Carbon nanotube dispersion, its manufacturing method, electrode slurry composition containing the same, electrode containing the same, and lithium secondary battery containing the same
A carbon nanotube dispersion with specific dispersants and alkali metal salts addresses the conductivity and processability issues in secondary batteries, enhancing dispersibility and electrode performance.
Patent Information
- Application Number
- JP2024547396
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2022-10-18
- Filing Date
- 2022-10-19
- Publication Date
- 2025-10-01
- Estimated Expiration
- 2042-10-19
AI Technical Summary
Conventional conductive materials like carbon black require excessive use to achieve sufficient conductivity, reducing the amount of electrode active material and battery capacity in secondary batteries, while carbon nanotubes offer high conductivity but need effective dispersants to maintain processability.
A carbon nanotube dispersion using a first dispersant with an amide group and a second dispersant with an aromatic ring, along with alkali metal salts, to achieve low viscosity and prevent aggregation, enhancing dispersibility and processability.
The dispersion achieves low viscosity, improving carbon nanotube dispersibility and electrode coating properties, maintaining conductivity and preventing aggregation, thus optimizing battery performance.
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Abstract
Description
[Technical Field]
[0001] This specification claims the benefit of the filing date of No. 10-2021-0139170 filed with the Korean Intellectual Property Office on October 19, 2021, and No. 10-2022-0133711 filed with the Korean Intellectual Property Office on October 18, 2022, the contents of which are incorporated herein by reference. The present specification relates to a carbon nanotube dispersion, a method for producing the same, an electrode slurry composition containing the same, an electrode containing the same, and a lithium secondary battery containing the same. [Background technology]
[0002] A secondary battery can be repeatedly used through a discharge process in which chemical energy is converted into electrical energy and a reverse charge process. A secondary battery is composed of a positive electrode, a negative electrode, an electrolyte, and a separator. The positive electrode and the negative electrode generally comprise an electrode current collector and an electrode active material layer formed on the electrode current collector. The electrode active material layer is prepared by coating an electrode slurry composition containing an electrode active material, a conductive material, a binder, etc., on an electrode current collector, drying the coating, and then rolling the coating. Conductive materials are used to improve the conductivity of electrode active materials, and conventionally, dot-like conductive materials such as carbon black have been used. However, because dot-like conductive materials are not very effective at improving electrical conductivity, they must be used in excess to achieve sufficient results, which reduces the amount of electrode active material and reduces battery capacity. To address these issues, many attempts have been made to use highly conductive carbon nanotubes (CNTs) as a conductive material. Carbon nanotubes can achieve high conductivity even in small amounts, so when using carbon nanotubes, the amount of conductive material can be significantly reduced compared to when using carbon black, which has the advantage of increasing electrical capacity. In order to utilize carbon nanotubes as a negative electrode conductive material, it is necessary to produce a low-viscosity aqueous dispersion from the viewpoint of processability. Polyvinylpyrrolidone (PVP), a dispersant containing an amide group, is a polymer surfactant that is used as a dispersant, emulsifier, thickener, etc. in various dispersion systems, and is known to be effective when dispersing carbon nanotubes (Patent Document 1). Polyacids containing carboxyl groups, such as polyacrylic acid and tannic acid, are also known to be effective in dispersing carbon nanotubes. [Prior art documents] [Patent documents]
[0003] [Patent Document 1] Korean Patent Publication No. 10-2011-0118460 [Non-patent literature]
[0004] [Non-Patent Document 1] Toxicol.Res., 2015,4, 160-168 Summary of the Invention [Problem to be solved by the invention]
[0005] The present specification provides a carbon nanotube dispersion, a method for producing the same, an electrode slurry composition containing the same, an electrode containing the same, and a lithium secondary battery containing the same. [Means for solving the problem]
[0006] One embodiment of the present invention comprises a carbon nanotube and a first dispersant having an amide group; a second dispersant having an aromatic ring; 25℃ and 15sec -1 The present invention provides a carbon nanotube dispersion having a viscosity of 2,000 cPs or less at a shear rate of 1000 mPa.s. Another embodiment of the present invention is a method for producing a polymeric composite comprising: carbon nanotubes; a first dispersant having an amide group; and a second dispersant having an aromatic ring. Another embodiment of the present invention provides an electrode slurry composition comprising the above-described carbon nanotube dispersion, an electrode active material, and a binder. Another embodiment of the present invention provides an electrode comprising an electrode active material layer formed by the electrode slurry composition described above. Another embodiment of the present invention provides a lithium secondary battery including the electrode described above. [Effects of the Invention]
[0007] The carbon nanotube dispersion according to one embodiment of the present invention has a significantly low viscosity, and has the effect of improving the dispersibility of carbon nanotubes in the dispersion. The carbon nanotube dispersion according to an embodiment of the present invention has excellent coating properties and processability when used to manufacture an electrode. DETAILED DESCRIPTION OF THE INVENTION
[0008] The present invention will be described in detail below. The carbon nanotube dispersion according to an embodiment of the present invention refers to a dispersion containing carbon nanotubes. Specifically, the carbon nanotubes are dispersed in the dispersion and are not aggregated together. One embodiment of the present invention is a dispersion containing carbon nanotubes, a first dispersant having an amide group, and a second dispersant having an aromatic ring, and is heated at 25°C for 15 seconds. -1 The present invention provides a carbon nanotube dispersion having a viscosity of 2,000 cPs or less at a shear rate of 1000 mPa.s.
