Clothes dryer
The dual dehumidification system in the clothes dryer addresses inefficiencies by combining water-cooling and air-exchange methods, optimizing dehumidification to enhance efficiency and reduce environmental impact.
Patent Information
- Application Number
- JP2025112986
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2025-07-03
- Publication Date
- 2025-09-04
- Estimated Expiration
- 2042-04-05
AI Technical Summary
Conventional clothes dryers face inefficiencies in dehumidification, with air-cooled models increasing ambient temperature and water-cooled models consuming excessive water, leading to economic and environmental issues.
A clothes dryer equipped with a dual dehumidification system using a water-cooled and air-exchange mechanism, where warm air is recycled through a circulation duct with separate dehumidifying mechanisms, controlled by a microcomputer to optimize dehumidification processes based on temperature and time.
The dual dehumidification system enhances dehumidification efficiency by leveraging both water-cooling and air-exchange methods, reducing environmental temperature rise and water consumption, resulting in improved drying performance and economic efficiency.
Smart Images

Figure 2025129337000001_ABST
Abstract
Description
[Technical Field]
[0001] An embodiment of the present invention relates to a clothes dryer. [Background technology]
[0002] In conventional clothes dryers, in order to improve drying efficiency, the warm air used to remove moisture from clothes is dehumidified and reused for drying. Dehumidification methods for this purpose include, for example, air-cooled and water-cooled types. Air-cooled types use outside air to cool and dehumidify the warm air after drying, while water-cooled types use cooling water to cool and dehumidify the warm air.
[0003] In the case of air-cooled clothes dryers, the outside air taken into the dryer for cooling cools the warm air after drying, raising its temperature, and then is discharged back to the outside. This causes the ambient temperature around the clothes dryer to rise, reducing the cooling and dehumidifying performance achieved by taking in outside air and potentially causing discomfort to users depending on the season. Furthermore, in the case of water-cooled clothes dryers, tap water is typically used to cool the warm air after drying. This requires the use of a large amount of tap water each time the clothes dryer is operated, making it less economical than air-cooled clothes dryers. [Prior art documents] [Patent documents]
[0004] [Patent Document 1] Japanese Patent Application Publication No. 2018-94110 Summary of the Invention [Problem to be solved by the invention]
[0005] Therefore, a clothes dryer is provided that has been improved in terms of dehumidifying warm air during drying operation. [Means for solving the problem]
[0006] A clothes dryer according to an embodiment includes a drying chamber capable of accommodating clothes, a circulation air duct that returns at least a portion of the air flowing out of the drying chamber to the drying chamber, a heating device that heats the air passing through the circulation air duct, a first dehumidifying mechanism that dehumidifies the air in the circulation air duct, a second dehumidifying mechanism that dehumidifies the air in the circulation air duct using a method different from that of the first dehumidifying mechanism, and a control device that drives the heating device to perform a drying operation to dry the clothes in the drying chamber. The dehumidifying method of the first dehumidifying mechanism is a water-cooling method that supplies water into the circulation air duct to cool and dehumidify the air in the circulation air duct. The dehumidifying method of the second dehumidifying mechanism is an air-exchange method that dehumidifies the air in the circulation air duct by exchanging the air in the circulation air duct with outside air. The first dehumidifying mechanism and the second dehumidifying mechanism are positioned so that air flowing out of the drying chamber into the circulation air duct passes through the first dehumidifying mechanism and the second dehumidifying mechanism and flows back into the drying chamber. The second dehumidifying mechanism has an exchange path that connects the outside and the inside of the circulation air duct and discharges a portion of the warm air passing through the circulation air duct to the outside of the circulation air duct. The control device is capable of executing a first dehumidifying process that performs dehumidification using the first dehumidifying mechanism and a second dehumidifying process that performs dehumidification using the second dehumidifying mechanism during the drying operation, and executes the first dehumidifying process before the second dehumidifying process and ends the second dehumidifying process after ending the first dehumidifying process. [Brief explanation of the drawings]
[0007] [Figure 1] FIG. 1 is a diagram showing an example of a schematic configuration of a clothes dryer according to an embodiment, illustrating a state in which a first dehumidifying mechanism and a second dehumidifying mechanism are not operating. [Figure 2] FIG. 1 is a diagram showing an example of a schematic configuration of a clothes dryer according to an embodiment, illustrating a state in which a first dehumidifying mechanism is operating and a second dehumidifying mechanism is not operating. [Figure 3] FIG. 1 is a diagram illustrating an example of a schematic configuration of a clothes dryer according to an embodiment, showing a state in which a first dehumidifying mechanism is not operating and a second dehumidifying mechanism is operating. [Figure 4] FIG. 2 is a block diagram showing an example of an electrical configuration of a clothes dryer according to one embodiment. [Figure 5] FIG. 10 is a diagram showing, over time, input of a heating device, temperatures related to the drying operation, the rotation speed of an air blower, and the operating states of a first dehumidifying mechanism and a second dehumidifying mechanism in an example of a drying operation performed in a clothes dryer according to an embodiment. [Figure 6] FIG. 10 is a diagram showing, over time, input of the heating device, temperature related to the drying operation, the rotation speed of the air blower, and the operating states of the first dehumidifying mechanism and the second dehumidifying mechanism in another example of the drying operation executed in the clothes dryer according to the embodiment. DETAILED DESCRIPTION OF THE INVENTION
[0008] An embodiment will be described below with reference to the drawings. The washer-dryer 10 shown in FIG. 1 is an example of a clothes treating device capable of performing predetermined processes on clothes, in this case at least a washing process for washing clothes, a rinsing process for rinsing clothes, and a dehydration process for dehydrating clothes. The washer-dryer 10 is a so-called vertical axis type washer-dryer in which the rotation axis of the rotary tub extends vertically. The washer-dryer 10 is also an example of a clothes dryer capable of performing a drying process for drying clothes.
