Gearless power conversion system using two electric motors.

The gearless electric bicycle system with two motors addresses inefficiencies in existing systems by eliminating gearing and enabling energy recovery, achieving efficient power assistance and continuous speed adjustment.

JP7778564B2Active Publication Date: 2025-12-02PLANET RIDER LLC
View PDF 3 Cites 0 Cited by

Patent Information

Application Number
JP2021529239
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Priority Date
2018-07-31
Filing Date
2019-07-31
Publication Date
2025-12-02
Estimated Expiration
2039-07-31

AI Technical Summary

Technical Problem

Existing electric bicycles with multiple motors and planetary gearboxes suffer from mechanical and electrical complexities, weight, cost, and maintenance issues, while direct drive systems introduce drag and inefficiencies.

Method used

A gearless electric bicycle system using two electric motors that work in tandem to provide a continuously variable ratio, eliminating the need for gearing and enabling energy recovery and efficient power assistance without additional weight or cost.

Benefits of technology

The system achieves higher efficiency than standard mechanical bicycles by recovering braking energy, providing continuous variable speed adjustment, and offering power assistance without additional weight or cost, while maintaining rider cadence and speed.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure 0007778564000001
    Figure 0007778564000001
  • Figure 0007778564000002
    Figure 0007778564000002
  • Figure 0007778564000003
    Figure 0007778564000003
Patent Text Reader

Abstract

A human-power conversion system incorporates multiple electric motors to assist in powering a vehicle through energy conversion. A first electric motor is coupled to a human input and acts as a generator when the human input is insufficient to generate power, which is provided to a second electric motor, which propels the vehicle. The vehicle may be a bicycle, and the first electric motor may be coupled to a crank. Two coupled electric motors may be used, including first and second electric motors with a common rotor or stator, and coupled to the crank and / or drive wheels. The power generated by the first electric motor may be provided directly to the second electric motor or may be stored in a battery and used to propel the vehicle or power other electrical components. [Selected figure] Figure 3
Need to check novelty before this filing date? Find Prior Art

Description

[Technical Field]

[0001]

[0001] This application claims the benefit of U.S. Provisional Patent Application No. 62 / 712,668, filed July 31, 2019, entitled Gearless Power Conversion System Using Two Electric Motors, the entire contents of which are incorporated herein by reference.

[0002]

[0002] The present invention relates to a gearless electric bicycle system that uses multiple electric motors. [Background technology]

[0003]

[0003] It is known in the art that two electric motors coupled together with a planetary gearbox can be used together to provide a continuously variable ratio that hybridizes two inputs, such as a prime mover and a battery or other energy storage device. Hybrid vehicle drives are well known and have been commercially successful in combining these two electric motors and planetary gearboxes with a battery and internal combustion engine to increase the overall system efficiency, thereby reducing fuel consumption, lowering emissions, and / or otherwise increasing performance. Similar systems including planetary gearboxes with the same understanding have been proposed and patented for bicycle drives, but the systems have not been commercially successful due to being more sensitive to weight, efficiency, and possibly also to price.

[0004]

[0004] A planetary gear or gearing, also referred to herein as an epicyclic gear or gearing, includes two gears mounted so that the center of one gear rotates around the center of the other. A carrier connects the centers of the two gears, causing one gear, called the planet gear, to orbit around the other, called the sun gear. The planet gears and sun gear may mesh so that their pitch circles rotate without slip. Points on the pitch circles of the planet gears trace out an epicycloidal curve. In a simplified version of this, the sun gear is fixed and the planet gears rotate around the sun gear.

[0005]

[0005] All gearing, including planetary gearing, has substantial parasitic and torque-induced losses and generally produces noise. In commercially successful electric bicycles, a standard set of chains and sprockets is typically used to engage human power input to drive the bicycle. When an electric drive is added, it creates an additional system rather than replacing the existing gear train. When gearing is used for the electric motor to increase torque, the electric motor and its gears are disengaged when not outputting power to avoid parasitic losses from the gearing, noise, and core losses in the motor that create pedaling drag. This means that braking energy regeneration generally does not occur.

[0006] Alternatively, direct drive motors are used. These systems generally regenerate braking energy. Direct drive options are generally heavier, more expensive, and introduce significant drag to the pedaling effort due to significant core losses in the motor.

[0007]

[0007] To confirm, available electric bicycles add the electrical and mechanical complexity, weight, cost, and maintenance of a motor, drivetrain, and battery to the existing weight, cost, complexity, and maintenance of a standard bicycle. Additionally, the combination of electric and human power typically adds some complexity to the operation of the bicycle, both as a bicycle and as an assisted bicycle. Despite these drawbacks, electric bicycles have become a very popular option worldwide. Summary of the Invention

[0008]

[0008] The present invention is directed to a gearless electric bicycle system including first and second electric motors working in tandem to provide the desired ratio and input level by the rider. The gearless bicycle / electric bicycle system of the present invention eliminates both mechanical and electrical complexities. Additionally, the gearless electric bicycle system reduces the cost, weight, and maintenance of standard bicycle gearing while operating, while continuously providing an electrically variable ratio, regenerating, and boosting power from a battery when needed. Other desirable features, such as intrinsic generation for on-board electrical supplies and accurate measurement of human power input, are provided at no additional cost. The present invention combines these features with a gearless, lightweight, efficient, and economical device.

[0009]

[0009] First, it is noted that planetary gears, or gears in general, are not intended for use with multiple electric motors to combine a prime mover, such as an electric motor, with the power of an internal combustion engine or pedals. The present invention does not require the use of any gears. In bicycle applications, a chain or belt may be used to transmit power from the pedals or cranks to a drive wheel, such as the rear wheel. Note that the drive wheel may also be the front wheel, as in some recumbent bicycles.

