HIGH Ni ALLOY SHEET
A high-Ni alloy plate with optimized composition and annealing processes achieves balanced creep and high-temperature strength by controlling grain size and TiC density, addressing the inadequacies of existing technologies.
Patent Information
- Application Number
- JP2024027828
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2024-02-27
- Publication Date
- 2025-09-08
AI Technical Summary
Existing high-Ni alloy plates do not adequately balance high creep properties and high-temperature strength, particularly in thinner plates required for certain applications.
A high-Ni alloy plate with specific component composition and controlled crystal grain size and TiC density, optimized through controlled annealing processes, achieving an average grain size of 60 μm or more and TiC density of 4000 pieces/mm², with a thickness of 0.2 to 4 mm.
The solution enhances both creep properties and high-temperature strength, with improved grain growth suppression and fine TiC precipitates, achieving 50 hr or more creep life at 800°C and 80 MPa, and 200 MPa or more tensile strength at 800°C.
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Abstract
Description
[Technical Field]
[0001] The present invention relates to a high-Ni alloy plate having excellent creep properties and high-temperature strength. [Background technology]
[0002] Alloy 800H (ASTM N08010, N08011) is a typical commercial alloy of high-Ni alloy steel used for heat-resistant applications. In recent years, demand has expanded in developing countries, and technological development is required to supply products that are inexpensive and have good surface quality and usability characteristics. The main application of high-Ni alloy steel is in high-temperature reaction vessels at chemical plants, where they are often used at temperatures of 600°C or higher, and also under high pressure to improve the efficiency of chemical reactions. In these applications, the higher the creep strength, the thinner the wall thickness can be used.
[0003] Patent Documents 1 and 2 disclose inventions that improve creep properties by optimizing the size and number of Nb and Ti nitrides or carbides in a hot-rolled and annealed high-Ni alloy material having a predetermined chemical composition. In Patent Document 1, the size and number of Nb and Ti nitrides or carbides are optimized by controlling the cooling rate during the production of a steel ingot to control the secondary dendrite arm spacing. In an example of Patent Document 2, the annealing temperature after hot rolling is set to 1180°C to 1300°C.
[0004] Non-Patent Document 1 investigates the effect of grain size on the high-temperature creep properties of Hastelloy X, a type of high-Ni alloy. Using samples with grain sizes of 37 to 1220 μm, the time to rupture in high-temperature creep tests was evaluated. The results reported indicate that creep properties improve as the grain size increases from approximately 37 μm to 100 μm, reaching an optimum at a grain size of approximately 100 μm, and then gradually decreasing as the grain size increases further. Non-Patent Document 2 describes the creep properties of Alloy 800H.
[0005] Patent Document 3 relates to an Al- and Ti-containing high Ni-based alloy with excellent resistance to weld hot cracking, and the problem is solved by specifying the number density of TiC-based precipitates. Patent Document 4 relates to an Fe-Cr-Ni alloy with excellent surface properties, and the problem is solved by specifying the number density of TiN inclusions. [Prior art documents] [Patent documents]
[0006] [Patent Document 1] Japanese Patent Application Laid-Open No. 2017-57461 [Patent Document 2] Patent No. 7174192 [Patent Document 3] Japanese Patent Publication No. 2022-163585 [Patent Document 4] Japanese Patent Application Laid-Open No. 2018-59148 [Non-patent literature]
[0007] [Non-Patent Document 1] Yoshihiro Kondo et al., "Effect of Grain Size on the High-Temperature Creep Properties of Hastelloy X," Iron and Steel, 67th year (1981), No. 10, pp. 1805-1814 [Non-patent document 2] Katsumi Tachibana et al., "Creep Properties of Alloy 800H," Japan Atomic Energy Research Institute JAERI-Tech 98-010, March 1998 Summary of the Invention [Problem to be solved by the invention]
[0008] High-Ni alloy steel is not always provided as a thick plate, but thinner plates are sometimes required depending on the application. Up until now, no high-Ni alloy plate has been developed that satisfies both high levels of creep properties and high-temperature strength.
