Machining apparatus and method for determining abnormality of machining apparatus
The processing apparatus addresses tilt inaccuracies in grinding devices by using a measurement and control system to adjust the holding table's tilt, ensuring precise thickness and surface shape of silicon wafers.
Patent Information
- Application Number
- JP2024079031
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2025-11-27
AI Technical Summary
Existing grinding devices face issues in achieving precise thickness and surface shape of silicon wafers due to inaccuracies in the tilt adjustment of the holding table, leading to defects such as thickness variation and curved cross-sectional shapes.
A processing apparatus with a holding table that includes an inclination adjustment unit, a measurement unit for scanning the height position, and a control unit to judge and correct abnormalities in the tilt of the holding table by comparing measured values with a reference height.
The solution enables reliable determination and correction of tilt abnormalities, ensuring high precision and accuracy in the machining process by adjusting the holding table's inclination to meet predetermined thresholds.
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Figure 2025173438000001_ABST
Abstract
Description
[Technical Field]
[0001] The present invention relates to a processing apparatus having a holding table for holding a workpiece, and to a technique for improving the processing accuracy of the workpiece by adjusting the tilt of the holding table. [Background technology]
[0002] Silicon wafers, which have multiple IC, LSI, and other devices formed on their surface, have their back surfaces ground to a specified thickness, and then are separated into individual devices using a cutting machine for use in electrical equipment such as mobile phones and personal computers.
[0003] The grinding process for grinding the back surface of the wafer uses a known grinding device, and a grinding wheel is attached to the spindle of the grinding device to process the wafer to a predetermined thickness through rough grinding and finish grinding (see, for example, Patent Document 1).
[0004] In recent years, due to the miniaturization and high integration of semiconductor devices, there has been a demand for thinner wafers and higher precision in the finished thickness of wafers.
[0005] In order to achieve high precision in the finished thickness and surface shape of wafers, grinding devices that can finely adjust the tilt of the holding table (chuck table) of the grinding device have been put into practical use (see, for example, Patent Document 2). [Prior art documents] [Patent documents]
[0006] [Patent Document 1] Japanese Patent Application Laid-Open No. 2000-288881 [Patent Document 2] Japanese Patent Application Laid-Open No. 2008-258554 Summary of the Invention [Problem to be solved by the invention]
[0007] However, even if the tilt of the holding table is finely adjusted to achieve the desired finished thickness of the wafer, problems may occur in that the desired finished thickness is not achieved after actual processing, or the desired thickness accuracy is not realized. For example, there is a concern that defects such as thickness variation may occur or the cross-sectional shape of the ground surface may be curved rather than flat.
[0008] In view of the above problems, the present invention relates to a technology for fine-tuning the tilt of a holding table, and proposes a new technology that enables improving the machining accuracy of workpieces by measuring the height position of the holding surface of the holding table. [Means for solving the problem]
[0009] The problem to be solved by the present invention is as described above, and the means for solving this problem will now be described.
[0010] According to one aspect of the present invention, there is provided a processing apparatus comprising at least a holding table having a holding surface for holding a workpiece, an inclination adjustment unit disposed below the holding table and having a fixed support portion and at least two movable support portions, the tilt adjustment unit adjusting the inclination of the holding table by the movable support portion, a measurement unit for measuring the height position of the upper surface of the holding table, and a control unit, wherein the control unit has a judgment portion for judging an abnormality based on measurement values measured by the measurement unit, and the measurement unit has a scanning measurement portion for scanning the upper surface of the holding table in a circular arc trajectory passing through the center of the holding table to measure the height position of the upper surface, and the judgment portion compares the measurement values measured by the scanning measurement portion with a reference height previously stored in the control unit to judge an abnormality.
[0011] According to another aspect of the present invention, the reference height is preset in the control unit.
[0012] According to another aspect of the present invention, the reference height is a measurement height previously measured by the scanning measurement unit.
[0013] According to another aspect of the present invention, when the determining section determines that an abnormality has occurred, the control unit operates the movable support section to adjust the tilt of the holding table.
