Grilling device
The grilling apparatus addresses the challenge of inconsistent cooking in conventional devices by using a movable heat source and holder system with sensors and controllers for automated cooking, ensuring consistent results and reducing user intervention.
Patent Information
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- SEERGRILLS LTD
- Filing Date
- 2024-03-21
- Publication Date
- 2026-04-10
AI Technical Summary
Conventional grilling devices require constant user attention due to high variability in cooking times and temperatures, leading to potential overcooking or undercooking, especially for inexperienced users, and pose risks such as food poisoning.
A grilling apparatus with a movable heat source and holder system that allows precise control over cooking conditions, including adjustable heat source positions and food holder placement, utilizing sensors and controllers for automated cooking based on food thickness and temperature.
Enables consistent and controlled cooking results, reducing the risk of overcooking or undercooking, and providing a safer cooking experience by minimizing user intervention.
Smart Images

Figure 2026511180000001_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a grilling device.
Background Art
[0002] Conventionally, a grilling device mainly includes a fixed heat source that cooks food by radiant heat. In one example, the grilling device includes a substantially planar and horizontal heat source and a plurality of support attachments, each of which is at a different distance below the heat source. Food is provided to the heat source (for example, a grill pan disposed in one of the support attachments). The distance between the heat source and the food can be changed by repositioning the grill pan in another one of the support attachments. In another example, the grilling device includes a barbecue grill, and food is cooked by radiant heat, conduction (via the grill), and convection on the grill above the heat source.
[0003] Since a grilling device is used for relatively short-time, intense cooking at high temperatures (for example, grilling a steak), such a device requires constant attention from the user during cooking. It may be difficult for inexperienced users to achieve good results using such a device. The cooking speed is relatively fast and can vary depending on the type of food, the condition of the food, and the degree of cooking required. Often, grilling can lead to overcooking and burning, or insufficient cooking, posing a risk of potentially dangerous cooking. For example, barbecue is known to be a common cause of food poisoning. Since grilling foods are relatively expensive and are often used in hospitality or entertainment situations such as parties or barbecues, the "high variability" nature of grilling is unpleasant for many users.
[0004] In this specification, terms such as "front" and "forward" refer to the side of the device facing the user during normal operation, while similarly, terms such as "rear," "rearward," "behind," and "behind" refer to the opposite side that moves away from the user during normal operation. "Up" and "down" generally refer to the device during normal operation, with "down" meaning descending into the ground or floor, and "up" meaning moving away from the ground or floor.
[0005] In this specification, the term “substantially” is used to mean “exactly or practically, as understood by those skilled in the art.” This includes some variation from “exactly” for practical considerations. For example, in the art of the present invention, “substantially horizontal” may include ±10° from the horizontal. [Overview of the project]
[0006] According to a first aspect of the present invention, a grilling apparatus, the apparatus is A heat source that generates radiant heat energy that moves along a heat path during use, In the loaded state, a holder for holding food, A grilling apparatus is provided, which includes a holder mounting section for mounting a holder within a heat path when the apparatus is in a cooking state.
[0007] In some cases, the holder mounting portion is positioned to hold the holder in a predetermined position within the heat path during cooking.
[0008] In some cases, the holder defines the holding space. In some cases, when loaded, the food is placed within the holding space. In some cases, when unloaded, the holding space is empty.
[0009] In some cases, the holder is movable between an open state (food can be placed in the holding space and removed from the holding space) and a closed state (food cannot be placed in the holding space and cannot be removed from the holding space).
[0010] In some cases, the holding space has length, width, and thickness. In some cases, the length and width are greater than the thickness. In some cases, the length and width extend within the plane of the holding space. In some cases, the thickness extends perpendicular to the plane of the holding space. In some cases, in the cooked state, the plane of the holding space is substantially vertically oriented.
[0011] In some cases, the holder includes a holder surface that directs heat toward the food within the holding space.
[0012] In some cases, the holder includes a pair of holder members. In some cases, a holding space is defined between the holder members. In some cases, when loaded, both holder members are positioned in contact with the food.
[0013] In some cases, the holder includes a holder member support. In some cases, one or both holder members are mounted to the holder member support by sliding. In some cases, the holder member support includes a support rod, and one or both holder members slide along the support rod.
[0014] In some cases, the holder member or each holder member may be detachably attached to the holder member support by one or more suspension arrangements, and the suspension arrangement may include one or more suspension magnets.
[0015] In some cases, the holder member support portion includes one or more elastic members that may bias one or both holder members toward each other and may apply holding pressure to the food.
[0016] In some cases, both holder members are supported by a support rod. In some cases, both holder members slide along the support rod. In some cases, the holder member support includes one or more elastic members that bias each holding member to apply holding pressure to the food. In some cases, one elastic member is attached to each support rod.
[0017] In some cases, the holder member support portion includes a centering mechanism. The centering mechanism can automatically center the holder member and / or holding space within the holder member support portion. In some cases, the centering mechanism includes a support rod and an elastic member.
[0018] In some cases, the holder member support section includes a pair of support frames. In some cases, each support frame supports one of the holder members. In some cases, each support frame includes one or more support rods.
[0019] In some cases, the holder member support includes a hinge that can connect the support frame so that the support frame is hinged. In some cases, in the open position, the support frames extend apart from each other so that food can be placed in and removed from the holding space. In some cases, in the closed position, the support frames extend side by side, and in some cases substantially parallel to each other, so that food cannot be placed in or removed from the holding space.
[0020] In some cases, the holder member support includes a retaining arrangement that holds the frame in a closed position. In some cases, the retaining arrangement includes one or more catches, which may be made of magnetic material.
[0021] In some cases, the holder member support portion includes a handle.
[0022] In some cases, the holder member support portion includes a thermocouple attachment formation portion for attaching a thermocouple. In some cases, the thermocouple attachment formation portion defines a path along which the thermocouple can be disposed. In some cases, the path extends rearward, and in some cases substantially horizontally, from the front surface of the holder member support portion toward the holding space. In some cases, each frame defines a part of the path.
[0023] In some cases, in the cooking state, the thermocouple is disposed within the food and extends forward and outward through the path.