[0010]

[0010] The present invention then discloses a motor with sufficient torque density and effectiveness at the required torque so that gearing is not required to be reduced, thereby eliminating the loss, weight, noise, and expense of gearing. The gearless electric bicycle system of the present invention provides system efficiency that may be higher than that of a standard purely mechanical bicycle drive, both by providing high power efficiency and by being able to recover braking energy. As stated, this same system provides power more typically provided by a bicycle hub or rim generator, provides complete information about the rider's power output, and replaces expensive torque measurement devices without either additional cost or weight.

[0011] The present invention is directed to a drive train for a gearless bicycle and / or electric bicycle, which includes first and second or more electric motors working in tandem to provide effective infinitely variable ratio adjustment.

[0012]

[0012] As a first example of the present invention, a first configuration of a bicycle drive train is shown in Figure 2. A first electric motor, located within the rear wheel hub, comprises a stator coupled to the pedal cranks, typically by a chain or belt. A rotor is coupled to the rear wheel. A second electric motor is also coupled to the rear hub and is configured between the bicycle frame and the rear wheel such that the rotor rotates with the rear wheel and the stator is stationary with the bicycle frame. When the rider's torque and cadence are sufficient, the rotor and stator of the first electric motor essentially rotate together as if they were a single component, while the second electric motor rotates freely.

[0013] When more torque is needed, such as climbing a hill, the controller can cause the first motor to slip between its rotor and stator to maintain the rider's desired cadence and torque. This slip generates electrical power that is supplied to the second motor, which applies the additional torque needed.

[0014]

[0014] When the rider's input revolutions per minute (RPM) for crank or pedal cadence is insufficient, such as when descending a hill, power is absorbed from the second motor and supplied to the first motor. This adds RPM to the rider's RPM so the rider maintains the same desired cadence and the desired bicycle speed is maintained. In this way, a range or continuous variable speed ratio is maintained. When braking, the second motor absorbs energy, stores the energy in a battery, and may provide energy back to assist in propelling the bicycle and / or for other uses, such as lighting, when desired.

[0015] In a second example, as shown in FIG. 3, both the first and second electric motors are positioned within the bottom bracket. The first electric motor is configured with a directly coupled rotor or connected to the pedal crank assembly. The stator is typically coupled to the rear wheel by a chain or belt. The second electric motor is configured between the bicycle frame and the stator of the first electric motor so that the stators of both motors rotate together and are coupled to the chain or belt that drives the rear wheel. When the rider's torque input and cadence are sufficient, the rotor and stator of the first electric motor essentially rotate together as if they were a single component, and the second electric motor rotates freely. When more torque is needed, such as when climbing a hill, the controller can cause the first electric motor to slip between its rotor and stator to maintain the rider's desired cadence and torque. This slip generates power, which is supplied to the second electric motor, which applies the additional torque needed. When the rider's input RPM or pedaling cadence is insufficient, such as when descending a hill, power is absorbed from the second motor and supplied to the first motor. This adds RPM to the rider's RPM cadence so that the rider maintains the same desired cadence and the desired bicycle speed is maintained. In this way, a range or continuous variable speed ratio is maintained. When braking, the second motor absorbs energy, stores the energy in a battery, and may provide energy back to help propel the bicycle or for other uses, such as lighting, when desired.

[0016]

[0016] In a third example, as shown in Figure 4, a first electric motor is coupled to the bottom bracket and a second electric motor is located within the rear wheel hub. The first electric motor has a rotor directly coupled to the pedal crank assembly. The stator is typically coupled to the rear wheel by a chain or belt. The second electric motor is coupled to the rear hub so that it is at least partially configured within the rear hub, and is configured between the bicycle frame and the rear wheel so that the rotor rotates with the rear wheel and the stator is stationary with the bicycle frame. A belt or chain couples the stator of the first electric motor to the rotor of the second electric motor within the rear hub. When the rider's torque and cadence are sufficient, the rotor and stator of the first electric motor rotate together according to the chain or belt ratio, and the second electric motor rotates freely. When more torque is needed, such as when climbing a hill, a controller can cause the first electric motor to slip between its rotor and stator to maintain the rider's desired cadence and torque. This slip generates power, which is supplied to the second electric motor, which then applies the required additional torque. When the rider's input RPM or pedaling cadence is insufficient, such as when descending a hill, power is absorbed from the second motor and supplied to the first motor. This adds RPM to the rider's RPM (cadence), so the rider maintains the same desired cadence and the desired bicycle speed is maintained. In this way, a range or continuous variable speed ratio is maintained. When braking, the second motor absorbs and dissipates energy, or the energy may be stored in a battery and provided back to provide assistance or for other uses, such as lighting, when desired.

[0017]

[0017] As a fourth example, as shown in Figure 5, a first electric motor is coupled to the bottom bracket. The first electric motor has a rotor coupled to the pedal crank, and the stator is typically coupled to the rear wheel by a chain or belt. A second electric motor is coupled to a wheel that is not the rider's input, such as the front wheel or the space between the front fork and the front wheel. The stator of the second electric motor is coupled to the fork, and the rotor is coupled to the front wheel. When the rider's torque and cadence are sufficient, the rotor and stator of the first electric motor essentially rotate together as if they were a single component, and the second electric motor rotates freely. When more torque is needed, such as when climbing a hill, the control device can cause the first electric motor to slip between its rotor and stator to maintain the rider's desired cadence and torque. This slip generates power, which is supplied through power lines to the second electric motor, which then applies the required additional torque. When the rider's input RPM or pedaling cadence is insufficient, such as when descending a hill, power is absorbed from the second motor and supplied to the first motor. This adds RPM to the rider's pedaling cadence so that the rider maintains the same desired cadence and the desired bicycle speed is maintained. In this way, a range or continuous variable speed ratio is maintained. When braking, the second motor absorbs energy, stores the energy in a battery, and may provide energy back for assistance or other uses, such as lighting, when desired.

