Multilayer articles including other types

A simplified manufacturing process for optical devices by coating and embossing organic layers on a substrate, then peeling off to form flakes or sheets, addresses cost issues in existing methods, achieving efficient and cost-effective production with enhanced light modulation.

JP2026065047APending Publication Date: 2026-04-14VIAVI SOLUTIONS INC(US)
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Patent Information

Authority / Receiving Office
JP · JP
Patent Type
Applications
Current Assignee / Owner
Filing Date
2026-01-07
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

Existing manufacturing processes for optical devices such as diffraction pigments are costly due to the need for multiple devices and steps, increasing the final product's price.

Method used

A method involving coating organic layers onto a substrate with a release layer, followed by embossing and deposition of reflective layers, and then peeling off the substrate to form optical devices like flakes or sheets, using a simpler equipment configuration and fewer parts.

Benefits of technology

Reduces manufacturing costs by simplifying the process and allowing for faster production of optical devices with improved light modulation properties.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a multilayer article containing an organic layer, relating to articles such as optical devices in the form of foil, sheets, and / or flakes, and a method for manufacturing the said article that reduces manufacturing costs. [Solution] The article comprises a first organic layer and a second organic layer having an internally embossed surface, and an embossed reflective layer adjacent to the internally embossed surface of the first organic layer and adjacent to the internally embossed surface of the second organic layer. A method for manufacturing the article is also disclosed.
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Description

Cross - reference to related applications

[0001] This disclosure claims priority to U.S. Provisional Patent Application No. 62 / 789,387, filed on January 7, 2019 and the entire disclosure thereof is incorporated herein by reference.

Technical Field

[0002] This disclosure generally relates to articles such as optical devices in the form of foils, sheets, and / or flakes. The article can include a first organic layer and a second organic layer, and the first organic layer and the second organic layer each independently include an internal embossed surface and an embossed reflective layer adjacent to the internal embossed surface of the first organic layer and adjacent to the internal embossed surface of the second organic layer. For example, a method of manufacturing an article such as an optical device like a diffraction pigment is also disclosed.

Background Art

[0003] Many products can be made on a substrate having a release layer such as sodium chloride. The release layer is evaporated under vacuum before coating. In addition, a multilayer design for making flakes is deposited under vacuum on a fine - structured substrate foil. Once coated, the multilayer design is peeled off by a wet process that dissolves the release layer using a mixture of acetone and water. The peeled flakes are dried and then pulverized by being finely crushed to finally obtain the desired particle size distribution. Non - limiting examples of dry or wet pulverization techniques include jet mills, cryogenic temperatures, ultrasonic waves on a liquid medium, rotor - stator mill wet pulverization, etc. The above - described process requires a number of steps performed by different devices, and as a result, the manufacturing cost is high. This increases, making the final product, the pigment, more expensive.

[0004] Manufacture using a process that reduces manufacturing costs by using equipment with fewer parts. Items that can do this are needed. [Overview of the Initiative]

[0005] In one embodiment, a first organic layer and a second organic layer, wherein the first organic layer and the second The organic layers include a first organic layer and a second organic layer, each containing an embossed surface inside. The organic layer and adjacent to the embossed surface inside the first organic layer, and the The embossed reflective layer adjacent to the embossed surface inside the 2 organic layer and Articles including are disclosed.

[0006] In a further embodiment, the first colored organic layer is coated onto the substrate, and A reflective layer is deposited on the colored organic layer of 1, and the reflective layer and the colored organic layer of 1 A method for producing a diffraction pigment, which includes embossing both of the organic layers, is disclosed. ru.

[0007] In a further embodiment, the first colored organic layer is coated onto the substrate, and the Embossing the coated first colored organic layer, and the embossing The process includes depositing a reflective layer on a first colored organic layer, wherein the reflective layer is The embossed surface of the embossed first colored organic layer corresponds to, A method for producing diffractive pigments is disclosed.

[0008] Additional features and advantages of various embodiments are described in part in the following description, or will be understood in part from the following description or by practice of various embodiments. The objectives and other advantages of the various embodiments will be realized and achieved by the elements and combinations particularly pointed out in the specification. Some aspects and embodiments of the present disclosure can be more fully understood from the detailed description and the accompanying drawings. Throughout this specification and the drawings, like reference numerals identify like elements.