[0024] In some cases, the holder attachment portion defines a holder receiving space for disposing the holder at a predetermined position with respect to the heat source(s). In some cases, the holder attachment portion holds the holder at a predetermined position with a lateral accuracy (i.e., a direction perpendicular to the plane of the holding space) of ±3 mm, more preferably ±2 mm, and optimally ±1 mm.
[0025] In some cases, the holder is movable between an inserted state (where the holder is disposed within the holder receiving space) and a removed state (where the holder is removed from the holder receiving space).
[0026] In some cases, the holder is removably attachable within the heat path(s).
[0027] In some cases, the holder is movable horizontally. In some cases, the holder receiving space is accessible from the front surface of the device. In some cases, the holder can enter and exit the holder receiving space. In some cases, the holder can enter and exit the holder receiving space through the front surface of the device.
[0028] In some cases, the holder attachment portion includes a base on which the holder is disposed in the inserted state. In some cases, the base is disposed below the heat source.
[0029] In some cases, the holder attachment portion includes a guide forming portion that can guide the holder when the holder moves between the inserted state and the removed state. In some cases, the guide forming portion includes a pair of spaced upright guide walls that can extend upward from the base. In some cases, in the inserted state, the holder is disposed between the guide walls. In some cases, each of the guide walls includes a positioning portion. In some cases, the positioning portion can fit relatively closely to the holder in the inserted state and be a sliding fit. In some cases, each wall includes an angled inlet portion. The angled inlet portions can flare away from each other.
[0030] In some cases, the apparatus includes a thickness sensor for displaying the thickness of the food.
[0031] In some cases, the apparatus includes a position measuring device for measuring the position of one or both of the holder members. In some cases, the position measuring device includes optical sensing means. The optical sensing means can include a laser or can include mechanical sensing means or ultrasonic sensing means.
[0032] In some cases, the thickness sensor includes the position measuring device.
[0033] In some cases, the apparatus includes a position measuring device attachment portion. The position measuring device attachment portion can include a reference position that can be a fixed distance from the holder attachment portion. In some cases, the position measuring device measures the distance between one of the holder members and the reference position when the holder is in the inserted and loaded states.
[0034] In some cases, the heat source or each heat source includes a heat generation region on which radiant heat energy is generated, and this region can be substantially flat and can extend substantially within the heat source plane. In some cases, the heat source plane can extend substantially parallel to the holding space plane and be spaced apart from the holding space plane.
[0035] In some cases, the heat generation region may correspond in shape to the retaining space and may be similar in size to the retaining space (possibly ±10%).
[0036] In some cases, the heat source plane is substantially oriented vertically.
[0037] In some cases, the device may include multiple heat sources, or it may include a single heat source.
[0038] In some cases, the holder is positioned between two heat sources during cooking. In some cases, the holder mounting section is positioned such that the holder is positioned between two heat sources during cooking.
[0039] In some cases, a heat source or each heat source may include a single heat generating device which may include a burner or element, and may include a heat generating area.
[0040] In some cases, the heat source or each heat source is movable between an outer position and an inner position, moving closer to and further away from the holder mounting portion.
[0041] In some cases, the equipment is arranged so that the movement of each heat source is independent.
[0042] Alternatively, the apparatus is arranged so that the heat sources move together simultaneously. In some cases, the movement is in opposite directions. In other cases, the movement is substantially the same in quantity.
[0043] In some cases, the device includes one or more heat source mounting sections. In some cases, a heat source mounting section or each heat source mounting section may mount one heat source each. In some cases, a heat source mounting section or each heat source mounting section may mount one heat generating device each.
[0044] In some cases, each heat source mounting section or each heat source mounting section is positioned to allow for one movement of each heat source, possibly linear movement, and possibly movement toward and away from the holder mounting section.
[0045] In some cases, the apparatus includes a housing frame. In some cases, the heat source mounting section may include tracks that can be supported by the housing frame, and may include rollers. The rollers may move along the tracks and support their respective heat sources.
[0046] In some cases, the heat source mounting section or each heat source mounting section includes a mounting arm. The mounting arm extends rearward from each heat source, and in some cases substantially horizontally.
[0047] In some cases, the apparatus includes a drive (e.g., a motor) for moving the heat source or each heat source toward and toward the holder mounting portion along a direction that may be substantially perpendicular to the holding space plane (in some cases laterally, in some cases linearly, in some cases substantially horizontally). In some cases, the drive is connected to the heat source mounting portion or each heat source mounting portion.
[0048] In some cases, the drive unit or each drive unit is positioned to allow for the gradual lateral movement of its respective heat source.
[0049] In some cases, the drive system includes a stepping motor. Alternatively, the drive system includes a servo motor.
[0050] In some cases, the drive system may include a linear drive system that may include a linear actuator.
[0051] In some cases, the heat source mounting section or each heat source mounting section includes a linear drive converter that converts rotational motion into linear motion. In some cases, the mounting arm is connected to the linear drive converter. In some cases, the linear drive converter supports the mounting arm.
[0052] In some cases, linear drive converters include main screws, ball screws, threaded nuts and / or nut blocks, belt drives, or rack and pinion systems.
[0053] In some cases, the linear drive converter includes a main screw with a screw pitch of 6 mm or less, possibly 2 mm or more, and preferably 4 mm.
[0054] In some cases, the drive unit or each drive unit and its connected heat source mounting section are arranged to move each heat source in incremental steps (which may be 1.0 mm or less, and may be 0.5 mm or less).
[0055] In some cases, the drive unit and the heat source mounting section are arranged to provide a positioning accuracy of ±2.0 mm, more preferably ±0.5 mm, and optimally ±0.2 mm for the heat source.
[0056] In some cases, the heat source mounting section or each heat source mounting section may be positioned to allow the user to select different orientations of the heat source(s) relative to the holder mounting section. In some cases, the heat source mounting section or each heat source mounting section may be positioned to allow each heat source to move between vertical orientation, angled (inclined) orientation, and substantially horizontal orientation.
[0057] In some cases, the heat source mounting section or each heat source mounting section is positioned so that the heat source can be raised and lowered relative to the holder mounting section.
[0058] In some cases, the device may include a controller that can control the operation of the device.
[0059] In some cases, the controller provides one or more heat source position output signals. These heat source position output signals can control the operation of the drive unit(s), thereby controlling the position of the heat source(s).