[0009] An object of the present invention is to provide a high Ni alloy sheet having a predetermined component composition, such as Alloy 800H, that is excellent in creep properties and high-temperature strength. [Means for solving the problem]
[0010] That is, the gist of the present invention is as follows. [1] In mass%, C: 0.020 to 0.100%, Si: 0.05 to 1.00%, Mn: 0.05 to 2.00%, P: 0.035% or less, S: 0.0015% or less, Cr: 18.0 to 25.0%, Ni: 18.0 to 50.0%, Al: 0.05 to 1.00%, Ti: 0.15 to 1.50%, N: 0.020% or less, O: 0.0030% or less, B: 0.0003 to 0.0030%, and the balance being Fe and impurities; The average crystal grain size is 60 μm or more, The average size of TiC is 1 μm or more, and the density of TiC is 4000 pieces / mm 2 is as follows: The solid solution ratio of Ti (solid solution Ti amount / contained Ti amount) (mass ratio) is 0.75 or more, A high Ni alloy plate having a plate thickness of 0.2 to 4 mm. [2] The high Ni alloy sheet according to [1], characterized in that it further contains, in mass %, one or more of Ca: 0.0003 to 0.0007%, Mg: 0.0060% or less, Mo: 5.00% or less, W: 2.00% or less, Cu: 3.00% or less, Co: 2.00% or less, V: 1.00% or less, Nb: 1.00% or less, Ta: 1.00% or less, Sn: 0.10% or less, and REM: 0.10% or less, in place of a part of the Fe. [Effects of the Invention]
[0011] The high Ni alloy plate of the present invention has a TiC density of 4000 pieces / mm 2This reduces the amount of Ti in the Ti alloy to less than 100 μm, thereby suppressing the pinning effect caused by precipitates and promoting crystal growth during annealing, and the average crystal grain size after final annealing is set to 60 μm or more, achieving good creep properties. Furthermore, by increasing the proportion of solute Ti in the Ti alloy, fine TiC precipitates when the sheet is used in a high-temperature environment, achieving high high-temperature strength. DETAILED DESCRIPTION OF THE INVENTION
[0012] The present invention is directed to a high-Ni alloy plate having a thickness of 4 mm or less. The high-Ni alloy plate can be produced by annealing a plate obtained by subjecting a slab produced in a steelmaking process to hot working such as continuous hot rolling, or by further cold rolling and annealing the resulting plate.
[0013] The component composition of the high Ni alloy plate of the present invention will be explained. % means mass %. Regarding the component content range, the expression "A to B%" means "A% or more, B% or less."
[0014] C: 0.020~0.100% In order to ensure the high-temperature strength targeted by the present invention, the C content is set to 0.020% or more, preferably 0.030% or more. On the other hand, if the C content exceeds 0.100%, the pinning effect of precipitated carbides inhibits the grain size from increasing, deteriorating creep properties, and the precipitation of Cr carbides also deteriorates high-temperature strength. Therefore, the C content is set to 0.100% or less, preferably 0.080% or less.
[0015] {Si: 0.05-1.00%} Si is added in an amount of 0.05% or more, preferably 0.20% or more, to improve deoxidation and oxidation resistance. However, because it is also an element that lowers the melting point of steel, adding more than 1.00% of Si reduces hot ductility at temperatures around 1200°C and the solidification cracking susceptibility and liquation cracking susceptibility during welding. In addition, intermetallic compounds are more likely to precipitate, deteriorating high-temperature properties. Therefore, the upper limit is set to 1.00%. The preferred upper limit is 0.80%.
[0016] Manganese: 0.05-2.00% Mn has the effect of increasing the stability of the austenite phase and improving heat resistance. For this reason, it is preferable to actively add Mn to the alloy of the present invention. To improve heat resistance, 0.05% or more, preferably 0.20% or more, and more preferably 0.30% or more is added. However, adding more than 2.00% of Mn makes intermetallic compounds more likely to precipitate, deteriorating heat resistance and adversely affecting solidification cracking susceptibility. Therefore, the upper limit is set at 2.00%. A preferred upper limit is 1.50%, and a more preferred upper limit is 1.30%.