[0014] According to one aspect of the present invention, there is provided a method for determining an abnormality in a processing apparatus that includes at least a holding table having a holding surface for holding a workpiece, a tilt adjustment unit disposed below the holding table and having a fixed support portion and at least two movable support portions, and that adjusts the tilt of the holding table by the movable support portion, a measurement unit that measures the height position of the upper surface of the holding table, and a control unit, wherein the control unit has a determination section that determines an abnormality based on measurement values measured by the measurement unit, and the measurement unit has a scanning measurement section that scans the upper surface of the holding table to form an arc trajectory that passes through the center of the holding table and measures the height position of the upper surface, and the determination section determines an abnormality by comparing the measurement values measured by the scanning measurement section with a reference height that has been stored in advance in the control unit. [Effects of the Invention]
[0015] The present invention provides the following effects. That is, according to one aspect of the present invention, the height position of the surface of the holding table is directly measured, so it is possible to reliably determine whether the tilt of the surface of the holding table is abnormal.
[0016] Furthermore, according to one aspect of the present invention, if an abnormality is determined, the movable support part is operated to correct the inclination of the holding table, thereby correcting the inclination of the surface of the holding table so that it does not exceed a predetermined threshold, thereby achieving ideal processing. [Brief explanation of the drawings]
[0017] [Figure 1] 1 is a diagram showing a grinding apparatus as an example of a processing apparatus in which the present invention can be implemented; [Figure 2] FIG. 2 is a diagram illustrating the configuration of a rough grinding means. [Figure 3] 3A and 3B are diagrams illustrating the configuration of a measurement unit. [Figure 4] 3A and 3B are side views of a holding table and diagrams illustrating the positions of measurement points. [Figure 5] FIG. 10 is a diagram showing an example of plotting measurement results obtained by a scanning measurement unit. [Figure 6] 3 is a flowchart showing steps constituting an abnormality determination method. [Figure 7] FIG. 3 is a diagram for explaining measurement points and the like of a scanning measurement unit. DETAILED DESCRIPTION OF THE INVENTION
[0018] Hereinafter, an embodiment of the present invention will be described with reference to the drawings. Fig. 1 is a diagram showing a grinding apparatus 1, which is an example of a processing apparatus in which the present invention can be implemented. Note that the present invention is applicable not only to a grinding apparatus that grinds and thins a workpiece held on a holding table, but also to a polishing apparatus that polishes a workpiece held on a holding table.
[0019] The grinding apparatus 1 shown in FIG. 1 is an apparatus that includes rough grinding means 30 and finish grinding means 31, and grinds a workpiece W held on a holding table 5 disposed below each of the means.
[0020] The grinding device 1 is configured, for example, by connecting a first device base 10 and a second device base 11 to the rear (+Y direction side) of the first device base 10. The first device base 10 serves as a loading / unloading area A where workpieces W are loaded and unloaded. The second device base 11 serves as a grinding area B where the workpieces W are ground by rough grinding means 30 and finish grinding means 31.
[0021] The workpiece W is, for example, a circular semiconductor wafer made of a silicon base material or the like. A plurality of devices are formed on the front surface Wa of the workpiece W, which faces downward in FIG. 1, and is protected by a protective tape T attached thereto. The back surface Wb of the workpiece W is the processing surface to be subjected to the grinding process. Note that the workpiece W may be made of gallium arsenide, sapphire, gallium nitride, ceramics, resin, silicon carbide, or the like, in addition to silicon, or may be a package substrate or the like.
[0022] A first cassette loading section 150 and a second cassette loading section 151 are provided on the front side (-Y direction side) of the first device base 10, and a first cassette 150a that contains the workpiece W before processing is loaded on the first cassette loading section 150, and a second cassette 151a that contains the workpiece W after processing is loaded on the second cassette loading section 151.
[0023] A robot 155 is disposed behind the opening of the first cassette 150a for carrying out unprocessed workpieces W from the first cassette 150a and carrying out processed workpieces W into the second cassette 151a. A temporary placement area 152 is provided adjacent to the robot 155, and an alignment means 153 is disposed in the temporary placement area 152. The alignment means 153 uses a diameter-reducing alignment pin to align (center) the workpieces W carried out from the first cassette 150a and placed in the temporary placement area 152 to a predetermined position.
[0024] A loading arm 154a that rotates while holding a workpiece W is disposed adjacent to the alignment means 153. The loading arm 154a holds the workpiece W that has been aligned by the alignment means 153, and transports it to one of the holding tables 5 disposed in the grinding processing area B. An unloading arm 154b that rotates while holding the processed workpiece W is disposed next to the loading arm 154a. A cleaning means 156 that cleans the processed workpiece W transported by the unloading arm 154b is disposed in close proximity to the unloading arm 154b. The workpiece W cleaned by the cleaning means 156 is carried into the second cassette 151a by a robot 155.