[0009] will be understood in part from the following description or by practice of various embodiments. The objectives and other advantages of the various embodiments will be realized and achieved by the elements and combinations particularly pointed out in the specification. Some aspects and embodiments of the present disclosure can be more fully understood from the detailed description and the accompanying drawings.

[0010] Throughout this specification and the drawings, like reference numerals identify like elements.

Brief Description of the Drawings

[0011] [Figure 1] FIG. 1 is a cross-sectional view of an article including a first organic layer, a reflective layer, and a second organic layer according to one aspect of the present disclosure. [Figure 2] FIG. 2 is a cross-sectional view of an article including a first absorption layer, a first organic layer, a reflective layer, a second organic layer, and a second absorption layer according to another aspect of the present disclosure. [Figure 3] FIG. 3 is a cross-sectional view of an article including an alternating layer of a first organic layer and a second organic layer according to another aspect of the present disclosure. [Figure 4] FIGS. 4A to 4D illustrate various steps in a method of manufacturing an article according to one aspect of the present disclosure. [Figure 5] FIGS. 5A to 5E illustrate various steps in a method of manufacturing an article according to another aspect of the present disclosure. [Figure 6] FIG. 6 is a cross-sectional view of an article in which all surfaces of all layers are embossed. [Figure 7] FIG. 7 is a cross-sectional view of an article in which the outer surface of the outer layer is flat and all inner surfaces of all layers are embossed. [Figure 8] FIG. 8 is a cross-sectional view of an article in which one outer surface of one outer layer is flat, another outer surface of another outer layer is embossed, and all inner surfaces of all layers are embossed.

Best Mode for Carrying Out the Invention

[0012] Both the above general description and the following detailed description are merely exemplary and explanatory, and it should be understood that they are intended to provide an explanation of various embodiments of the present teaching.

[0013] In a wide and diverse range of embodiments, what is disclosed herein is, for example, articles such as optical devices in the form of foils, sheets, and flakes, and a method for manufacturing article 10. Article 1 0 may include multiple layers such as a three-layer structure as shown in FIG. 1, a five-layer structure as shown in FIG. 2, and an alternative five-layer structure as shown in FIG. 3. The layers present in article 10 include, but are not limited to, organic layers 12, 14, reflective layer 20, magnetic layer, absorption layers 22, 24, etc. The individual layers of article 10 are disclosed more fully below. In one aspect, all of the layers of article 10 may be embossed or microstructured in other ways, for example, as shown in FIGS. 6 through 8. In another aspect, one or more of the layers of article 10 may be embossed. In a further aspect, one or more surfaces of one or more of the layers of article 10 may be embossed, for example, as shown in FIGS. 6 through 8. In yet another aspect, one or more surfaces of one or more of the layers of article 10 may be planar, for example, self-planarized, as shown in FIGS. 7 and 8. Article 10 may be symmetric, that is, it may be a bilayer having the same type and the same number of layers on both sides. The materials forming the layers of symmetric article 10 may be different. For example,

[0014] Article 10 may include a first organic layer 12, a reflective layer 20, and a second organic layer 14. ​​The material forming the first organic layer 12 is the same as the material forming the second organic layer 14, or They are different. In another embodiment, article 10 may be asymmetrical, that is, different on both sides. The core layer may have a different shape and a different number of layers. The materials may be different. For example, article 10 may have a reflective layer 20, an organic layer 12, and an absorbent layer. It may also include 22.

[0015] Figures 1 to 3 show various multilayer structures of article 10, and to simplify the diagrams, embossed The embossing process is not shown. Figures 6 to 8 show various embossed articles 10, but the explanation is not shown. For simplicity, various multilayer articles 10 are not shown. Any article 1 in Figures 1 to 3 The 0 is intended to be embossed in any way shown in Figures 6 to 8. The description of a specific layer, such as layer 20, is applicable to any article 10 that includes that specific layer, such as a reflective layer. It is also intended that it be usable. In addition, references to layers refer to the first layer unless otherwise specified. and a second layer, for example, “organic layer”, “first organic layer 12”, and “second organic layer 14”. It is intended to be equally applicable.