[0018] In a fifth example, as shown in FIG. 6, a first electric motor is coupled to the rear or drive wheel. The first electric motor typically includes a rotor coupled to the pedal crank by a chain or belt. The stator is directly coupled to the rear wheel. A second electric motor is coupled to the front wheel, between the front fork and the front wheel. The stator of the second electric motor is coupled to the fork, and the rotor is coupled to the front wheel. When the rider's torque and cadence are sufficient, the rotor and stator of the first electric motor essentially rotate together as if they were a single component, and the second electric motor rotates freely. When more torque is needed, such as when climbing a hill, the controller can cause the first electric motor to slip between its rotor and stator to maintain the rider's desired cadence and torque. This slip generates power, which is supplied to the second electric motor, which then applies the required additional torque. When the rider's input RPM or pedaling cadence is insufficient, such as when descending a hill, power is absorbed from the second motor and supplied to the first motor. This adds RPM to the rider's RPM cadence so that the rider maintains the same desired cadence and the desired bicycle speed is maintained. In this way, a range or continuous variable speed ratio is maintained. When braking, the second motor absorbs energy, stores the energy in a battery, and may provide energy back for assistance or other uses, such as lighting, when desired.

[0019] In a sixth example, as shown in FIG. 7, a first electric motor is disposed within the bottom bracket and configured with a rotor directly coupled to the pedal crank. The stator of the first electric motor is typically coupled to the rear wheel by a chain or belt. A second electric motor is coupled to the rear hub and configured between the bicycle frame and the rear wheel so that the rotor rotates with the rear wheel and the stator is stationary with the bicycle frame. A belt or chain couples the stator of the first electric motor to the rotor of the second electric motor within the rear hub. A third electric motor is coupled to the front wheel between the front fork and the front wheel. The stator of the third electric motor is coupled to the fork and the rotor is coupled to the front wheel. When the rider's torque and cadence are sufficient, the rotor and stator of the first electric motor essentially rotate together as if they were a single component, while the second and third electric motors rotate freely. When more torque is needed, such as climbing a hill, a controller can slip the first electric motor between its rotor and stator to maintain the rider's desired cadence and torque. This slippage generates electrical power, which is fed to the second and / or third motors, which apply the necessary additional torque. The second and third motors may share power to provide optimal traction. If the rider's input RPM or pedaling cadence is insufficient, such as when descending a hill, power is absorbed from the second and / or third motors and fed to the first motor. Power may also be absorbed for optimal traction. This adds RPM to the rider's RPM / cadence, so the rider maintains the same desired cadence and the desired bicycle speed is maintained. In this way, a range or continuous variable speed ratio is maintained. During braking, both the second and third motors may absorb energy based on traction and / or safety. The power is stored in a battery and returned for assistance or other uses, such as lighting, when desired.

[0020]

[0020] Any of these described examples may utilize energy stored from a charged battery to assist the rider. Additionally, if the system is used solely with human-input energy, no battery is required. Alternatively, only a small battery may be configured so that only rider-input energy is used, but energy may be stored from braking. The small battery may be sufficient to power a typical bicycle for auxiliary electrical components, including, but not limited to, lighting, speakers, charging ports for devices, sensors, or meters that measure and display metrics related to the bicycle ride.

[0021] In any of the above configurations, multi-pole motors may be used where only one is described. This may be the case, for example, where there are multiple riders, each with their own "first" motor, although this is described for a first motor. Similarly, there may be vehicles with more than two wheels, for example, three or four wheels. Each motor may be comprised of multiple motors for manufacturing, efficiency, or other advantages such as packaging / construction.

[0022]

[0022] A bicycle, a type of vehicle as described herein, may be a two-wheeled bicycle having two aligned wheels, but may also be a tandem bicycle and / or a bicycle having three or more wheels, or a recumbent bicycle which may have three or four wheels, or any human-powered bicycle, such as a bicycle having multiple wheels and multiple people with human-powered input. A bicycle, as used herein, has at least one wheel and is powered at least in part by a human input, such as a crank pedaled by a bicycle rider.

[0023]

[0023] This gearless multiple electric motor system may be adapted for use with vehicles having internal combustion engines and / or battery drives, as well as hybrid vehicles or the like that are adapted for any other electrical input.

[0024] As described herein, a two-coupled electric motor is an electric motor including a first electric motor and a second electric motor, the first electric motor and the second electric motor being electrically and mechanically coupled together, the first and second electric motors sharing an armature, such as a rotor or a stator, and sharing power during at least a portion of operation without gearing between them. An exemplary gearless electric bicycle system includes at least two electric motors, which can be motors or generators, and at least one of which can be a generator that provides power to the other electric motor directly or indirectly, such as through a battery. In exemplary embodiments, the first and second electric motors are configured within a common assembly housing as a two-coupled electric motor. The first and second electric motors of the exemplary two-coupled electric motor are coupled together by a common armature, such as a rotor or a stator. For example, the common rotor can be external to both the first and second electric motors, or it can be a single rotor extending across both the first and second electric motors. As described herein, the two combined electric motors may be located within a wheel, such as the rear wheel of a bicycle, or may be within a bottom bracket or within a non-drive wheel or may be at least partially coupled to the crank.

[0025] In an exemplary embodiment, the first electric motor assembly housing is coupled to the rear wheel, and the first electric motor is coupled to the inside of the first electric motor through a chain along with a crank. When the first and second electric motors are coupled to the rear wheel, the rotor is preferably the outside of the motor, as this facilitates easier attachment to the rear wheel. However, the rotor may be external or internal to the motor. A single, fixed gear ratio links the chainring and input to the first electric motor through a chain or belt. This single, fixed gear ratio may be selected based on the application and user preference. The fixed gear ratio between the crank and crank coupler would typically be the ratio that a rider of a fixed-gear bicycle would select. For example, a road cyclist, who requires less torque, may select a crank-to-crank coupler gear ratio of approximately 3:1 or higher. In another example, a mountain biker, who requires more torque from the rear wheel, may select a higher gear ratio between the crank and rear wheel of 2:1 or lower.