[0025] A first column 12 is erected at the rear (+Y direction side) of the second device base 11, and a rough grinding feed means 20 is arranged in front of the first column 12, and the rough grinding feed means 20 moves the rough grinding means 30 back and forth in the Z axis direction.
[0026] The rough grinding means 30 includes a grinding wheel 304 that is rotated by a spindle motor 302, and below the grinding wheel 304, a plurality of rough grinding stones containing relatively large abrasive grains are arranged in the circumferential direction.
[0027] Further, at the rear of the second device base 11, a second column 13 is erected alongside the first column 12 in the X-axis direction, and a finish grinding feed means 21 is disposed in front of the second column 13. The finish grinding feed means 21 causes the finish grinding means 31 to move back and forth in the Z-axis direction.
[0028] The finish grinding means 31 includes a grinding wheel 314 that is rotated by a spindle motor 312, and below the grinding wheel 314, a plurality of finish grinding stones containing relatively small abrasive grains are arranged in the circumferential direction.
[0029] A turntable 6 is disposed on the second device base 11, and three holding tables 5 are disposed on the upper surface of the turntable 6 at equal intervals in the circumferential direction. A rotation means 66 for rotating the turntable 6 is disposed below the turntable 6, and the rotation means 66 can rotate the turntable 6 about its axis in the Z-axis direction. The rotation of the turntable 6 causes the three holding tables 5 to revolve, and the holding tables 5 can be sequentially positioned from near the temporary placement area 152, below the rough grinding means 30, and below the finish grinding means 31.
[0030] The holding table 5 has, for example, a circular outer shape and includes an adsorption portion 510 made of a porous material or the like that adsorbs the workpiece W, and a frame 511 that supports the adsorption portion 510. The adsorption portion 510 is connected to a suction source (not shown), such as a vacuum generator, and the suction force generated by the suction source is transmitted to a holding surface 510a, which is the exposed surface of the adsorption portion 510, causing the holding table 5 to adsorb and hold the workpiece W on the holding surface 510a. The holding table 5 is fixed on a table base 55 that is, for example, circular in plan view, and is rotatable on a turntable 6 about an axis in the Z-axis direction.
[0031] A support base 60 is disposed adjacent to the holding table 5, which is positioned below the rough grinding means 30 or the finish grinding means 31. In this embodiment, the support base 60 is disposed in the center of the turntable 6, and is provided with measuring units 38A, 38B (commonly known as height gauges) for measuring the height position of the holding surface of the holding table 5. The measuring units 38A, 38B will be described in detail later.
[0032] The grinding apparatus 1 is equipped with a control unit 9 that is configured with a CPU, a storage unit 90 such as a memory, and the like. The control unit 9 is electrically connected to, for example, the rough grinding feed means 20, the finish grinding feed means 21, the rough grinding means 30, and the rotation means 66, and under the control of the control unit 9, the rough grinding feed operation of the rough grinding means 30 by the rough grinding feed means 20, the finish grinding feed operation of the finish grinding means 31 by the finish grinding feed means 21, the rotation operation of the rough grinding wheel 304b in the rough grinding means 30, and the rotation operation of the turntable 6 by the rotation means 66 are controlled.
[0033] As will be described in detail later, control unit 9 controls measurements by measuring units 38A and 38B. Control unit 9 also has a determination unit 91 for determining whether the values measured by measuring units 38A and 38B are abnormal.
[0034] The grinding device 1 is equipped with a touch panel 70 for inputting processing conditions, displaying the processing state, etc. The input contents of the touch panel 70 are stored in a storage unit 90 and are referred to as appropriate. For example, a threshold value that serves as a criterion for abnormality determination, which will be described in detail later, is input from the touch panel 70.
[0035] 2 shows the configuration of the rough grinding means 30. The finish grinding means 31 has a similar configuration, so its description will be omitted. The spindle 300 of the rough grinding means 30 rotates around a spindle rotation axis 300a in the vertical direction (Z-axis direction), and a grinding wheel 304 is fixed to a wheel mount 303 provided at the bottom end of the spindle 300.