[0009] The carbon nanotube dispersion contains a first dispersant having an amide group and a second dispersant having an aromatic ring, which can reduce the viscosity of the dispersion. In particular, the complex structure of the second dispersant having an aromatic ring can effectively reduce the viscosity of the dispersion. In particular, when the secondary dispersant contains a functional group (hydroxyl or carboxyl group), the oxygen of the amide group in the primary dispersant forms a hydrogen bond with the functional group (hydroxyl or carboxyl group) of the secondary dispersant, contributing to a reduction in the viscosity of the dispersion. However, if the hydrogen bond is too strong, there is a problem of the formation of insoluble matter or aggregates (complexes). In this case, there are many restrictions on the selection of dispersants, such as the need to adjust the content of the primary dispersant and the secondary dispersant or to use only specific types of primary dispersant and / or secondary dispersant.
[0010] The present inventors have developed a dispersion in which the aggregation phenomenon of the first and second dispersants described above is improved, even though the dispersion contains the dispersants, and have completed the present invention. The improvement in the aggregation phenomenon can be confirmed by preparing a carbon nanotube dispersion containing these substances, leaving it for a certain period of time, and then visually observing whether or not aggregation occurs. The carbon nanotube dispersion according to one embodiment of the present invention contains carbon nanotubes with excellent conductivity, and has the characteristics of improved dispersibility of the carbon nanotubes, thereby minimizing the phenomenon of aggregation of the carbon nanotubes, which can be confirmed by the extremely low viscosity of the dispersion.
[0011] In one embodiment of the present invention, the carbon nanotube dispersion is heated at 25° C. for 15 seconds. -1The viscosity at a shear rate may be 2,000 cPs or less, 1,000 cPs or less, 800 cPs or less, 700 cPs or less, or 500 cPs or less. Considering the object of the present invention, the lower the viscosity, the better, so the lower limit is not particularly limited, and may be 10 cPs or more, 30 cPs or more, or 50 cPs or more. When the viscosity satisfies the above range, the carbon nanotubes in the carbon nanotube dispersion do not aggregate with each other, thereby improving processability when used to manufacture an electrode. The viscosity of the carbon nanotube dispersion can be measured by a method commonly used in the field of this technology. For example, the viscosity of the carbon nanotube dispersion can be measured by a Brookfield DVNextCP Rheometer at a measurement temperature of 25° C. and a 15-second -1 For more accurate measurement, the carbon nanotube dispersion liquid can be stored at 25°C for one week before measurement.
[0012] The viscosity of the carbon nanotube dispersion can be adjusted by adjusting the contents of the first dispersant and the second dispersant, or by adding an alkali metal salt, which will be described later, to the dispersion.
[0013] In one embodiment of the present invention, the carbon nanotube dispersion comprises a first dispersant having an amide group and a second dispersant having an aromatic ring. The first dispersant having an amide group is effective in dispersing carbon nanotubes, and the complex structure of the second dispersant having an aromatic ring effectively reduces the viscosity of the dispersion. In addition, the oxygen of the amide group contained in the first dispersant and the functional group (hydroxyl group or carboxyl group) of the second dispersant form hydrogen bonds with each other, contributing to a reduction in the viscosity of the dispersion. In one embodiment of the present invention, the first dispersant has an amide group, and is therefore capable of forming a hydrogen bond with a hydroxyl group or a carboxyl group of a second dispersant, which will be described later.
[0014] In one embodiment of the present invention, the first dispersant may include at least one selected from the group consisting of polyvinylpyrrolidone, polyester amide, polycarboxylic amide, polyamido amine, thioamido amine, and water-soluble nylon. The first dispersant may exhibit an improved viscosity improving effect and an improved effect of suppressing changes in viscosity over time by having an amide group. In one embodiment of the present invention, the weight-average molecular weight of the first dispersant may be 1,000 g / mol to 100,000 g / mol, preferably 2,000 g / mol to 80,000 g / mol, more preferably 2,000 g / mol to 30,000 g / mol, and even more preferably 2,000 g / mol to 15,000 g / mol. If the weight-average molecular weight of the first dispersant is less than 1,000 g / mol, the carbon nanotube dispersion performance may be reduced, which may cause a problem of the first dispersant leaching out during electrode production. If the weight-average molecular weight is more than 100,000 g / mol, the viscosity of the carbon nanotube dispersion may increase, which may cause a decrease in coatability and processability. Therefore, it is preferable to adjust the weight-average molecular weight within the above range.