[0026] In an exemplary embodiment, a bicycle includes two coupled electric motors coupled to a rear wheel. The two coupled electric motors may have a single assembly housing, with the first and second electric motors being within or sharing a common assembly housing. The exteriors of the first and second electric motors, or in some embodiments, the stators, may rotate together and be coupled to the rear wheel. The rotor of the first electric motor may be coupled to the pedal cranks by a chain. The rotor of the first electric motor may slip when the rider's input is insufficient to maintain a desired pedal RPM cadence. The rotor slips relative to the rear wheel or stator to generate power, which is delivered to the second electric motor to generate torque on the rear wheel to increase the bicycle's speed.

[0027] In an exemplary embodiment, the two coupled electric motors are configured within a bottom bracket or directly coupled to the cranks, so that when a rider pedals the cranks, this rotates the rotor of the first electric motor without a chain therebetween. In this embodiment, the outer or stator of the first and / or second electric motors may be coupled to a chain to drive at least one wheel of the bicycle, such as the rear wheel. The rotor of the first electric motor may also slip when the rider's input is more than sufficient to maintain a desired pedal RPM cadence. The rotor slips relative to the stator to generate power, which is delivered to the second electric motor to generate torque on the chain to generate torque on a wheel, such as the rear wheel, to increase the bicycle's speed.

[0028] An exemplary gearless electric bicycle system may include a battery to provide power to one or more electric motors. The battery may be a rechargeable battery and may be charged from power generated by the one or more electric motors. The rechargeable battery may store and / or provide power to the first and / or second electric motors. When descending a hill or braking, the electric motors may generate electrical energy that is stored in the rechargeable battery, and this stored electrical energy may be used when the rider's input power is lower than the rider's desired power level. A braking control device on the bicycle may be coupled to the control system, and when the rider activates the braking device, the one or more electric motors may increase resistance to rotation of one of the wheels to slow the wheel's rotational speed. The electric motor would act as a generator to apply braking force to the wheels and would generate electrical power, which can be stored in the battery for later use. Alternatively, the motor may be used as a resistor to dissipate power for braking when the battery is fully or nearly fully charged and therefore cannot accept additional power. Or, if the motor / generator cannot accept power when needed, a resistor may be used to dissipate the needed power. These power dissipation concepts and control methods are described in U.S. Patent No. 6,703,718 to David Calley et al. and International Patent Application No. PCT / US2008 / 0101916 to David Calley, both of which are incorporated herein by reference in their entireties.

[0029]

[0029] The exemplary battery of the exemplary gearless electric bicycle system may be used to power auxiliary components or devices such as lighting, computing and display systems including, but not limited to, navigation systems, user interfaces, user output displays, speed and distance displays, sound systems, computing devices such as computers, tablet computers, and mobile phones, and the like.

[0030]

[0030] The electric motor of the present invention includes a rotor and a stator and acts as either an electric motor or a generator. The rotor may be external to the electric motor and rotate around the stator. The external part of the electric motor may be configured radially outward or separate from the internal part. In another embodiment, the external part is the stator and the rotor is configured radially inward from the stator and rotates within the stator. In an exemplary embodiment, the electric motor is a David U.S. Patent No. 6,924,579, U.S. Patent No. 6,666,704, U.S. Patent No. 7,800,275, U.S. Patent No. 7,863,797, U.S. Patent No. 7,868,511, U.S. Patent No. 7,876,019, U.S. Patent No. 7,973,446, U.S. Patent No. 7,988,084, U.S. Patent No. 7,851,965, U.S. Patent No. 7,868,508, U.S. Patent No. 7,923,886, U.S. Patent No. 7,994,678, U.S. Patent No. 8,008,821, U.S. Patent No. 8,030,819 to Calley et al. Nos. 8,193,679, 8,242,658, 8,222,786, 8,760,023, 8,053,944, 8,415,848, 8,405,275, 8,749,108, 8,836,196, 8,854,171, and 8,952,590, each of which is incorporated by reference in its entirety. In an exemplary embodiment, the motor is a transverse flux motor, as described in U.S. Patent No. 9,680,339 to David Calley, which is incorporated by reference in its entirety.

[0031]

[0031] An exemplary gearless electric bicycle system includes a clutch, which may be a one-way clutch that can rotate in only one direction.

[0032]

[0032] An exemplary gearless e-bike system includes a control system, which includes a user interface. A rider may input input levels to the control system through the user interface. The control system may monitor the status of the electric motor, such as revolutions per minute (RPM), cadence, torque, power, and the like. These metrics may be provided to the user on a display screen. For example, a rider may input a desired revolutions per minute (RPM) 60, and the display may provide the actual revolutions per minute of the crank, or the torque or power input the user is providing to the crank. In an exemplary embodiment, at least one electric motor is coupled to the crank, configured with a bottom bracket or configured on a wheel with a chain between the crank and crank coupler, thus providing feedback metrics for user input. An exemplary gearless e-bike system provides complete information about the rider's output, such as torque, speed, and power, which can be useful information for exercise.

[0033]

[0033] The exemplary gearless electric bicycle system provides a unique method for propelling a vehicle such as a bicycle. The primary task of the present invention is to be an effective continuously variable transmission for a bicycle. The secondary task of the exemplary gearless electric bicycle system is to add stored energy without adding anything except a storage device. The net system efficiency should be approximately equal to a standard chain, derailleur, and sprocket transmission, eliminating all gearing except for the means for coupling pedal power to a drive wheel such as the rear wheel. The exemplary gearless electric bicycle system of the present invention has few components such as gears.