[0036] The holding table 5 includes an adsorption portion 510 made of a disc-shaped porous member or the like that adsorbs the workpiece W (wafer), and a frame 511 that supports the adsorption portion 510. A motor 512 that rotates the holding table 5 about a table rotation shaft 513 is provided below the holding table 5. The holding table 5, motor 512, and table rotation shaft 513 constitute a holding means 51. The adsorption portion 510 is connected to a suction source (not shown), and the suction force generated by the suction source is transmitted to a holding surface 510a, which is the exposed surface of the adsorption portion 510, thereby adsorbing and holding the workpiece W (wafer) on the holding surface 510a.
[0037] The holding table 5 is supported by a tilt adjustment means 56 that adjusts the tilt of a table rotation axis 513 that passes through the center of the holding surface 510a. The tilt adjustment means 56 has at least three support parts, at least two of which are movable support parts 52 and 53, and the remaining part is a fixed support part 54. In this embodiment, the tilt adjustment means 56 has two movable support parts 52 and 53 and one fixed support part 54, which are arranged at a regular interval in the circumferential direction on the bottom side of the frame body 511. Note that a configuration in which three movable support parts and no fixed support part are arranged may also be used, with all parts being movable support parts. Furthermore, a total of four or more movable support parts and fixed support parts may also be arranged.
[0038] 2, the first movable support part 52 is composed of a motor 520 disposed on a base 55 inside the grinding device 1, a rotatable adjustment shaft 521 connected to the motor 520, a support part 522 that rotatably supports the adjustment shaft 521, and a housing part 523 that protrudes downward from the bottom of the frame body 511 and houses the adjustment shaft 521. The motor 520 is connected to the control unit 9 and operates under the control of the control unit 9.
[0039] Male thread 521a is formed at the tip of adjustment shaft 521, and female thread 523a that screws onto male thread 521a is formed on the inner surface of housing portion 523. Furthermore, origin sensor 523b that detects the position of the tip of adjustment shaft 521 is disposed on the inner surface of housing portion 523. Control unit 9 recognizes the position of the tip of adjustment shaft 521 in a relative relationship with origin sensor 523b.
[0040] On the other hand, the fixed support portion 54 has a fixed shaft 541 whose lower end is fixed onto the base 55 and whose upper end is fixed to the lower part of the frame body 511 .
[0041] In the first movable support part 52, the motor 520 rotates the adjustment shaft 521 under the control of the control unit 9, whereby the male screw 521a advances and retreats relative to the female screw 523a, raising and lowering the accommodation part 523, and changing the relative height of the frame body 511 with respect to the base 55. The configuration of the second movable support part 53 is similar to that of the first movable support part 52. On the other hand, in the fixed support part 54, the height position of the frame body 511 with respect to the base 55 does not change. Therefore, the height of the adjustment shaft 521 with respect to the accommodation part 523 rises and falls relative to the accommodation part 523, or the height of the adjustment shaft 531 with respect to the accommodation part 533 rises and falls relative to the accommodation part 533, thereby changing the inclination of the table rotation axis 513 with respect to the spindle rotation axis 300a.
[0042] The holding surface 510a is a conical surface, and is adjusted by the tilt adjustment means 56 so that a partial radial area of the conical surface is parallel to the lower surface (grinding surface) of the rough grinding wheel 304b.
[0043] 3 and 4 are diagrams for explaining the arrangement of the holding table and the measurement unit. 3 and 4, the three holding tables have a common configuration and will be described as first to third holding tables 5A to 5C for convenience. The holding tables 5A to 5C move so as to revolve around the rotation axis of the turntable 6, and are sequentially positioned at a Z1 position below the rough grinding means 30, a Z2 position below the finish grinding means 31, and a Z3 position for loading and unloading workpieces.
[0044] 3, two measurement units 38A and 38B are disposed in a position surrounded by three holding tables 5A to 5C. One measurement unit 38A measures the holding table positioned at position Z1, and the other measurement unit 38B measures the holding table positioned at position Z2, and they have the same configuration as measurement unit 38A and are line-symmetrical.
[0045] As shown in Fig. 3, the measurement unit 38A has a first measurement unit S1 and a second measurement unit S2. The first measurement unit S1 is configured with an arm and a measurement probe attached to the tip of the arm, and is configured so that the height position at the contact point can be detected by bringing the lower end of the measurement probe into contact with the upper surface of the holding table 5A. The second measurement unit S2 has a similar configuration. Note that the number of measurement units provided in the measurement unit 38A may be two, the first measurement unit S1 and the second measurement unit S2, or more measurement units may be provided.