[0016] Figure 1 shows a cross-section of an article 10 including a first organic layer 12, a reflective layer 20, and a second organic layer 14. The surface is shown. The first organic layer 12 and the second organic layer 14 each have an embossed interior. The embossed surface 18 and the embossed surface 18 inside the first organic layer 12 are adjacent to each other, Embossed surface adjacent to the embossed surface 18 inside the second organic layer 14 It may also include a firing layer 20. See, for example, Figures 6 to 8.

[0017] The first organic layer 12 and the second organic layer 14 may be the same or different. This is also acceptable. For example, the first organic layer 12 and the second organic layer 14 may be the same color, or They may be different colors. In one embodiment, the first organic layer 12 and the second organic layer 14 are Each may be transparent. The first organic layer 12 and the second organic layer 14 may be the same or different. It may also contain organic materials.

[0018] Although not shown in Figure 1, any surface of any layer present in article 10 is embossed. It may be processed or it may be flat. For example, the first organic layer 12 and the second The organic layer 14 is located inside the surface adjacent to the reflective layer 20, as shown in Figures 6 to 8. The reflective layer 20 in Figure 1 may include, for example, each surface Embossed surface 18 inside the first organic layer 12 and embossed surface 18 inside the second organic layer 14 The surface adjacent to the bossed surface may be fully embossed.

[0019] In another embodiment, the reflective layer 20 may be partially embossed, for example, a first embossed One embossed surface adjacent to the machine layer 12 and adjacent to the second organic layer 14 It is flat with respect to other surfaces such as the surface. In addition, the partially embossed reflective layer 20 The length of both surfaces adjacent to the first organic layer 12 and the embossed second organic layer 14 The portion along the curve and both surfaces adjacent to the first organic layer 12 and the flat second organic layer 14 It may also include another portion along the remaining length of .

[0020] Although not shown in Figure 1, article 10 has a flat outer surface and an embossed inner surface. The first organic layer 12 may have a flat surface, and the second organic layer 14 may have a flat outer surface. The reflective layer 20 may include an embossed surface and an internal surface, as shown in Figure 7. Thus, it may include two embossed surfaces oriented in opposite directions. Another embodiment Then, as shown in Figure 6, article 10 has a first organic layer 12, a reflective layer 20, and a second It may also include an organic layer 14, each embossed in two opposite directions. It may have a surface. In yet another embodiment, article 10 may have an external surface as shown in Figure 6. A first organic layer 12 having a flat surface and an embossed surface 18 inside, and completely Embossed reflective layer 20, that is, embossed in two opposite directions It may also include a surface that has been embossed and a second organic layer 14 that is fully embossed.

[0021] It should be noted that the degree of embossing may vary throughout the entire article 10. The depth (modulation) of the embossed grooves does not have to be the same between opposing surfaces of the article 10. Modulation affects the intensity of specific diffraction wavelengths, but does not affect the spatial position of the diffracted light. Therefore, a slight modulation on one side causes a deeper modulation on the opposite side of the article, as shown in Figure 6. It can be compensated for by the key.

[0022] Returning to Figure 1, in one embodiment, the organic layers 12 and 14 consist of an organic material, an organic pigment, an inorganic pigment, It may also be a composite of a coloring agent such as a dye.

[0023] Non-exclusive examples of organic coloring materials include perylene, perinone, quinacridone, and quinacridone. Donquinone, anthrapyrimidine, anthraquinone, antantron, benzimidazolo n, diazo condensation, azo, quinolone, xanthene, azomethine, quinophthalone, indant Lon, phthalocyanine, triarylcarbonium, dioxazine, aminoanthraquinone N, isoindoline, diketopyrrolopyrrole, thioindico, thiadinindigo, isoi Indolin, isoindolinone, pyrantrone, isobiolantrone, miyoshimethane, tri Examples include arylmethanes or mixtures thereof.

