Plastic optical fiber
A three-layer plastic optical fiber structure with a core and two claddings made of methyl methacrylate and polyolefin resins addresses the issues of transmission loss and mechanical strength, offering a fluorine-free, cost-effective solution for flexible and durable optical fibers.
Patent Information
- Application Number
- JP2025017305
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2024-02-28
- Filing Date
- 2025-02-05
- Publication Date
- 2025-09-09
AI Technical Summary
Existing plastic optical fibers coated with a protective layer experience increased transmission loss due to heat from the coating resin, leading to higher costs and reduced mechanical strength, especially when stretched, and they often contain fluorine compounds that are environmentally harmful.
A plastic optical fiber design with a core, a first cladding made of methyl methacrylate-based polymers, and a second cladding made of polyolefin-based resins, particularly ethylene-propylene copolymers, is used to form a three-layer structure that is extruded and stretched, eliminating the need for a separate coating process and reducing fluorine content.
The solution provides a fluorine-free optical fiber with improved mechanical strength and reduced transmission loss at a lower cost, suitable for applications requiring flexibility and durability, such as woven fabrics and industrial sensors.
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Abstract
Description
[Technical Field]
[0001] The present invention relates to a plastic optical fiber that is excellent in cost and productivity and is substantially free of fluorine. [Background technology]
[0002] Compared to glass-based optical fibers, plastic optical fibers are more flexible and durable against repeated bending, and are used for applications such as light-guiding sensors for robots installed in drive units or bending sections, photoelectric sensors for industrial equipment, and lighting for medical endoscopes.In recent years, taking advantage of the flexibility and durability against repeated bending of plastic optical fibers, attempts have been made to use them as surface light emitters by shaping them into woven or knitted fabrics.
[0003] Plastic optical fibers are typically composed of two layers: a core and a cladding. Polymers with excellent transparency and weather resistance, such as polymethyl methacrylate (PMMA), are commonly used for the core material. Meanwhile, the sheath material must have a lower refractive index than the core material in order to confine light within the core. Furthermore, to provide plastic optical fibers with flexibility and durability against repeated bending, it is important that the sheath material be flexible. Fluorine-containing polymers are widely and suitably used as materials with such low refractive index and flexibility.
[0004] However, in recent years, environmental pollution caused by fluorocarbons (PFAS) has been pointed out, and there is a demand for the commercialization of products that do not contain fluorine compounds.
[0005] As an optical fiber that is substantially free of fluorine, it has been proposed to use polystyrene or polycarbonate as the core material and polymethyl methacrylate as the sheath material (Patent Document 1). However, this configuration has the drawback of being weak against bending, so when such a plastic optical fiber is used for industrial purposes, it needs to be covered with a protective layer to be made into a cable, and it has been proposed to use a thermoplastic polymer as the protective material.
[0006] In addition, an optical fiber obtained by composite spinning of the above-mentioned core-sheath structure is drawn in the usual manner and then coated with a protective resin to form an optical fiber cord. However, it has also been proposed to use a polypropylene-containing resin with a high melting point and high heat aging resistance as the coating resin, mainly for the purpose of increasing the heat resistance of the optical fiber (Patent Document 2). [Prior art documents] [Patent documents]
[0007] [Patent Document 1] Japanese Patent Publication No. 58-93003 [Patent Document 2] Japanese Patent Application Publication No. 6-43326 Summary of the Invention [Problem to be solved by the invention]
[0008] However, when forming a protective layer around the outer periphery of an optical fiber with a core-sheath structure, the heat from the coating resin increases the transmission loss of the optical fiber, so careful attention must be paid to temperature increases during the coating process.In addition, adding a separate coating process significantly increases costs, as it requires additional processes and affects quality checks and yields.
[0009] Therefore, it has been proposed to use multiple melt extruders to simultaneously spin the core-sheath structure of the optical fiber and the protective layer around it. However, the optical fiber with the protective layer obtained by simultaneous spinning cannot be stretched because the transmission loss increases significantly when stretched, resulting in insufficient mechanical strength.