[0046] The base end of the arm of the first measurement unit S1 is connected to an elevation mechanism 38c, which moves the measurement probe at the tip of the arm up and down. The elevation mechanism 38c raises the measurement probe to a retracted position during grinding, and lowers the measurement probe to a measurement position during measurement. The other second measurement units S2 have a similar configuration.
[0047] 4, for the holding table 5A placed at the Z1 position, the first measurement unit S1 is positioned so as to measure the height position of the upper surface of the holding table 5A at measurement point M1, which is a position above the first movable support unit 52. In this embodiment, the position of measurement point M1 is, as shown in FIG. 3, on the upper surface 511a of the frame 511 that supports the suction unit 510 of the holding table 5A, and is a position above the first movable support unit 52. Note that, in more detail, when measurement is performed by the scanning measurement unit S3, as will be described later, the first measurement unit S1 is retracted to a retracted position to avoid interference.
[0048] 4, the second measuring unit S2 is disposed so as to measure the height position of a workpiece (not shown) held on the holding table 5A at a measurement point M2. The position of the measurement point M2 is disposed, for example, on an arc passing through the movable support units 52 and 53.
[0049] In the above configuration, the control unit 9 (FIG. 1) measures the measurement heights H1 and H2 of the measurement points M1 and M2 for the holding table 5A positioned at the Z1 position, and calculates the relative value (difference) between the measurement heights H1 and H2, thereby calculating the thickness of the workpiece (not shown).
[0050] 3, a measurement unit 39A for scanning the upper surface of the holding table 5A to measure the height position of the holding table 5A is provided to the side of the holding table 5A arranged at the Z1 position and to the side of the turntable 6. The measurement unit 39A is configured to include a scanning measurement unit S3, an arm 39a to the tip of which the scanning measurement unit S3 is fixed, and a rotating unit 39b that supports the rear end of the arm 39a and rotates the arm 39a, and is configured so that the scanning measurement unit S3 scans the upper surface of the holding table 5A in an arc trajectory that passes through the center of the holding table 5A to measure the height position of the upper surface.
[0051] With the above configuration, the scanning measurement unit S3 scans the upper surface 5a of the holding table 5A at the Z1 position so as to follow a grinding trajectory 31k when a workpiece (not shown) is ground when the holding table 5A moves to the Z2 position, as shown in Fig. 4. In this embodiment, the grinding trajectory 31k is an arc that passes through a position above the first movable support member 52, the center of the holding table 5A, and a position above the fixed support member 54. The grinding trajectory 31k is also the trajectory of a grinding stone provided on a grinding wheel of the finish grinding means 31.
[0052] In this way, it is possible to measure the height position of the upper surface of holding table 5A at position Z1 at a location corresponding to grinding locus 31k at position Z2 for holding table 5A. As a result, as shown in Fig. 5, it is possible to plot the height position of holding table 5A along the line (arc line) through which the grinding wheel passes when holding table 5A is positioned at position Z2, and by connecting the measurement points, it is possible to obtain the shape (outline) of holding table 5A corresponding to the position of grinding locus 31k at position Z2.
[0053] 5, measurement points N1 to N5 are a position above first movable support member 52, a midpoint between the position above first movable support member 52 and the center of holding table 5A, the center of holding table 5A, a midpoint between the center of holding table 5A and a position above fixed support member 54, and a position above fixed support member 54, for a total of five points, but the present invention is not limited to this. Note that in this specification, the "upper position" can be, for example, within a circle with a radius of 5 mm to 20 mm in a plan view.
[0054] 3, a measurement unit 39B for measuring the height position of the holding table 5B by scanning the upper surface of the holding table 5B is provided to the side of the holding table 5B arranged at the Z2 position, and also to the side of the turntable 6. The measurement unit 39B is configured to include a scanning measurement part S6, an arm 39c to the tip of which the scanning measurement part S6 is fixed, and a rotating part 39d that supports the rear end of the arm 39c and rotates the arm 39c.
[0055] As shown in Fig. 4, the scanning measurement unit S6 is configured to scan the upper surface of the holding table 5A along a grinding trajectory 30k when the holding table 5A is ground at the Z1 position. In this embodiment, the grinding trajectory 30k is an arc that passes through the second movable support member 53, the center of the holding table 5A, and the fixed support member 54. The grinding trajectory 30k is the trajectory of a grinding stone provided on the grinding wheel of the rough grinding means 30. The holding table designated by the symbol 5B in Fig. 4 corresponds to the state after the holding table 5A has moved.