[0060] In some cases, the controller may receive an input signal and provide one or more output signals that depend on the received input signal.
[0061] In some cases, the controller may receive an input signal and provide one or more heat source location output signals that depend on the received input signal.
[0062] In some cases, the input signal includes a thickness indication input signal provided by a thickness sensor.
[0063] In some cases, the input signal includes an internal food temperature signal provided by a thermocouple.
[0064] In some cases, the input signal may include one or more user input signals, which may include a food type signal and a signal regarding the degree of cooking requested by the user.
[0065] In some cases, the output signal includes a thermal output signal that controls the thermal output of each heat source. In some cases, the controller provides a single thermal output signal that controls the thermal output of all heat sources. In some cases, the controller provides a separate thermal output signal for each heat source to independently control the thermal output of each heat source.
[0066] In some cases, the controller provides a single heat source position output signal to control the position of all heat sources. In other cases, the controller provides a separate heat source position output signal for each heat source to independently control the thermal position of each heat source.
[0067] In some cases, during cooking, the heat source position output signal moves each heat source to the cooking position, which can be between the inner and outer positions.
[0068] In some cases, the heat source position output signal moves each heat source between multiple cooking positions during the cooking process.
[0069] In some cases, the device (preferably the holder mounting section) includes a drip tray arrangement for capturing substances released from food during cooking (e.g., fat, grease, food particles, etc.). The drip tray arrangement may include a removable drip tray, which may be positioned directly below the holder receiving space.
[0070] In some cases, the drip tray configuration includes a funnel for directing the released material towards the drip tray. In some cases, the funnel may be removable and positioned above the drip tray.
[0071] In some cases, the device may be used for grilling or cooking.
[0072] In some cases, the device is movable between a grilling configuration and a pizza / baking configuration. In some cases, in the pizza / baking configuration, the holder includes a pizza / baking tray.
[0073] In some cases, the device is movable between a grill configuration and a rotisserie configuration. In some cases, in the rotisserie configuration, the holder includes a rotisserie.
[0074] According to a second aspect of the present invention, a method for grilling food, the method comprising providing a grilling apparatus, the apparatus is A heat source that generates radiant heat energy that moves along a heat path during use, In the loaded state, a holder for holding food, A grilling apparatus is provided, which includes a holder mounting section for mounting a holder within a heat path when the apparatus is in a cooking state.
[0075] In some cases, the apparatus may include any of the features described above or in the following description. In some cases, the method may include any of the steps described above or in the following description.
[0076] Next, embodiments of the present invention will be described simply by reference to the accompanying drawings. [Brief explanation of the drawing]
[0077] [Figure 1] This is a front view of the grilling device in a grilling configuration. [Figure 2] Figure 1 shows front, top, and one-side perspective views of some of the internal components of the grilling apparatus. [Figure 3] This is a perspective view of the food holder of a grilling device in the open position. [Figure 4] Figure 3 is a perspective view of the food holder in the closed and loaded state, equipped with a position measuring device. [Figure 5] This is a perspective view similar to Figure 4, and includes a cross-sectional view at one end indicated by the cross-sectional line VV in Figure 4. [Figure 6] This is a perspective view similar to Figure 5, where the holder is in an unloaded state, but the holder member is positioned in its maximum outer range. [Figure 7] This is a plan view of a part of a grilling device, showing the holder in the closed, loaded, and inserted states, with the heat source and the heat source mounting section attached to the heat source in an external position. [Figure 8] This is a perspective view of a part of a grilling device, showing the holder in the closed, loaded, and inserted states, with the heat source and the heat source mounting section attached to the heat source in an external position. [Figure 9] This is a plan view of a part of a grilling device, showing the holder in the closed, loaded, and inserted states, with the heat source and the heat source mounting section located on the inside. [Figure 10] This is a perspective view of a part of a grilling device, showing the holder in the closed, loaded, and inserted states, with the heat source and the heat source mounting section located on the inside. [Figure 11]Figure 1 shows rear, top, and one-side perspective views of some of the internal components of the grilling apparatus, without the holder. [Figure 12] This is a front view of the device, and the holder is not shown. [Figure 13A] This is an exploded view of the holder's suspension configuration. [Figure 13B] This is a cross-sectional view of the holder's suspension arrangement. [Figure 14] This is a perspective view of a grilling device in a pizza / baking configuration. [Figure 15] This is a perspective view of a grilling device in a rotisserie configuration. [Figure 16] This is a front view of a grilling device in a rotisserie configuration. [Figure 17] This is a schematic block diagram showing the operation method of the grilling device. [Figure 18] These are front, top, and one-side perspective views showing some internal components of another grilling device, with the drip tray partially removed. [Figure 19] Figure 18 shows the grilling device from the front, below, and one side. [Figure 20] Figures 18 and 19 show the grilling apparatus from the front, one side, and a perspective view from below, with the drip tray fully inserted and the lower cover removed to show the drive mechanism. [Figure 21] Figures 18 to 20 show the device from below, with the drip tray fully inserted and both lower covers removed.
[0078] In drawings, where multiple examples of the same or similar features exist, reference numbers are assigned to only one or a portion of the typical examples of the features for clarity. [Modes for carrying out the invention]
[0079] Figures 1 to 16 show a grilling apparatus 10 which includes the following: • A heat source 12 that generates radiant heat energy that moves along the heat path during use. • In the loaded state, the holder 14 holds the food 16. • And a holder mounting section 20 for mounting the holder 14 within the heat path when the device 10 is in a cooking state.
[0080] Figures 1 to 13B show a grilling device 10 with a grill configuration.
[0081] In the illustrated example, the apparatus 10 includes a pair of heat sources 12, and the holder mounting section 20 positions the holder 14 at a predetermined location within the heat path between the heat sources 12.
[0082] The holder 14 defines the holding space 18. In the loaded state, the food 16 is placed within the holding space 18. In the unloaded state, the holding space 18 is empty.
[0083] The holder 14 is movable between an open state (where the food 16 can be placed in the holding space 18 and removed from the holding space 18) and a closed state (where the food 16 cannot be placed in the holding space 18 and cannot be removed from the holding space 18).
[0084] The holding space 18 has a length 140, a width 142, and a thickness 144. The length 140 and width 142 are greater than the thickness 144. The length 140 and width 142 extend within the holding space plane 22. The thickness 144 extends perpendicular to the holding space plane 22. In the illustrated example, in the cooking state, the holding space plane 22 is substantially vertically oriented.