[0017] 《P:0.035% or less》 P is an element that is inevitably mixed in from the raw materials and has the effect of increasing solidification cracking susceptibility, so its content is limited to 0.035% or less, preferably 0.030% or less.
[0018] 《S:0.0015% or less》 S is an element that is inevitably mixed in from raw materials and deteriorates hot workability and oxidation resistance, so it is limited to 0.0015% or less, preferably 0.0010% or less. Although the S content can be reduced by refining, an extreme reduction in the content increases costs. For this reason, it is preferable to set the lower limit of the S content at 0.0001%.
[0019] 《Cr:18.0~25.0%》 Cr is an essential element for the oxidation resistance and high-temperature corrosion resistance of heat-resistant alloys used as high-temperature materials, and its content is set at 18.0% or more. On the other hand, if the content exceeds 25.0%, the high-temperature structural stability decreases even if a large amount of Ni is added, and intermetallic compounds begin to precipitate, deteriorating the heat resistance properties. Therefore, the upper limit is set at 25.0%.
[0020] Ni: 18.0-50.0% Ni stabilizes the austenite structure at high temperatures and improves corrosion resistance and toughness against various acids, so the Ni content is set to 18.0% or more, preferably 20.0% or more. However, Ni is an expensive alloy, and from the viewpoint of cost, the upper limit of Ni content in the steel of the present invention is set to 50.0% or less, preferably 48.0% or less.
[0021] Al: 0.05-1.00% Al is a deoxidizing element and also has the effect of increasing high-temperature strength in high-Ni alloys. In the present invention, in order to increase high-temperature strength, a content of 0.05% or more, preferably 0.10% or more, is required. On the other hand, if the Al content exceeds 1.00%, the high-temperature strength decreases due to intermetallic compounds. For this reason, the upper limit of the Al content is set at 1.00%. The preferred upper limit is 0.80%.
[0022] {Ti: 0.15~1.50%} Ti achieves high-temperature strength through precipitation strengthening, so the content must be 0.15% or more. However, if the Ti content is excessive, the pinning effect of precipitates refines the grain size and reduces creep properties, so the upper limit is set at 1.50%.
[0023] 《N:0.020% or less》 If the N content exceeds 0.020%, Ti precipitates as TiN, the precipitation strengthening by TiC is not sufficiently obtained, and the high-temperature strength decreases. Therefore, the upper limit of the N content is set to 0.020%, preferably 0.010%.
[0024] 《O:0.0030% or less》 Oxygen (O) forms oxide-based inclusions with Ca, Mg, Al, and Ti in the alloy of the present invention. The oxygen content corresponds to the total amount of oxide-based inclusions and is an important indicator of the deoxidation state of the alloy. If the oxygen content exceeds 0.0030%, the desired deoxidation equilibrium is not achieved and nozzle clogging during continuous casting is likely to occur. Therefore, the upper limit of the oxygen content is set to 0.0030%. A preferred upper limit is 0.0025%, and more preferably 0.0020%. On the other hand, reducing the oxygen content reduces oxide-based inclusions and coarse TiC-based inclusions, which is advantageous in suppressing nozzle clogging and weld hot cracking, but it also generates excess Ca and Mg in the alloy, which can cause a decrease in hot workability. For this reason, the oxygen content is preferably 0.0003% or more.
[0025] B: 0.0003 to 0.0030% B improves high-temperature creep strength and is actively added, especially in applications where the steel will be used in high-temperature environments. While the mechanism by which B improves creep strength is unclear, it is believed to enhance grain boundary strength by segregating at grain boundaries. Since the improvement in hot tensile strength due to B content is apparent at 0.0003% or more, the lower limit is set at 0.0003%. However, because B is an element that lowers the melting point of steel and is prone to segregation, excessive addition promotes solidification cracking and liquation cracking, significantly adversely affecting hot workability, particularly in the I-region embrittlement region (near 1200°C). Therefore, the upper limit for B content has been set at 0.0030%.