[0024] The organic material is a thermoplastic material, for example, a softening temperature lower than the thermal strain of the heat-resistant substrate 26. It may also include materials having a degree of [unspecified]. Non-limiting examples of organic materials include polyester, poly Olefin, polycarbonate, polyamide, polyimide, polyurethane, acrylic, Crylate, polyvinyl ester, polyether, polythiol, silicone, fluoro Carbon and various copolymers thereof, thermoplastic materials, epoxy, polyurethane, Acrylate, melamine formaldehyde, urea formaldehyde, and phenol formaldehyde Thermosetting materials such as aldehydes, as well as acrylates, epoxy, vinyl, vinyl esters. Examples of energy-curable materials include styrene and silane. These have thermoplastic properties. Non-exclusive examples of materials include acrylic polymers, polyvinyl chloride, polystyrene, and Acrylic / nitrocellulose mixtures, acrylic / epoxy hybrids, styrene / acrylic Examples include polyvinyl acetate and polyvinyl alcohol. The heat softening properties are similar to those of glass rolling. It is defined in relation to the transition temperature (Tg).

[0025] In one embodiment, the organic layers 12 and 14 are made of a material having a Tg value in the range of about 20°C to about 150°C. Contains ingredients. If the Tg is too low, the organic layers 12 and 14 will impair the embossed microstructure. To remove it from the embossed master without any problems, the "adhesion" becomes too high, making it difficult. This can happen. If the Tg is too high, the temperature required to soften the layer also increases, and the organic layer 12, 1 This can impair the characteristics of 4.

[0026] In another embodiment, the organic layer 12 is a composite of the organic material disclosed herein and luminescent nanoparticles. It may contain bodily fluids. The luminescent nanoparticles are subjected to shock from an external radiation source such as an electromagnet or electrons. They can emit light when fired. Non-limiting examples of luminescent nanoparticles include fluorescent nanoparticles. Examples include subconverter nanoparticles and dual converter nanoparticles.

[0027] Figure 2 shows the first absorption layer 22, the first organic layer 12, the reflective layer 20, and the second organic layer 14. The article 10 includes the second absorbent layer 24. The article 10 and the article 10 in Figure 2 are The layer is, as described above with respect to Figure 1, and as shown in Figures 6 to 8, completely or partially It may also be embossed. In addition, the first and second absorbent layers 22 and 24 are, Independently, the embossed inner surface, the flat outer surface, and / or in the opposite direction. It may include two embossed surfaces.

[0028] In one embodiment, the organic layers 12 and 14 may include a colored organic dielectric material. Colored dielectric materials selectively absorb the wavelengths of incident and reflected light, thereby enabling design This can affect the thin-film interference response. The dielectric material may also be transparent. Organic dielectric materials are It has a low refractive index that can produce interference that shifts as a function of the incident light and the viewing angle. This may be done. A coloring agent may be used to color the dielectric material.

[0029] Dielectric materials include low refractive index (less than approximately 1.6), medium refractive index (between approximately 1.6 and 2.0), and It may have various refractive indices, such as high refractive indices (over approximately 2.0). Non-limiting examples include , SiO2, TiO2, Al2O3, ZrO2, WO3, VO5, ITO, Ta2O5, CeO2, Y2O3, ZnS, ZnO, In2O3, La2O3, MgO, Nd2O3, Pr6O 11 , Fe2O3, Fe3O4, SiO, SnO2, FeOx, MgF2, Al F3, CeF3, LaF3, LiF, CaF2, cermet, diamond-like carbon Examples include n, and combinations thereof.

[0030] In another embodiment, the organic layers 12 and 14 have an organic refractive index that affects the nanoparticles and the nanoparticles It may include a composite with an inorganic refractive index that has an effect. For example, it may affect nanoparticles. The inorganic refractive index produces optical interference that does not change much as a function of the angle of incidence and the angle of view. It may contain TiO2 or ZnS.

[0031] Figure 3 shows an article 10 containing alternating layers of a first organic layer 12 and a second organic layer 14. Article 10 does not include the reflective layer 20. The layers present in article 10 and article 10 in Figure 3 are related to Figure 1. As described above, and as shown in Figures 6 to 8, the embossing is done completely or partially. This may also be the case. In this embodiment, the first organic layer 12 is made of a high refractive index organic material and inorganic dielectric nanoparticles. The second organic layer 14 may include a composite with a child, and the second organic layer 14 includes a composite of a low refractive index organic dielectric material. nothing.