[0010] A primary object of the present invention is to provide a plastic optical fiber that is excellent in transmission loss and mechanical strength and is substantially fluorine-free at low cost. [Means for solving the problem]
[0011] In order to solve the above problems, the plastic optical fiber of the present invention has the following configuration. That is, it is a plastic optical fiber having a core, a first cladding, and a second cladding formed in that order, characterized in that the first cladding is made of a polymer of methyl methacrylate and / or a copolymer having methyl methacrylate as its main component, and the second cladding is made of a polyolefin-based resin.
[0012] In the plastic optical fiber of the present invention, the polyolefin resin constituting the second cladding is preferably polypropylene made of a copolymer of ethylene and propylene.
[0013] In the plastic optical fiber of the present invention, the core is preferably made of a polymer containing styrene, cycloolefin, or carbonate as a main component.
[0014] Furthermore, in the plastic optical fiber of the present invention, the core, the first cladding, and the second cladding are preferably made of a polymer that does not contain fluorine.
[0015] The plastic optical fiber of the present invention as described above can be used to produce woven or knitted fabrics. By forming the plastic optical fiber into such a form, it can be used as, for example, a surface light emitter. [Effects of the Invention]
[0016] According to the present invention, an optical fiber that is excellent in transmission loss and mechanical strength and that does not contain fluorine, at least intentionally, can be provided at low cost. DETAILED DESCRIPTION OF THE INVENTION
[0017] Below, we will explain in detail preferred embodiments of the plastic optical fiber according to the present invention, but the present invention is not limited to the following embodiments and can be implemented with various modifications depending on the purpose and application.
[0018] The plastic optical fiber of the present invention has a core, a first cladding, and a second cladding in this order.
[0019] (core) In the plastic optical fiber of the present invention, the resin used for the core material is not particularly limited as long as it is highly transparent and has a higher refractive index than the material used for the first cladding, but it is preferable that it be a polymer whose main component is, for example, styrene, cycloolefin, or carbonate.
[0020] When a polymer containing styrene as the main component is used for the core material, a plastic optical fiber with excellent optical transparency can be obtained. Furthermore, when a polymer containing polycarbonate as the main component is used for the core, a plastic optical fiber with excellent mechanical and thermal properties can be obtained. These may be selected appropriately depending on the performance required for the plastic optical fiber.
[0021] Examples of polymerization components (monomers) for such polymers include, in the case of styrene, styrene; substituted styrenes such as methylstyrene and α-methylstyrene; (meth)acrylic acid esters; (meth)acrylic acid; and N-substituted maleimides. (Meth)acrylic acid esters are a general term for acrylic acid and methacrylic acid, and examples include methyl acrylate, ethyl methacrylate, butyl methacrylate, t-butyl methacrylate, cyclohexyl methacrylate, benzyl methacrylate, phenyl methacrylate, bornyl methacrylate, and adamantyl methacrylate. Examples of N-substituted maleimides include N-isopropylmaleimide, N-cyclohexylmaleimide, N-methylmaleimide, N-ethylmaleimide, and N-methylphenylmaleimide. Two or more of these may be used.
[0022] In the present invention, "mainly as a component" means that the component accounts for 50 mol % or more of the repeating units constituting the polymer, and preferably accounts for 70 mol % or more, and more preferably 90 mol % or more of the repeating units constituting the polymer.
[0023] The core may also contain an antioxidant, a stabilizer for heat resistance, etc., to the extent that it does not affect the light transmittance.
[0024] (1st cladding) The plastic optical fiber of the present invention has at least two cladding layers around the core. In the plastic optical fiber of the present invention, the first cladding is the inner cladding that contacts the core and serves to totally reflect light at the core / cladding interface to prevent light propagating within the core from leaking to the outside, and therefore must have a lower refractive index than the core. In the present invention, a polymer made of methyl methacrylate and / or a copolymer mainly composed of methyl methacrylate is used as such a cladding material.