[0026] The composition of the high Ni alloy sheet of the present invention contains the above-mentioned components, with the remainder being Fe and impurities. Furthermore, instead of a part of the Fe, the sheet may selectively contain one or more of the following components (mass %):
[0027] 《Ca: 0.0003~0.0070%》 Ca is an important element for improving the hot workability of alloys, and is added to fix the S in the alloy as CaS, improving hot workability. The reaction is as follows: Ca combines with oxygen in the alloy to form CaO and CaO-Al2O3, reducing the dissolved oxygen (free oxygen) in the alloy to almost zero, and then the remaining Ca reacts with S in the alloy to form CaS. However, adding excessive Ca reduces ductility at high temperatures around 1100°C. For this reason, the upper limit for the Ca content is set at 0.0070%.
[0028] 《Mg0.0060% or less》 Since Mg is an element that exhibits a desulfurization effect, even a small amount of Mg can improve the hot workability of the alloy, but adding an excessive amount significantly reduces the hot workability at temperatures around 900° C. Therefore, in the present invention, when Mg is added, the upper limit of the Mg content is set to 0.0060%.
[0029] <Mo: 5.00% or less> Mo is an element that improves the high-temperature strength and high-temperature corrosion resistance of the alloy, and can be added as needed to improve these properties. This effect can be achieved when Mo is contained in an amount of 0.20% or more. However, Mo is an expensive element, and in the steel of the present invention, the upper limit of the Mo content is set to 5.00% in order to reduce the alloy cost of the steel.
[0030] 《W:2.00% or less》 W is an element that increases high-temperature strength and high-temperature corrosion resistance, and in particular significantly improves creep strength. Therefore, W can be added as needed. However, excessive addition of W reduces hot workability and increases alloy costs, so the upper limit is set at 2.00%.
[0031] 《Cu:3.00% or less》 Cu is an element that enhances the alloy's acid corrosion resistance and dew-point corrosion resistance, which is often a problem in high-temperature equipment, and also has the effect of improving high-temperature strength and structural stability, so it can be added as needed. This effect can be achieved when Cu is contained at 0.10% or more. However, if the Cu content exceeds 3.00%, embrittlement occurs during solidification, so the upper limit is set at 3.00%, preferably 2.00%.
[0032] 《Co:2.00% or less》 Co is an element effective in improving the high-temperature structural stability and corrosion resistance of the alloy, and is added as needed to improve these properties. This effect can be achieved when Co is contained at 0.10% or more. Since Co is an expensive element, if it is contained in excess of 2.00%, the effect does not justify the cost, so the upper limit is set at 2.00%. It is preferable to set the upper limit at 1.00%.
[0033] 《V:1.00% or less》 Addition of 0.03% or more of V has the effect of improving the high-temperature properties of the alloy through solid solution strengthening or precipitation strengthening. On the other hand, addition of more than 1.00% reduces solidification cracking susceptibility, so the upper limit was set at 1.00%.
[0034] 《Nb:1.00% or less》 In addition to its high solid solution strengthening ability, Nb has the effect of improving the high-temperature strength of steel, particularly high-temperature creep strength, by finely precipitating carbides and nitrides at operating temperatures. Therefore, it can be added as needed. This effect can be achieved when the Nb content is 0.03% or more. However, Nb is also an element prone to grain boundary segregation, and excessive addition adversely affects hot workability, so the upper limit for this chemical system is set at 1.00%. The preferred upper limit is 0.80%.
[0035] 《Ta:1.00% or less》 Ta can be added as needed because it has the effect of improving the high-temperature strength of steel, particularly high-temperature creep strength, by finely precipitating carbides and nitrides at operating temperatures. This effect can be achieved when Ta is contained in an amount of 0.03% or more. Since excessive addition of Ta has a negative effect on hot workability, the upper limit in this chemical system is set at 1.00%. A preferred upper limit is 0.80%.
[0036] 《Sn:0.10% or less》 Sn is an element that improves the corrosion resistance and high-temperature creep strength of steel and can be added as needed. This effect can be achieved when the Sn content is 0.01% or more. However, since the addition of more than 0.10% reduces hot workability, the upper limit is set at 0.10%. The preferred upper limit is 0.06%.