[0085] The holder 14 includes a pair of holder members 24. A holding space 18 is defined between the holder members 24. In the loaded state, both holder members 24 are positioned in contact with the food 16.
[0086] The holder 14 includes a holder member support portion 26. Both holder members 24 are mounted to the holder member support portion 26 by sliding. The holder member support portion 26 includes a support rod 28, and both holder members 24 slide along the support rod 28.
[0087] The holder member support section 26 includes an elastic member 30 that biases the holder members 24 toward each other and, in one example, can apply holding pressure to the food 16. One elastic member 30 is attached to each support rod 28. Each elastic member 30 may include a spring.
[0088] The holder member support portion 26 includes a centering mechanism 32. The centering mechanism 32 automatically centers the holder member 24 (and therefore the holding space 18) within the holder member support portion 26. The centering mechanism 32 includes a support rod 28 and an elastic member 30.
[0089] The holder member support section 26 includes a pair of support frames 34. Each support frame 34 supports one of the holder members 24, and each support frame 34 includes a support rod 28.
[0090] Referring to Figures 13A and 13B, each holder member 24 is detachably attached to each support frame 34 at each upper corner by a suspension arrangement 156, and each of them may include a suspension magnet 158.
[0091] Each suspension arrangement 156 includes a suspension member 162 defining a suspension hole 164 that receives one of the support rods 28, a suspension magnet 158 attached to the suspension member 162 by screws (not shown), a heat shield washer 160, and a fixing member 166 positioned to be attracted to the suspension magnet 158.
[0092] Each holder member 24 defines a washer receiving hole 168 that can receive a heat shield washer 160.
[0093] The fixing member 166 has dimensions (for example, diameter) larger than the washer receiving hole 168 and holds the holder member 24 in place, but is designed to be easily removed for cleaning.
[0094] In the illustrated example, each suspension member 162 includes a vertically extending suspension member 162V that extends along one side of the support frame 34 between the upper and lower corners. In another embodiment, each suspension member 162 includes two vertically extending suspension members 162V and two horizontally extending suspension members 162H (shown by dashed lines in Figure 5) that extend along the upper and lower sides of the support frame 34, so that each suspension member 162 extends along four sides of the support frame 34.
[0095] The holder 14 includes a holder surface 170 that directs heat toward the food 16 in the holding space 18. In the illustrated example, the holder surface 170 is the surface of the support frame 34.
[0096] The holder member support portion 26 includes a hinge 36 that connects the two support frames 34 so that they are hinged together. In the open state shown in Figure 3, the support frames 34 extend apart from each other, allowing food 16 to be placed in and removed from the holding space 18. In the closed state, the support frames 34 extend side by side and substantially parallel to each other, preventing food 16 from being placed in and removed from the holding space 18.
[0097] The holder member support portion 26 includes a holding arrangement 38 that holds the frame 34 in a closed state. The holding arrangement 38 includes one or more catches 40, which may be made of magnetic material. In the illustrated example, the holding arrangement 38 includes two pairs of magnetic catches 40, with one pair positioned on each frame 34.
[0098] The holder member support portion 26 includes a handle 42. The handle 42 extends forward for the user to grasp when inserted. In the illustrated example, the handle 42 includes two handle portions 42A, each containing a part of one of the frames 34. In the closed position, the handle portions 42A define a handle opening 44 between them.
[0099] The holder member support portion 26 includes a thermocouple mounting forming portion 94 for attaching a thermocouple 48. The thermocouple mounting forming portion 94 defines a path 96 in which the thermocouple 48 can be positioned. The path 96 extends rearward from the front surface 116 of the holder member support portion 26 toward the holding space 18. Each frame 34 defines a portion 98 of the path 96.
[0100] The holder mounting section 20 defines a holder receiving space 50 in which the holder is positioned in a predetermined location relative to the heat source(s). The holder 14 is movable between an inserted state (the holder 14 is placed within the holder receiving space 50) and a removed state (the holder 14 is removed from the holder receiving space 50).
[0101] The holder mounting section 20 includes a base 52, on which the holder 14 is placed in an inserted state. The base 52 is positioned below the heat source 12.
[0102] The holder mounting section 20 includes a guide forming section 54 that guides the holder 14 as it moves between the inserted and removed states. The guide forming section 54 includes a pair of spaced-apart upright guide walls 56 extending upward from the base 52. In the inserted state, the holder 14 is positioned between the guide walls 56. Each of the guide walls 56 includes a positioning section 58. The positioning section 58 fits relatively snugly (ideally a sliding fit) to the holder 14 in the inserted state so that the holder 14 is positioned in a consistently repeatable position relative to the heat source 12. In the illustrated example, each guide wall 56 includes an angled entrance section 60. The angled entrance sections 60 spread outwards from each other.
[0103] The device 10 (preferably the holder mounting section 20) may include a drip tray arrangement 200 that includes a removable drip tray 152 for capturing substances released from food during cooking (e.g., fat, grease, food particles, etc.). The drip tray 152 is positioned directly below the holder receiving space 50.
[0104] Both support frames 34 define a drip opening 218 (see Figure 5) so that substances released from the food during cooking can be discharged into the drip tray 152.
[0105] The device 10 includes a thickness sensor 62 for displaying the thickness of the food 16.
[0106] The apparatus 10 includes a position measuring device 64 for measuring the position of one or both of the holder members 24. In the illustrated example, the position measuring device 64 measures the position of one of the holder members 24. The position measuring device 64 may include optical sensing means 66 (e.g., a laser) that forms a measuring beam 134 when in use.
[0107] The thickness sensor 62 includes a position measuring device 64.
[0108] The device 10 includes a position measuring device mounting section 70 for fixing the position measuring device 64 to the holder mounting section 20. In the illustrated example, the position measuring device mounting section 70 may include a housing frame 138. The position measuring device 64 measures the distance between one of the holder members 24 and the position measuring device 64 in the inserted and loaded states.
[0109] Each heat source 12 includes a heat generation region 74, on which radiant thermal energy is generated in a cooking state. The heat generation region 74 may be substantially flat and may extend substantially within the heat source plane 76. The heat source plane 76 extends substantially parallel to the holding space plane 22 and is positioned at a distance from the holding space plane 22.