[0025] In the present invention, a polymer containing methyl methacrylate as a main component refers to a polymer in which 50 mol % or more of the repeating units constituting the polymer are derived from methyl methacrylate.
[0026] The first cladding material preferably has a lower refractive index than the core and excellent interfacial adhesion with the core. By selecting a polymer made of methyl methacrylate and / or the above-mentioned copolymer containing methyl methacrylate as the first cladding material, the refractive index is lower than that of the core and good interfacial adhesion can be obtained, thereby improving the flexibility of the optical fiber.
[0027] (Second cladding) In the plastic optical fiber of the present invention, the second cladding is preferably made of a polyolefin resin, particularly a polyolefin thermoplastic resin. The thermoplastic resin may be any suitable polyolefin, such as polypropylene, polyethylene, polybutylene, or a combination or mixture thereof. However, in a preferred embodiment of the present invention, the thermoplastic resin is preferably a polyolefin selected from the group consisting of polypropylene homopolymer, polypropylene copolymer (e.g., polypropylene random copolymer), and a mixture thereof. Among these, an ethylene-propylene random copolymer, obtained by copolymerizing propylene and ethylene, is particularly preferable as a protective layer for optical fibers because of its excellent stretchability and flexibility. The ethylene unit content is preferably 20 mol% or less, more preferably 10 mol% or less, and even more preferably 7 mol% or less, based on the total amount of propylene units and ethylene units detected in the second cladding. By keeping the ethylene content at 7 mol% or less, a significant decrease in melting point is suppressed, thereby facilitating the temperature setting of the spinneret when conjugating fibers with different materials. The lower limit of the ethylene unit content is preferably more than zero, more preferably 0.1 mol% or more, even more preferably 1 mol% or more, and still more preferably 4 mol% or more. By setting the ethylene unit content within the above range, the effects obtained by adding the ethylene copolymer can be fully exhibited.
[0028] The MFR (melt flow rate) of the ethylene-propylene copolymer at 230°C under a load of 2.16 kg cannot be generally determined depending on the properties of the resins to be co-extruded. However, from the viewpoint of spinnability using a composite spinneret, it is preferably 0.1 g / 10 min or more and 50 g / 10 min or less, and more preferably 0.3 g / 10 min or more and 20 g / 10 min or less.
[0029] (optical fiber) The method for producing the plastic optical fiber of the present invention is not particularly limited, but a common method is to extrude the core material and cladding material in a heated and molten state from a spinneret for concentric composite spinning to form an optical fiber wire having a two-layer core-sheath structure of core / cladding, then stretch the wire by about 1.2 to 3 times to improve mechanical properties such as breaking strength, and finally cover the outer periphery of the cladding with a protective layer. Furthermore, it is advantageous in terms of cost because it requires fewer processes to select a resin that functions as a protective layer as the second cladding material and to simultaneously form a three-layer core-sheath structure of core / first cladding / second cladding by composite spinning. In this case, the three-layer core-sheath structure is stretched by about 1.2 to 3 times to produce a plastic optical fiber.
[0030] The fiber diameter of the plastic optical fiber of the present invention is not particularly limited, but is preferably 100 μm or more and 1000 μm or less. By making the fiber diameter 100 μm or more, the amount of light required for sensors and lighting, which are suitable applications of the plastic optical fiber, can be ensured. On the other hand, by making the fiber diameter 1000 μm or less, the bending resistance required of the plastic optical fiber can be further improved.
[0031] The preferred cladding thickness is 0.5 to 30 μm for the first cladding, and more preferably 1 to 20 μm. If the thickness is less than 0.5 μm, the core / first cladding interface becomes unstable, resulting in increased transmission loss. If the thickness is 30 μm or less, the thickness of the second cladding, which has excellent mechanical properties, can be made relatively large within the limited fiber diameter, improving the mechanical properties of the fiber itself.
[0032] The thickness of the second cladding is 3 μm or more, preferably 5 μm or more, and more preferably 10 μm or more. If the thickness of the second cladding is less than 3 μm, the coating becomes too thin and its function as a protective layer is impaired.
