Winding device for electromagnetic wire production processing

By introducing adjustment components into the electromagnetic wire winding device, the tension of the electromagnetic wire is adjusted by using an electric push rod and a lifting roller, the problem of the electromagnetic wire being easily relaxed after winding is solved, and a more uniform winding and easy-to-use effect is achieved.

CN222886610UActive Publication Date: 2025-05-20SHANDONG YUANDA ELECTRIC CO LTD

Patent Information

Application Number
CN202422000661.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-19
Publication Date
2025-05-20
Estimated Expiration
2034-08-19

AI Technical Summary

Technical Problem

The existing electromagnetic wire winding device cannot adjust the tension of the electromagnetic wire, resulting in looseness after winding, affecting subsequent transportation and use.

Method used

A winding device including an adjustment assembly is designed, and the lifting roller is driven upward or downward to move through an electric push rod, and the tension of the electromagnetic wire is adjusted in conjunction with the auxiliary roller.

Benefits of technology

The adjustment of the tension of the electromagnetic wire is achieved, making the winding more even, avoiding the situation of too tight or too loose winding, and making it easier to use later.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a winding device for electromagnetic wire production processing, and relates to the technical field of electromagnetic wire processing. The device comprises a workbench, a moving seat is arranged on the right side of the top of the workbench, an adjusting assembly is arranged above the moving seat, a winding assembly is arranged on the left side of the top of the workbench, the adjusting assembly comprises a fixing frame, a fixing rod is fixedly connected to the center of the top of the moving seat, and a guide ring is fixedly connected to the top of the fixing rod. The top of the fixing frame is fixedly connected with an electric push rod. According to the utility model, the adjusting assembly is arranged, specifically, the electric push rod is started in the winding process to drive the lifting roller to move upwards or downwards through the lifting frame, and the lifting roller can extrude and tighten an electromagnetic wire or loosen the electromagnetic wire under the action of matching with the auxiliary roller, so that the tension of the electromagnetic wire is adjusted, and the electromagnetic wire is more uniform after being wound; over-tight or over-loose winding is avoided, and follow-up use of workers is facilitated.
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Description

Technical Field

[0001] The utility model belongs to the technical field of electromagnetic wire processing, and particularly relates to a winding device for electromagnetic wire processing production. Background Technique

[0002] Electromagnetic wire is an insulated wire used to manufacture coils or windings in electrical products, also known as winding wire. Electromagnetic wire is generally used in motors, electrical appliances, instruments, and transformers.

[0003] According to the authorized patent "A Winding Device for Electromagnetic Wire Production" with the application publication number CN220200963U, the electromagnetic wire is wound by a winding roller to prevent the electromagnetic wire from getting entangled. Thus, when the electromagnetic wire is wound, the problem that the electromagnetic wire may be self-twisted and entangled before being wound around the winding roller is solved. However, there are still the following deficiencies, such as:

[0004] When this device winds, it cannot adjust the tension of the electromagnetic wire, so that the wound wire is prone to be relatively loose. During subsequent transportation or movement, the electromagnetic wire is likely to fall off, which not only easily damages the electromagnetic wire, but also is not easy to organize after falling off, affecting subsequent use. Therefore, we propose a winding device for electromagnetic wire processing production. Content of the Utility Model

[0005] The purpose of the utility model is to provide a winding device for electromagnetic wire processing production. By setting an adjustment component, specifically, during the winding process, the electric push rod is started, and the lifting roller is driven to move up or down through the lifting frame. Then, under the cooperation of the lifting roller and the auxiliary roller, the electromagnetic wire is squeezed and tightened or the electromagnetic wire is loosened, thereby adjusting the tension of the electromagnetic wire, making the winding more uniform, avoiding over-tightening or over-loosening during winding, facilitating subsequent use by the staff, and solving the problem that the tension of the electromagnetic wire cannot be adjusted during winding, resulting in a relatively loose situation after winding and the electromagnetic wire being likely to fall off during subsequent transportation or movement.