[0110] The heat generation region 74 corresponds in shape to the holding space 18 and is the same size as the holding space 18; in one example, it can be the same size within ±10%.
[0111] The heat source plane 76 is substantially oriented vertically.
[0112] Each heat source 12 includes one heat generating device 78 which may include a burner or element 80, and includes a heat generating area 74.
[0113] Each heat source 12 is movable between an outer position and an inner position, moving closer to and away from the holder mounting portion 20. In the illustrated example, the device 10 is arranged such that the movement of each heat source 12 is independent of the others.
[0114] In another example, the apparatus 10 can be arranged so that the heat source 12 moves together simultaneously. The movement can be substantially the same in amount but in opposite directions.
[0115] The device 10 includes one or more heat source mounting sections 82. In the illustrated example, the device 10 includes two heat source mounting sections 82, each of which is fitted with one heat generating device 78.
[0116] In the illustrated example, each heat source mounting section 82 is positioned to allow one linear heat source 12 to move towards or away from the holder mounting section 20.
[0117] The apparatus 10 includes a housing frame 138. Each heat source mounting section includes a track 146 supported by the housing frame 138 and a roller 148. The roller 148 moves along the track 146 and supports each heat source 12.
[0118] Each heat source mounting section 82 includes a mounting arm 84. The mounting arm 84 extends rearward from each heat source 12, substantially horizontally (in the illustrated example).
[0119] The apparatus 10 includes a drive unit 86 (e.g., a motor) for moving the heat source 12 toward and toward the holder mounting portion 20. The movement of the heat source 12 is lateral, linear, substantially horizontal, and substantially perpendicular to the holding space plane 22. The drive unit 86 is connected to each heat source mounting portion 82.
[0120] The drive system may include a stepping motor, or it may include a servo motor.
[0121] In another example (not shown), the drive system may include a linear drive system, which may include a linear actuator.
[0122] In the illustrated example, each heat source mounting section 82 includes a linear drive converter 88 that converts rotational motion (e.g., from a motor) into linear motion. The mounting arm 84 is connected to and supported by the linear drive converter 88.
[0123] The linear drive converter 88 may include a threaded shaft 90 and a threaded drive connector 92. The threaded drive connector 92 is mounted on the threaded shaft 90 and supports a mounting arm 84.
[0124] In the illustrated example, each mounting arm 84 is connected to a separate drive unit 86 via a separate linear drive converter 88 and driven by this drive unit 86. Advantageously, this allows the heat sources 12 to be moved independently of each other, expanding the range of possible cooking options.
[0125] In another example, the mounting arms 84 can be driven by a common drive unit 86, which can drive a common threaded shaft 90 having two parts. One part has threads extending in one direction, and the other part has threads extending in the opposite direction. Each part drives one of the mounting arms 84, causing the mounting arms 84 to move together, but in opposite directions.
[0126] Linear drive converters may include main screws, ball screws, threaded nuts and / or nut blocks, belt drives, or rack and pinion systems.
[0127] For example, a linear drive converter includes a main screw with a screw pitch of 6 mm or less, which may be 2 mm or more in some cases, and preferably 4 mm.
[0128] In one example, the drive unit and heat source mounting section are arranged to provide a positioning accuracy of ±2.0 mm, more preferably ±0.5 mm, and optimally ±0.2 mm for the heat source.
[0129] The device 10 includes a controller 46 that controls the operation of the device 10. The controller 46 receives an input signal 100 and provides one or more output signals 110 that depend on the received input signal 100.
[0130] The input signal 100 may include a thickness indication input signal 102 provided by the thickness sensor 62. In the illustrated example, the thickness indication input signal 102 is not derived from an actual measurement of the food thickness, but from one measurement position on the holder member 24 by the position measuring device 64. In the illustrated example, this derivation takes into account that the holder member 24 is automatically centered within the holder member support 26, and that the holder member support 26 is repeatedly and relatively accurately positioned within the holder mounting 20. Therefore, in the loaded state, this arrangement places the food 16 centered between the holder member support 26 and the holder mounting 20.
[0131] The input signal 100 includes an internal food temperature input signal 104 provided by a thermocouple 48.
[0132] The input signal 100 includes one or more user input signals 106, which may include a food type input signal 108 (for example, indicating beef, pork, chicken, etc.) and an input signal 109 indicating the degree of cooking requested by the user (for example, well, medium, rare, etc.).
[0133] The input signal 100 may also include the weight, color, texture, water content, and fat content of the food.
[0134] The output signal 110 may include a heat output signal 112 that controls the heat output of each heat source 12. In one example, the heat output of the heat sources 12 is controlled together by a single signal. In another example, the controller 46 provides each heat source 12 with a separate heat output signal 112. In the latter case, the heat output of different heat sources can be controlled independently of each other, enabling a wider range of cooking options.
[0135] The output signal 110 includes a heat source position output signal 114 for controlling the position of the heat source(s) 12. In one example, the positions of the heat sources 12 are controlled together by a single signal 114. In another example, the controller 46 provides each heat source 12 with a separate position output signal 114. In the latter case, the positions of different heat sources 12 can be controlled independently of each other, enabling a wider range of cooking options.
[0136] The device 10 may include a user interface device 122 that can enable the input of user input signals 106 and include a touchscreen that can display user output signals 136. The user output signals 136 may include cooking parameters (e.g., internal temperature of food 16, estimated end time of cooking, remaining cooking time, etc.) and may be informational messages, warning messages, and alarm signals.
[0137] The device 10 may include a housing 124 that houses the components of the device 10 as described above. The housing 124 defines an access opening 126 into which the holder 14 can be inserted and removed from the holder receiving space 50, and a ventilation hole 128 for releasing heat during use.
[0138] The housing 124 may include a housing base 182 which can be in the form of a plate. The housing 124 may include side walls 188 extending upward from the housing base 182 and legs 184 extending downward from the housing base 182 to space the housing base 182 away from the support surface 190, thereby defining a gap 186 between the support surface 190 (Figure 1) and the housing base 182.