[0033] In the plastic optical fiber of the present invention, the total thickness of the first cladding and the second cladding is preferably 20% or less of the core diameter while satisfying the above-mentioned cladding thickness conditions. Increasing the thickness of the second cladding strengthens the protection of the fiber and improves the mechanical properties, but it also reduces the core diameter of the fiber relatively, resulting in a decrease in the light output of the fiber. To obtain a bright fiber with excellent bendability, the total thickness of the first cladding and the second cladding is 20% or less of the core diameter, more preferably 15% or less.
[0034] Cladding thickness is measured on the cross section of the optical fiber. It is advisable to cut the optical fiber perpendicular to the drawing direction and polish the cross section so that the core / cladding interface can be easily observed. In the cross section, the first cladding thickness is the thinnest point of the first cladding that surrounds the core. Similarly, the thickness of the second cladding is the thinnest point. If the cross section of the optical fiber is not circular, the shortest diameter of the optical fiber is taken as the fiber diameter. In the case of a multicore fiber with multiple cores in a single fiber, the second cladding thickness is taken as the point where the distance between the first cladding and the outer circumference of the fiber is shortest.
[0035] Furthermore, the fiber diameter of a plastic optical fiber may vary in the drawing direction depending on the quality of the spinning process (hereinafter referred to as diameter variation). If the diameter variation is large, the core diameter and cladding thickness may vary, potentially making it impossible to obtain the desired characteristics. The allowable diameter variation depends on the original fiber diameter and the application. For example, when a plastic optical fiber is used alone for lighting or decoration, a large diameter variation does not significantly change the appearance and does not cause any problems. However, when the plastic optical fiber is inserted into a tube, high precision is required because the gap with the inner wall of the tube affects the diameter variation. The preferred diameter variation is 30% or less of the optical fiber diameter, preferably 20% or less, and more preferably 10% or less.
[0036] It is preferable that the polymer constituting the plastic optical fiber of the present invention does not contain fluorine. In other words, it is preferable that the core, first cladding, and second cladding are composed of fluorine-free polymers. Here, "fluorine-free" means that the polymer constituting the optical fiber and the additives added during the manufacturing process do not contain fluorine atoms. This does not apply to unintentional mixing during manufacturing. [Example]
[0037] The present invention will be described in more detail below with reference to examples. Evaluations in each example and comparative example were carried out by the following methods.
[0038] (1) Measurement of core diameter and cladding thickness (measurement of optical fiber cross section dimensions): The optical fiber was cut perpendicular to the drawing direction with a free cutter, and the cross section was polished with lapping film of No. 600 to 15000. The cross section with a clear core / clad interface was measured with a microscope (Keyence Corporation, VHX-7100).
[0039] (2) Transmission loss (calculated by the cutback method as transmission loss per unit length (dB / km)): An LED light source was connected to one end (input side) of the optical fiber cut to a sample length Ls = 10 m, and a spectrometer and optical power meter were installed on the other end (output side), and the optical power value P1 (dBm) at a wavelength of 650 nm was measured. Next, while keeping the input side fixed, the optical fiber was cut to a reference length Lr = 2 m, and the optical power value P2 (dBm) on the output side was measured again, and the transmission loss per unit length (dB / km) was calculated using the following formula (1). Transmission loss (dB / km) = (P1 - P2) ÷ (Ls - Lr) × 1000 Formula (1)
[0040] (3) Breaking strength (breaking strength of plastic optical fiber): The plastic optical fibers obtained in each example and comparative example were subjected to a tensile test at a tensile speed of 100 mm / min in accordance with JIS C 6837 (2015), and the load (breaking strength) at which the plastic optical fiber broke was measured. Three tests were conducted for each sample, and the average value was used.
[0041] (4) Diameter variation (measurement of the outer diameter variation of optical fiber): The outer diameter of the optical fiber during spinning was measured using a Keyence LS-9006M dimension measuring instrument. Measurements were made 1 million times at 0.2 mm intervals, and the standard deviation (σ) of the outer diameter fluctuation was calculated. σ<20 μm was considered good, 20-30 μm was considered acceptable, and σ>30 μm was considered unacceptable.