[0009] The clothes dryer of this embodiment can be applied to, for example, a vertical axis type washer / dryer 10 as shown in Fig. 1. Although not shown in detail, the clothes dryer of this embodiment can also be applied to, for example, a horizontal axis or diagonal axis type drum washing machine. The clothes dryer of this embodiment can also be applied to a clothes dryer that is only for drying and does not have a washing function.
[0010] 1 includes an outer case 11, an outer tub 12, a rotating tub 13, a motor 14, a pulsator 15, a drainage mechanism 16, and a circulating air duct 20. In FIG. 1, the side of the installation surface of the washer-dryer 10, i.e., the vertically lower side, is referred to as the lower side of the washer-dryer 10, and the side opposite the installation surface, i.e., the vertically upper side, is referred to as the upper side of the washer-dryer 10.
[0011] The outer case 11 constitutes the outer shell of the washer-dryer 10 and houses the outer tub 12, the rotatable tub 13, the motor 14, the pulsator 15, the drainage mechanism 16, and the circulating air duct 20. The outer tub 12 is cylindrical and has a bottom and an open top. In this embodiment, the outer tub 12 can store water therein, in which case it functions as a water tub. The outer tub 12 has a clothes opening 121 and an inner lid 122. The clothes opening 121 connects the inside and outside of the outer tub 12. The inner lid 122 opens and closes the clothes opening 121. With the inner lid 122 open, a user can load or unload clothes into or from the rotatable tub 13 through the clothes opening 121. The washer-dryer 10 performs a washing operation and a drying operation with the inner lid 122 closed.
[0012] The outer tank 12 has a circulation outlet 123 and a circulation inlet 124. The circulation outlet 123 is provided, for example, near the bottom of the peripheral wall that constitutes the cylindrical portion of the outer tank 12. The circulation inlet 124 is provided, for example, on the upper side of the outer tank 12. The circulation outlet 123 and the circulation inlet 124 connect the inside and outside of the outer tank 12.
[0013] The rotating tub 13 is formed in a cylindrical shape with a bottom that can accommodate clothes, and is rotatably housed inside the outer tub 12. The rotation axis of the rotating tub 13 overlaps the central axis of the outer tub 12. The rotating tub 13 has multiple communication holes 131. The communication holes 131 connect the inside and outside of the rotating tub 13. The communication holes 131 function mainly as water holes through which water flows in and out during the washing and spin-drying operations, and as ventilation holes through which air flows in and out during the drying operation. The outer tub 12 and the rotating tub 13 function as a drying chamber in which clothes are housed and dried during the drying operation.
[0014] The motor 14 is provided, for example, on the outside of the bottom of the outer tub 12. The motor 14 may be, for example, an outer rotor type direct drive motor. The motor 14 is connected to the rotatable tub 13 and the pulsator 15 via a clutch mechanism (not shown). The clutch mechanism (not shown) selectively transmits the rotation of the motor 14 to the rotatable tub 13 and the pulsator 15. For example, during washing, rinsing, and drying operations, the motor 14 and the clutch mechanism (not shown) transmit the driving force of the motor 14 to the pulsator 15 while the rotation of the rotatable tub 13 is stopped, thereby directly rotating the pulsator 15 forward and backward at a low speed. On the other hand, during spin-drying and other operations, the motor 14 and the clutch mechanism (not shown) transmit the driving force of the motor 14 to the rotatable tub 13 to rotate the rotatable tub 13 and the pulsator 15 at high speed in one direction.
[0015] Drain mechanism 16 has a function of draining water stored inside outer tub 12 to the outside of washer-dryer 10. Drain mechanism 16 is configured to include drain valve 161 and drain pipe 162. Drain valve 161 is, for example, an electromagnetically driven on-off valve for liquid. Drain pipe 162 forms a drain path leading from inside outer tub 12 to the outside of the machine. Drain valve 161 is provided midway along the drain path and opens and closes the drain path. Although not shown in detail, washer-dryer 10 also has a water supply mechanism. The water supply mechanism (not shown) has, for example, water supply valve 17 shown in FIG. 4 and is connected to an external water supply source such as a tap and has a function of supplying water from the external water supply source to outer tub 12.
