Electronic component attitude changing device
The electronic component orientation changing device addresses the issue of components not being delivered in the correct orientation by using a receiving unit, orientation changing unit, and supplying unit to automatically reorient components for packaging or subsequent processes.
Patent Information
- Application Number
- JP2025018401
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2024-12-04
- Filing Date
- 2025-02-06
- Publication Date
- 2025-08-20
- Estimated Expiration
- 2045-02-06
AI Technical Summary
Conventional electronic component inspection equipment fails to deliver components in the required orientation for packaging or subsequent processes, necessitating manual adjustment.
An electronic component orientation changing device comprising a receiving unit, orientation changing unit, and supplying unit, which includes a receiving chute, turntable, and supply chute to automatically reorient components for subsequent processes.
Automatically reorients electronic components to a suitable position for subsequent work, eliminating the need for manual adjustment.
Smart Images

Figure 2025121892000001_ABST
Abstract
Description
[Technical Field]
[0001] The present invention relates to an electronic component inspection device, and more particularly to an electronic component orientation changing device used together with the electronic component inspection device to change the orientation of an electronic component ejected from the electronic component inspection device. [Background technology]
[0002] Conventional electronic component inspection equipment typically includes a turntable and multiple lenses arranged in correspondence with the turntable. Electronic components are individually placed on the turntable and moved by the turntable so that they pass through the lenses. Each lens captures an image of the passing electronic component from a different direction, and the appearance of the electronic component is inspected based on the captured images.
[0003] Conventional electronic component inspection equipment cannot deliver components that pass inspection in the required orientation for packaging or other subsequent processes, which requires manual adjustment of the electronic components to the required orientation for packaging or other subsequent processes.
[0004] Therefore, the present inventors have carried out theoretical research into the above-mentioned prior art in order to solve the above-mentioned problems. Summary of the Invention [Problem to be solved by the invention]
[0005] The present invention provides an electronic component attitude changing device suitable for electronic component inspection equipment. [Means for solving the problem]
[0006] The present invention provides an electronic component orientation change device applicable to a visual inspection device, the electronic component orientation change device including a receiving unit, an orientation change unit, and a supply unit. The receiving unit has a receiving chute with one end positioned corresponding to the visual inspection device. The orientation change unit has a turntable with one end connected to the other end of the receiving chute and rotating to change the orientation of electronic components. The supply unit has a supply chute connected to the other end of the turntable.
[0007] In one embodiment of the invention, the receiving chute is located on one side of the turntable along a tangential direction of the turntable.
[0008] In one embodiment of the invention, the feed chute is located on the other side of the turntable along a tangential direction of the turntable.
[0009] In one embodiment of the present invention, the feeding section includes a feeding wheel arranged with one side tangential to the longitudinal direction of the feeding chute.
[0010] In one embodiment of the present invention, the receiving chute is located on one side of the turntable, with its longitudinal direction passing through the center of rotation of the turntable.
[0011] In one embodiment of the present invention, the supply chute is disposed on the other side of the turntable, with the longitudinal direction thereof passing through the center of rotation of the turntable.
[0012] In one embodiment of the present invention, the posture change unit further includes a chuck disk having a plurality of storage grooves around it, the chuck disk being concentric with the turntable so as to rotate following the turntable, the receiving chute being positioned adjacent to one side of the chuck disk, and the supply chute being positioned adjacent to the other side of the chuck disk, and each of the storage grooves is for receiving the electronic components from the receiving chute, storing them therein, and transferring them to the supply chute.
[0013] In one embodiment of the present invention, the electronic component orientation changing device further includes a reversing guide rail having a spiral chute connected in series with the receiving chute, the spiral chute extending along the longitudinal direction of the reversing guide rail and having a twist angle of 180 degrees.