[0042] (5) Composition ratio (measurement of composition ratio of clad material used in each example and comparative example): The composition ratio was determined using solid-state 19F-NMR (AVANCE NEO 400 manufactured by Bruker) and FT-IR (FT-IR manufactured by Bio-Rad Digilab).
[0043] (6) Bending loss (loss of light intensity due to bending of optical fiber) (flexibility): For the plastic optical fiber obtained in each example and comparative example, a 650 nm wavelength LED was connected as a light source to one end of the fiber cut to 1 m, and the amount of light emitted from the other end of the fiber was measured with a power meter. The bending state was measured by wrapping the optical fiber 360 degrees around a metal rod with a radius of 5 mm. The value obtained by subtracting the initial optical power value from the optical power value in the bent state was used as an index of bending resistance. The smaller the absolute value of the difference in optical power values, the better the bending resistance. A variation in the absolute value of less than 0.25 was rated as good, 0.25 to 0.5 as fair, and more than 0.5 as unsatisfactory.
[0044] (7) Heat resistance (heat resistance evaluation of optical fiber): A plastic optical fiber cut to a length of 10 m was placed in a thermo-hygrostat (Espec PL-1J), and 50 cm of each end of the optical fiber was pulled out from the cable hole on the side of the device. A 650 nm LED was connected to one end of the pulled-out optical fiber as a light source, and a power meter was connected to the other end of the fiber to measure the optical loss. Next, the thermo-hygrostat was set to 85°C, and the optical loss was measured every 24 hours until 200 hours had passed, and changes in transmission loss were confirmed. A change of 1 dB or more was considered to be a significant change.
[0045] [Example 1] According to the composition table in Table 1, 100% by weight of polystyrene with a 100% styrene residue content was used as the core material, 3% by weight of a 97% by weight methyl methacrylate / methyl acrylate copolymer was used as the first cladding material, and 100% by weight of a polypropylene homopolymer with 100% by weight propylene was used as the second cladding material. These materials were fed into a conjugate spinning machine and subjected to core-sheath conjugation spinning at 240°C to obtain a plastic optical fiber with a fiber diameter of 300 μm (core diameter 240 μm, first cladding thickness 10 μm, second cladding thickness 20 μm). The resulting optical fiber had a good transmission loss of 770 dB / km. The fiber was then stretched 1.5 times in a heating furnace at 130°C. The fiber's breaking strength improved, but the transmission loss decreased to 2400 dB / km. The diameter fluctuation at this time was σ = 16.8 μm, which was good. The bending loss was -0.39 dBm, which was judged to be acceptable. The polypropylene coating was in good condition, and there were no particular problems with handling the fiber. Based on the above results, there were no problems with transmission loss, processability (fiber diameter fluctuation), or bending loss, but since transmission loss decreased during stretching, it was determined that the fiber was unsuitable for stretching. In a heat resistance test for 200 hours in an 85°C environment, there was a slight tendency for transmission loss to increase, but the change was less than 1 dB, so there was no problem.
[0046] [Example 2] A plastic optical fiber was produced in the same manner as in Example 1, except that a random copolymer polypropylene obtained by copolymerizing 98.5% by weight of propylene and 1.5% by weight of ethylene was used as the second cladding material according to the composition table in Table 1. The resulting optical fiber had a good transmission loss of 760 dB / km, and after a 1.5x heat drawing treatment, the result was 1300 dB / km. The diameter variation was good, σ=18.6 μm. The bending loss was -0.24 dBm, which was judged to be good. The condition of the polypropylene coating was good, and there were no particular problems with handling the optical fiber. In the heat resistance test, as in Example 1, no significant change in transmission loss was observed.