[0015] In one embodiment of the present invention, the second dispersant may contain a hydroxyl group or a carboxyl group, which can form a hydrogen bond with the amide group of the first dispersant. In one embodiment of the present invention, the second dispersant may contain two or more aromatic rings. For example, the second dispersant may be one or more selected from the group consisting of baicalin, luteolin, taxifolin, myricetin, quercetin, rutin, catechin, epigallocatechin gallate, butein, piceatannol, and tannic acid, preferably tannic acid, quercetin, epigallocatechin gallate, or a combination thereof. In one embodiment of the present invention, when the first dispersant and the second dispersant are used simultaneously, the dispersion effect can be improved compared to when each dispersant is used alone.
[0016] In one embodiment of the present invention, the second dispersant may be a phenolic compound. The phenolic compound may have at least one aromatic ring selected from the group consisting of a phenol structure, a catechol structure, a gallol structure, and a naphthol structure. The phenol structure has one hydroxyl group bonded to a benzene ring, the catechol structure has two hydroxyl groups bonded to a benzene ring, the gallol structure has three hydroxyl groups bonded to a benzene ring, and the naphthol structure has one hydroxyl group bonded to naphthalene.
[0017] In one embodiment of the present invention, the carbon nanotube dispersion may contain the first dispersant and the second dispersant in a weight ratio of 1:10 to 10:1, preferably 1:5 to 5:1, or 1:1 to 1:5. When the ratio satisfies the above range, the carbon nanotube dispersion effect can be improved and the viscosity of the dispersion can be maintained low. In one embodiment of the present invention, the carbon nanotubes are used to improve the conductivity of the electrode, and the graphite sheet has a cylindrical shape with a nano-sized diameter and is sp 2Carbon nanotubes have a bonding structure. Conductive or semiconductive properties are exhibited depending on the angle and structure of the graphite sheet curl. Carbon nanotubes can be classified into single-walled carbon nanotubes (SWCNTs), double-walled carbon nanotubes (DWCNTs), and multi-walled carbon nanotubes (MWCNTs) depending on the number of bonds forming the wall. These carbon nanotubes can be appropriately selected depending on the intended use of the dispersion. The carbon nanotubes may also have a secondary shape formed by aggregation or alignment of multiple carbon nanotubes. For example, they may be bundle- or rope-shaped carbon nanotubes in which multiple carbon nanotubes are aligned or arranged in a certain direction, or entangled carbon nanotubes in which multiple carbon nanotubes are tangled in a random direction, like a ball or potato. In one embodiment of the present invention, the carbon nanotubes may be single-walled carbon nanotubes (SWCNTs).
[0018] In one embodiment of the present invention, the specific surface area (BET) of the carbon nanotubes is 10 m 2 / g~5,000m 2 / g, preferably 30m 2 / g~3,000m 2 / g, more preferably 50m 2 / g~2,000m 2 When the above numerical range is satisfied, the conductivity can be improved. The specific surface area (BET) of the carbon nanotubes can vary depending on the type of carbon nanotube.
[0019] In one embodiment of the present invention, the specific surface area (BET) of the single-walled carbon nanotubes is 800 m 2 / g~5,000m 2 / g, preferably 800m 2 / g~3,000m 2 / g, more preferably 900m 2 / g~2,000m 2 When the above numerical range is satisfied, an excellent effect of improving conductivity can be obtained. In one embodiment of the present invention, the carbon nanotubes may have an average particle size (D50) of 0.1 μm to 20 μm. Preferably, it may be 0.5 μm to 1 μm, 1 μm to 5 μm, or 2 μm to 4 μm. The average particle size (D50) refers to the particle size corresponding to 50% of the cumulative number in the particle size distribution curve of the carbon nanotubes. The average particle size (D50) can be measured, for example, using a laser diffraction method. Within this range, the carbon nanotubes do not aggregate with each other, improving dispersibility.
[0020] In one embodiment of the present invention, the content of the carbon nanotubes may be 0.01 wt% to 20 wt% based on the total weight of the carbon nanotube dispersion. Preferably, it may be 0.1 wt% to 10 wt% or 0.1 wt% to 8 wt%. The content of the carbon nanotubes may be adjusted appropriately depending on the specific surface area of the carbon nanotubes used. For example, when the specific surface area is 800 m 2 When carbon nanotubes having a specific surface area of 1000 μm or more are used, the content of the carbon nanotubes may be about 0.01 wt% to 5 wt%, preferably 0.01 wt% to 3 wt%, and more preferably 0.01 wt% to 2 wt%, based on the total weight of the carbon nanotube dispersion. If the specific surface area and content of the carbon nanotubes are outside the above ranges, problems such as a reduced loading amount during electrode production, increased process costs, binder migration during electrode drying, reduced adhesive strength, and increased viscosity of the carbon nanotube dispersion may occur. In one embodiment of the present invention, the carbon nanotube may include two or more carbon nanotube units. The carbon nanotube units may have a cylindrical shape with a nano-sized diameter of a graphite sheet, and may be sp 2 It has a bond structure.