[0006] To solve the above technical problems, the utility model is realized through the following technical solutions:

[0007] The utility model is a winding device for electromagnetic wire processing production, including a workbench. A moving seat is arranged on the right side of the top of the workbench. An adjustment component is arranged above the moving seat. A winding component is arranged on the left side of the top of the workbench. The adjustment component includes a fixed frame. A fixed rod is fixedly connected to the center of the top of the moving seat. A guide ring is fixedly connected to the top of the fixed rod.

[0008] An electric push rod is fixedly connected to the top of the fixed frame. The output end of the electric push rod at the bottom is fixedly connected to a lifting frame. A lifting roller is rotatably connected to the bottom of the lifting frame.

[0009] Further, a connecting block and a slider are respectively and fixedly connected to the bottom of the moving seat. A rack is fixedly connected to the left side of the connecting block. The bottom of the slider is slidably connected to a guide rail. The bottom of the guide rail is fixedly connected to the top of the workbench. The connecting block is slidably connected to the workbench.

[0010] Further, an auxiliary frame is fixedly connected to the left side of the fixed rod. An auxiliary roller is rotatably connected to the top of the auxiliary frame. The bottom of the fixed frame is fixedly connected to the top of the moving seat. A fixing plate is fixedly connected to the back of the workbench. A first motor is fixedly connected to the top of the fixing plate.

[0011] Further, the winding assembly includes a fixed seat. A winding drum is arranged on the front of the fixed seat. A rotating shaft is rotatably connected to the inside of the fixed seat. Belt pulleys are fixedly connected to the back of the rotating shaft and the front output end of the first motor respectively. A fixed block is fixedly connected to the left side of the top of the workbench.

[0012] Further, a support frame is fixedly connected to the bottom of the workbench. A second motor is fixedly connected to the bottom of the support frame. A gear is fixedly connected to the top output end of the second motor. The gear is meshed with the rack.

[0013] Further, the two belt pulleys are connected by a belt. A threaded block is fixedly connected to the front of the rotating shaft. A fixed ring is sleeved outside the threaded block. A threaded ring is threadedly connected to the outer surface of the threaded block. A support block is in contact with the bottom of the fixed ring.

[0014] Further, a connecting rod is fixedly connected to the bottom of the support block. A limiting block is fixedly connected to the front of the connecting rod. A plug rod is slidably connected to the inside of the fixed block.

[0015] Further, the connecting rod is slidably connected to the workbench. The plug rod is inserted into the connecting rod. The back of the fixed ring is in contact with the front of the winding drum.

[0016] The utility model has the following beneficial effects:

[0017] 1. By setting an adjusting assembly in the utility model, specifically, during the winding process, the electric push rod is started to drive the lifting roller to move up or down through the lifting frame. Then, under the cooperation of the lifting roller and the auxiliary roller, the electromagnetic wire will be squeezed and tightened or the electromagnetic wire will be loosened, so as to adjust the tension of the electromagnetic wire, make the winding more uniform, avoid over-tightening or over-loosening during winding, and facilitate the subsequent use by the staff.

[0018] 2. By setting a support block in the utility model, specifically, after the winding drum is fixed, the support block is pushed upward so that the top of the support block is in contact with the bottom of the fixed ring. Then, the plug rod is pushed to be inserted and fixed with the connecting rod, so as to support the rotating shaft, make the rotation more stable, and avoid the situation of shaking.

[0019] Of course, any product implementing the utility model does not necessarily need to achieve all the above-mentioned advantages simultaneously. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the following will briefly introduce the drawings required for describing the embodiments. Obviously, the drawings in the following description are only some embodiments of the utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0022] Figure 2 It is a schematic diagram of the back structure of the workbench of the utility model;

[0023] Figure 3 It is a schematic diagram of the bottom structure of the workbench of the utility model;

[0024] Figure 4 It is a schematic diagram of the overall structure of the fixing frame of the utility model;

[0025] Figure 5 It is a schematic diagram of the right-side sectional structure of the fixing ring of the utility model.