[0014] In one embodiment of the present invention, one side of the reversal guide rail is provided with a longitudinal opening communicating with the spiral chute. [Effects of the Invention]
[0015] In the electronic component inspection device according to the present invention, the position changing unit can change the position of the electronic component to a position suitable for the subsequent work by using the turntable and the reversing guide rail. [Brief explanation of the drawings]
[0016] [Figure 1] 1 is a schematic perspective view of a visual inspection device to which an electronic component attitude changing device according to the present disclosure is applied; [Figure 2] 1 is a plan view of a visual inspection apparatus to which an electronic component attitude changing device according to the present disclosure is applied; [Figure 3] 1 is a schematic diagram showing the arrangement of an electronic component attitude changing device according to a first embodiment of the present disclosure; [Figure 4] 2 is a schematic diagram illustrating a receiving portion of the electronic component attitude changing device according to the first embodiment of the present disclosure. FIG. [Figure 5] 1 is a schematic diagram illustrating a state in which an electronic component attitude changing device according to a first embodiment of the present disclosure is used. FIG. [Figure 6] 1 is a schematic diagram illustrating a change in the posture of an electronic component by an electronic component posture changing device according to a first embodiment of the present disclosure. [Figure 7] FIG. 10 is a schematic diagram showing the arrangement of an electronic component attitude changing device according to a second embodiment of the present disclosure. [Figure 8] FIG. 10 is a schematic diagram illustrating a state in which an electronic component attitude changing device according to a second embodiment of the present disclosure is used. [Figure 9]10 is a schematic diagram showing a change in the attitude of an electronic component by an electronic component attitude changing device according to a second embodiment of the present disclosure. FIG. [Figure 10] 1 is a schematic diagram showing a reversal guide rail of an electronic component orientation changing device according to the present disclosure; [Figure 11] 1 is a schematic diagram showing a change in the posture of an electronic component by an electronic component posture changing device according to the present disclosure; DETAILED DESCRIPTION OF THE INVENTION
[0017] In describing the present invention, terms such as "front," "rear," "left," "right," "front end," "rear end," "end," "longitudinal," "transverse," "vertical," "top," "bottom," and the like are used to indicate orientations or positional relationships based on the accompanying drawings, and are intended solely to facilitate and simplify the description of the present invention, and are not intended to expressly or imply that the referred-to devices or elements must have a particular orientation or operate in a particular orientation. Therefore, these terms should not be construed as limiting conditions on the present invention.
[0018] As used herein and unless otherwise defined, the terms "substantially" and "about" are used to describe slight variations. When combined with an event or circumstance, these terms can include the exact moment the event or circumstance occurred, and the occurrence of the event or circumstance to a point that is close to it. For example, when combined with a numerical value, these terms can include a variation range of ±10% or less of the numerical value, e.g., ±5% or less, ±4% or less, ±3% or less, ±2% or less, ±1% or less, ±0.5% or less, ±0.1% or less, or ±0.05% or less.
[0019] The detailed technical contents of the present invention will be described below with reference to the drawings, which are for illustrative purposes only and are not intended to limit the present invention.
[0020] Fig. 1 is a schematic perspective view showing a visual inspection apparatus to which an electronic component orientation changing device according to the present disclosure is applied, and Fig. 2 is a plan view of the visual inspection apparatus to which an electronic component orientation changing device according to the present disclosure is applied.
[0021] As shown in FIGS. 1 and 2 , a first embodiment of the present disclosure provides an electronic component orientation changing device that is applied to a visual inspection apparatus 10. The visual inspection apparatus 10 includes a turn platform 11 and a plurality of image capture elements 12. The turn platform 11 is a transparent disk or ring. The plurality of image capture elements 12 are arranged around the rotation center of the turn platform 11 and are each disposed adjacent to the turn platform 11. When an electronic component 20 is placed on the turn platform 11, the electronic component 20 is moved by the turn platform 11 so as to pass each image capture element 12 in sequence. Each image capture element 12 captures an image of the electronic component 20 from a different direction.
[0022] Fig. 3 is a schematic diagram showing the arrangement of the electronic component attitude changing device of the first embodiment according to the present disclosure, Fig. 4 is a schematic diagram showing a receiving section of the electronic component attitude changing device of the first embodiment according to the present disclosure, and Fig. 5 is a schematic diagram showing a state in which the electronic component attitude changing device of the first embodiment according to the present disclosure is in use. As shown in Figs. 3 to 5, the electronic component attitude changing device of the present disclosure includes a receiving section 100, an attitude changing section 200, and a supplying section 300.