[0021] In one embodiment of the present invention, the diameter of the carbon nanotube unit may be 1 to 200 nm, 1 to 150 nm, or 1 to 100 nm, which can improve the dispersibility of carbon nanotubes and prevent an increase in resistance when applied to an electrode. In one embodiment of the present invention, the length of the carbon nanotube unit may be from 0.1 μm to 200 μm, from 0.1 μm to 150 μm, or from 0.5 μm to 100 μm, which can improve the dispersibility of carbon nanotubes and prevent an increase in resistance when applied to an electrode. In one embodiment of the present invention, the aspect ratio (length / diameter) of the carbon nanotubes may be 5 to 50,000 or 10 to 15,000. Within the above range, the dispersibility of the carbon nanotubes can be improved, and an increase in resistance when applied to an electrode can be prevented.
[0022] In one embodiment of the present invention, the carbon nanotube dispersion may contain an alkali metal element. By including the alkali metal element, the carbon nanotube dispersion of the present invention can improve the dispersibility of materials contained in the dispersion. Specifically, the first dispersant and the second dispersant contained in the dispersion may form a complex with each other. However, this complex has low solubility in solvents such as water, which can increase the viscosity of the dispersion. However, the alkali metal contained in the carbon nanotube dispersion of the present invention disintegrates the complex, thereby solving the above problem. In one embodiment of the present invention, the alkali metal may be in the form of an alkali metal salt, but is not particularly limited thereto. In one embodiment of the present invention, the content of the alkali metal element may be 1 ppm to 300 ppm, 5 ppm to 200 ppm, or 5 ppm to 150 ppm based on the total carbon nanotube dispersion.
[0023] In one embodiment of the present invention, the carbon nanotube dispersion liquid may contain one or more alkali metal salts selected from the group consisting of KOH, NaOH, LiOH, KOHH2O, NaOHH2O, LiOHH2O, K2CO3, Na2CO3, and Li2CO3. In one embodiment of the present invention, the first dispersant includes a polyvinylpyrrolidone resin, and the molar ratio of the alkali metal salt may be 60 mol or less, based on 100 mol of vinylpyrrolidone units contained in the polyvinylpyrrolidone resin. Preferably, it may be 30 mol or less or 25 mol or less. The lower limit of the content is not particularly limited, but may be 0.1 mol or more, 1 mol or more, or 2 mol or more. When the above range is satisfied, the viscosity of the carbon nanotube dispersion is preferably maintained at 25°C and 15 sec. -1 It can be adjusted to a shear rate of 2,000 cPs or less.
[0024] The molar ratio of the alkali metal salt can be calculated using the molecular weights of the alkali metal salt and vinylidone unit, and the weight percentages of the alkali metal salt and polyvinylidone, specifically, by the following formula 3: [Formula 3] Molar ratio of alkali metal salt={(weight % of alkali metal salt) / (molecular weight of alkali metal salt)} / {(weight % of polyvinylidone) / (molecular weight of vinylidone unit)}*100 For example, if the contents of polyvinylpyrrolidone and alkali metal salt (LiOH) are 0.6 wt % and 0.01 wt %, respectively, relative to the total weight of the dispersion, the molecular weight of the alkali metal salt (LiOH) is 24 g / mol, and the molecular weight of the vinylidone units is 111.14 g / mol, the molar ratio of the alkali metal salt is calculated to be 7.7 mol based on 100 mol of vinylpyrrolidone units [7.7 = {(0.01) / (24)} / {(0.6) / (111.14)}*100].
[0025] The vinylpyrrolidone unit refers to a unit consisting of a five-membered lactam linked to a vinyl group, and is a unit constituting the polyvinylpyrrolidone resin. Specifically, it may be a unit represented by the following Chemical Formula 2 among polyvinylpyrrolidone represented by the following Chemical Formula 1:
[0026] [ka]
[0027] [ka]
[0028] In one embodiment of the present invention, the carbon nanotube dispersion may further include a solvent, which is used to linearly disperse carbon nanotubes and provide the carbon nanotube dispersion to prevent aggregation when the carbon nanotubes are directly mixed with an electrode active material and used as an electrode slurry composition. In one embodiment of the present invention, the solvent may be an aqueous solvent. For example, the aqueous solvent may be water. In this case, it is possible to easily adjust the viscosity of the dispersion.
[0029] In one embodiment of the present invention, the pH of the carbon nanotube dispersion may be 3 to 10. Preferably, it may be 4 to 9 or 5 to 8. Within the above range, the aggregation of the first dispersant and the second dispersant can be further suppressed. Specifically, if the pH of the dispersion is outside the above range, the surface charge strength of the first dispersant and the second dispersant may be too strong or too weak, resulting in excessively strong hydrogen bonds and significant aggregation. In this case, adjusting the pH of the dispersion to fall within the above range can further suppress the aggregation of the first dispersant and the second dispersant. The pH can be measured at 25°C.