[0032] Figure 3 further includes a first absorbent layer 22 and a second absorbent layer 24 as external layers of article 10. That's fine. The first absorption layer 22 and the second absorption layer 24 are the first and second organic layers 12, 1 This can enhance the color 4.

[0033] The reflective layer 20 for use in the article 10 disclosed herein is made of metal and / or metal alloy. It may contain gold. In one example, any material having reflective properties may be used. Non-exclusive examples of materials possessing this property include aluminum, silver, copper, gold, platinum, tin, and titanium. palladium, nickel, cobalt, rhodium, niobium, chromium, and compounds thereof, Examples include combinations or alloys. Other suitable examples of reflective alloys and compounds include: In addition to the metal alloys listed above, such as silver-palladium, bronze, brass, titanium nitride, etc. The following are examples. The reflective layer 20 is made of copper, gold, silver-copper alloy, brass, bronze, titanium nitride, and this These compounds, combinations, or alloys may have their own inherent colors.

[0034] The reflective layer 20 is manufactured by incorporating particles having reflective properties into an organic matrix. The silver reflective layer 20 may be deposited using a Brashear silver treatment modification. good.

[0035] The absorbent layers 22 and 24 include both selective and non-selective absorbent materials. Absorbent material may be included. For example, absorbent layers 22 and 23 may be absorbent layers that absorb at least partially. Formed from a non-selective absorbent metallic material deposited to a thickness that is either opaque or semi-opaque. This may also apply. Examples of non-selective absorbent materials may be gray metals such as chromium or nickel. i. Examples of selective absorbents may be copper or gold. In one embodiment, the absorbent is chrome It may also be made of aluminum. Non-limiting examples of suitable absorbent materials include chromium, aluminum, silver, and nickel. Kel, palladium, platinum, titanium, vanadium, cobalt, iron, tin, tungsten, molybdenum Butene, rhodium, niobium, carbon, graphite, silicon, germanium, cermet, and various combinations of the above-mentioned absorbent materials that can be used to form absorbent layers 22 and 24. This includes metal absorbers such as mixtures, compounds, or alloys.

[0036] A suitable alloy for the above-mentioned absorbent material is Inconel® (Ni-Cr-Fe). Stainless steel, Hastelloy (registered trademark) (Ni-Mo-Fe, Ni-Mo-Fe-Cr, N i-Si-Cu), titanium mixed with carbon (Ti / C), titanium mixed with tungsten Titanium (Ti / W), titanium mixed with niobium (Ti / Nb), and titanium mixed with silicon Examples include titanium alloys such as tan (Ti / Si), and combinations thereof. Other examples of compounds suitable for layers 22 and 24 include titanium silicide (TiSi2), boride This includes titanium (TiB2) and titanium-based compounds such as combinations thereof. Alternatively, absorb The accretionary layers 22 and 24 may be composed of a titanium-based alloy arranged in a titanium matrix. Alternatively, it may be composed of titanium arranged in a matrix of titanium-based alloys.

[0037] In one embodiment, the organic layers 12 and 14 may be selective light modulator layers (SLMLs). SLML is a spectrum of electromagnetic radiation with wavelengths ranging from approximately 0.2 μm to approximately 20 μm. Multiple devices aimed at modulating (absorbing or emitting) light intensity in different selected regions. It is a physical layer that includes the optical function. SLML is a selective optical modulator system (SLMS). Therefore, the light can be selectively modulated by the provided absorption means (more details below). (To be discussed).

[0038] SLML (including each SLML present in the item if multiple layers exist) These can be used independently, as a host material alone, or in combination with a selective optical modulator system (SLMS). It may also contain a host material. SLMS is a selective photomodulator molecule (SLMM), selected The material may contain selective optical modulator particles (SLMPs), additives, or combinations thereof.

[0039] The SLML host material is independently coated as a coating solution, and optical and structural It may be a film-forming material that serves a specific purpose. The host material may be selected as needed. By introducing guest systems such as a standard optical modulator system (SLMS), additional optical modulation can be added to the article. It may be used as a host (matrix) to provide physical properties.