[0016] The circulation air duct 20 is provided outside the outer tub 12 and the rotating tub 13, which are drying chambers, and is configured to be able to circulate at least a portion of the air inside the outer tub 12 and the rotating tub 13. The circulation air duct 20 connects the circulation outlet 123 and the circulation inlet 124. In this embodiment, the circulation air duct 20 is configured as a semi-open type, and opens into the outer box 11 midway along the circulation air duct 20.
[0017] That is, in the present embodiment, circulation air duct 20 is configured to include, for example, exhaust duct 21, heating chamber 22, and intake duct 23. In the following description, circulation outlet 123 of circulation air duct 20 is the most upstream side of circulation air duct 20, and circulation inlet 124 is the most downstream side of circulation air duct 20.
[0018] The exhaust duct 21 is provided, for example, on the outer peripheral surface of the outer tank 12 and extends in the vertical direction. The upstream side of the exhaust duct 21 is connected to the circulation outlet 123 of the outer tank 12, and the downstream side of the exhaust duct 21 is open inside the outer box 11. The upstream side of the heating chamber 22 is open inside the outer box 11 near the downstream side of the exhaust duct 21, and the downstream side of the heating device 33 is connected to the intake air duct 23. That is, in this embodiment, the downstream side of the exhaust duct 21 is not physically connected to the heating chamber 22. The intake air duct 23 connects the heating chamber 22 and the outer tank 12.
[0019] The washer / dryer 10 also includes a filter device 31, an air blower 32, and a heater 33. The filter device 31, the air blower 32, and the heater 33 are provided in the circulation air duct 20. The filter device 31 is detachably provided, for example, at the downstream end of the exhaust duct 21. The filter device 31 captures dust and foreign matter contained in the air flowing through the circulation air duct 20, in this case, the air discharged from the exhaust duct 21 into the outer casing 11.
[0020] The air blower 32 is provided inside the heating chamber 22 or on the upstream side of the heating chamber 22. The air blower 32 can be configured, for example, as a sirocco fan. The air blower 32 draws a portion of the warm air discharged from the exhaust duct 21 into the heating chamber 22 together with the air surrounding the heating chamber 22, and discharges the drawn-in air toward the air supply duct 23. The heating device 33 is provided inside the heating chamber 22 on the downstream side of the air blower 32. The heating device 33 can be configured, for example, as an electric heater, and heats the air flowing through the circulation air duct 20.
[0021] In this configuration, the washer-dryer 10 performs a drying operation by driving the air blower 32 and the heating device 33. When the air blower 32 and the heating device 33 are driven, the air discharged from the air blower 32 is heated as it passes through the heating device 33, becoming hot air for drying, and is supplied from the circulation inlet 124 into the outer tub 12 and the rotatable tub 13. When the pressure inside the outer tub 12 increases due to the supply of hot air, some of the air inside the outer tub 12 flows out from the circulation outlet 123, passes through the exhaust duct 21, and is discharged to the outside of the circulation air duct 20 from the downstream end of the exhaust duct 21.
[0022] Then, a portion of the hot air discharged from the exhaust duct 21 is sucked back into the heating chamber 22 together with the air surrounding the heating chamber 22 by the blowing action of the blower 32. The air sucked into the heating chamber 22 then passes through the heating device 33 again, becoming hot air, which is then supplied into the outer tub 12. In this way, at least a portion of the air flowing out from the outer tub 12 is returned to and circulated in the outer tub 12, thereby performing a drying operation in which the hot air generated by the heating device 33 is reused.
[0023] The washer / dryer 10 also includes a first dehumidifying mechanism 40 and a second dehumidifying mechanism 50. The first dehumidifying mechanism 40 and the second dehumidifying mechanism 50 are provided in the circulation air duct 20 and have the function of dehumidifying the air circulating in the circulation air duct 20. The first dehumidifying mechanism 40 and the second dehumidifying mechanism 50 each have a different dehumidifying method.
[0024] The first dehumidifying mechanism 40 can be configured, for example, as a water-cooled dehumidifying mechanism. In this case, the first dehumidifying mechanism 40 has a function of supplying water into the circulation air duct 20 and cooling and dehumidifying the air in the circulation air duct 20 with the water. In the following description, the water discharged from the first dehumidifying mechanism 40 may be referred to as cooling water W. The cooling water W is intended to cool and dehumidify the warm air in the circulation air duct 20. The first dehumidifying mechanism 40 lowers the temperature of the air in the exhaust duct 21 and dehumidifies it by flowing the cooling water W along the inner wall of the exhaust duct 21, for example, as shown in FIG. 2 . In this case, the first dehumidifying mechanism 40 can be referred to as a water-cooled dehumidifying mechanism.