[0034]

[0034] The elimination of gearing allows for several advantages. First, the system efficiency can match or exceed that of some standard bicycle chain and sprocket drives because the fracture energy can be effectively recovered. The system is less complex and does not have the compounding losses of gearing, nor the noise generated by gearing, nor the need for gearing maintenance.

[0035] An exemplary power conversion system of the present invention may be configured on a vehicle having drive and non-drive wheels. The system may further include speed sensors on one or more of the non-drive wheels, and the measured speed may be used to control the speed of the wheels driven by the exemplary gearless electric motor system. The drive wheels may be driven at substantially the same speed as the non-drive wheels to avoid slippage, such as during breakdowns, acceleration, or when over loose terrain that may cause the drive wheels to slip. On paved roads, the speeds of the drive and non-drive wheels may be substantially synchronized to within about 3% to about 8% of each other. On loose terrain such as unpaved roads and on dirt or gravel, the speeds of the drive and non-drive wheels may be substantially synchronized to within about 12% to 18% by the control system and with input from integrated sensors and / or speed sensors on the non-drive wheels. Substantially synchronized speeds include drive and non-drive wheel speeds that are within 20% of each other, where the speed is relative to the contact surface or ground, also referred to as tangential speed, since the drive and non-drive wheels may have different diameters. Additionally, an integrated sensor or speed sensor, such as an algorithm including a field-oriented control algorithm, may be coupled to the motor and may measure or sense parameters of the motor. The integrated sensor may utilize the current l vector and the current q vector to keep track of the relationship between the currents and fields in the motor to determine torque, speed, d, and q vectors. These parameters may be used to control one motor of the power conversion system 11.

[0036] In an exemplary embodiment, rather than having a planetary gear arrangement configured between the first and second electric motors, the power conversion system has a gear arrangement between a torque input, such as pedaling the crank, and the first electric motor to vary the required speed of the torque input, such as revolutions per minute for the crank on an electric bicycle. In an exemplary embodiment, a planetary gear arrangement is provided between the crank and the first electric motor, such as coupled to a bottom bracket or to the axle of a drive wheel, and the wheel is driven by the torque input, such as by a chain or belt as described herein.

[0037]

[0037] This Summary is provided as a general introduction to some embodiments of the present invention and is not intended to be limiting. Additional exemplary embodiments, including variations and alternative configurations of the present invention, are provided herein.

[0038]

[0038] The accompanying drawings are included to provide a further understanding of the present invention, are incorporated in and constitute a part of this specification, illustrate embodiments of the present invention, and together with the description, serve to explain the principles of the present invention. [Brief explanation of the drawings]

[0039] [Figure 1] 1 shows a cross-sectional view of an exemplary electric bicycle system including two electric motors. [Figure 2] 1 shows an exemplary electric bicycle system including two electric motors coupled to the rear wheel and a rechargeable battery for storing electrical energy. [Figure 3] 1 shows an exemplary electric bicycle system including two electric motors coupled to a crank and a rechargeable battery for storing electrical energy. [Figure 4] 1 illustrates an exemplary electric bicycle system including two electric motors, with a second electric motor coupled to the rear wheel and a first electric motor coupled to the crank. [Figure 5] 1 illustrates an exemplary electric bicycle system including two electric motors, with a first electric motor coupled to the crank and a second electric motor coupled to the front wheel. [Figure 6] 1 illustrates an exemplary electric bicycle system including two electric motors, with a first electric motor coupled to the rear wheel and a second electric motor coupled to the front wheel. [Figure 7] 1 illustrates an exemplary electric bicycle system including three electric motors, with a first electric motor coupled to the bottom bracket, a second electric motor coupled to the rear wheel, and a third electric motor coupled to the front wheel. [Figure 8] 1 shows a perspective view of an exemplary first machine having a planetary gear arrangement between the first machine and a torque input, a crank. [Figure 9] 1 shows a perspective cross-sectional view of an exemplary first machine having a planetary gear arrangement between the first machine and a torque input, a crank.

[0040]

[0048] Corresponding reference characters indicate corresponding parts throughout the several views of the drawings. The drawings depict illustrations of some embodiments of the present invention and should not be construed as limiting the scope of the present invention in any way. Moreover, the drawings are not necessarily to scale, and some features may be exaggerated to show details of particular components. Therefore, specific structural and functional details disclosed herein should not be construed as limiting, but merely as representative basis for teaching those skilled in the art to variously utilize the present invention. DETAILED DESCRIPTION OF THE INVENTION

[0041]

[0049] As used herein, the terms "comprises," "comprising," "includes," "including," "has," "having," or any other variation thereof, are intended to cover a non-exclusive inclusion. For example, a process, method, product, or apparatus that includes a list of elements is not necessarily limited to only those elements, but may include other elements not expressly listed or inherent to such process, method, product, or apparatus. The use of "a" or "an" is also used to describe elements and components described herein. This is done merely for convenience and to give a general sense of the scope of the invention. This description should be read to include one or at least one, and the singular also includes the plural unless it is clear that this is not meant otherwise.

[0042]

[0050] Certain exemplary embodiments of the present invention are described herein and illustrated in the accompanying drawings. The described embodiments are merely for the purpose of illustrating the invention and should not be construed as limiting the scope of the invention. Other embodiments of the invention, as well as certain modifications, combinations, and improvements of the described embodiments, will be apparent to those skilled in the art, and all such alternatives, combinations, modifications, and improvements are within the scope of the present invention.