[0139] The device 10 may include a thermal barrier 172 to block the heat flow away from the food 16 during use. The thermal barrier 172 may include a curtain 174. In the illustrated example, the device 10 may include one curtain 174. The curtain 174 may be extendable and can be attached at each end to one of the different mounting arms 84. The curtain 174 may include concertina pleats 176.
[0140] The thermal barrier 172 may include a partition wall 208 extending between the heat source 12 and the low-temperature zone 212 (located behind the heat source 12). The drive unit 86 and the linear drive converter 88 may be located within the low-temperature zone 212. The apparatus 10 includes gas supply source components 214 (e.g., piping, connectors, valves, etc.) located within the low-temperature zone 212.
[0141] In the cooking state, the drip tray 152 is positioned between the guide wall positioning sections 58 and can be removed from there for emptying / cleaning by simply lifting it upward and then lifting it forward through the housing access opening 126. The drip tray 152 may include a forward-projecting handle 202 (in the illustrated example, in the form of a tab) to assist the user in gripping it.
[0142] When in use When in use, the holder 14 is initially detached, unattached, and open, as shown in Figure 3, and the support frames 34 extend away from each other. For convenience, the holder 14 can be placed flat on a surface (e.g., a table or worktop).
[0143] In the unloaded state, the holder member 24 is biased inward by a spring 30 that biases the holder member 24 inward along the rod 28.
[0144] In one method of use, the thermocouple 48 is inserted into the food 16, the food 16 is placed in the holding space 18 with contact to one of the holder members 24, and the holder 14 is moved to the loaded state. The thermocouple 48 is positioned in one of the path portions 98.
[0145] Next, as shown in Figure 4, the holder 14 moves to the closed position by rotating the support frame 34 around the hinge 36 so that they extend parallel to each other.
[0146] When the holder 14 is in the closed and loaded state, the holder member 24 moves outward due to the presence of the food 16 in the holding space 18, compressing the spring 30 so that the holder member 24 applies holding pressure to the food 16. This ensures that the food 16 is held securely when the holder 14 is positioned vertically.
[0147] When both heat sources 12 are in the outward position and the holder 14 is in the closed and loaded position, the holder 14 is moved to the inserted position by placing it on the base 52 between the guide wall inlet portions 60, and then sliding the holder 14 horizontally backward through the front of the device to position it in the holder receiving space 50 between the guide wall positioning portions 58.
[0148] Advantageously, the holder mounting section secures the holder 14 to a predetermined position with lateral accuracy (i.e., in the direction perpendicular to the holding space plane) of ±3 mm, more preferably ±2 mm, and optimally ±0.5 mm. In this way, the holder 14 is accurately and stably positioned in the cooking state.
[0149] The device 10 may include a position magnet 154 (Figure 12) that can be attached to the housing frame 138. The position magnet 154 can attract the holder 14, pull it into the correct position, and provide the user with tactile feedback and a sense of security that the holder 14 is fully inserted.
[0150] In the closed state, the thermocouple 48 extends forward from the food 16, enters the handle opening 44 along the path 96, and passes through the handle opening 44.
[0151] Next, the thermocouple 48 can be connected to the controller 46 by a wired connection (not shown) or a wireless connection (not shown) to provide an internal food temperature input signal 104.
[0152] With the holder 14 inserted, the controller 46 is programmed by the user via the user interface device 122 using a food type input signal 108 and a required cooking level input signal 109.
[0153] As described above, when the holder 14 is in the closed state, loaded state, and inserted state, the position measuring device 64 measures the position of one of the holder members 24 and provides a thickness display input signal 102.
[0154] The controller 46 provides a heat output signal 112 to control the operation of the heat source 12 and a heat source position output signal 114 to control the position of the heat source 12. To start cooking, the controller 46 moves the heat source 12 from the outer position to the inner cooking position, and the heat source 12 moves from the off state to the heated state.
[0155] The cooking position may depend on the thickness 16 of the food. In one example, the controller 46 has a library of stored offset values, which can be predetermined values relating to the offset distance between the food 16 and the heat source 12 for different food types.
[0156] For example, if the food item 16 is a beef steak with a thickness of 12 mm, the offset value on each side can be 50 mm, and the cooking position of the heat source can be 56 mm away from the center line of the holder mounting portion 20 on each side (12 / 2 + 50 = 56 mm).
[0157] In one example, each heat source 12 may include a gas burner 80 that can be ignited by an igniter (not shown), and a controller 46 can control the volumetric gas supply to the burner 80.
[0158] The controller 46 can monitor the internal food temperature input signal 104 provided by the thermocouple 48 until the limit temperature is reached, at which point the controller 46 can move the burner 80 to the off position and outward position. This ensures that the cooking time is accurate and prevents overcooking.
[0159] In another example, the cooking time is calculated by the controller 46 without monitoring the internal food temperature.
[0160] The applicant has recognized that when using high heat output to obtain fast cooking times, the precision of positioning between the holder (and food) and the burner is crucial. Therefore, this device allows both the holder and the heat source to be positioned relative to each other with high precision, repeatability, and consistency.
[0161] The applicant has found that the device 10 offers a great deal of operational flexibility. In one operating mode, the user can manually control the heat output and heat source position. In another operating mode, the controller 46 can be programmed to use cooking profiles that allow the heat output and heat source position to be varied during cooking. During cooking, the controller 46 can change the heat output and heat source position. For example, the heat source position output signal 114 can be varied to move each heat source 12 between multiple cooking positions in the cooking state. The heat output can be pulsed or periodically increased or decreased. Cooking can be stopped when a predetermined "carryover" internal temperature is reached. This temperature is the temperature at which food continues to cook even after being removed from the heat.
[0162] advantage The applicant has found that this device allows even inexperienced users to cook food accurately, preventing / reducing overcooking, drying, and undercooking, thereby reducing the risk of waste and food poisoning, and consequently reducing the risk of users feeling embarrassed / anxious at parties and barbecues.
[0163] Surprisingly, the applicant found that cooking time is dramatically reduced because both sides of the food can be exposed to high heat at once, rather than having to cook both sides sequentially as in conventional arrangements. This helps to retain juices and flavor, and therefore improves the quality of the cooked food.
[0164] The applicant has surprisingly discovered that when food and the heat source are oriented vertically, more juices are retained within the food, resulting in improved flavor. Furthermore, in this vertical orientation, steam is released rather than trapped between the grill pan and the food. As a result, the steam lowers the temperature of the cooking oil in the grill pan, improving flavor and shortening cooking time.