[0037] 《REM:0.10% or less》 REMs can be added as needed, as they immobilize P and S, improving the oxidation resistance and hot workability of steel. This effect is achieved when REMs are present at 0.01% or more. However, adding more than 0.10% in total can significantly impair manufacturability by forming coarse oxides and nitrides, which can lead to nozzle clogging during refining and increased surface defects. Therefore, the upper limit of REM content is set at 0.10%. A preferred upper limit is 0.08%. Here, REM refers to a collective term for 17 elements: Sc and Y, and 15 lanthanides from La to Lu. REMs can be added as individual metals or alloys, or as mischmetals.
[0038] The mechanism by which the high Ni alloy sheet of the present invention achieves both good creep properties and high high-temperature strength, and the crystalline structure of the high Ni alloy sheet of the present invention will be described below.
[0039] <Mechanism that achieves both good creep properties and high high-temperature strength> As described in Non-Patent Document 1, in high Ni alloys, the creep properties improve as the grain size increases within a grain size range of approximately 100 μm. In the present invention, it has been found that the desired creep properties can be obtained by setting the average grain size to 60 μm or more. In the manufacturing process of high Ni alloy sheet, the grains are grown in the final annealing step after hot rolling if a cold rolling annealing step is not performed after the hot rolling step, or in the final annealing step after cold rolling if both the hot rolling step and the cold rolling annealing step are performed, thereby setting the average grain size of the final product to 60 μm or more.
[0040] On the other hand, the high Ni alloy sheet of the present invention contains Ti and C as its component composition to ensure high-temperature strength. Regarding high Ni alloys containing Ti and C, TiC precipitates during the hot rolling process of sheet production, which involves a hot rolling process and a cold rolling annealing process. TiC also precipitates during heating in the final annealing process after cold rolling. Furthermore, in the final annealing process after cold rolling, the cold-rolled sheet has a large amount of cold-rolling strain, which delays coarsening of the grain size. Furthermore, since there are many TiC precipitates precipitated during the hot rolling process, the pinning effect of the precipitates further delays coarsening of the grain size. Therefore, it has been difficult to achieve an average grain size of 60 μm or more in the final annealing after cold rolling. Attempting to increase the grain size by setting the final annealing temperature to an extremely high temperature above 1200°C makes passing the sheet itself difficult due to the sheet elongation that occurs during annealing, making it unpractical.
[0041] In the present invention, it has been found that by optimizing the hot rolling conditions and the heating conditions in the final annealing after hot rolling or cold rolling, the precipitate density in the steel at the final annealing stage can be reduced, thereby suppressing the pinning effect caused by the precipitates and promoting crystal growth, and that the crystal grain size after the final annealing can be made 60 μm or more, thereby realizing good creep properties. Furthermore, it has been found that by increasing the ratio of the amount of solute Ti to the amount of Ti contained in the steel after the final annealing, fine TiC precipitates when the sheet is used in a high-temperature environment, and high high-temperature strength can be achieved.
[0042] 《Average crystal grain size of 60μm or more》 By making the average grain size of high-Ni alloy sheet 60 μm or more, excellent high-temperature creep properties can be achieved. The average grain size can be determined by observing the center of the sheet thickness of a cross section of the final annealed steel sheet cut along a plane parallel to the rolling direction and perpendicular to the rolling width direction with an optical microscope, determining the grain size number using the cutting method specified in JIS G0551:2013, and using the conversion table or graph specified in JIS to determine the average grain size.
[0043] The average size of TiC is 1 μm or more and the density of TiC is 4000 particles / mm 2 below" The density of TiC in the high Ni alloy plate is 4000 pieces / mm 2 If the density is less than or equal to 100 μm, the average grain size can be increased to 60 μm or more by final annealing. By reducing the precipitate density during final annealing, the pinning effect of the precipitates can be suppressed, and the average grain size can be increased to 60 μm or more. To evaluate the TiC density, a cross section of the final annealed steel sheet cut along a plane parallel to the rolling direction and perpendicular to the rolling width direction is etched using the SPEED method, and then observed under an electron microscope at a magnification of 2000x in five fields, and the TiC density is calculated by dividing the number of precipitates identified as TiC by EDS by the observed area.