[0025] The second dehumidifying mechanism 50 can be configured, for example, as an air-exchange type dehumidifying mechanism. The second dehumidifying mechanism 50 has the function of discharging a portion of the air in the circulation air duct 20 that contains a large amount of moisture to the outside of the circulation air duct 20 and the outer casing 11, and introducing outside air that is lower in humidity than the air in the circulation air duct 20 into the circulation air duct 20. In other words, the second dehumidifying mechanism 50 has the function of dehumidifying the air in the circulation air duct 20 by exchanging the high-humidity air in the circulation air duct 20 with the low-humidity outside air. In this case, the second dehumidifying mechanism 50 can be referred to as an air-exchange dehumidifying mechanism. Note that the dehumidifying principle of this air-exchange type dehumidifying mechanism is different from that of a so-called air-cooling type that dehumidifies by directly cooling the circulation air duct 20 with outside air.
[0026] When the first dehumidifying mechanism 40 is a water-cooled dehumidifying mechanism, the first dehumidifying mechanism 40 can be configured to include, for example, a water supply unit 41 and a dehumidifying valve 42. The water supply unit 41 is provided near the downstream end of the exhaust duct 21. The water supply unit 41 is connected to a water source such as a tap via the dehumidifying valve 42. The dehumidifying valve 42 can be configured as a solenoid valve for liquids.
[0027] When dehumidifying valve 42 is opened, tap water or the like is supplied from water supply unit 41 into exhaust duct 21 as cooling water W, as shown in Fig. 2, for example. The warm air that has removed moisture from the clothes in outer tub 12 and rotating tub 13 is cooled in exhaust duct 21 by the cooling water W supplied from water supply unit 41, and is thereby dehumidified. The cooling water W supplied from water supply unit 41 into exhaust duct 21, together with dehumidified water generated in exhaust duct 21 by the cooling water W, is discharged to the outside of the machine by drainage mechanism 16, for example.
[0028] When the second dehumidifying mechanism 50 is an air-exchange type dehumidifying mechanism, the second dehumidifying mechanism 50 can be configured to include, for example, an exchange path 51, an open / close member 52, and a drive unit 53, as shown in FIGS. 1 and 4. The exchange path 51 is provided midway through the circulation air duct 20 and is an air path that connects the circulation air duct 20 with the outside. The exchange path 51 is configured to allow the warm air passing through the circulation air duct 20 to flow in and out, i.e., to be exchanged, with outside air, i.e., air outside the outer casing 11. The exchange path 51 can be provided upstream of the heating chamber 22, i.e., on the inlet side of the heating chamber 22. Outside air can flow into the heating chamber 22 through the exchange path 51.
[0029] The opening / closing member 52 is configured to open and close the exchange path 51 and may be configured, for example, as a damper. The drive unit 53 is, for example, an electric actuator for operating the opening / closing member 52 and may be configured, for example, as a motor or a solenoid. As shown in FIGS. 1 and 2 , when the opening / closing member 52 is closed, the exchange path 51 is closed and not in communication with the outside. Therefore, there is no active exchange between the air in the circulation air path 20 and the outside air, i.e., the air outside the outer casing 11. In other words, when the opening / closing member 52 is closed, dehumidification by the second dehumidifying mechanism 50 is not performed. On the other hand, as shown in FIG. 3 , when the opening / closing member 52 is open, the exchange path 51 is open and in communication with the outside. Therefore, when the opening / closing member 52 is open, there is active exchange between the air in the circulation air path 20 and the outside air, i.e., the air outside the outer casing 11.
[0030] As shown in FIGS. 1 and 4 , the washer-dryer 10 is also equipped with multiple temperature sensors 18 and 19. Each temperature sensor 18 and 19 can detect temperatures related to the drying operation. The temperatures related to the drying operation refer to temperatures of parts of the washer-dryer 10 that change due to the influence of the drying operation. The temperatures in the outer tub 12 and the circulation air duct 20 of the washer-dryer 10 change due to the influence of the drying operation. Therefore, in this embodiment, the washer-dryer 10 is equipped with, for example, an outer tub temperature sensor 18 and an in-air duct temperature sensor 19. The outer tub temperature sensor 18 is provided on the outer surface of the outer tub 12 and detects the temperature of the outer surface of the outer tub 12. The temperature of the outer surface of the outer tub 12 detected by the outer tub temperature sensor 18 correlates with the temperature inside the outer tub 12. The in-air duct temperature sensor 19 is provided in the circulation air duct 20 near the downstream side of the heating device 33 and detects the temperature of the air immediately after it is heated by the heating device 33.
[0031] As shown in Fig. 4, the washer-dryer 10 includes a control device 60. The control device 60 is mainly composed of a microcomputer having a CPU 601, a storage area 602 such as a ROM, a RAM, and a non-volatile memory, and a timer 603 capable of measuring time. The control device 60 has a function of managing the operation of the washer-dryer 10 as a whole. The motor 14, the drain valve 161, the water supply valve 17, the temperature sensors 18 and 19, the air blower 32, the heater 33, the dehumidification valve 42, and the drive unit 53 are electrically connected to the control device 60 and operate under the control of the control device 60.