[0026] In the drawings, the list of components represented by each reference numeral is as follows:

[0027] 1. Workbench; 11. Moving seat; 111. Guide rail; 112. Connecting block; 113. Rack; 114. Slide block; 12. Adjusting assembly; 121. Fixing frame; 211. Electric push rod; 212. Lifting frame; 213. Lifting roller; 122. Fixed rod; 221. Auxiliary frame; 222. Auxiliary roller; 123. Guide ring; 13. Rewinding assembly; 131. Fixed seat; 132. Rewinding cylinder; 133. Rotating shaft; 331. Fixed ring; 332. Threaded block; 333. Threaded ring; 134. Belt pulley; 135. Support block; 351. Connecting rod; 352. Limiting block; 136. Fixed block; 361. Inserting rod; 14. Fixed plate; 141. Motor I; 15. Support frame; 151. Motor II; 152. Gear. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0028] The following will clearly and completely describe the technical solutions in the embodiments of the utility model with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only some, rather than all, embodiments of the utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the utility model without creative efforts shall fall within the protection scope of the utility model.

[0029] Please refer to Figures 1-5As shown in the figure, the utility model is a winding device for the production of electromagnetic wires, including a workbench 1. On the right side of the top of the workbench 1, there is a moving seat 11. At the bottom of the moving seat 11, there are respectively fixedly connected a connecting block 112 and a slider 114. On the left side of the connecting block 112, there is fixedly connected a rack 113. The bottom of the slider 114 is slidably connected to a guide rail 111. The bottom of the guide rail 111 is fixedly connected to the top of the workbench 1. The connecting block 112 is slidably connected to the workbench 1. When the moving seat 11 moves, the slider 114 slides on the guide rail 111, improving the stability during movement. Above the moving seat 11, there is an adjusting component 12. By setting the adjusting component 12, specifically, during the winding process, the electric push rod 211 is started, and the lifting roller 213 is driven to move up or down through the lifting frame 212. Then, under the cooperation of the lifting roller 213 and the auxiliary roller 222, the electromagnetic wire will be squeezed and tightened or the electromagnetic wire will be loosened, thereby adjusting the tension of the electromagnetic wire, making the winding more uniform, avoiding over-tightening or over-loosening during winding, and facilitating subsequent use by the staff. On the left side of the top of the workbench 1, there is a winding component 13. The adjusting component 12 includes a fixed frame 121. At the center of the top of the moving seat 11, there is fixedly connected a fixed rod 122. At the top of the fixed rod 122, there is fixedly connected a guide ring 123. At the top of the fixed frame 121, there is fixedly connected an electric push rod 211. The output end at the bottom of the electric push rod 211 is fixedly connected to a lifting frame 212. The bottom of the lifting frame 212 is rotatably connected to a lifting roller 213. On the left side of the fixed rod 122, there is fixedly connected an auxiliary frame 221. At the top of the auxiliary frame 221, there is rotatably connected an auxiliary roller 222. The bottom of the fixed frame 121 is fixedly connected to the top of the moving seat 11. On the back of the workbench 1, there is fixedly connected a fixing plate 14. At the top of the fixing plate 14, there is fixedly connected a first motor 141. The winding component 13 includes a fixed seat 131. On the front of the fixed seat 131, there is a winding drum 132. Inside the fixed seat 131, there is a rotating shaft 133 rotatably connected. On the back of the rotating shaft 133 and the front output end of the first motor 141, there are respectively fixedly connected pulley discs 134. On the left side of the top of the workbench 1, there is fixedly connected a fixing block 136. The rotating shaft 133 is used to sleeved the winding drum 132, thereby facilitating the installation and disassembly of the winding drum. At the bottom of the workbench 1, there is fixedly connected a support frame 15. At the bottom of the support frame 15, there is fixedly connected a second motor 151. The output end at the top of the second motor 151 is fixedly connected to a gear 152. The gear 152 is meshed with the rack 113. When the second motor 151 is started to drive the gear 152 to rotate, the gear 152 drives the connecting block 112 to move forward or backward through the rack 113. Then, the connecting block 112 drives the moving seat 11 to rotate together. The two pulley discs 134 are connected by a belt. On the front of the rotating shaft 133, there is fixedly connected a threaded block 332. The outside of the threaded block 332 is sleeved with a fixing ring 331. The outer surface of the threaded block 332 is threadedly connected to a threaded ring 333. The bottom of the fixing ring 331 contacts a support block 135. By setting the support block 135, specifically, after the winding drum 132 is fixed, the support block 135 is pushed upward so that the top of the support block 135 contacts the bottom of the fixing ring 331.Then, push the insertion rod 361 to insert and fix it with the connecting rod 351, so as to support the rotating shaft 133, making it more stable during rotation and avoiding shaking. The bottom of the support block 135 is fixedly connected to the connecting rod 351, and the front of the connecting rod 351 is fixedly connected to the limiting block 352. The insertion rod 361 is slidably connected inside the fixing block 136. The connecting rod 351 is used to limit the support block 135, making the support block 135 move in a straight line. The connecting rod 351 is slidably connected to the workbench 1. The insertion rod 361 is inserted into the connecting rod 351. The back of the fixing ring 331 contacts the front of the wire winding drum 132. When the insertion rod 361 is inserted into the connecting rod 351, the connecting rod 351 will be fixed, and then the support block 135 is fixed.