[0023] The receiving section 100 includes a receiving chute 110 having an entrance end 111 and an exit end 112. The entrance end 111 of the receiving chute 110 is disposed corresponding to the visual inspection device 10. Specifically, the receiving chute 110 is disposed corresponding to one side of the turn platform 11. The receiving chute 110 can receive the electronic components 20 that have been inspected and ejected by the visual inspection device 10.
[0024] The attitude changing unit 200 has a turntable 210 that defines a rotation path 211 through its rotational movement. When placed on the turntable 210, the electronic component 20 moves along the rotation path 211 in response to the rotation of the turntable 210. The two ends of the rotation path 211 are a rotation start point 211a and a rotation end point 211d, respectively. The outlet end 112 of the receiving chute 110 is disposed corresponding to the rotation start point 211a of the rotation path 211. Specifically, the rotation start point 211a of the rotation path 211 is defined by the outlet end 112 of the receiving chute 110, and the electronic component 20 enters the turntable 210 from the rotation start point 211a. In this embodiment, the receiving chute 110 is disposed on one side of the turntable 210 along a tangential direction of the turntable 210.
[0025] The supply unit 300 includes a supply chute 310 disposed corresponding to the rotation end point 211d of the rotation path 211. Specifically, the rotation end point 211d of the rotation path 211 is defined by the supply chute 310, and the supply chute 310 is disposed on the other side of the turntable 210 along the tangential direction of the turntable 210 so as to face the receiving chute 110. The electronic component 20 that enters the turntable 210 from the rotation start point 211a moves along the rotation path 211 to the rotation end point 211d and then exits the turntable 210. The angular difference between the rotation start point 211a and the rotation end point 211d relative to the rotation center of the turntable 210 is 180 degrees.
[0026] FIG. 6 is a schematic diagram illustrating the position change of an electronic component by the electronic component position change device according to the first embodiment of the present disclosure. As shown in FIGS. 5 and 6 , an electronic component 20 is placed on a turntable 210 and moved by the turntable 210 along a rotation path 211. The rotation path 211 is a semicircular arc. The electronic component 20 has a first end 21 and a second end 22 (e.g., a front end and a rear end, but not limited thereto), and a line connecting the first end 21 and the second end 22 is defined as the longitudinal direction of the electronic component 20. In this embodiment, the electronic component 20 enters the rotation path 211 from the first end 21, but the present disclosure is not limited thereto. Depending on the needs of different manufacturing processes, the electronic component 20 may enter the rotation path 211 from the second end 22. In the rotation path 211, the electronic component 20 is arranged so that its longitudinal direction is tangent to the rotation path 211. When electronic component 20 is moved from rotation start point 211a to rotation end point 211d along rotation path 211, it rotates 180 degrees in its longitudinal direction and its position corresponds to supply chute 310, with the center of rotation of electronic component 20 in its longitudinal direction being electronic component 20 itself. In this embodiment, the rotation process of electronic component 20 is illustrated using two sequential rotation passing points (211b, 211c) of electronic component 20 located between rotation start point 211a and rotation end point 211d on rotation path 211, but the positions of electronic component 20 are not limited to these.
[0027] The supply unit 300 includes a supply wheel 320. The supply wheel 320 is disposed such that one side is located outside the rotation path 211 and the tangential direction of the one side is along the longitudinal direction of the supply chute 310. Furthermore, in the longitudinal direction of the supply chute 310, the tangential direction of the supply wheel 320 is the same direction as the rotation path 211, and the supply wheel 320 can deflect and move the electronic components 20 along the rotation path 211 to the supply chute 310. The orientation of the electronic components 20 in the receiving chute 110 and the orientation of the electronic components 20 in the supply chute 310 are different such that the first end 21 and the second end 22 are flipped 180 degrees with respect to the conveyance direction.
[0028] In the present disclosure, the method for moving the electronic components 20 to the supply chute 310 is not limited to the above-described supply wheel 320. For example, the electronic components 20 may be moved to the supply chute 310 by a blow nozzle, a push rod, or by direct dropping.
[0029] Fig. 7 is a schematic diagram showing the arrangement of an electronic component attitude changing device according to a second embodiment of the present disclosure, and Fig. 8 is a schematic diagram showing the use state of the electronic component attitude changing device according to the second embodiment of the present disclosure. As shown in Figs. 1, 7, and 8, the electronic component attitude changing device according to the second embodiment of the present disclosure is applied to a visual inspection device 10 similar to the embodiment described above.