[0040] The host material may be a dielectric material. Additionally or alternatively, the host material may be (above The above-mentioned composite materials with respect to organic materials, inorganic polymers, and organic layers 12 and 14 (as described above) It may be at least one of the composite materials such as the following. These include silane, siloxane, titanate, zirconate, aluminate, silicate, and phosphine. Examples include azane, polyborazilenne, and polythiadyl.

[0041] SLMS, along with the host material, is used independently and selectively for use in SLML. Optical modulator particles (SLMPs), selective optical modulator molecules (SLMMs), additives, or combinations thereof. It may include a combination of materials. SLMS may also include other materials.

[0042] SLML may contain SLMP independently within SLMS. SLMP is optical This may be any particle combined with the host material to selectively control the modulation. While not limited to these, the colorants include color-shift particles and colorants, and the colorants are (phthalocyanine-based Dyes (compounds, etc.), inorganic pigments, organic pigments, reflective pigments, color-shifting pigments, quantum dots, selective reflectors One or more of the following: bodies, (selectively reflecting and / or absorbing) nanoparticles, and micelles, etc. A number of examples can be given. Nanoparticles have a high refractive index (n>1.6 at a wavelength of approximately 550nm). Mechanical and organometallic materials, TiO2, ZrO2, In2O3, In2O3-SnO, SnO2 Fe x O y (x and y are independent integers greater than 0), and metallic acids such as WO3 Compounds, ZnS and Cu x S y Metals such as (x and y are independent integers greater than 0) Sulfides, chalcogenides, quantum dots, metal nanoparticles, carbonates, fluorides, and so This may include, but is not limited to, mixtures of these.

[0043] Article 10 disclosed herein is formed using at least two different methods. This is also good. In one embodiment, as shown in Figure 4A, the first organic layer 12 is coated onto the substrate 26. A method for producing an article 10 such as a diffraction pigment is disclosed, which includes the process of diffracting a first organic layer 1. Item 2 may be coated using a liquid coating process. This allows the first organic layer 12 to self-planarize, thereby creating a flat external surface. The reflective layer 20 is provided. The reflective layer 20 is subjected to any deposition process including vacuum deposition and liquid coating. The material may be deposited on the first organic layer 12 using the appropriate technology.

[0044] This method involves heating the reflective layer 20 deposited on the first organic layer 12 before embossing. This may further include the following: The vapor-deposited layer is heated to a temperature higher than the softening temperature of the first organic layer 12. It can be heated.

[0045] As shown in Figure 4B, even if both the reflective layer 20 and the first organic layer 12 are embossed Good. Embossing is performed by at least one of temperature and pressure contact with the embossing master. This may be done. A discontinuous embossing system may be used, in which case, for example, For example, as shown in Figure 4A, the substrate / coating layer is a separate step under the embossing plate. It may be moved by a press. Alternatively, the embossing master is a thermoplastic of the first organic layer 12. The embossing roller may be heated to a temperature below the plastic softening temperature.

[0046] As shown in Figure 4C, this method involves a second organic layer 14 on an embossed reflective layer 20. The second organic layer 14 may further include coating with a liquid coating treatment. It may be coated using a liquid coating process. It enables flattening, thereby creating a flat external surface and an embossed internal surface. A surface is provided.

[0047] The layer of article 10 may be present in a solvent or a water-based solution. The layer may be coated / applied / deposited using a liquid coating process. Non-exclusive examples of coating processes include slot dies, gravure, microgravure, and inkjet. Cretch, curtain coating, measuring rod, Meyer bar coating, flexo Offset printing, slot bead, slide bead, slot curtain, slide car Tension web and reverse roll, and liquid applied to the substrate or pre-deposited layer. Other liquid coatings that form a liquid layer or film that is dried and / or cured afterwards. and printing processes are included. The liquid coating process involves the composition of layers such as organic layers 12, 14, etc. This enables the transfer of materials at a faster rate compared to other deposition techniques such as vapor deposition. Therefore, liquid coating treatment allows for the use of a wider range of materials in layers with a simple equipment configuration. This enables improved light. Layers formed using the liquid coating process of this disclosure have improved light It is thought that this will demonstrate academic performance.

