube 2 under the traction. During the movement of the electromagnetic wire, the support frame 1 drives the packaging tape reel 3 to rotate. The packaging tape after being drawn out passes around the lower and upper tension rollers 45 in an "S" shaped path. After the packaging tape leaves the tension rollers 45, the bag passes through the upper edge of the guide sleeve 46 and the lower edge of the guide rod 72 in sequence. The support frame 1, along with the guide rod 72 and the packaging tape, revolves around the electromagnetic wire. The linear motion of the electromagnetic wire and the rotational motion of the packaging tape combine to form a spiral motion, so that the packaging tape is continuously, evenly, and tightly wound on the surface of the electromagnetic wire to form a high-quality insulation layer.

[0026] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A vertical winding device for covering electromagnetic wire, characterized in that: The machine includes a wrapping machine housing, a support frame (1) is horizontally rotatably connected inside the wrapping machine housing, a cable outlet pipe (2) is fixedly inserted through the middle of the support frame (1), and wrapping tape reels (3) are rotatably connected on both sides of the cable outlet pipe (2) on the support frame (1). A tensioning mechanism (4) corresponding to each wrapping tape reel (3) is provided on the support frame (1). A guide tube (5) is fixedly connected above the support frame (1) and sleeved on the outside of the outlet tube (2). An adjustment sleeve (6) is detachably connected to the guide tube (5). A guide mechanism (7) corresponding to each tape reel (3) is provided on the adjustment sleeve (6). The guide mechanism (7) includes a mounting plate (71). The mounting plate (71) is fixedly connected to the adjustment sleeve (6). A guide rod (72) is detachably connected to the mounting plate (71).

2. The electromagnetic wire wrapping vertical winding device according to claim 1, characterized in that: A magnetic powder brake corresponding to the tape reel (3) is fixedly connected to the support frame (1). The output shaft of the magnetic powder brake is connected to an installation shaft through a coupling. The installation shaft is rotatably connected to the support frame (1). One end of the installation shaft is detachably connected to the tape reel (3).

3. The electromagnetic wire wrapping vertical winding device according to claim 1, characterized in that: The tensioning mechanism (4) includes a fixed seat (41), which is fixedly connected to the support frame (1). The other end of the fixed seat (41) is fixedly connected to a first clamping shaft seat (42). A guide shaft (43) is fixedly connected inside the first clamping shaft seat (42). A second clamping shaft seat (44) is fixedly connected to the guide shaft (43) below the first clamping shaft seat (42). Tensioning rollers (45) are rotatably connected to one side of both the second clamping shaft seat (44) and the first clamping shaft seat (42). A guide sleeve (46) is fixedly connected to the guide shaft (43) above the first clamping shaft seat (42).

4. The electromagnetic wire wrapping vertical winding device according to claim 3, characterized in that: The guide shaft (43) has an L-shaped structure, and the horizontal section of the guide shaft (43) is arranged parallel to the tension roller (45).

5. The electromagnetic wire wrapping vertical winding device according to claim 1, characterized in that: The adjusting sleeve (6) is detachably connected to the guide tube (5) via a first connector. The first connector includes an external thread and an internal thread. The external thread is located on the outside of the guide tube (5), and the internal thread is located on the inner wall of the adjusting sleeve (6) and is adapted to the external thread.

6. The electromagnetic wire wrapping vertical winding device according to claim 1, characterized in that: The mounting plate (71) is detachably connected to the adjusting sleeve (6) via a second connector. The second connector includes a strip groove (74) and two first bolts (73). The strip groove (74) is provided on the mounting plate (71), and one end of each of the two first bolts (73) passes through the strip groove (74) and is threadedly connected to the adjusting sleeve (6).

7. The electromagnetic wire wrapping vertical winding device according to claim 1, characterized in that: The guide rod (72) is detachably connected to the mounting plate (71) via a third connector. The third connector includes a positioning hole and a second bolt (75). The positioning hole is located at one end of the guide rod (72), and one end of the second bolt (75) passes through the positioning hole and is threadedly connected to the mounting plate (71).

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