[0030] A specific application of this embodiment is:

[0031] During use, put the wire winding drum 132 on the rotating shaft 133, then put the fixing ring 331 on the front of the wire winding drum 132, and then thread the threaded ring 333 with the threaded block 332. When the threaded ring 333 contacts the fixing ring 331, it will squeeze and fix the wire winding drum 132. Then, push the support block 135 upward so that the top of the support block 135 contacts the bottom of the fixing ring 331. Then, push the insertion rod 361 to insert and fix it with the connecting rod 351, so as to support the rotating shaft 133, making it more stable during rotation. Then, pass the electromagnetic wire through the guiding ring 123 and contact the auxiliary roller 222 and the lifting roller 213 respectively, and then wind it on the wire winding drum 132. Start the first motor 141 to drive the right belt pulley 134 to rotate, and then drive the left belt pulley 134 to rotate through the belt. Then, the rotating shaft 133 drives the wire winding drum 132 to rotate to wind the electromagnetic wire. During the winding process, start the electric push rod 211 to drive the lifting roller 213 to move up or down through the lifting frame 212. Then, under the cooperation of the lifting roller 213 and the auxiliary roller 222, the electromagnetic wire will be squeezed and tightened or the electromagnetic wire will be loosened, so as to adjust the tension of the electromagnetic wire and make the winding more uniform, avoiding over-tightening or over-loosening during winding. Then, start the second motor 151 to drive the gear 152 to rotate. Then, the gear 152 drives the connecting block 112 to move forward or backward through the rack 113. Then, the connecting block 112 drives the moving seat 11 to rotate together. Then, the slider 114 slides on the guide rail 111, improving the stability during movement. Through the forward and backward movement of the guide rail 111, the electromagnetic wire can be wound more evenly on the wire winding drum 132, improving the utilization rate of the wire winding drum 132 and avoiding the situation of more unused space. When the winding is completed, pull the insertion rod 361 to make it leave the connecting rod 351 to release the fixation of the support block 135. Then, the support block 135 resets by its own gravity. Then, disassemble the threaded ring 333, and the fixing ring 331 and the wire winding drum 132 can be taken out, which is convenient for disassembly.

[0032] In the description of this specification, the descriptions referring to the terms "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.