[0032] The control device 60 can execute a drying operation. The drying operation is an operation in which the air blower 32 and the heater 33 are driven to supply warm air into the outer tub 12 and the rotary tub 13, which are the drying chambers, to dry the clothes. Furthermore, during the normal drying operation, the control device 60 can execute a first dehumidification process in which dehumidification is performed by the first dehumidification mechanism 40, and a second dehumidification process in which dehumidification is performed by the second dehumidification mechanism 50.
[0033] Here, "during normal drying operation" refers to, for example, drying operation when no abnormality occurs in the washer-dryer 10, particularly when no abnormality occurs in the first dehumidifying mechanism 40 and the second dehumidifying mechanism 50. In the present embodiment, the first dehumidifying process is a process of opening the dehumidifying valve 42 to supply cooling water W from the water supply unit 41 into the exhaust duct 21, as shown in Fig. 2. The second dehumidifying process is a process of operating the opening / closing member 52 to open the exchange path 51, as shown in Fig. 3.
[0034] The control device 60 can execute a first dehumidification process and a second dehumidification process during the drying operation, as shown in, for example, Figure 5 or Figure 6. Graphs (a) in Figures 5 and 6 show the transition of the input value to the heating device 33 during the drying operation. Graphs (b) in Figures 5 and 6 show the transition of the temperature during the drying operation. In graph (b), A1 shows the temperature of the outer surface of the outer tub 12, i.e., the measurement value of the outer tub temperature sensor 18. Also, in graph (b), A2 shows the transition of the temperature immediately after the heating device 33 in the circulating air duct 20, i.e., the measurement value of the air duct temperature sensor 19.
[0035] Graph (c) in Figures 5 and 6 shows the change in the rotation speed of the blower 32 during the drying operation. In this case, the rotation speed of the blower 32 correlates with the amount of air flowing through the circulating air passage 20. Graph (d) in Figures 5 and 6 shows the change in the operating status of the first dehumidifying mechanism 40 during the drying operation. Graph (e) in Figures 5 and 6 shows the change in the operating status of the second dehumidifying mechanism 50 during the drying operation.
[0036] The drying operation progresses in the following order: heating period T1, constant rate period T2, decreasing rate period T3, finishing period T4, and cooling period T5. The heating period T1 is the period from when the drying operation is started by driving the heating device 33 and the air blower 32, during which the temperature of the outer tub 12 begins to increase. The control device 60 can determine that the current period is the heating period T1, for example, when the temperature detected by the outer tub temperature sensor 18 is on an increasing trend. The control device 60 can also infer that the current period is the heating period T1 based on the elapsed time since the start of the drying operation.
[0037] The constant rate period T2 is a period during which the amount of moisture evaporating from the clothes in the outer tub 12 remains constant. When the heating period T1 transitions to the constant rate period T2, the temperature of the outer tub 12 stops rising and becomes constant, as indicated by arrow B1. The control device 60 can determine that the heating period T1 has transitioned to the constant rate period T2, for example, when the temperature detected by the outer tub temperature sensor 18 changes from an increasing trend to a constant trend. The control device 60 can also infer that the heating period T1 has transitioned to the constant rate period T2 based on the time elapsed since the start of the drying operation.
[0038] Decreasing rate period T3 is a period during which the amount of moisture evaporating from the clothes in outer tub 12 tends to decrease. When transitioning from constant rate period T2 to decreasing rate period T3, as indicated by arrow B2, the temperature immediately after heating device 33 drops slightly and then remains constant. For example, if control device 60 detects a slight drop in the temperature detected by air-path temperature sensor 19 after transitioning to constant rate period T2, it can determine that the constant rate period T2 has entered decreasing rate period T3. Control device 60 can also infer that the constant rate period T2 has entered decreasing rate period T3 based on the elapsed time since the start of the drying operation or the elapsed time since transitioning to constant rate period T2.
[0039] The finishing period T4 is a period during which the heating by the heater 33 and the airflow rate of the air blower 32 are reduced to finish the laundry. At the end of the decline rate period T3, the temperature of the outer tub 12 rises slightly, as indicated by arrow B3. After the decline rate period T3 begins, the control device 60 determines that the decline rate period T3 has ended if, for example, it detects a slight increase in the temperature detected by the outer tub temperature sensor 18, and then transitions to the finishing period T4. The control device 60 also infers that the decline rate period T3 has ended if, for example, a predetermined period has passed since the transition to the decline rate period T3, and then transitions to the finishing period T4.