[0048] As shown in Figure 4D, this method involves peeling off the base material 26, thereby forming the article 10. This may further include: In one embodiment, the substrate 26 may include a release layer 28. 28 may have lower adhesion to the first organic layer 12 compared to the substrate 26. In this embodiment, the release layer 28 is soluble and may be removed.

[0049] The substrate 26 may be peeled off from the vapor-deposited layer to produce the article 10. In one embodiment, the substrate 2 6 may be cooled to embrittle the associated delamination layer 28, if present. Another embodiment Therefore, the peeling layer 28 is subjected to, for example, photonic or electron beams to increase the degree of crosslinking. It may be embrittle by heating and / or hardening with energy, thereby peeling Separation becomes possible. Next, the vapor-deposited layer is sharply bent or brushed on the surface. The peeled layer may be mechanically removed. The peeled layer may be made into flakes, foils, or using well-known techniques. These may be sized into articles 10 such as optical devices in sheet form.

[0050] This method involves applying a cooling drum to an embossed layer (reflector / first organic layer 12). This may further include removing the heat provided by the embossing roller / plate. Embossing involves applying diffraction patterns, holograms, symbols, logos, or any other design to a deposited layer. This can provide an appropriate microstructure.

[0051] The substrate 26 is made of a heat-resistant material such as polyester, polyamide, polyvinyl chloride, or propylene. Materials may be included. The substrate 26 may be present in a roll configuration, and as a result, article 10 The layers are deposited on the substrate 26 as it moves from the unwinding to the unwinding roll configuration. The substrate 26 is made of a material having a softening temperature higher than the softening temperatures of the multiple layers such as the organic layers 12 and 14. It may include the following. The substrate 26 may be formed of a flexible material. The substrate 26 during the manufacturing process It may be any suitable material capable of accepting multiple layers deposited on it. Non-limiting examples of materials include polyethylene terephthalate (PET), glass foil, and glass. Polymer foil, polymer sheet, metal foil, metal sheet, ceramic foil, ceramic Examples include polymer webs such as crystalline sheets, ionic liquids, paper, and silicon wafers. The substrate is The thickness can be varied, for example, from about 2 μm to about 100 μm, and as a further example, about 10 μm. The range may be approximately 50 μm.

[0052] In one embodiment, a method for manufacturing article 10 is also disclosed, as shown in Figures 5A to 5E. The method involves optionally coating a first organic layer 12 onto a substrate 26 that includes a release layer 28. It may also include the first organic layer 12, which is coated using a liquid coating treatment. This may also be done. As shown in Figure 5B, this method involves applying the coated first organic layer 12 to the environment. This may also include bossing to create an internal embossed surface 18. The method includes depositing a reflective layer 20 on an internally embossed first organic layer 12. That's fine. In this way, the reflective layer 20 is embossed as shown in Figure 5C. It corresponds to the embossed surface 18 inside the first organic layer 12.

[0053] As shown in Figure 5D, this method involves coating a second organic layer 14 onto the deposited reflective layer 20. The process may further include coating. The second organic layer 14 is coated using a liquid coating treatment. It may be coated.

[0054] As shown in Figure 5E, the substrate 26 and any release layer may be removed from the article 10.

[0055] In one embodiment, the method involves embossing the first organic layer 12, followed by depositing the reflective layer 20. This may also include depositing a second organic layer 14. By this method, the material shown in Figure 6 Product 10 is obtained. Alternatively, this method involves depositing a first organic layer 12 and a reflective layer The process involves depositing layer 20 and embossing both the first organic layer 12 and the reflective layer 20. The method may also include depositing a second organic layer 14. Article 10 is opposite to Article It has different modulation on the outer surface of one side. Thus, the degree of modulation on the outer surface of the opposite side Because the degrees are different, article 10 is asymmetric. Statistically, the second organic is less modulated. 50% of the article 10, such as flakes having layer 14, are facing upwards, and more modulated first 50% of the article 10 having the organic layer 12 faces upward, providing a different diffraction effect. 8 can also be considered asymmetric because the degree of modulation on the opposite external surface is different. Figure 7 can be considered symmetrical.