[0056] In this way, it is possible to measure the height position of the upper surface of the holding table 5A at the Z2 position, at a point corresponding to the grinding trajectory 30k at the Z1 position. As in the example of Figure 5 described above, when the holding table 5A is positioned at the Z1 position, it is possible to plot the height position of the holding table 5A along the line (arc line) through which the grinding wheel will pass, and by connecting each measurement point, it is possible to obtain the shape (outline) of the holding table 5A corresponding to the position of the grinding trajectory 30k at the Z1 position.
[0057] In the above configuration, the control unit 9 (Fig. 1) scans and measures the top surface of the holding table 5A placed at the Z1 position using the scanning measurement unit S3, and acquires the height position of the top surface at each of the measurement points N1 to N5 as shown in Fig. 5. This measurement is performed, for example, before the holding table 5A is placed at the Z1 position, grinding is performed, and then before it is moved to the Z2 position, or after the holding table 5A is moved from the Z3 position to the Z1 position, and before grinding is performed.
[0058] The control unit's storage unit 90 (FIG. 1) stores in advance reference heights K1 to K5 that define the height positions of the upper surface of the holding table 5A along the grinding trajectory 31k at various positions, as shown in FIG. 5. The storage unit 90 (FIG. 1) also stores in advance a threshold value (e.g., 10 μm) for comparison with a relative value, which will be described later.
[0059] Then, as shown in FIG. 5, the judgment unit 91 (FIG. 1) of the control unit calculates the relative values (differences) between the reference heights K1 to K5 at each reference point and the measurement values (actual measurements) of the measurement heights T1 to T5, and compares the calculated relative values with a threshold value to make an abnormality judgment.
[0060] Here, the reference points for determining an abnormality are positions corresponding to measurement points N1 to N5. Note that the number of reference points and measurement points is not particularly limited, and measurements may be taken continuously by scanning, with some of the points being referenced being used as reference points and measurement points.
[0061] 5, for measurement point N3, if the calculated relative value D3 (difference) is 27 μm and the threshold is 10 μm, it is determined that the height position of measurement point N3 on the holding table is significantly different from reference height K3, and an abnormality is determined. The same applies to the other measurement points. In this embodiment, relative values from reference heights K1 to K5 are calculated for measurement heights T1 to T5 of five measurement points N1 to N5, and an abnormality is determined if one of the relative values exceeds the threshold, for example.
[0062] As another method of determining an abnormality, for example, for measurement point N1, the relative value (difference) between the measurement height T1 (reference height: previously measured measurement height) at the timing before the above-mentioned movement and the measurement height T1 (currently measured measurement height) at the timing after the above-mentioned movement is calculated. In other words, the change in the height position of measurement point N1 before and after the revolution of holding table 5A due to the rotation of turntable 6 (FIG. 1) is calculated. For example, if the calculated relative value is 15 μm and the threshold is 10 μm, it is determined that the height position of measurement point N1 of the holding table has changed significantly before and after the movement due to the rotation of turntable 6 (FIG. 1), and an abnormality is determined. The same applies to measurement points N1 to N5.
[0063] It should be noted that either one of the two methods of abnormality determination described above may be implemented, or both may be implemented.
[0064] The above description is about the first holding table 5A placed at the Z1 position, but similar measurements are also performed on the other holding tables 5B and 5C when they are placed at the Z1 position.
[0065] 3, the first to third holding tables 5A to 5C, which are sequentially arranged at the Z2 position, are similarly measured by measuring units 38A and 39B to measure the thickness of the workpiece and determine whether there is an abnormality. Specifically, like measuring unit 38A, measuring unit 38B also has a fourth measuring unit S4 and a fifth measuring unit S5. As shown in FIG. 4, fourth measuring unit S4 measures the height position of the upper surface of holding table 5A at measuring point M4, which is located above second movable support member 53, and fifth measuring unit S5 measures the height position of the upper surface of a workpiece (not shown) held on the holding surface of the holding table at measuring point M5. Furthermore, at the Z2 position, measuring unit 39B performs abnormality determination.
[0066] In this way, a processing apparatus is configured that includes at least a holding table having a holding surface for holding the workpiece, a tilt adjustment unit arranged below the holding table and having a fixed support part and at least two movable support parts, which adjusts the tilt of the holding table using the movable support parts, a measurement unit that measures the height position of the upper surface of the holding table, and a control unit.