[0040] The cooling period T5 is a period in which the temperature of the clothes in the outer tub 12 is lowered by stopping the heating device 33 while continuing to blow air from the air blower 32. After the transition to the cooling period T5, the control device 60 determines that the cooling period T5 has ended if, for example, it detects that the temperature detected by the outer tub temperature sensor 18 or the air duct temperature sensor 19 has dropped to a predetermined temperature, and stops the air blower 32 to end the drying operation. The control device 60 also infers that the cooling period T5 has ended if, for example, a predetermined period has passed since the transition to the cooling period T5, and stops the air blower 32 to end the drying operation.
[0041] Furthermore, as shown in FIGS. 5 and 6, during the drying operation, the control device 60 can operate the first dehumidifying mechanism 40 to perform the first dehumidifying process, and then operate the second dehumidifying mechanism 50 to perform the second dehumidifying process. That is, the first dehumidifying process is performed before the second dehumidifying process. In FIGS. 5 and 6, the period during which the first dehumidifying process is performed is shown as the first dehumidifying period S1, and the period during which the second dehumidifying process is performed is shown as the second dehumidifying period S2. The control device 60 can perform the first dehumidifying process during the constant rate period T2, and can perform the second dehumidifying process during the decreasing rate period T3. The control device 60 does not perform either the first dehumidifying process or the second dehumidifying process during the heating period T1.
[0042] In the example of FIG. 5, the control device 60 controls the first dehumidification process and the second dehumidification process so that they do not overlap. That is, in the example of FIG. 5, the control device 60 prohibits the first dehumidification process and the second dehumidification process from being executed simultaneously, and controls the first dehumidification mechanism 40 and the second dehumidification mechanism 50 so that the first dehumidification period S1 and the second dehumidification period S2 do not overlap. In this case, the first dehumidification period S1 can be set to a period that coincides with the constant rate period T2, for example. Furthermore, the second dehumidification period S2 can be set to a period that includes at least the falling rate period T3, for example. In this embodiment, the second dehumidification period S2 coincides with the combined period of the falling rate period T3, the finishing period T4, and the cooling period T5.
[0043] In the example of Fig. 6, the control device 60 executes the first dehumidification process and the second dehumidification process during overlapping periods. That is, in the example of Fig. 6, the control device 60 can execute the first dehumidification process and the second dehumidification process simultaneously, and can control the first dehumidification mechanism 40 and the second dehumidification mechanism 50 so that the first dehumidification period S1 and the second dehumidification period S2 temporarily overlap. In the example of Fig. 6, the control device 60 executes the first dehumidification process from the constant rate period T2 to the early part of the decline rate period T3, and executes the second dehumidification process from the later part of the constant rate period T2 to the decline rate period T3. Therefore, the first dehumidification period S1 and the second dehumidification period S2 overlap in the period before and after the transition from the constant rate period T2 to the decline rate period T3.
[0044] The control device 60 can execute or terminate the first dehumidification process and the second dehumidification process based on the temperature related to the drying operation, in this case, the temperature detected by the outer tub temperature sensor 18 or the air duct temperature sensor 19. In other words, the control device 60 can operate and stop the first dehumidification mechanism 40 and the second dehumidification mechanism 50 based on the temperature detected by the outer tub temperature sensor 18 or the air duct temperature sensor 19.
[0045] Furthermore, the control device 60 can execute or terminate the first dehumidification process and the second dehumidification process based on the time elapsed from a reference time during the drying operation. That is, the control device 60 can operate or stop the first dehumidification mechanism 40 and the second dehumidification mechanism 50 based on the time elapsed from a reference time during the drying operation. The reference time can be set, for example, to the start of the drying operation, the time when the first dehumidification period S1 transitions to the second dehumidification period S2, the time when the constant rate period T2 transitions to the decreasing rate period T3, etc.
[0046] 5 and 6, the control device 60 can start the first dehumidification process when it detects a transition from the heating period T1 to the constant rate period T2, for example, based on the temperature detected by the outer tub temperature sensor 18. Furthermore, the control device 60 can start the first dehumidification process when a predetermined time has elapsed from the reference time, for example, the start of the drying operation.
[0047] 5, the control device 60 can terminate the first dehumidification process and start the second dehumidification process when it detects a transition from the constant rate period T2 to the declining rate period T3, for example, based on the temperature detected by the air duct temperature sensor 19. Furthermore, the control device 60 can terminate the first dehumidification process and start the second dehumidification process when a predetermined time has elapsed from a reference time, for example, the time when the drying operation starts or the time when the heating period T1 transitions to the constant rate period T2.
[0048] Furthermore, in the example of Fig. 6, the control device 60 can start the second dehumidification process when a predetermined time has elapsed from the reference time, for example, the start of the drying operation or the point at which the heating period T1 transitions to the constant rate period T2. Also, in the example of Fig. 6, the control device 60 can end the first dehumidification process when a predetermined time has elapsed from the reference time, for example, the start of the drying operation, the point at which the heating period T1 transitions to the constant rate period T2, the point at which the second dehumidification process is started, or the point at which the constant rate period T2 transitions to the decreasing rate period T3. And, in the examples of Figs. 5 and 6, the control device 60 can end the second dehumidification process in conjunction with the end of the drying operation.