[0165] The applicant has found that rapid and thorough cooking reduces the amount of energy required.
[0166] Pizza / Baking Composition The device 10 can be moved between a grill configuration (as shown in Figures 1 to 13) and a pizza / baking configuration (as shown in Figure 14). In the pizza / baking configuration, the holder 14 includes a pizza / baking tray 130.
[0167] In the pizza / baking configuration, the food 16 (e.g., pizza) is placed on the tray 130 and positioned between the heat sources 12. The heat sources 12 can be operated in an outer position to maximize the size of the tray 130, or their cooking position can be adjusted to the size of the tray 130. The tray 130 may include a guide forming section 54 and a positioning forming section 132 whose size and shape correspond to it. A thermocouple 48 can be placed inside the food 16.
[0168] The device 10 includes one or more doors 178 (Figure 2) for closing the housing access opening 126.
[0169] Other aspects of this operational configuration can be the same as those described above.
[0170] Rotisserie composition The apparatus 10 can be moved between a grill configuration and a rotisserie configuration. In the rotisserie configuration as shown in Figures 15 and 16, the holder 14 includes the rotisserie 150.
[0171] In the rotisserie configuration, the holder mounting section 20 can move laterally toward one of the heat sources 12 and away from the other to accommodate food on the rotisserie 150, and only the other heat source 12 operates during cooking.
[0172] Other aspects of this operational configuration can be the same as those described above.
[0173] Second Embodiment Figures 18 to 21 show a second grilling apparatus 210, which is another embodiment of the present invention. Many of its features are the same as those already described in relation to the embodiments in Figures 1 to 16. Therefore, for simplicity, the following embodiments will only describe the differences from the embodiments already described. Where the features are the same or similar, the same reference numerals will be used, and the features will not be described again.
[0174] The second grilling device 210 includes a drip tray arrangement 200. The drip tray arrangement 200 includes a removable drip tray 152 and a drip tray mounting section 180. The drip tray mounting section 180 slides the drip tray 152 to the underside of a housing base 182, and the drip tray 152 is slidably movable between a fully inserted state and a fully removed state.
[0175] The drip tray configuration 200 includes a removable funnel 192. The funnel 192 includes an inclined side wall 194 that slopes downward toward a funnel opening (not shown) located at the front of the device 210.
[0176] The drip tray mounting section 180 includes a pair of support members 198 (which may have an L-shaped cross-section) that support the drip tray 152 below the funnel 192.
[0177] During cooking, the drip tray 152 is positioned fully inserted on the support member 198 directly below the funnel opening. Substances released from the food during cooking are captured by the funnel 192, and liquids (e.g., hot oils or fats) can drip into the drip tray 152 through the funnel opening. After cooking, the drip tray 152 is moved by sliding along the support member 198 and lifted high enough to be completely removed, allowing it to be emptied and cleaned.
[0178] The funnel 192 can be removed from between the guide wall positioning sections 58 and emptied / cleaned by simply lifting it upward and then lifting it forward through the housing access opening 126.
[0179] The drip tray 152 and / or funnel 192 may include a forward-projecting handle 202 (in the illustrated example, in the form of a tab) to assist the user in gripping it.
[0180] Advantageously, the applicant has found that the drip tray arrangement 200 of this embodiment facilitates the recovery of ingredients released during cooking, particularly by separating the liquid from solid particles.
[0181] In the second grilling device 210, the drive unit 86 is positioned directly beneath the heat source 12, rather than on one side.
[0182] In this embodiment, each of the drive units 86 and each of the linear drive converters 88 are positioned within drive slots 204 defined by the housing base 182. The mounting arm 84 includes a pair of lateral portions 84A extending in opposite directions laterally. The lateral portions 84A are respectively connected to vertical portions 84B extending upward through the mounting arm slot 206. The mounting arm slot 206 is defined by the housing base 182 and supports each of the heat sources 12. Thus, each of the heat generating units 78 is supported at two ends by one mounting arm 84, improving stability.
[0183] The device 210 includes a pair of covers 216. One cover 216 is fixed to the underside of the housing base 182 (for example, by appropriate fasteners such as screws) and covers each drive unit 86 and its respective heat source mounting section 82.
[0184] This arrangement of the heat source mounting section 82 and the drive units 86 offers several advantages. Each drive unit 86 is closer to its respective heat source 12. Each drive unit 86 is directly beneath its respective heat source 12. Each heat source 12 is supported at two ends. These features result in a more stable arrangement for supporting and moving the heat sources 12. It is also advantageous that the drive units 86 are positioned away from the gas supply source component 214.
[0185] Other changes Various other modifications can be made without departing from the scope of the present invention. The apparatus and its various components can be of any suitable size and shape and can be formed from any suitable material (within the scope of the specific provisions herein).
[0186] In some examples, the drive system may include a linear drive configuration (e.g., a linear motor) or a cylinder / piston configuration (which may be pneumatic or hydraulic). The drive system may also include an actuator and any suitable means of transmission (e.g., a drive belt).
[0187] A linear drive converter may include a main screw, a ball screw, a threaded nut, and / or a nut block.
[0188] The heat source mounting section or each heat source mounting section can be positioned to allow the user to select different orientations of the heat source(s) relative to the holder mounting section. In one example, the heat source mounting section allows each heat source to be moved between the aforementioned vertical orientation, angled (inclined) orientation, and substantially horizontal orientation.
[0189] The heat source mounting section or each heat source mounting section can be arranged so that the heat source can be raised and lowered relative to the holder mounting section.
[0190] The device can be made portable and battery-powered.
[0191] Any feature or step of any illustrated or described embodiment can be combined in any suitable manner within the scope of the overall disclosure of this document.
[0192] Final findings Thus, a grilling device is provided that offers many advantages compared to conventional arrangements. This device improves food cooking control, allowing relatively inexperienced users to grill food (e.g., steak and chicken) accurately and reliably. The internal food temperature is monitored, and the heat output and position of the heat source can be changed. Vertical orientation of the food and heat source reduces cooking time and improves flavor.