[0030] In one embodiment of the present invention, the value represented by the following formula 1 of the carbon nanotube dispersion may be 2 to 10, preferably 2 to 6.5 or 3 to 6. The value represented by the following formula 1 is the shear thinning index of the dispersion, and means the ratio of viscosities measured at different shear rates. When the above range is satisfied, the viscosity can be prevented from increasing too much in a static state, which would reduce the fluidity, thereby enabling uniform mixing during electrode production. In addition, sedimentation of carbon nanotube particles can be prevented, improving storage stability.
[0031] [Formula 1] Shear Thinning index (STI)=V low / V high In formula 1, V low is 25℃ and 15sec -1 is the viscosity of the dispersion measured at a shear rate of V high is 25℃ and 150sec -1 is the viscosity of the dispersion measured at a shear rate of In one embodiment of the present invention, the value calculated from the following equation 2 of the carbon nanotube dispersion may be 1 to 5, preferably 1 to 3 or 1.1 to 2. The value calculated from the following equation 2 indicates the relationship between the shear thinning index (STI) property of the dispersion and the average particle size of the carbon nanotubes contained in the dispersion.
[0032] Generally, when the particle size (D50) of carbon nanotubes is too small, the carbon nanotubes tend to aggregate with each other, increasing the shear thinning index (STI) of the dispersion. Also, when the particle size (D50) of carbon nanotubes is too large, the carbon nanotubes tend to be insufficiently dispersed, forming a network structure, increasing the overall viscosity and shear thinning index (STI) of the dispersion. However, the carbon nanotube dispersion according to one embodiment of the present invention has the effect of improving the viscosity stability over time of the entire dispersion even when the particle size of the carbon nanotubes is small, by adjusting the value calculated by the following equation 2 to the above range.
[0033]
number
[0034] In formula 2, STI is the Shear Thinning Index (STI) of the dispersion, D50 is the average particle size (D50) of the carbon nanotubes.
[0035] One embodiment of the present invention comprises a carbon nanotube and a first dispersant having an amide group; The present invention provides a method for producing the above-mentioned carbon nanotube dispersion liquid, which includes a step of mixing the first dispersant with a second dispersant having an aromatic ring.
[0036] In one embodiment of the present invention, the step of mixing the carbon nanotubes, the first dispersant having an amide group, and the second dispersant having an aromatic ring may be performed under a temperature condition that does not change the physical properties, for example, at a temperature of 50°C or less, more specifically, 5°C to 50°C. In one embodiment of the present invention, the method may further include dispersing the carbon nanotubes in a dispersion liquid.
[0037] In one embodiment of the present invention, the step of dispersing the carbon nanotubes in the dispersion liquid may be performed by a method such as a ball mill, a bead mill, a disc mill, a basket mill, or a high-pressure homogenizer, and more specifically, by a milling method using a disc mill or a high-pressure homogenizer. The size of the beads used in the disk milling can be determined depending on the type and amount of carbon nanotubes and the type of dispersant, and the diameter of the beads can be 0.1 mm to 5 mm, more specifically 0.5 mm to 4 mm. The bead milling process can be performed at a speed of 2,000 rpm to 10,000 rpm, more specifically 5,000 rpm to 9,000 rpm.
[0038] Milling using the high-pressure homogenizer is carried out, for example, by pressurizing the mixture with a plunger pump of the high-pressure homogenizer and forcing it through a gap in a homogenizing valve, whereby forces such as cavitation, shear, impact, and explosion occur when the mixture passes through the gap.
[0039] The milling by the high-pressure homogenizer can be performed at a speed of 2,000 rpm to 10,000 rpm, and more specifically, it can be performed at a speed of 2,000 rpm to 5,000 rpm.
[0040] The milling by the high-pressure homogenizer can be performed under pressure conditions of 500 bar to 3,000 bar, and more specifically, it can be performed under pressure conditions of 1,000 bar to 2,000 bar. In one embodiment of the present invention, the step of dispersing the carbon nanotubes in a dispersion can be performed for 10 minutes to 120 minutes, and more specifically, for 20 minutes to 90 minutes so that the carbon nanotubes can be sufficiently dispersed.
[0041] One embodiment of the present invention provides an electrode slurry composition containing the above-described carbon nanotube dispersion, an electrode active material, and a binder. In one embodiment of the present invention, the electrode active material includes a silicon-based electrode active material. The silicon-based electrode active material can include one or more selected from the group consisting of metallic silicon (Si), silicon oxide (SiOx, where 0 < x < 2), silicon carbide (SiC), and Si-Y alloy (where Y is an element selected from the group consisting of an alkali metal, an alkaline earth metal, a Group 13 element, a Group 14 element, a transition metal, a rare earth element, and combinations thereof, and is not Si). The element Y can be selected from the group consisting of Mg, Ca, Sr, Ba, Ra, Sc, Y, Ti, Zr, Hf, Rf, V, Nb, Ta, Db, Cr, Mo, W, Sg, Tc, Re, Bh, Fe, Pb, Ru, Os, Hs, Rh, Ir, Pd, Pt, Cu, Ag, Au, Zn, Cd, B, Al, Ga, Sn, In, Ti, Ge, P, As, Sb, Bi, S, Se, Te, Po, and combinations thereof.