[0044] By making the average size of TiC in the high-Ni alloy plate 1 μm or more, the density of TiC can be increased to 4000 particles / mm 2 The average size of TiC can be evaluated as follows: A cross section of the final annealed steel sheet cut along a plane parallel to the rolling direction and perpendicular to the rolling width direction is etched by the SPEED method, and then observed under an electron microscope at a magnification of 2000x in five fields, and the average value of the major axis and minor axis of precipitates identified as TiC by EDS is taken as the size of the precipitate, and the average size of TiC is calculated as the average value of the sizes of the precipitates.
[0045] <Solution ratio of Ti (solubility Ti amount / content Ti amount) (mass ratio) is 0.75 or more> The high-Ni alloy sheet of the present invention achieves a predetermined tensile strength (high-temperature strength) at a high temperature of 800°C. When the Ti solid solution ratio (solubility Ti amount / content Ti amount) (mass ratio) of the high-Ni alloy sheet is 0.75 or higher, sufficient Ti is contained in the sheet, and when used in a high-temperature environment at 800°C, the Ti solid solution precipitates as fine precipitates in the steel, achieving the required high-temperature strength. The Ti solid solution ratio is evaluated as follows. Steel sheets cut into approximately 30 mm squares are completely wet-polished with a #600 polishing mill. One gram of the stainless steel base material is dissolved by electrolysis at a constant potential of -100 mV in a methanol solution of 10% maleic anhydride and 2% tetramethylammonium chloride. The remaining undissolved precipitates are captured using a 200 μm mesh filter, washed with pure water, dried, and then dissolved for elemental analysis using ICP. The amount of precipitated Ti is calculated by dividing the obtained amount of Ti by the mass change of the sample due to electrolysis. The amount of dissolved Ti is calculated by subtracting the amount of precipitated Ti from the amount of Ti contained in the steel sheet, and the ratio of the amount of dissolved Ti to the amount of contained Ti (mass ratio) is calculated.
[0046] <Plate thickness: 0.2 to 4 mm> The thickness of the high Ni alloy plate is set to 0.2 to 4 mm. The reason for setting the plate thickness to 0.2 mm or more is to avoid the risk of holes due to oxidation, taking into consideration the use at high temperatures as a heat-resistant material. The present invention aims to achieve a predetermined quality in a high Ni alloy plate with a plate thickness of 4 mm or less, so the plate thickness is limited to 4 mm or less. Furthermore, if the plate thickness is 4 mm or less, the heating rate required in final annealing can be achieved.
[0047] <Characteristics that high Ni alloy plates should have> Creep properties are evaluated by the creep life (hr) at 800°C and 80 MPa. The creep test is a constant load test in accordance with JIS Z 2271, and plate-shaped test specimens with a parallel section of 10 mm wide and 35 mm long, with the rolling direction as the longitudinal direction, are prepared from the final annealed steel sheet and used for the test. The test conditions are 800°C and an initial stress of 80 MPa, and the time to fracture is measured. An 800°C, 80 MPa creep life of 50 hr or more is considered good, and 70 hr or more is more preferable.
[0048] High-temperature strength is evaluated by 800°C tensile strength (MPa). Plate-shaped high-temperature tensile test pieces (parallel portion width: 10.5 mm, parallel portion length: 35 mm) with the rolling direction as the longitudinal direction are prepared from the final annealed steel sheet, and a tensile test is performed after holding at 800°C for 10 minutes. The high-temperature tensile test is performed with a strain rate of 0.3% / min up to 0.2% proof stress and 3% / min thereafter, and the tensile strength is measured (in accordance with JIS G 0567). An 800°C tensile strength of 200 MPa or more is considered good. A value of 240 MPa or more is more preferable.
[0049] <<Method for producing high Ni alloy plate of the present invention>> High Ni alloy plate is manufactured using slabs produced in the steelmaking process, through the following process: heating before hot rolling, hot rolling, final annealing, or heating before hot rolling, hot rolling, cold rolling, final annealing. Annealing is performed after hot rolling and before cold rolling, or intermediate annealing is performed during cold rolling.