[0030] The electronic component attitude changing device according to the present disclosure includes a receiving unit 100, an attitude changing unit 200, and a supplying unit 300.
[0031] The receiving section 100 includes a receiving chute 110 having an entrance end 111 and an exit end 112. The entrance end 111 of the receiving chute 110 is disposed corresponding to the visual inspection device 10. Specifically, the receiving chute 110 is disposed corresponding to one side of the turn platform 11. The receiving chute 110 can receive the electronic components 20 that have been inspected and ejected by the visual inspection device 10.
[0032] FIG. 9 is a schematic diagram illustrating a position change of an electronic component by an electronic component position change device according to a second embodiment of the present disclosure. As shown in FIGS. 8 and 9 , the position change unit 200 includes a mounting table 201, a turntable 210, and a chuck disk 220. A rotation path 211 is defined by the rotation of the turntable 210. In this embodiment, the mounting table 201 is fixedly disposed for mounting an electronic component 20. The chuck disk 220 is disposed on the mounting table 201, and the chuck disk is concentrically disposed on the turntable 210 so as to be rotated by the turntable 210. A plurality of receiving grooves 221 are formed on the periphery of the chuck disk 220 for interlocking the electronic component 20 with the turntable 210. The chuck disk 220 can be moved by the turntable 210 so as to rotate relative to the mounting table 201, thereby allowing the chuck disk 220 to push the electronic component 20 forward on the mounting table 201. When placed on the chuck disk 220, the electronic component 20 moves along the rotation path 211 in response to the rotation of the turntable 210. The two ends of the rotation path 211 are a rotation start point 211a and a rotation end point 211d, respectively. The outlet end 112 of the receiving chute 110 is disposed corresponding to the rotation start point 211a of the rotation path 211. Specifically, the outlet end 112 of the receiving chute 110 defines the rotation start point 211a of the rotation path 211, and the electronic component 20 enters the turntable 210 from the rotation start point 211a. In this embodiment, the receiving chute 110 is disposed on one side of the turntable 210, and the longitudinal direction of the receiving chute 110 passes through the rotation center of the turntable 210.
[0033] The supply unit 300 includes a supply chute 310 disposed corresponding to the rotation end point 211d of the rotation path 211. Specifically, the rotation end point 211d of the rotation path 211 is defined by the supply chute 310, which is disposed on the other side of the turntable 210 to face the receiving chute 110, and the longitudinal direction of the supply chute 310 passes through the rotation center of the turntable 210. The electronic component 20 that enters the turntable 210 from the rotation start point 211a moves along the rotation path 211 to the rotation end point 211d and then exits the turntable 210. The angle difference between the rotation start point 211a and the rotation end point 211d relative to the rotation center of the turntable 210 is 180 degrees.
[0034] As shown in FIGS. 8 and 9 , the electronic component 20 is placed on a turntable 210 and moved by the turntable 210 along a rotation path 211. The rotation path 211 is a semicircular arc. The electronic component 20 has a first end 21 and a second end 22 defined therein, and a line connecting the first end 21 and the second end 22 is defined as the longitudinal direction of the electronic component 20. In this embodiment, the electronic component 20 enters the rotation path 211 from the first end 21, but the present disclosure is not limited thereto. Depending on the needs of different manufacturing processes, the electronic component 20 may enter the rotation path 211 from the second end 22. In the rotation path 211, the electronic component 20 is arranged such that its longitudinal direction is tangent to the rotation path 211. When electronic component 20 is moved from rotation start point 211a to rotation end point 211d along rotation path 211, its longitudinal direction rotates 180 degrees and its position corresponds to supply chute 310, and the longitudinal direction of electronic component 20 rotates around the same center as turntable 210. In this embodiment, the rotation process of electronic component 20 is illustrated using two sequential rotation passing points (211b, 211c) of electronic component 20 located between rotation start point 211a and rotation end point 211d on rotation path 211, but the positions of electronic component 20 are not limited to these.