[0067] Next, an embodiment of a method for determining an abnormality in a processing device using the above configuration will be described below. Fig. 6 is a flowchart showing steps constituting the method for determining an abnormality.
[0068] The abnormality determination method described below can be performed, for example, during periodic maintenance, or can be performed when a predetermined number of workpieces have been machined. In the following embodiment, an example will be described in which the holding table 5 positioned below the rough grinding means 30 is measured using the measuring unit 39A, but the same applies when the holding table 5 positioned below the finish grinding means 31 is measured using the measuring unit 39B (FIG. 1), and so a description thereof will be omitted.
[0069] <Preparation steps> This is the step of setting the numerical value to be referred to when determining an abnormality.
[0070] This preparation step is performed, for example, by an operator operating the touch panel 70 (FIG. 1) as a pre-setup operation before operating the grinding device. By allowing the threshold value to be set by the operator in this way, for example, the operator can set the threshold value to a small value at his / her discretion, thereby enabling more strict management of thickness accuracy.
[0071] For example, when abnormality determination is performed by calculating the relative value (difference) between the reference height and the measured height at each measurement point, the reference height and a threshold value (e.g., 10 μm) are set for each measurement point. Also, when abnormality determination is performed by calculating the relative value of the measured height before and after movement, a threshold value (e.g., 10 μm) is set.
[0072] <Measurement steps> 7, for holding table 5A at position Z1, this is a step in which the scanning measurement section S3 of measurement unit 39A scans the upper surface 5a of holding table 5 to measure the height position. Note that holding table 5B at position Z2 can also be measured by measurement unit 39B in the same way.
[0073] Specifically, based on the operator's operation of the touch panel 70 (Figure 1), the control unit 9 (Figure 1) positions the scanning measurement part S3 at measurement point N1, which is a position above the first movable support part 52, and rotates the arm 39a (Figure 3) using the rotating part 39b (Figure 3) to measure height positions T1 to T5 at measurement points N1 to N5 sequentially along the grinding trajectory 31k.
[0074] <Abnormality determination step> This is a step of determining whether an abnormality has occurred based on the measurement values obtained in the measurement step.
[0075] Specifically, as shown in FIG. 7, the determination unit 91 (FIG. 1) of the control unit calculates relative values D1 to D5 (differences) for the measurement heights T1 to H5 measured at measurement points N1 to N5 for the holding table 5A at the Z1 position and the reference heights K1 to K5 set in the preparation step, respectively. If the calculated relative values D1 to D5 exceed the threshold values P1 to P5, respectively, it determines that there is an abnormality. For example, if the threshold value is 10 μm and the relative value is 5 μm, the deviation from the reference height is small and the tilt of the holding table is determined to be normal. On the other hand, if the relative value is 15 μm, the deviation from the reference height is large and the tilt of the holding table is determined to be abnormal. The same applies to the holding table 5B at the Z2 position.
[0076] Alternatively, as another method of determining an abnormality, the determination unit 91 (FIG. 1) of the control unit calculates the relative values (differences) of the measured heights of the holding table 5A at the Z1 position before and after the movement of the holding table due to the revolution of the turntable 6 (FIG. 1), and determines that an abnormality has occurred if each calculated relative value exceeds a threshold value. For example, if the threshold value is 10 μm and the relative value is 5 μm, the change in height before and after the movement of the holding table is small, and the tilt of the holding table is determined to be normal. On the other hand, if the relative value is 15 μm, the change in height before and after the movement of the holding table is large, and the tilt of the holding table is determined to be abnormal. The same applies to the holding table 5B (FIG. 4) at the Z2 position.
[0077] If an abnormality is determined, the abnormality is notified by, for example, displaying a warning on the touch panel 70 (FIG. 1) or emitting a warning sound from a speaker (not shown).
[0078] <Adjustment steps> If an abnormality is determined in the abnormality determination step, this is a step in which the movable support parts 52 and 53 are operated to adjust the tilt of the holding table 5A at the Z1 position shown in Fig. 7 so that the relative values D1 to D5 do not exceed the thresholds. The same applies to the holding table 5B (Fig. 4) at the Z2 position.