[0042] In one embodiment of the present invention, the silicon-based electrode active material exhibits higher capacity characteristics than carbon-based electrode active materials, and thus, when a silicon-based electrode active material is further included, even better capacity characteristics can be obtained. However, silicon-based electrode active materials undergo large volume changes during charge and discharge, which leads to a rapid deterioration in battery performance with repeated charge and discharge, resulting in insufficient cycle characteristics, making their commercialization difficult. However, when carbon nanotubes are used as a conductive material as in the present invention, improved cycle characteristics can be achieved when using a silicon-based electrode active material. Therefore, by using the electrode slurry composition of the present invention, which includes the carbon nanotube dispersion and the silicon-based electrode active material, a secondary battery with excellent capacity characteristics and cycle characteristics can be realized.
[0043] In one embodiment of the present invention, the electrode active material may further include another type of electrode active material in addition to the silicon-based electrode active material. Examples of the other type of electrode active material include carbonaceous materials such as artificial graphite, natural graphite, graphitized carbon fiber, and amorphous carbon; metallic compounds capable of alloying with lithium, such as Al, Sn, Pb, Zn, Bi, In, Mg, Ga, Cd, Si alloys, Sn alloys, and Al alloys; metal oxides capable of doping and dedoping lithium, such as SnO, vanadium oxide, and lithium vanadium oxide; and composites containing the metallic compounds and carbonaceous materials, such as Sn-C composites. Among these, carbonaceous materials are particularly preferred.
[0044] In one embodiment of the present invention, the total amount of the electrode active material, including the silicon-based electrode active material and other types of electrode active material, may be 70 to 99 wt%, preferably 80 to 98 wt%, based on the total solid content in the electrode slurry composition. When the content of the electrode active material satisfies the above range, excellent capacity characteristics can be achieved. In one embodiment of the present invention, the binder ensures adhesion between active materials or between the active material and the current collector, and may be any binder commonly used in the art, without any particular limitations. Examples of binders include polyvinylidene fluoride (PVDF), vinylidene fluoride-hexafluoropropylene copolymer (PVDF-co-HFP), polyvinyl alcohol, polyacrylonitrile, carboxymethyl cellulose (CMC), starch, hydroxypropyl cellulose, regenerated cellulose, polyvinylpyrrolidone, tetrafluoroethylene, polyethylene, polypropylene, ethylene-propylene-diene polymer (EPDM), sulfonated EPDM, styrene-butadiene rubber (SBR), fluororubber, and various copolymers thereof. These may be used alone or in combination.
[0045] In one embodiment of the present invention, the binder may be included in an amount of 5 wt% or less, preferably 1 to 3 wt%, based on the total solid content of the electrode slurry composition. When the binder content satisfies the above range, excellent electrode adhesion can be achieved while minimizing an increase in electrode resistance.
[0046] In an embodiment of the present invention, the electrode slurry composition may further include a solvent, if necessary, for viscosity adjustment, etc. In this case, the solvent may be water, an organic solvent, or a mixture thereof. Examples of the organic solvent include amide polar organic solvents such as dimethylformamide (DMF), diethylformamide, dimethylacetamide (DMAc), and N-methylpyrrolidone (NMP); alcohols such as methanol, ethanol, 1-propanol, 2-propanol (isopropyl alcohol), 1-butanol (n-butanol), 2-methyl-1-propanol (isobutanol), 2-butanol (sec-butanol), 1-methyl-2-propanol (tert-butanol), pentanol, hexanol, heptanol, and octanol; glycols such as ethylene glycol, diethylene glycol, triethylene glycol, propylene glycol, 1,3-propanediol, 1,3-butanediol, 1,5-pentanediol, and hexylene glycol; and glycerin, trimethylolpropane, pentaerythritol, and sorbitol. glycol ethers such as ethylene glycol monomethyl ether, diethylene glycol monomethyl ether, triethylene glycol monomethyl ether, tetraethylene glycol monomethyl ether, ethylene glycol monoethyl ether, diethylene glycol monoethyl ether, triethylene glycol monoethyl ether, tetraethylene glycol monoethyl ether, ethylene glycol monobutyl ether, diethylene glycol monobutyl ether, triethylene glycol monobutyl ether, or tetraethylene glycol monobutyl ether; ketones such as acetone, methyl ethyl ketone, methyl propyl ketone, or cyclopentanone; esters such as ethyl acetate, γ-butyl lactone, and ε-propiolactone, and mixtures of two or more of these may be used, but are not limited to these. In one embodiment of the present invention, the electrode slurry composition may further include additives such as a viscosity modifier and a filler, if necessary.