[0035] In this embodiment, the supply unit 300 may have a blowing nozzle 330 arranged to blow gas into the supply chute 310 along the longitudinal direction of the supply chute 310. In this case, the electronic components 20 in the storage grooves 221 can be blown into the supply chute 310 by the blowing nozzle 330. The orientation of the electronic components 20 in the receiving chute 110 and the orientation of the electronic components 20 in the supply chute 310 are different from each other such that the first end 21 and the second end 22 are inverted 180 degrees with respect to the conveyance direction. Furthermore, sensors (not shown) for detecting whether the electronic components 20 have reached predetermined positions may be selectively arranged at each of the rotation start point 211a and the rotation end point 211d, and the operation of the turntable 210 and the blowing nozzle 330 may be controlled by a controller (not shown) based on the detection results.
[0036] In the present disclosure, the method for moving the electronic components 20 in the accommodation grooves 221 to the supply chute 310 is not limited to the above-described blow-out nozzle 330. For example, the electronic components 20 may be moved to the supply chute 310 by a push rod, direct dropping, or other methods.
[0037] The outlet end 112 of the receiving chute 110 is disposed adjacent to one side of the chuck disk 220, and the supply chute 310 is disposed adjacent to the other side of the chuck disk 220. Each storage groove 221 has an opening disposed outward along the radial direction of the turntable 210. However, the present disclosure is not limited thereto. Any one of the storage grooves 221 can reach the outlet end 112 of the receiving chute 110 and the supply chute 310 by the chuck disk 220 rotating concentrically following the turntable 210. In this embodiment, the electronic component 20 rotated by the turntable 210 advances along its short-side direction (i.e., a direction passing through the electronic component 20 itself and perpendicular to the long-side direction). Therefore, even if the electronic component 20 is displaced relative to the turntable 210 during transfer, such displacement typically occurs in the short-side direction of the electronic component 20. According to this embodiment, the chuck disk 220 can prevent the electronic component 20 from moving in the short-side direction and becoming unable to be aligned with the supply chute 310.
[0038] 10 is a schematic diagram showing a reversing guide rail of an electronic component orientation changing device according to the present disclosure. As shown in FIGS. 1, 2, and 10, the electronic component orientation changing device according to the present disclosure is applied to a visual inspection device 10 similar to the embodiment described above.
[0039] The electronic component attitude changing device according to the present disclosure includes a receiving unit 100, an attitude changing unit 200, and a supplying unit 300.
[0040] The receiving section 100 includes a receiving chute 110 having an entrance end 111 and an exit end 112. The entrance end 111 of the receiving chute 110 is disposed corresponding to the visual inspection device 10. Specifically, the receiving chute 110 is disposed corresponding to one side of the turn platform 11. The receiving chute 110 can receive the electronic components 20 that have been inspected and ejected by the visual inspection device 10.
[0041] This embodiment differs from the previously described embodiments in that the attitude changing unit 200 includes a reversing guide rail 230. The reversing guide rail 230 includes a spiral chute 231 connected in series with the receiving chute 110. The spiral chute 231 extends along the longitudinal direction of the reversing guide rail 230 and has a twist angle of 180 degrees.
[0042] 11 is a schematic diagram showing the position change of an electronic component by the electronic component position change device according to the present disclosure. As shown in FIGS. 10 and 11, the spiral chute 231 has a reverse start point 231a and a reverse end point 231g. The electronic component 20 is fed into the spiral chute 231 from the reverse start point 231a and transported along the spiral chute 231 to the reverse end point 231g. In this embodiment, the spiral center axis of the spiral chute 231 is located within the spiral chute 231. Specifically, the reverse start point 231a and the reverse end point 231g are defined to be at both ends of the spiral chute 231. The spiral center axis along the spiral chute 231 is defined by the movement direction of the electronic component 20 as it passes through the spiral chute 231. The reverse start point 231a is located upstream of the reverse end point 231g in the movement direction of the electronic component 20 as it passes through the spiral chute 231. In this embodiment, the inversion process of electronic component 20 is illustrated using several inversion passing points (231b, 231c, 231d, 231e, 231f) that electronic component 20 passes through sequentially as it moves from inversion start point 231a to inversion end point 231g, but the position of electronic component 20 is not limited to these. Electronic component 20 is defined with a first side surface 23 and a second side surface 24 (for example, but not limited to, the front and back surfaces, the back and front surfaces, or the left and right sides) facing first side surface 23. As electronic component 20 moves from inversion start point 231a along spiral chute 231 to inversion end point 231g, electronic component 20 is pushed forward and rotates around its moving direction as a central axis. The orientation of electronic component 20 at inversion start point 231a and the orientation of electronic component 20 at inversion end point 231g are different such that first side surface 23 and second side surface 24 are flipped 180 degrees.