Claims
1. A grilling device, wherein the device is A heat source that generates radiant heat energy that moves along a heat path during use, In the loaded state, a holder for holding food, The device includes a holder mounting section for detachably attaching the holder to a predetermined position within the heat path when the device is in a cooking state, The heat source is movable between an outer position and an inner position so as to move closer to and further away from the holder mounting portion. The holder defines the holding space, The holding space has a length, width, and thickness, wherein the length and width are greater than the thickness, the length and width extend within the plane of the holding space, the thickness extends perpendicular to the plane of the holding space, and in the cooking state, the plane of the holding space extends substantially in a vertical orientation. A grilling apparatus wherein the heat source includes a heat generation region on which the radiant heat energy is generated, the region substantially extends within a heat source plane, and the heat source plane extends substantially parallel to the holding space plane and is positioned spaced apart from the holding space plane.
2. The apparatus includes a pair of heat sources, and in the cooking state, the holder mounting portion is detachably mounted to the holder at a predetermined position in the heat path between the two heat sources. Each heat source is movable between an outer position and an inner position, moving closer to and further away from the holder mounting portion. The apparatus according to claim 1, wherein each heat source includes a heat generation region on which the radiant thermal energy is generated, and the region extends substantially within a heat source plane, and each heat source plane extends substantially parallel to the holding space plane and is spaced apart from the holding space plane.
3. The apparatus according to claim 1 or 2, wherein the holder mounting portion holds the holder in the predetermined position with a lateral accuracy (i.e., in the direction perpendicular to the holding space plane) of ±3 mm, more preferably ±2 mm, and optimally ±1 mm.
4. The apparatus according to any one of claims 1 to 3, wherein the apparatus includes one or more drive devices (e.g., motors) for moving each heat source laterally (i.e., along the horizontal direction) toward and toward the holder mounting portion.
5. The apparatus according to claim 4, wherein the aforementioned or each drive device is arranged to enable the progressive lateral movement of the respective heat source and may include a stepping motor or a servo motor.
6. The apparatus according to any of the prior claims, wherein the apparatus includes one or more heat source mounting sections, each of which mounts one of the heat sources, and each of which heat source mounting sections is arranged to allow linear movement of each of the heat sources toward and toward the holder mounting section.
7. The apparatus according to claim 6, as dependent on claim 5, wherein the above or each heat source mounting portion includes a linear drive converter, the linear drive converter is connected to the above or one drive device and converts rotational motion into linear motion.
8. The apparatus according to claim 7, wherein the aforementioned or each drive unit and the respective connected heat source mounting portion are arranged to move the respective heat source in incremental steps, the incremental step may be 1.0 mm or less and may be 0.5 mm or less.
9. The apparatus according to claim 4 or any of the claims thereof, wherein the apparatus includes a controller for controlling the operation of the apparatus, the controller provides one or more heat source position output signals, the heat source position output signals control the operation of the drive unit(s), thereby controlling the position of the heat source(s).
10. The apparatus according to claim 9, wherein the controller receives an input signal and provides the heat source position output signal(s) that depend on the received input signal, and the input signal includes any one of the following: a thickness indication input signal, an internal food temperature signal, a food type signal, and one or more user input signals that may include a signal relating to the degree of cooking requested by the user.
11. The apparatus according to claim 9 or 10, wherein the controller receives an input signal, provides a thermal output signal, and the thermal output signal controls the thermal output(s) of each(s) heat source(s), and depends on the received input signal.
12. The apparatus according to any of the prior claims, wherein the holder includes a pair of holder members, the holding space is defined between the holder members, and in the loaded state, both holder members are positioned in contact with the food, and the holder includes a holder member support portion, and one or both holder members are attached to the holder member support portion by sliding.
13. The apparatus according to claim 12, wherein the holder member support portion includes a centering mechanism that automatically centers the holder member and / or the holding space within the holder member support portion.
14. A grilling device comprising a heat source that generates radiant heat energy that moves along a heat path during use, The device includes a holder for holding food in the loaded state, and a holder mounting portion for removably attaching the holder to the heat path when the device is in a cooking state, wherein the holder includes a pair of holder members, the holder defines a holding space between the holder members, and in the loaded state, both holder members are positioned in contact with the food. The holder includes a holder member support portion, and one or both holder members are attached to the holder member support portion while sliding. The holder member support portion includes a centering mechanism that automatically centers the holder member and / or the holding space within the holder member support portion.
15. The apparatus according to any one of claims 12 to 14, wherein the holder member support portion includes a support rod, and one or both holder members slide along the support rod.
16. The apparatus according to any one of claims 12 to 15, wherein the holder member or each holder member is detachably attached to the holder member support by one or more suspension arrangements, and the suspension arrangement may include one or more suspension magnets.
17. The apparatus according to any one of claims 12 to 16, wherein the centering mechanism includes one or more elastic members that bias one or both holder members toward each other and apply holding pressure to the food.
18. The apparatus according to any one of claims 12 to 17, wherein the holder member support portion includes a pair of support frames, each support frame supporting one of the holder members, and the holder member support portion includes hinges connecting the support frames so that they are hinged together, and in the open state, the support frames extend apart from each other so that the food can be placed in and removed from the holding space, and in the closed state, the support frames extend side by side substantially parallel to each other so that the food cannot be placed in and removed from the holding space.
19. The apparatus according to claim 18, wherein the holder member support portion includes a holding arrangement that holds the frame in the closed state.
20. The apparatus according to any one of claims 12 to 19, wherein the holder member support portion includes a handle.
21. The apparatus according to any one of claims 12 to 20, wherein the holder member support portion includes a thermocouple mounting forming portion for attaching a thermocouple.
22. The apparatus according to any of the prior claims, wherein the holder mounting portion includes a guide forming portion that guides the holder when the holder enters and exits the heat path.
23. The apparatus according to any of the prior claims, wherein the apparatus includes either a thickness sensor for displaying the thickness of the food, and / or a position measuring device for measuring the position of one or both of the holder members.
24. The apparatus according to claim 6 or any of the claims thereof, wherein the heat source mounting portion or each heat source mounting portion is arranged to allow the user to select different orientations of the heat source(s) with respect to the holder mounting portion.
25. The apparatus according to any of the prior claims, which can be used for grilling and cooking, and can be moved between a grilling configuration and / or a pizza / baking configuration and / or a rotisserie configuration.