[0050] The slab heating temperature before hot rolling is set to 1240°C or higher, which makes it possible to dissolve the coarse TiC precipitates that existed in the slab before heating. The heating temperature is preferably set to 1300°C or lower.
[0051] During hot rolling, if the temperature remains in the range of 700°C to 950°C, the precipitation of TiC precipitates progresses. By setting the hot rolling finishing temperature to 1000°C or higher and the coiling temperature to 650°C or lower, the progress of TiC precipitates during hot rolling can be suppressed.
[0052] After hot rolling and before cold rolling, intermediate annealing is performed after hot rolling or during cold rolling at an annealing temperature of 1050°C or higher for an annealing time of 50 seconds or longer to promote solid dissolution of precipitated TiC.
[0053] In the final annealing after hot rolling if cold rolling is not performed, or in the final annealing after cold rolling if cold rolling is performed, the heating rate from room temperature to 1000°C is set to 10°C / sec or more. This minimizes the precipitation of TiC and the coarsening of the precipitates during the heating process.
[0054] By taking the above measures before final annealing, precipitation of TiC and coarsening of the precipitates are minimized at the start of final annealing (after the annealing temperature is reached), and as a result, the pinning effect of the precipitates during final annealing is minimized, so that the average grain size can be made 60 μm or more by adopting conditions of a final annealing temperature of 1050° C. or higher and a final annealing time of 30 seconds or longer. It is preferable to set the upper limit of the final annealing time to 90 seconds. [Example]
[0055] Molten steel having the chemical composition shown in Table 1 was melted in an 80-ton electric furnace and cast into slabs with a thickness of 300 mm using a continuous casting facility.
[0056] In the hot rolling process, the slab was heated at the slab heating temperature, finishing temperature, and coiling temperature shown in Table 2, and hot rolling was performed followed by coiling. Thereafter, for examples in which "Cold rolling" is marked "Yes" in Table 2, hot-rolled sheet annealing was performed at the annealing temperature and time shown in Table 2. The sheet thickness after hot rolling was 6 mm. In cold rolling, cold rolling was performed to the sheet thickness shown in Table 2. When the final sheet thickness was 0.3 mm or less, intermediate annealing was performed under the same conditions as the hot-rolled sheet annealing conditions. For examples in which "No" is marked in Table 2 for "Cold rolling" (Manufacturing method number B6), the sheet thickness after hot rolling was 4 mm, and annealing after hot rolling was designated "final annealing."
[0057] In the final annealing after cold rolling (after hot rolling in Manufacturing Method No. B6), annealing was performed at the temperature rise rate (from room temperature to 1000° C.), annealing temperature, and annealing time shown in Table 2.
[0058] The results are shown in Table 3. In Tables 1 to 3, values that deviate from the present invention, values that deviate from the preferred production conditions of the present invention, and values that deviate from the target properties of the present invention are underlined.
[0059] [Table 1]
[0060] [Table 2]
[0061] [Table 3]
[0062] Inventive Examples C1 to C16 in Table 3 contain the component compositions specified in the present invention, are produced by the preferred production method of the present invention, and have the crystalline structure specified in the present invention. As a result, as shown in Table 3, both the creep properties and high-temperature strength achieve the targets of the present invention.
[0063] Comparative Examples c1 to c7 in Table 3 are comparative examples whose component compositions are outside the range of the present invention.
[0064] In Comparative Example c1, the C content was below the upper limit, resulting in excessive precipitation of TiC precipitates, which prevented grain coarsening due to the pinning effect of the precipitates, resulting in poor creep properties. TiC was precipitated at the time of product production, resulting in insufficient solute Ti, and the precipitation of Cr carbides also resulted in poor high-temperature strength. Comparative Example c2 had a C content below the lower limit, resulting in low high-temperature strength.
[0065] In Comparative Example c3, the Al content was outside the upper limit, and the high-temperature strength was poor due to the presence of intermetallic compounds. Comparative Example c4 had an Al content below the lower limit and was inferior in high-temperature strength.