[0033] The preferred embodiments of the utility model disclosed above are only used to help illustrate the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. These embodiments are selected and specifically described in this specification in order to better explain the principle and practical application of the utility model, so that those skilled in the art can well understand and utilize the utility model. The utility model is only limited by the claims and their full scope and equivalents.

Claims

1. A winding device for producing electromagnetic wires, comprising a workbench (1), wherein a movable seat (11) is arranged on the right side of the top of the workbench (1), characterized in that: An adjusting assembly (12) is arranged above the movable seat (11), a winding assembly (13) is arranged on the left side of the top of the workbench (1), the adjusting assembly (12) comprises a fixing frame (121), a fixing rod (122) is fixedly connected to the center of the top of the movable seat (11), and a guide ring (123) is fixedly connected to the top of the fixing rod (122); The top of the fixed frame (121) is fixedly connected to an electric push rod (211), the bottom output end of the electric push rod (211) is fixedly connected to a lifting frame (212), and the bottom of the lifting frame (212) is rotatably connected to a lifting roller (213).

2. A winding device for producing electromagnetic wire according to claim 1, characterized in that: The bottom of the movable seat (11) is respectively fixedly connected with a connecting block (112) and a sliding block (114); the left side of the connecting block (112) is fixedly connected with a rack (113); the bottom of the sliding block (114) is slidably connected with a guide rail (111); the bottom of the guide rail (111) is fixedly connected with the top of the workbench (1); and the connecting block (112) is slidably connected with the workbench (1).

3. A winding device for producing electromagnetic wire according to claim 2, characterized in that: The left side of the fixed rod (122) is fixedly connected to an auxiliary frame (221), the top of the auxiliary frame (221) is rotatably connected to an auxiliary roller (222), the bottom of the fixed frame (121) is fixedly connected to the top of the movable seat (11), the back of the workbench (1) is fixedly connected to a fixed plate (14), and the top of the fixed plate (14) is fixedly connected to a motor 1 (141).

4. A winding device for producing electromagnetic wire according to claim 3, characterized in that: The winding assembly (13) comprises a fixed seat (131), a winding drum (132) is arranged on the front of the fixed seat (131), a rotating shaft (133) is rotatably connected inside the fixed seat (131), a belt pulley (134) is fixedly connected to the back of the rotating shaft (133) and the front output end of the motor 1 (141), and a fixed block (136) is fixedly connected to the left side of the top of the workbench (1).

5. A winding device for producing electromagnetic wire according to claim 4, characterized in that: The bottom of the workbench (1) is fixedly connected to a support frame (15), the bottom of the support frame (15) is fixedly connected to a second motor (151), the top output end of the second motor (151) is fixedly connected to a gear (152), and the gear (152) is meshingly connected to a rack (113).

6. A winding device for producing electromagnetic wire according to claim 5, characterized in that: The two belt pulleys (134) are connected via a belt drive, a threaded block (332) is fixedly connected to the front of the rotating shaft (133), a fixing ring (331) is sleeved on the outer side of the threaded block (332), a threaded ring (333) is threadedly connected to the outer surface of the threaded block (332), and the bottom of the fixing ring (331) contacts a support block (135).

7. A winding device for producing electromagnetic wire according to claim 6, characterized in that: The bottom of the support block (135) is fixedly connected to a connecting rod (351), the front of the connecting rod (351) is fixedly connected to a limiting block (352), and the interior of the fixed block (136) is slidably connected to an insertion rod (361).

8. A winding device for producing electromagnetic wire according to claim 7, characterized in that: The connecting rod (351) is slidably connected to the workbench (1), the inserting rod (361) is plugged into the connecting rod (351), and the back side of the fixing ring (331) is in contact with the front side of the winding drum (132).

Citation Information

Patent Citations

  • Winding device for electromagnetic wire production

    CN220200963U

Cited By

  • Electromagnetic wire production device and method

    CN120727372A