Intelligent orthopedic insole with integrated sensor system for biomechanical analysis and correction of misalignments

The intelligent orthopedic insole with integrated sensors and actuators addresses the limitations of custom-made insoles by providing continuous monitoring and adaptive support, enhancing user acceptance and usability.

DE202025003057U1Active Publication Date: 2026-04-23TALEBZADEHABNAVI LEILA
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Patent Information

Authority / Receiving Office
DE · DE
Patent Type
Utility models
Current Assignee / Owner
TALEBZADEHABNAVI LEILA
Filing Date
2025-10-14
Publication Date
2026-04-23

AI Technical Summary

Technical Problem

Existing orthotic insoles are custom-made, costly, and lack continuous monitoring and adaptability to changing foot load and movement patterns, limiting their effectiveness and user acceptance.

Method used

An intelligent orthopedic insole with integrated sensors for load and movement detection, actuators for feedback, and a control unit for data processing, featuring a multi-layered structure for comfort and sensor integration, with optional microfluidic chambers for pressure adjustment.

Benefits of technology

Enables continuous foot load and movement monitoring, adaptive support, and improved user acceptance through comfortable and adaptable design, suitable for everyday use.

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Abstract

Intelligent orthopaedic insole, characterized by - a plurality of pressure sensors (1) for recording the plantar pressure distribution, - Temperature sensors (2) for detecting temperature changes, - Motion sensors (4) for gait analysis, - at least one vibration actuator (3), - a control unit (6), - a wireless communication interface (7), - and a multi-layered structure.
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Description

Technical field

[0001] The present invention relates to an intelligent orthopedic insole. In particular, the invention relates to an insole with integrated sensors for recording foot-related load and movement data and for supporting the adaptation and correction of foot function. State of the art

[0002] Common orthotic insoles are often custom-made and manufactured in specialized facilities. These solutions are time-consuming and expensive, and generally do not allow for continuous monitoring of foot condition during daily use. Furthermore, conventional insoles usually have a static function and cannot adapt to changing load or movement patterns. Object of the invention

[0003] The object of the invention is to provide an orthopedic insole that can be used without complex individual adjustments and enables continuous recording of load and movement information of the foot. Furthermore, the insole should offer adaptive support for foot function and improve user acceptance. Solution to the task

[0004] The task is solved by an intelligent orthopaedic insole according to the patent claims. The insole has an integrated sensor system comprising several pressure sensors (1), temperature sensors (2), and motion sensors (4). The sensors are arranged within the insole to detect load conditions and movement patterns of the foot. Furthermore, at least one actuator, in particular a vibration actuator (3), is provided to give the user haptic feedback. The insole also includes a control unit (6) designed to process the acquired sensor data. A wireless interface (7) enables the transmission of the sensor data to an external terminal. The insole has a multi-layered structure that combines wearing comfort, structural stability, and functional integration of the sensors.Optionally, microfluidic chambers (5) can be provided to adjust the pressure distribution. Advantages of the invention

[0005] The invention has the following advantages in particular: • Continuous recording of load and movement information of the foot • Improved support for the adjustment and correction of foot function • Increased user acceptance due to comfortable and integrated design • Ability to use in everyday life without complex individual adjustments • Flexible expandability through external devices Application areas

[0006] The invention is particularly suitable for orthopedic, preventive, and comfort-related applications. It can be used to support foot function in everyday situations where relief, adjustment, or monitoring of foot load and movement patterns is desired. Brief description of the drawings

[0007] The invention is explained in more detail with reference to the drawings. They show: Fig. 1: A top view of the insole. Fig. 2: a cross-section through the layer structure of the insole. Fig. 3: a schematic representation of a system overview. Reference symbol list 1 pressure sensors 2 temperature sensors 3 Vibration actuator 4 motion sensors 5 microfluidic chambers 6 Control unit 7 Wireless Interface 10 Outer fabric 11 Sensor layer (insole) 12 Smart foam layers 13 Base layer 20 Sensor layer (system overview) 21 microcontrollers 22 Actuator layer 23 Communication module 24 Mobile Application

Claims

[1] Smart orthopaedic insole, characterized by - a plurality of pressure sensors (1) for recording the plantar pressure distribution, - Temperature sensors (2) for detecting temperature changes, - Motion sensors (4) for gait analysis, - at least one vibration actuator (3), - a control unit (6), - a wireless communication interface (7), - and a multi-layered structure. [2] Insole according to claim 1, characterized by , that the pressure sensors (1) are piezoresistive. [3] Insole according to any one of the preceding claims, characterized by , that microfluidic chambers (5) are provided for pressure adjustment. [4] Insole according to any one of the preceding claims, characterized by , that the control unit (6) is designed to perform a pressure distribution analysis and gait analysis. [5] Insole according to one of the preceding claims comprising a rechargeable energy supply (8). [6] Insole according to any one of the preceding claims, characterized by , that the wireless communication interface (7) is intended for transmitting the sensor data to an external terminal device.