[0047] One embodiment of the present invention provides an electrode including an electrode active material layer formed using the above-described electrode slurry composition. Specifically, the electrode can be manufactured by coating the above-described electrode slurry composition on an electrode current collector and drying it to form an electrode active material layer. More specifically, the electrode active material layer can be formed by coating the electrode slurry composition on a separate support, peeling it off from the support, and laminating the resulting film on the entire electrode current collector. If necessary, a rolling process can be further performed after forming the electrode active material layer using the above-described method. The drying and rolling processes can be performed under appropriate conditions, taking into account the physical properties of the final electrode to be manufactured, and are not particularly limited.
[0048] In one embodiment of the present invention, the electrode current collector is not particularly limited as long as it is a material that is conductive and does not induce chemical changes in the battery. For example, copper, stainless steel, aluminum, nickel, titanium, alloys thereof, those whose surfaces are surface-treated with carbon, nickel, titanium, silver, or the like, or calcined carbon can be used. In one embodiment of the present invention, the electrode current collector may have a thickness of typically 3 μm to 500 μm, and may have fine irregularities formed on the surface of the current collector to strengthen the bonding strength of the electrode active material. The electrode current collector may be used in various forms, such as a film, sheet, foil, net, porous material, foam, or nonwoven fabric. In one embodiment of the present invention, the electrode may be a cathode. One embodiment of the present invention provides a lithium secondary battery including the electrode described above.
[0049] One embodiment of the present invention provides a lithium secondary battery comprising: a positive electrode; a negative electrode; and a separator and an electrolyte disposed between the positive electrode and the negative electrode, wherein at least one of the positive electrode and the negative electrode is the above-described electrode. In one embodiment of the present invention, the separator separates the negative electrode and the positive electrode and provides a path for lithium ions to move. Any separator commonly used in secondary batteries can be used without particular limitation. Specifically, the separator can be a porous polymer film, such as a porous polymer film made from a polyolefin polymer, such as an ethylene homopolymer, a propylene homopolymer, an ethylene / butene copolymer, an ethylene / hexene copolymer, or an ethylene / methacrylate copolymer, or a laminate structure of two or more layers thereof. Conventional porous nonwoven fabrics, such as nonwoven fabrics made from high-melting-point glass fibers or polyethylene terephthalate fibers, can also be used. To ensure heat resistance or mechanical strength, a separator coated with a ceramic component or a polymer material can also be used, and can be selectively used in a single-layer or multi-layer structure. In one embodiment of the present invention, the electrolyte may be, but is not limited to, an organic liquid electrolyte, an inorganic liquid electrolyte, a solid polymer electrolyte, a gel-type polymer electrolyte, a solid inorganic electrolyte, or a molten inorganic electrolyte that can be used in manufacturing a lithium secondary battery.
[0050] "Example" The present invention will now be described in more detail with reference to examples. <Physical property measurement method> The physical properties of the dispersions in the examples and comparative examples were measured by the following methods. Viscosity measurement Using a Brookfield DVNextCP Rheometer, the shear rate was set at 25°C and 15 sec -1 and 150 seconds -1 The measurements were carried out by changing the temperature to Measurement of average particle size The laser diffraction method was used, and a commercially available laser diffraction particle size analyzer (Malvern Mastersizer 3000) was used. The average particle size at 50% of the particle size distribution (D50) was calculated using the analyzer. Meanwhile, D10 and D90 refer to the particle sizes at 10% and 90% of the particle size distribution, respectively. pH measurement The measurement was performed using an OHAUS ST3100 pH meter. After calibrating the electrode with a buffer solution at 25°C, the electrode was placed in the sample, stirred for 5 seconds, and then the pH was measured after waiting 30 seconds for the signal to stabilize. Solids content measurement Measurements were taken using an OHAUS MB95 moisture analyzer. Approximately 3 g of sample was placed on an aluminum sample pan, and the initial weight was measured. The sample was then heated to 150°C and the weight was measured again. If the weight changed by less than 1 mg for 60 seconds at 150°C, this was set as the dry weight, and the solid content was calculated using the following formula. %DC (solid content) = dry weight / starting weight x 100% Measurement of Shear Thinning Index (STI) Calculation was performed according to the following formula 1.
[0051] [Formula 1] Shear Thinning Index (STI)=V low / V high In equation 1, V low is 25℃ and 15sec -1 is the viscosity of the dispersion measured at a shear rate of V high is 25℃ and 150sec -1 is the viscosity of the dispersion measured at a shear rate of 1000 s. Calculating the value calculated by Equation 2 The physical property values represented by the following formula 2 were calculated, where STI is the shear thinning index (STI) of the dispersion, and D50 is the average particle size (D50) of the carbon nanotubes.
[0052]
number
[0053] <Production of dispersion liquid> Example 1 1 kg of carbon nanotube dispersion was prepared by mixing 0.4 wt% single-walled carbon nanotubes (TUBALL 01RW03, manufactured by OCSiAl), 0.45 wt% polyvinylpyrrolidone (K15, manufactured by Sigma-Aldrich) as a first dispersant, 0.15 wt% tannic acid (manufactured by Sigma-Aldrich) as a second dispersant, and water as a solvent. At this time, the molar ratio of the alkali metal salt was 7.7 mol [={(0.0075) / (24)} / {(0.45) / (111.14)}*100] based on 100 mol of vinylpyrrolidone units according to the following formula 3.