[0043]

[0051] definition

[0052] Bicycle, as used herein, refers to any human-powered vehicle having one or more wheels, such as a unicycle or two-wheeler, and a human input, such as pedals attached to a rotating crank or reciprocating mechanism, where at least one wheel is driven by the human input, typically by a belt or chain. Bicycle, as used herein, may be a two-wheeled bicycle with two aligned wheels, but may also be any human-powered bicycle, such as a tandem bicycle with three or more wheels, or a recumbent bicycle, which may have three or four wheels, or a multi-person bicycle with multiple wheels and human input. Bicycle, as used herein, has at least one wheel driven by a human input, such as a crank pedaled by the bicycle rider.

[0044]

[0053] Chain, as used herein, refers to the coupling between the pedals and cranks that rotates the crank coupling and, in turn, the rotors of the first and possibly second electric motors, and may be a traditional chain with connected chain links, a belt, or other suitable coupling.

[0045]

[0054] A crank coupler, as used herein, is a connecting component between a crank and a drive wheel and may include a chain, belt, and / or gears coupled to the drive wheel.

[0046]

[0055] Two coupled electric motors, as defined herein, are electric motors that include a first motor and a second motor that are electrically and mechanically coupled together, where the first and second motors share an armature, such as a rotor or stator, and share power during at least a portion of their operation without gearing between them.

[0047]

[0056] A gearless electric motor assembly is an assembly of two or more electric motors in which power is transferred between them without a planetary gearing system between the motors or the output of either motor. The two motors may be coupled motors that are mechanically coupled together, or they may be electrically connected but not co-located, such as one located on the bottom bracket and one located on the drive wheel.

[0048]

[0057] A gearless electric bicycle, as used herein, is a bicycle that is driven by one or more electric motors without any gearing between the two motors.

[0049]

[0058] Human input, as used herein, refers to any mechanical device configured to receive human input to propel a vehicle, including pedals attached to a crank, including rotating, but also reciprocating pedals or pedals configured to be hand-powered. Human input may also apply force directly to the wheels, such as in the case of a wheelchair.

[0050]

[0059] A non-rider input wheel, as used herein, is a wheel that does not receive any direct mechanical or electrical input from the rider, such as through pedals coupled to a chain coupled to the wheel or crank. In a conventional bicycle, the rider pedals, which rotates a chain mechanically coupled to the rear wheel, providing torque to the rear wheel. The front wheel of a conventional bicycle is a non-rider input wheel and freewheel, but may have a braking device.

[0051]

[0060] The term "coupled" as used herein to describe an electric motor coupled to a wheel or crank means that the motor is physically coupled to the wheel or crank, and a portion of the motor rotates with the wheel or crank. When the motor is coupled to the wheel, a portion of the motor may be configured within the hub of the wheel, and when the motor is coupled to the crank, a portion of the motor may be configured within the bottom bracket.

[0052]

[0061] Auxiliary electrical components on a bicycle include lights, speakers, control systems, displays, sensors, charging ports for cell phones or other devices and the like. Auxiliary electrical components may have a power demand of 200 watts or less, or 100 watts or less for cycling applications.

[0053]

[0062] Vehicle, as used herein, is a mobile object, whether manned or unmanned, used to transport people and / or goods, especially on land, such as an automobile, truck, cart, bicycle, and the like.

[0054]

[0063] As shown in FIG. 1 , an exemplary electric bicycle system 10 includes two electric motors physically coupled together by a common exterior 51, which is an example of two coupled electric motors 18. The common exterior 51 is a rotor 42 for the first electric motor 40 and a rotor 62 for the second electric motor 60, with the common rotor 52 extending across the first and second electric motors. The first electric motor 40 is coupled to the crank by a crank coupler 30, such as a gear 31 having gear teeth. The first electric motor may be coupled directly to the crank or may be coupled to the crank coupler by a chain 38 that extends from the crank (not shown) to the crank coupler 30 on the wheel 34. The second electric motor 60 is coupled to the bicycle by a hub 32. With sufficient rider torque and cadence, the rotor and stator of the first electric motor essentially rotate together as if the rotor and stator were a single piece, and the second electric motor rotates freely. When more torque is needed, such as when climbing a hill, the controller can cause the first electric motor to slip between its rotor and stator to maintain the rider's desired cadence and torque, and power is delivered to the wheel through the second electric motor. When the rider's input RPM or pedaling cadence is insufficient, such as when descending a hill, power is absorbed from the second electric motor and delivered to the first electric motor. This adds RPM to the rider's RPM cadence, so the rider maintains the same desired cadence and the desired bicycle speed is maintained. In this way, a range or continuous variable speed ratio is maintained. During braking, the second electric motor absorbs energy, stores the energy in a battery, and may provide energy back to assist in propelling the bicycle or for other uses, such as auxiliary electrical components. The first electric motor 40 has an exterior 41, such as rotor 42 as shown, and an interior 43, such as stator 44 as shown. A first coil 49 is configured between the first stator and the first rotor. The second motor 60 has an outer portion 61, such as a rotor 62 as shown, and an inner armature portion 63, such as a stator 64 as shown. A second coil 69 is configured between the second stator and the second rotor.The first assembly housing 45 and the second assembly housing 65 are a common housing 55, and both the first and second interiors and exteriors, as well as the armatures, are within a single common housing. In this exemplary embodiment, the first and second electric motors share a common exterior 51 or have a common rotor 52; however, it should be understood that the first and second electric motors may share a common interior 53, and the interior and exterior may have a common stator or a common rotor, depending on the application and location of the electric motors on the bicycle. The two coupled electric motors 18 shown in FIG. 1 with a common exterior rotor are preferably configured with a wheel or a crank with a crank-to-crank coupling, as described herein. The electric motors shown in FIG. 1 form a power conversion system 11 that does not include a planetary gear arrangement. The two coupled electric motors 18 include an integral sensor 88 for detecting motor parameters, such as current, to determine speed, torque, and other characteristics, as described herein.