[0043] A longitudinal opening 232 communicating with the receiving chute 110 is provided on one side of the reversing guide rail 230. The longitudinal opening 232 is for inserting a push rod for pushing the electronic component 20 forward, if necessary.
[0044] In this embodiment, the first end 21 and the second end 22 of the electronic component 20 may be turned over by the turntable 210 described in the first or second embodiment before being turned over by the turning guide rail 230.
[0045] As described above, in the electronic component inspection device according to the present invention, the posture changing unit 200 can change the posture of the electronic component 20 by the turntable 210 and the reversing guide rail 230 to a posture suitable for the subsequent work.
[0046] The above is merely a preferred embodiment of the present invention, and does not limit the scope of the claims of the present application. Other equivalent modifications utilizing the spirit of the present invention are intended to be included in the scope of the claims of the present application. [Explanation of symbols]
[0047] 10: Visual inspection equipment 11: Turn Platform 12: Image acquisition element 20: Electronic Components 21: First end 22:Second end 23:First aspect 24:Second side 100: Receiving section 110: Receive shot 111: Entrance end 112: Outlet end 200: Posture change unit 201: Placement table 210: Turntable 211: Rotation path 211a: Rotation start point 211b-c: Rotation passing point 211d: End point of rotation 220: Chuck disc 221: Storage groove 230: Reversing guide rail 231: Spiral Shoot 231a: Reversal start point 231b-231f: Reversal point 231g: Reversal end point 232: Longitudinal opening 300: Supply department 310: Supply chute 320: Supply wheel 330:Blowout nozzle
Claims
1. An electronic component posture changing device that is applied to a visual inspection device, a receiving section including a receiving chute, one end of which is disposed corresponding to the appearance inspection device; an orientation change unit having a turntable, one end of which is connected to the other end of the receiving chute, for changing the orientation of the electronic components by a rotational motion; a supply unit having a supply chute connected to the other end of the turntable.
2. 2. The electronic component attitude changing device according to claim 1, wherein the receiving chute is disposed on one side of the turntable along a tangential direction of the turntable.
3. 3. The electronic component attitude changing device according to claim 2, wherein the supply chute is disposed on the other side of the turntable along a tangential direction of the turntable.
4. 4. The electronic component attitude changing device according to claim 3, wherein the supply unit includes a supply wheel disposed such that a tangential direction of one side of the supply wheel is aligned with the longitudinal direction of the supply chute.
5. 2. The electronic component attitude changing device according to claim 1, wherein the receiving chute is disposed on one side of the turntable, and the longitudinal direction of the receiving chute passes through the rotation center of the turntable.
6. 6. The electronic component attitude changing device according to claim 5, wherein the supply chute is disposed on the other side of the turntable, and the longitudinal direction of the supply chute passes through the center of rotation of the turntable.
7. 7. The electronic component attitude changing device according to claim 6, wherein the supply unit includes a supply wheel disposed such that a tangential direction of one side of the supply wheel is aligned with the longitudinal direction of the supply chute.
8. The position changing unit further includes a chuck disk having a plurality of receiving grooves around its periphery, the chuck disk is provided concentrically with the turntable so as to rotate following the turntable; The receiving chute is disposed adjacent to one side of the chuck disk, and the supply chute is disposed adjacent to the other side of the chuck disk; 2. The electronic component attitude changing device according to claim 1, wherein each of said receiving grooves is adapted to receive and store said electronic components from said receiving chute and to transfer them to said supply chute.
9. a reversing guide rail having a spiral chute connected in series with the receiving chute; 2. The electronic component attitude changing device according to claim 1, wherein said spiral chute extends along the longitudinal direction of said reversal guide rail and has a twist angle of 180 degrees.
10. 10. The electronic component attitude changing device according to claim 9, wherein a longitudinal opening communicating with said spiral chute is provided on one side of said reversal guide rail.
Citation Information
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