[0079] Specifically, as shown in FIG. 2, the control unit 9 adjusts the inclination of the table rotation axis 513 relative to the spindle rotation axis 300a by rotating the adjustment axes 521 and 531, and then measures the measurement points N1 to N5 again using the scanning measurement unit S3 as shown in FIG. 7, and repeats the adjustment until it is confirmed that the respective relative values D1 to D5 do not exceed the respective threshold values P1 to P5.
[0080] In this way, it is possible to adjust and manage the tilt of the holding table, and ideal grinding can be performed to achieve high thickness accuracy. The adjustment step is executed by the operator operating the touch panel 70, or it may be started automatically when an abnormality is detected.
[0081] Furthermore, as shown in FIG. 7, after the holding table 5A moves from position Z1 to position Z2 by revolution, the scanning measurement unit S6 measures the height position of the upper surface of the holding table 5A along the grinding trajectory 30k, thereby making it possible to perform abnormality determination and tilt adjustment in the same manner as described above.
[0082] The present invention is not limited to the above-described embodiment, and may be embodied in various different forms within the scope of the technical concept thereof. Furthermore, the embodiments shown in the accompanying drawings are not limited to these, and may be modified as appropriate within the scope of the effects of the present invention. [Explanation of symbols]
[0083] 1 Grinding equipment 5 Holding table 5A Holding table 5B Holding table 5C Holding table 6. Turntable 9. Control Unit 30 Rough grinding means 31 Grinding means 38A Measuring Unit 38B Measuring Unit 38c Lifting mechanism 51 Holding means 52 Movable support part 53 Movable support part 54 Fixed support part 56 Tilt adjustment means 70 Touch Panel 90 Memory section 91 Judgment section 300 spindles 300a spindle rotation axis 304 grinding wheel 312 Spindle motor 314 Grinding Wheel 510 Adsorption part 510a retaining surface 511 Frame 511a top side 520 Motor 521 Adjustment axis 531 Adjustment axis 541 Fixed axis N1~N5 measurement points S1 1st measurement section S2 2nd measurement section S3 Scanning measurement unit W Workpiece
Claims
1. a holding table having a holding surface for holding a workpiece; a tilt adjustment unit disposed below the holding table, the tilt adjustment unit having a fixed support portion and at least two movable support portions, and configured to adjust the tilt of the holding table by the movable support portions; a measurement unit for measuring the height position of the upper surface of the holding table; a control unit; A processing device comprising at least The control unit has a determination unit that determines whether an abnormality has occurred based on a measurement value measured by the measurement unit, The measurement unit comprises: a scanning measurement unit that scans the upper surface of the holding table along an arcuate path that passes through the center of the holding table to measure the height position of the upper surface, The determination unit The measurement value measured by the scanning measurement unit is compared with a reference height previously stored in the control unit to determine whether an abnormality has occurred. Processing equipment.
2. The reference height is preset in the control unit.
2. The processing device according to claim 1.
3. The reference height is the measurement height previously measured by the scanning measurement unit.
2. The processing device according to claim 1.
4. When the determination unit determines that an abnormality has occurred, the control unit: The movable support unit is operated to adjust the tilt of the holding table.
4. The processing device according to claim 1, wherein the processing device is a processing device for processing a substrate.
5. a holding table having a holding surface for holding a workpiece; a tilt adjustment unit disposed below the holding table, the tilt adjustment unit having a fixed support portion and at least two movable support portions, and configured to adjust the tilt of the holding table by the movable support portions; a measurement unit for measuring the height position of the upper surface of the holding table; a control unit; An abnormality determination method for a processing device comprising at least The control unit has a determination unit that determines whether an abnormality has occurred based on a measurement value measured by the measurement unit, The measurement unit comprises: a scanning measurement unit that scans the upper surface of the holding table along an arcuate path that passes through the center of the holding table to measure the height position of the upper surface, The determination unit The measurement value measured by the scanning measurement unit is compared with a reference height previously stored in the control unit to determine whether an abnormality has occurred. A method for determining abnormalities in a processing device.
6. The reference height is preset in the control unit.
6. The method for determining an abnormality in a processing device according to claim 5.
7. The reference height is the measurement height previously measured by the scanning measurement unit.
6. The method for determining an abnormality in a processing device according to claim 5.
8. When the determination unit determines that an abnormality has occurred, the control unit: The movable support unit is operated to adjust the tilt of the holding table.
8. The method for determining an abnormality in a processing device according to claim 5.
Citation Information
Patent Citations
Grinding apparatus and grinding method
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