[0047] [Examples 3 to 6] Plastic optical fibers were produced in the same manner as in Example 1, except that a random copolymer polypropylene in which the copolymerization ratio of propylene and ethylene was adjusted was used as the second cladding material according to the composition table in Table 1. The transmission loss of the obtained optical fibers was good at 750 dB / km, and the results after 1.5 times heat drawing were also good at 830 to 860 dB / km. The diameter fluctuation was good at σ<30 μm in all cases. The bending loss was -0.20 to -0.21 dBm and was judged to be good. The state of the polypropylene coating was good, and there were no particular problems with handling the optical fiber. No significant change in transmission loss was observed in the heat resistance test.
[0048] [Comparative Example 1] A plastic optical fiber with an outer diameter of 260 μm was fabricated in the same manner as in Example 1, except that a second cladding was not formed, according to the composition table in Table 1. The resulting optical fiber had a favorable transmission loss of 690 dB / km, and even after 1.5x thermal stretching, the result was favorable at 820 dB / km. The diameter fluctuation was favorable at σ=19.0 μm, but the bending loss was unacceptable at -0.56 dBm. Because the optical fiber was not covered with a second cladding, the optical fiber was prone to deterioration in transmission loss due to contamination or scratches during handling, and the optical fiber was prone to breakage when bent, making it difficult to handle. In a heat resistance test, the transmission loss gradually increased after heating to 85°C, and after 72 hours, it had deteriorated by more than 1 dB.
[0049] [Example 7] A plastic optical fiber was fabricated in the same manner as in Example 1, except that a random copolymer polypropylene, copolymerized with 79% by weight of propylene and 21% by weight of ethylene, was used as the second cladding material according to the composition table in Table 1. The resulting optical fiber had a good transmission loss of 750 dB / km, but after 1.5x heat stretching, the loss tended to decrease to 1080 dB / km. Furthermore, possibly due to the low melting point of the second cladding, the diameter fluctuation was large at σ = 43.8 μm, and no improvement in transmission loss was observed after heat stretching. Therefore, it was determined that further increase in the amount of ethylene units would be outside the preferable range. The bending loss was -0.20 dBm, which was determined to be good. The condition of the polypropylene coating was good, and there were no particular problems with handling the optical fiber. No significant change in transmission loss was observed in the heat resistance test.
[0050] [Example 8] According to the composition table in Table 1, a polycarbonate resin containing 99% or more carbonate resin as the core material, 3% methyl methacrylate / methyl acrylate copolymer as the first cladding material, and 100% polypropylene homopolymer containing 100% propylene as the second cladding material were fed into a conjugate spinning machine and subjected to core-sheath conjugation spinning at 245°C to obtain a plastic optical fiber with a fiber diameter of 260 μm (core diameter 220 μm, first cladding thickness 5 μm, second cladding thickness 15 μm). The resulting optical fiber had a transmission loss of 1420 dB / km and a breaking strength of 5.0 N. The fiber was then stretched 2.0 times in a heating furnace at 135°C. The breaking strength of the optical fiber improved significantly to 8.3 N, but the transmission loss decreased to 8420 dB / km. The diameter variation at this time was σ = 24.5 μm. The bending loss was -0.48 dBm, which was judged to be acceptable. The condition of the polypropylene coating was good, and there were no particular problems with handling the fiber. In a heat resistance test conducted for 200 hours in an 85°C environment, there was almost no change in the transmission loss, which was good.
[0051] [Examples 9 to 13] A plastic optical fiber was fabricated in the same manner as in Example 8, except that a random copolymer polypropylene, in which the copolymerization ratio of propylene and ethylene was adjusted, was used as the second cladding material according to the composition table in Table 1. The resulting optical fiber had a transmission loss of 1350 to 1380 dB / km and a breaking strength of 5.0 to 5.1 N. When the fiber was then stretched 2.0 times in a heating furnace at 135°C, the breaking strength of the optical fiber improved to 8.1 to 8.3 N, but the transmission loss decreased to 3520 to 4810 dB / km. The diameter variation at this time was σ = 17.3 to 24.8 μm. The bending loss was -0.43 to -0.40 dBm. The polypropylene coating was in good condition, and the fiber was easy to handle. A heat resistance test at 85°C for 200 hours showed almost no change in transmission loss, indicating good performance.