[0049] According to the embodiment described above, the washer-dryer 10, which is an example of a clothes dryer, includes an outer tub 12, a rotatable tub 13, a circulation air duct 20, a heating device 33, a first dehumidifying mechanism 40, a second dehumidifying mechanism 50, and a control device 60. The outer tub 12 and the rotatable tub 13 form a drying chamber capable of accommodating clothes. The circulation air duct 20 has a function of returning at least a portion of the air flowing out of the outer tub 12 to the outer tub 12. The heating device 33 has a function of heating the air passing through the circulation air duct 20. The first dehumidifying mechanism 40 has a function of dehumidifying the air in the circulation air duct 20. The second dehumidifying mechanism 50 has a function of dehumidifying the air in the circulation air duct 20 using a method different from that of the first dehumidifying mechanism 40. The control device 60 is capable of driving the heating device 33 to perform a drying operation to dry the clothes in the outer tub 12. During the drying operation, the control device 60 can execute a first dehumidification process in which the first dehumidification mechanism 40 performs dehumidification, and a second dehumidification process in which the second dehumidification mechanism 50 performs dehumidification.
[0050] According to this, the washer-dryer 10 is provided with multiple (in this case, two) dehumidification mechanisms 40, 50 employing different dehumidification methods. According to this, the control device 60 can dehumidify the air in the circulating air duct 20 using the dehumidification mechanism 40, 50 that is appropriate for the current situation during the drying operation. As a result, the dehumidification of the warm air during the drying operation can be improved, and the drying operation can be performed more effectively.
[0051] The dehumidification method of the first dehumidifying mechanism 40 is a water-cooling method in which cooling water W is supplied into the circulation air duct 20 to cool and dehumidify the air in the circulation air duct 20. The dehumidification method of the second dehumidifying mechanism 50 is an air-exchange method in which the air in the circulation air duct 20 is exchanged with outside air to dehumidify the air in the circulation air duct 20.
[0052] Here, first dehumidification mechanism 40, which employs a water-cooling system, uses water for dehumidification, and therefore is less economical than second dehumidification mechanism 50, which employs an air exchange system, but has good dehumidification efficiency and does not exhaust warm air to the outside, thereby suppressing an increase in the environmental temperature of washer-dryer 10. In contrast, second dehumidification mechanism 50, which employs an air exchange system, exhausts a portion of the warm air in circulating air duct 20, and therefore is more likely to cause an increase in the environmental temperature of washer-dryer 10 than first dehumidification mechanism 40, which employs a water-cooling system, but is more economical because it does not use water for dehumidification.
[0053] In this way, this embodiment can obtain the advantages of both the first dehumidification mechanism 40 and the second dehumidification mechanism 50, which have different characteristics, and as a result, further improvements can be made in dehumidifying warm air during drying operation.
[0054] During the constant rate period T2, the moisture content of the clothes decreases almost linearly due to heat exchange between the thermal energy stored during the heating period T1 and the moisture contained in the clothes, and this is the period during which dehumidification efficiency is highest during the entire drying operation. Therefore, during the constant rate period T2, the amount of moisture contained in the warm air exhausted from the outer tub 12 is also high. Therefore, in this embodiment, the control device 60 is configured to be able to execute the first dehumidification process using the first dehumidification mechanism 40, which employs a water-cooling system, during the constant rate period T2. As a result, according to this embodiment, dehumidification using the water-cooling system can be performed during the constant rate period T2, when humidity is high, thereby achieving highly efficient dehumidification.
[0055] Here, after a certain time has elapsed since the start of the first dehumidification process using the water-cooling method, the cooling water W supplied into the circulation air duct 20 by the first dehumidifying mechanism 40 is warmed by heat exchange with the warm air in the circulation air duct 20. Then, as the drying operation progresses and the decrease rate period T3 approaches, the temperature difference between the cooling water W and the warm air becomes smaller, and the dehumidification efficiency of the cooling water W decreases.
[0056] Therefore, in the present embodiment, the control device 60 can execute a second dehumidification process by the second dehumidification mechanism 50, which uses a dehumidification method different from that of the first dehumidification mechanism 40, in this case, an air exchange method, during the decrease rate period T3. This allows the second dehumidification process by the second dehumidification mechanism 50 to compensate for the decrease in dehumidification efficiency by the first dehumidification mechanism 40. As a result, according to the present embodiment, high dehumidification efficiency can be obtained over a long period of the drying operation, and as a result, the efficiency of the drying operation can be improved.
[0057] Furthermore, in this embodiment, the humidity of the warm air discharged to the outside by the second dehumidification process during the decreasing rate period T3 has been reduced to a certain extent by the first dehumidification process executed during the constant rate period T2 before the second dehumidification process. Therefore, even when the second dehumidification process is performed by air exchange, it is possible to prevent the environmental humidity around the washer-dryer 10 from increasing and condensation from occurring.