[0056] Additionally or alternatively, articles 10 in the form of flakes, sheets, or foils may be hard-coated. Alternatively, a protective layer may be included. In some examples, these layers (hard coat or protective layer) It does not require optical quality.

[0057] Depending on the thermoplastic properties of article 10 and release layer 28, the embossed layer will peel off from the substrate 26. It may be included between layer 28. This embossed layer may be part of article 10. In one embodiment, the release layer 28 is removed or between the substrate 26 and the embossable layer. It is also used in introductions.

[0058] From the above explanation, those skilled in the art will understand that this instruction may be implemented in various forms. Therefore, these teachings are relevant to specific embodiments and their examples. As explained, the true scope of this instruction should not be limited thereto. Scope of Instruction in this Specification Various changes and modifications may be made without deviating from the original.

[0059] This disclosure should be interpreted broadly. This disclosure is not limited to the devices disclosed herein. Disclosure of chairs, equivalents, means, systems, and methods for achieving activities and mechanical movements. It is intended that each device, article, method, means, mechanical element, or mechanism of this disclosure may be used. Accordingly, this disclosure also encompasses many of the aspects and mechanisms disclosed herein. The intent is to teach equivalents, means, systems, and methods for implementing the device. In addition, this disclosure relates to coatings and many aspects, features, and elements thereof. Such devices may be dynamic in their use and operation, but this disclosure is manufactured Equivalents, means, systems and methods of use of manufactured devices and / or optical devices, and This includes many aspects consistent with the description and spirit of the operation and function disclosed herein. This is intended to be the case. The claims of this application should also be interpreted similarly broadly. The descriptions herein in many embodiments are merely illustrative and therefore, Any modification that does not depart from the spirit of the invention is intended to be within the scope of the present invention. Any modifications should not be considered a departure from the essence and scope of the present invention.

Claims

1. Each comprises a first organic layer and a second organic layer having an embossed surface on the inside, Adjacent to the embossed surface inside the first organic layer, and the second organic An embossed reflective layer adjacent to the embossed surface inside the layer, An article that is equipped with [something].

2. The article according to claim 1, wherein the first organic layer and the second organic layer are the same color.

3. The article according to claim 1, wherein the first organic layer and the second organic layer are of different colors.

4. The article according to claim 1, wherein the first organic layer and the second organic layer contain the same organic material. 。

5. The first organic layer and the second organic layer comprise different organic materials, as described in claim 1. Goods.

6. The article according to claim 1, further comprising a first absorbent layer adjacent to the first organic layer.

7. The article according to claim 1, further comprising a second absorbent layer adjacent to the second organic layer.

8. Coating a first organic layer onto the substrate, Depositing a reflective layer on the first organic layer, and Embossing both the reflective layer and the first organic layer, A method for manufacturing articles, including the manufacturing of an article.

9. The further step is to coat a second organic layer onto the embossed reflective layer. The method according to claim 8.

10. The coating of the first organic layer onto the substrate is performed using a liquid coating process. The method according to claim 8.

11. The method according to claim 10, wherein the liquid coating treatment is self-planarizing.

12. The method according to claim 8, wherein the deposition of the reflective layer is performed using a vacuum deposition process.

13. The coating of the second organic layer onto the embossed reflective layer is a liquid coating. The method according to claim 9, wherein a processing step is used.

14. The method according to claim 9, wherein the external surface of the second organic layer is substantially flat.

15. The method according to claim 8, wherein the substrate includes a release layer.

16. The method according to claim 8, further comprising peeling off the substrate.

17. The method according to claim 15, wherein the release layer is polyvinyl alcohol.

18. The method according to claim 8, wherein the substrate further comprises an embossable layer.

19. Coating a first organic layer onto the substrate, Embossing the coated first organic layer, and A reflective layer is deposited on the embossed first organic layer. A method for manufacturing an article, including, The reflective layer coincides with the embossed surface of the embossed first organic layer. A method of manufacturing an item.

20. Claim 1 further comprises coating the deposited reflective layer with a second organic layer. The method described in 9.