[0055]

[0064] As shown in FIG. 2 , an exemplary electric bicycle system 10 is configured on a vehicle 15, and includes a bicycle 12 having a bicycle frame 13, a front wheel 14, a rear wheel 16, and pedals 22 coupled to a crank 20. The exemplary electric bicycle system 10 includes a power conversion system 11 including a first electric motor 40 and a second electric motor 60 coupled to the rear wheel 16. The first and second electric motors may be configured as two coupled electric motors 18. The first electric motor may be coupled to a crank coupler 30, such that when the rider pedals 22 to rotate the crank 20, a chain 38 rotates either the crank coupler and the exterior or interior of the first electric motor. The interior or exterior of the first electric motor, such as the rotor or stator, may slip to maintain a desired cadence when the rider does not provide enough power to maintain a desired input level, and the first electric motor may act as a generator. Alternatively, when the rider's cadence is insufficient for the desired bicycle speed, such as when descending a hill, the second motor may absorb power and provide additional power to the first motor, adding RPM to match the wheel RPM and passing torque to the wheel through the crank coupler 30. In this manner, the rider's desired cadence is maintained. As described herein, the first motor may act as a generator and provide power to the second motor, which may act as a motor to propel the rear wheel. The second motor may be coupled to the hub 32. A user may input a desired input level, such as pedaling cadence, into the user input mechanism 82 and the control system 80. The control system may include a microprocessor or other controller that provides commands to the first and second motors to maintain the set input level. The actual input level, such as bicycle speed, power input level, distance, and the like, as well as other metrics, may be displayed on the display 84. A rechargeable battery 70 is coupled to the first and / or second electric motors by power lines 72. The rechargeable battery may store power from one or more of the first or second electric motors and provide this power back to the two coupled motors when additional torque is needed to propel the bicycle. The battery may also provide power to the control system and other systems that require power, such as lighting and the like.The exemplary gearless electric bicycle system includes a clutch 19, which may be a one-way clutch that can rotate in only one direction. A speed sensor 86 may measure the speed of the non-driven wheel and may be configured on the wheel. The speed of the non-driven wheel may be used by the control system 80 to control the speed of the driven wheel, or in this example, the rear wheel 16. The speed of the driven wheel may be substantially synchronized with the speed of the non-driven wheel as described herein to avoid slip conditions, such as during acceleration or braking.

[0056]

[0065] As shown in FIG. 3 , the exemplary electric bicycle system 10 is configured on a bicycle 12 having a bicycle frame 13, a front wheel 14, a rear wheel 16, and pedals 22 coupled to cranks 20. The exemplary electric bicycle system 10 includes a first electric motor 40 and a second electric motor 60 coupled to cranks 20. The first and second electric motors may be configured as two coupled electric motors 18. The first electric motor may be coupled to cranks 20, such that either the exterior or interior of the first electric motor rotates when the rider pedals 22 to rotate cranks 20. The interior or exterior of the first electric motor, such as the rotor or stator, may slip to maintain a desired cadence when the rider does not provide enough power to maintain a desired input level, and the first electric motor may act as a generator. As described herein, the first electric motor may act as a generator and provide power to a second electric motor, which may act as a motor to add torque to a chain 38. Alternatively, when the rider's cadence is insufficient for the required bicycle speed, such as descending a hill, the second motor may absorb power and provide additional power to the first motor, adding RPM to maintain the rider's desired cadence. The user may input a desired input level, such as pedaling cadence or RPM, into user input mechanism 82 and control system 80. The control system may include a microprocessor or other controller that provides instructions to the first and second motors to maintain the set input level. Actual input levels and other metrics, such as bicycle speed, power input level, distance, and the like, may be displayed on display 84. A rechargeable battery 70 is coupled to the first and / or second motors by power line 72. The rechargeable battery may store power from one or more of the two coupled motors and provide this power back to the two coupled motors when additional torque is needed to propel the bicycle. The battery may also power the control system and other systems that require power, such as lighting and the like. The speed sensor 86 may measure the speed of the non-driven wheel and may be configured on the wheel.The speed of the non-driven wheels may be used by the control system 80 to control the speed of the driven wheels, or in this example, the rear wheels 16. The speed of the driven wheels may be substantially synchronized with the speed of the non-driven wheels as described herein to avoid slip conditions, such as during acceleration or braking.

[0057]

[0066] As shown in FIG. 4 , the exemplary electric bicycle system 10 is configured on a bicycle 12 having a bicycle frame 13, a front wheel 14, a rear wheel 16, and pedals 22 coupled to cranks 20. The exemplary electric bicycle system 10 includes two electric motors: a first electric motor 40 coupled to the cranks and a second electric motor 60 coupled to the rear wheel. The second electric motor 60 is coupled to the rear wheel 16, and the first electric motor 40 is coupled to the cranks 20 and may be configured partially within a bottom bracket. The first electric motor may include a rotor 42 coupled directly to the pedal cranks and a stator 44 coupled to the rear wheel, typically by a chain or belt. A chain 38 extends from the cranks 20 to the rear wheel 16 and is coupled to the second electric motor 60 by a crank coupler 30. The second electric motor has a separate stator 64 and rotor 62. The interior or exterior of the first motor, such as the rotor or stator, may slip to maintain the desired cadence when the rider does not provide enough torque to maintain the desired cadence, and the first motor may act as a generator. Power from the first motor may be passed to the second motor to add the necessary torque. Alternatively, when the rider's cadence is insufficient for the required bicycle speed, such as descending a hill, the second motor may absorb power and provide additional power to the first motor, adding RPM so that the rider's desired cadence is maintained. The rider may input a desired input level, such as pedaling cadence or RPM, into the user input mechanism 82 and the control system 80. The control system may include a microprocessor or other controller that provides instructions to the first and second motors to maintain the set input level. The actual input level and other metrics, such as bicycle speed, power input level, distance, and the like, may be displayed on the display device 84. A rechargeable battery 70 is coupled to the first and second electric motors by power lines 72, 72', respectively. The rechargeable battery may store power from one or more electric motors and provide this power back to the electric motors when additional power is needed to propel the bicycle. The battery may also provide power to the control system and other systems that require power, such as lighting and the like.It should be noted that the first and / or second motors may be two coupled motors as described herein.