[0066] In Comparative Example c5, the Ti content was outside the upper limit, so that excessive TiC precipitates were formed, and the pinning effect of the precipitates prevented the coarsening of crystal grains, resulting in poor creep properties. In Comparative Example c6, the Ti content was below the lower limit, and precipitation strengthening by TiC precipitation could not be used, resulting in poor high-temperature strength.
[0067] In Comparative Example c7, the N content was outside the upper limit, and Ti precipitated as TiN, resulting in little precipitation strengthening by TiC, and the high-temperature strength was poor.
[0068] Comparative Examples c8 to c15 are comparative examples in which the manufacturing methods were outside the preferred range of the present invention, resulting in crystal structures outside the range of the present invention.
[0069] In Comparative Example c8, the slab heating temperature was low, so that the coarse precipitates formed during slab heating could not be completely dissolved in the processes after hot rolling, resulting in poor high-temperature strength. In Comparative Example c9, precipitation progressed during hot rolling due to the low finishing temperature of hot rolling, resulting in an increase in the average TiC size. In the subsequent process, the coarse precipitates could not be dissolved completely, resulting in an insufficient proportion of dissolved Ti and low high-temperature strength. In Comparative Example c10, the coiling temperature in hot rolling was high, so precipitation progressed during coiling, and the pinning effect of the precipitates in the final annealing prevented the coarsening of crystal grains, resulting in poor creep properties.
[0070] In Comparative Example c11, the annealing temperature of the hot-rolled sheet was low, so precipitates remained, and the pinning effect of the precipitates prevented the coarsening of crystal grains, resulting in poor creep properties. In Comparative Example c12, the annealing time of the hot-rolled sheet was short, so precipitates remained, and the pinning effect of the precipitates prevented the coarsening of crystal grains, resulting in poor creep properties and low high-temperature strength.
[0071] In Comparative Example c13, the heating rate in the final annealing was low, so precipitation progressed during the heating, and the pinning effect of the precipitates prevented the coarsening of crystal grains, resulting in poor creep properties. In Comparative Example c14, the final annealing temperature was low, so the precipitates remaining in the steel could not be sufficiently solid-dissolved, and the pinning effect was exerted. Also, because the final annealing temperature was low, coarsening of the crystal grains did not progress, resulting in poor creep properties, and the amount of solute Ti in the product was insufficient, and therefore the high-temperature strength was also poor. In Comparative Example c15, the final annealing time was short, so that the precipitates remaining in the steel could not be sufficiently solid-dissolved, and the pinning effect was exerted. Also, because the final annealing time was short, coarsening of the crystal grains did not progress, resulting in poor creep properties, and the amount of solute Ti in the product was insufficient, and therefore the high-temperature strength was also poor.
Claims
1. In mass%, it contains C: 0.020 to 0.100%, Si: 0.05 to 1.00%, Mn: 0.05 to 2.00%, P: 0.035% or less, S: 0.0015% or less, Cr: 18.0 to 25.0%, Ni: 18.0 to 50.0%, Al: 0.05 to 1.00%, Ti: 0.15 to 1.50%, N: 0.020% or less, O: 0.0030% or less, B: 0.0003 to 0.0030%, and the balance being Fe and impurities; The average crystal grain size is 60 μm or more, The average size of TiC is 1 μm or more, and the density of TiC is 4000 pieces / mm 2 is as follows: a solid solution ratio of Ti (solid solution Ti amount / contained Ti amount) (mass ratio) of 0.75 or more; A high Ni alloy plate having a plate thickness of 0.2 to 4 mm.
2. The high Ni alloy plate according to claim 1, further comprising, in mass%, one or more of Ca: 0.0003 to 0.0007%, Mg 0.0060% or less, Mo: 5.00% or less, W: 2.00% or less, Cu: 3.00% or less, Co: 2.00% or less, V: 1.00% or less, Nb: 1.00% or less, Ta: 1.00% or less, Sn: 0.10% or less, REM: 0.10% or less.
Citation Information
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