[0054] [Formula 3] Molar ratio of alkali metal salt={(weight % of alkali metal salt) / (molecular weight of alkali metal salt)} / {(weight % of polyvinylidone) / (molecular weight of vinylidone unit)}*100 Examples and Comparative Examples For the remaining Examples and Comparative Examples, dispersions were prepared by changing the weight and type of each material as shown in Tables 1 and 2 below, and the physical properties were tested.
[0055] [Table 1]
[0056] [Table 2]
[0057] In Tables 1 and 2, K12, K15 and K17 are manufactured by Aldrich. From the above results, the dispersion liquid of the example was -1 It was confirmed that the viscosity at the shear rate was 2,000 cPs or less. From the above results, when the dispersion liquid did not contain a tannic acid compound (Comparative Example 3), -1It was confirmed that the viscosity at a shear rate of 1000 cPs exceeded 5,000 cPs. If the viscosity characteristics are as described above, the coating properties of the dispersion are significantly reduced, making it difficult to apply to processes. In addition, when the dispersion liquid did not contain an alkali metal salt (Comparative Example 1), the dispersion liquid was heated at 25°C for 15 seconds. -1 It was confirmed that the viscosity at a shear rate of 1000 cPs exceeded 2,000 cPs. If the viscosity characteristics are as described above, the coating properties of the dispersion are significantly reduced, making it difficult to apply to processes. On the other hand, even when the dispersion liquid contains an excess of alkali metal salt, -1 It was confirmed that the viscosity at this shear rate exceeded 2,000 cPs (Comparative Example 2).
Claims
1. Carbon nanotubes and a first dispersant having an amide group; a second dispersant having an aromatic ring; and an alkali metal salt, 25°C and 15 sec -1 The viscosity at a shear rate of 2,000 cPs or less, the first dispersant contains a polyvinylpyrrolidone-based resin, the molar ratio of the alkali metal salt is 30 mol or less based on 100 mol of vinylpyrrolidone units contained in the polyvinylpyrrolidone-based resin; Carbon nanotube dispersion.
2. 2. The carbon nanotube dispersion of claim 1, wherein the first dispersant comprises at least one selected from the group consisting of polyvinylpyrrolidone, polyesteramide, polycarboxylic amide, polyamidoamine, thioamidoamine, and water soluble nylon.
3. The carbon nanotube dispersion liquid according to claim 1 , wherein the second dispersant contains a hydroxyl group or a carboxyl group.
4. 2. The carbon nanotube dispersion liquid according to claim 1, wherein the first dispersant and the second dispersant are contained in a weight ratio of 1:10 to 10:
1.
5. The carbon nanotube dispersion according to claim 1 , wherein the carbon nanotubes are single-walled carbon nanotubes (SWCNTs).
6. 2. The carbon nanotube dispersion according to claim 1, wherein the carbon nanotubes have an average particle size (D50) of 0.1 μm to 20 μm.
7. 2. The carbon nanotube dispersion according to claim 1, wherein the carbon nanotube content is 0.01 wt % to 10 wt % based on the total weight of the carbon nanotube dispersion.
8. KOH, NaOH, LiOH, KOHH 2 O, NaOH 2 O, LiOHH 2 O.K. 2 CO 3 , Na 2 CO 3 and LiCO 3 2. The carbon nanotube dispersion liquid according to claim 1, further comprising one or more alkali metal salts selected from the group consisting of:
9. 2. The carbon nanotube dispersion liquid according to claim 1, wherein the value represented by the following formula 1 is 2 to 10: [Formula 1] Shear Thinking Index (STI) = V low / V high (In the formula, V low is 25°C and 15 sec -1 is the viscosity of the dispersion measured at a shear rate of V high is 25°C and 150 sec -1 The viscosity of the dispersion is measured at a shear rate of 1000 rpm.
10. 2. The carbon nanotube dispersion according to claim 1, wherein the value calculated from the following formula 2 is 1 to 5: [Equation 1] (In Equation 2, STI is the shear thinning index (STI) of the dispersion, D50 is the average particle size (D50) of the carbon nanotubes.
11. Carbon nanotubes and a first dispersant having an amide group; The method for producing a carbon nanotube dispersion liquid according to any one of claims 1 to 10, further comprising a step of mixing a first dispersant having an aromatic ring with a second dispersant having an aromatic ring.
12. An electrode slurry composition comprising the carbon nanotube dispersion liquid according to any one of claims 1 to 10, an electrode active material, and a binder.
13. An electrode comprising an electrode active material layer formed by the electrode slurry composition of claim 12.
14. 14. The electrode of claim 13, wherein the electrode is a negative electrode.
15. A lithium secondary battery comprising the electrode according to claim 14.
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