[0052] [Example 14] A plastic optical fiber was fabricated in the same manner as in Example 8, except that a random copolymer polypropylene, copolymerized with 79% by weight of propylene and 21% by weight of ethylene, was used as the second cladding material according to the composition table in Table 1. The resulting optical fiber had a transmission loss of 1350 dB / km and a breaking strength of 5.1 N. After being stretched 2.0 times in a heating furnace at 135°C, the optical fiber had a breaking strength of 8.3 N and a transmission loss of 3990 dB / km. The diameter fluctuation at this time was σ = 32.6 μm, and the bending loss was -0.40 dBm. Since the diameter fluctuation increased while no improvement in transmission loss was observed after the thermal stretching treatment, it was determined that further increases in the amount of ethylene units would deviate from the preferable range. The polypropylene coating was in good condition, and the fiber was easy to handle. A heat resistance test at 85°C for 200 hours showed almost no change in transmission loss, indicating favorable results.
[0053] Comparative Example 2 A plastic optical fiber with an outer diameter of 230 μm was fabricated in the same manner as in Example 8, except that a second cladding was not formed, according to the composition table in Table 1. The resulting optical fiber had a transmission loss of 1160 dB / km and a breaking strength of 3.3 N. After a 2.0-fold heat stretching treatment, the transmission loss changed to 1210 dB / km and the breaking strength to 7.7 N. The diameter fluctuation was good at σ = 11.2 μm, but the bending loss was unacceptable at -0.68 dBm. Because the optical fiber was not covered with a second cladding, contamination or scratches during handling easily reduced the transmission loss, making the optical fiber difficult to handle. In a heat resistance test, the transmission loss gradually increased after heating to 85°C, and after 96 hours, it had deteriorated by more than 1 dB.
[0054] [Reference example] A plastic optical fiber was produced in the same manner as in Example 1, except that a fluororesin consisting of 75% by weight of vinylidene fluoride and 25% by weight of tetrafluoroethylene was used as the second cladding material according to the composition table in Table 1.
[0055] The properties of the optical fibers obtained in the above Examples, Comparative Examples, and Reference Examples are shown in Table 2. The abbreviations in Table 1 have the following meanings: St: polystyrene, PC: polycarbonate, MMA: methyl methacrylate, MA: methyl acrylate, PP: propylene, Et: ethylene, 2F: vinylidene fluoride, 4F: tetrafluoroethylene
[0056] [Table 1]
[0057] [Table 2] [Industrial Applicability]
[0058] The plastic optical fiber of the present invention can be suitably used for wiring inside moving bodies such as automobiles, aircraft, ships, and trains; wiring for short-distance communication in AV (Audio-Visual) equipment, household appliances, office equipment, etc.; illumination for medical endoscopes, illumination for ophthalmic surgery, illumination for laparoscopic surgery, illumination for catheters, illumination for microscopes, light-guiding sensors for robots, photoelectric sensors for industrial equipment, automobile collision sensors, decorative wall lighting, indoor lighting, etc.
Claims
1. A plastic optical fiber having a core, a first clad and a second clad formed in that order, characterized in that the first clad is made of a polymer of methyl methacrylate and / or a copolymer mainly composed of methyl methacrylate, and the second clad is made of a polyolefin resin.
2. 2. The plastic optical fiber according to claim 1, wherein the polyolefin resin constituting the second cladding is polypropylene made of a copolymer of ethylene and propylene.
3. 3. The plastic optical fiber according to claim 1, wherein the core is made of a polymer containing, as a main component, any one of styrene, cycloolefin, and carbonate.
4. 3. The plastic optical fiber according to claim 1, wherein the core, the first cladding and the second cladding are made of a fluorine-free polymer.
5. A fabric using the plastic optical fiber according to claim 1 or 2.
6. A knitted fabric using the plastic optical fiber according to claim 1 or 2.
Citation Information
Patent Citations
Light transmissive fiber and its production
JP1983093003A
Plastic optical fiber
JP1994043326A