[0058] The control device 60 controls the first dehumidification process and the second dehumidification process so that they are not executed during overlapping periods, as shown in Fig. 5. This makes it possible to prevent the temperature in the circulating air passage 20 from dropping excessively when the first dehumidification process and the second dehumidification process are executed during overlapping periods.
[0059] Furthermore, the control device 60 can execute the first dehumidification process and the second dehumidification process during overlapping periods, for example, as shown in Fig. 6. By executing the first dehumidification process and the second dehumidification process during overlapping periods, the control device 60 can more efficiently dehumidify the warm air in the circulating air passage 20 and prevent the warm air in the circulating air passage 20 from rising excessively.
[0060] Furthermore, the control device 60 can start or end the first dehumidification process and the second dehumidification process based on temperatures related to the drying operation, such as the temperature of the outer surface of the outer tub 12 and the temperature inside the circulating air duct 20. This allows the control device 60 to execute and end the first dehumidification process and the second dehumidification process at appropriate times according to the progress of the drying operation, thereby enabling efficient dehumidification with little waste.
[0061] Furthermore, the control device 60 can start or end the first dehumidification process and the second dehumidification process based on the time elapsed from the reference time during the drying operation. This allows the control device 60 to uniformly start and end the first dehumidification process and the second dehumidification process based on the time elapsed from the reference time regardless of the progress of the drying operation, thereby simplifying the control content.
[0062] Although one embodiment of the present invention has been described above, this embodiment is presented as an example and is not intended to limit the scope of the invention. This novel embodiment can be embodied in various other forms, and various omissions, substitutions, and modifications can be made without departing from the spirit of the invention. This embodiment and its modifications are included within the scope and spirit of the invention, and are also included in the inventions and their equivalents as defined in the claims. [Explanation of symbols]
[0063] 10... washer-dryer (clothes dryer), 12... outer tub (drying chamber), 13... rotating tub (drying chamber), 20... circulation air duct, 33... heating device, 40... dehumidifying mechanism, 40... first dehumidifying mechanism, 50... second dehumidifying mechanism, 60... control device, T2... constant rate period, T3... decreasing rate period
Claims
1. a drying room capable of storing clothes; a circulation air duct that returns at least a portion of the air flowing out of the drying chamber to the drying chamber; a heating device that heats the air passing through the circulating air passage; a first dehumidifying mechanism that dehumidifies the air in the circulating air passage; a second dehumidifying mechanism that dehumidifies the air in the circulating air passage using a method different from that of the first dehumidifying mechanism; a control device capable of driving the heating device to perform a drying operation for drying the clothes in the drying chamber; Equipped with a dehumidification method of the first dehumidification mechanism is a water-cooling method in which water is supplied into the circulation air duct to cool and dehumidify the air in the circulation air duct, a dehumidification method of the second dehumidification mechanism is an air exchange type that dehumidifies the air in the circulation air duct by exchanging the air in the circulation air duct with outside air, the first dehumidifying mechanism and the second dehumidifying mechanism are disposed at positions where air flowing out from the drying chamber into the circulating air duct passes through the first dehumidifying mechanism and the second dehumidifying mechanism and flows back into the drying chamber, the second dehumidifying mechanism has an exchange path that connects the outside and the inside of the circulation air passage and discharges a portion of the warm air passing through the circulation air passage to the outside of the circulation air passage; the control device is capable of executing a first dehumidification process for performing dehumidification using the first dehumidification mechanism and a second dehumidification process for performing dehumidification using the second dehumidification mechanism during the drying operation, the first dehumidification process being executed before the second dehumidification process, and the second dehumidification process being terminated after the first dehumidification process is terminated. Clothes dryer.
2. the control device is capable of executing the first dehumidifying process during a constant rate period in which the amount of moisture evaporating from the clothes in the drying chamber is constant, and is capable of executing the second dehumidifying process during a decreasing rate period in which the amount of moisture evaporating from the clothes in the drying chamber tends to decrease. The clothes dryer according to claim 1.
3. The control device controls the first dehumidification process and the second dehumidification process so that they are not executed during overlapping periods. The clothes dryer according to claim 1.
4. The control device is capable of executing the first dehumidification process and the second dehumidification process during an overlapping period. The clothes dryer according to claim 1.
5. a temperature sensor capable of detecting a temperature of a portion that changes due to the influence of the drying operation as a temperature related to the drying operation; The control device is capable of starting or ending the first dehumidification process and the second dehumidification process based on a temperature related to the drying operation. The clothes dryer according to any one of claims 1 to 4.
6. Further provided with a timer capable of measuring time, The control device is capable of starting or ending the first dehumidification process and the second dehumidification process based on an elapsed time from a preset reference time during the drying operation. The clothes dryer according to any one of claims 1 to 4.
Citation Information
Patent Citations
Washing and drying machine
JP2011200365A
Washing and drying machine
JP2018148967A
Washing and drying machine
JP2020014745A
Washing and drying machine
JP2018094110A