[0058]

[0067] As shown in FIG. 5 , an exemplary electric bicycle system 10 is configured on a bicycle 12 having a bicycle frame 13, a front wheel 14, a rear wheel 16, and pedals 22 coupled to a crank 20. The exemplary electric bicycle system 10 includes two electric motors 40 and 60. A first electric motor 40 is coupled to the crank 20, and a second electric motor 60 is coupled to the front wheel 14. An internal or external component of the first electric motor 40, such as a rotor 42 or a stator 44, may slip to maintain a desired cadence when the rider does not provide enough torque to maintain a desired input level, and the first electric motor may act as a generator. Electrical power generated by the generator may then be transmitted to and power a second electric motor, which acts as a motor to provide torque to the front wheel. Alternatively, when the rider's cadence is insufficient for the desired bicycle speed, such as descending a hill, the second motor may absorb power and provide additional power to the first motor, adding RPM so that the rider's desired cadence is maintained. The user may input a desired input level, such as pedaling cadence or RPM, into the user input mechanism 82 and control system 80. The control system may include a microprocessor or other controller that provides instructions to the first and second motors to maintain the set input level. Actual input levels, such as bicycle speed, power input level, distance, and the like, as well as other metrics, may be displayed on the display 84. A rechargeable battery 70 is coupled to the first and second motors by power lines 72, 72′, respectively. The rechargeable battery may store power from one or more motors and provide this power back to the motors when additional torque is needed to propel the bicycle. The battery may also power the control system and other systems that require power, such as lighting and the like. The first and second motors may be two coupled motors as described herein.

[0059]

[0068] As shown in FIG. 6 , an exemplary electric bicycle system 10 is configured on a bicycle 12 having a bicycle frame 13, a front wheel 14, a rear wheel 16, and pedals 22 coupled to a crank 20. The exemplary electric bicycle system 10 includes two electric motors 40 and 60. A first electric motor 40 is coupled to the rear wheel 16 between a crank coupler 30 and a hub 32, and a second electric motor 60 is coupled to the front wheel 14 between a fork of the frame 13 and a hub 32′. An internal or external portion of the first electric motor 40, such as a rotor 42 or a stator 44, may be coupled to the crank 20 by a chain 38 and a crank coupler 30, and may slip to maintain a desired cadence when the rider does not provide sufficient power to maintain a desired input level, and the first electric motor may act as a generator. Power generated by the generator of the first electric motor may then be transmitted by power lines 72 and 72′ to a second electric motor, which acts as a motor to provide torque to the front wheel. Note that the first electric motor 40 may be the dual coupled electric motor 18 and may provide power to a secondary motor 60' of the dual coupled electric motors and / or a second electric motor 60 on the front wheel. When acting as a generator, the power generated by the first electric motor may be delivered to one or more of the second electric motors 60 and / or 60'. Alternatively, when the rider's cadence is insufficient for the required bicycle speed, such as descending a hill, the second electric motor 60 and / or 60' may absorb power and provide additional power to the first motor, adding RPM so that the rider's desired cadence is maintained. A user may input a desired input level, such as pedaling cadence or RPM, into the user input mechanism 82 and the control system 80. The control system may include a microprocessor or other controller that provides instructions to the first and second electric motors to maintain the set input level. The actual input level, such as bicycle speed, power input level, distance, and the like, as well as other metrics, may be displayed on the display device 84. A rechargeable battery 70 is coupled to the first electric motor 40 and the second electric motor 60 by power lines 72, 72', respectively. The rechargeable battery may store power from one or more electric motors and provide this power back to the electric motors when additional torque is needed to propel the bicycle.The battery may also provide power to the control system and other systems requiring power, such as lighting and the like. The first and second electric motors include a first electric motor 40 and a second electric motor 60. A pair of rechargeable batteries 70, 70' are coupled to the first and second electric motors by power lines 72, 72', respectively. The rechargeable batteries may store power from one or more electric motors and provide this power back to one of the other electric motors when additional torque is needed to propel the bicycle. The battery may also provide power to the control system and other systems requiring power, such as lighting and the like. It should be noted that the first machine 40 and / or the second machine 60 may be two coupled electric motors as described herein.

[0060]

[0069] As shown in FIG. 7 , an exemplary electric bicycle system 10 is configured on a bicycle 12 having a bicycle frame 13, a front wheel 14, a rear wheel 16, and pedals 22 coupled to cranks 20. The exemplary electric bicycle system 10 includes a first electric motor 40 coupled to the cranks or bottom bracket, a second electric motor 60 coupled to the rear wheel, and a third electric motor 90 coupled to the front wheel. The first electric motor 40 is coupled to the cranks and may be configured at least partially within the bottom bracket and include a rotor directly coupled to the pedal cranks and a stator, which is typically coupled to the rear wheel 16 by a chain or belt. The second electric motor 60 is coupled to the rear wheel hub 32 and is configured between the bicycle frame and the rear wheel such that the rotor 62 rotates with the rear wheel 16 and the stator 64 is stationary with the bicycle frame 13. A belt or chain 38 couples the stator 44 of the first electric motor 40 to the rotor 62 of the second electric motor within the rear hub. A third electric motor 90 may be coupled to the front wheel and configured between the front fork 26 and the front wheel 14. The third electric motor's stator 94 is coupled to the fork, and its rotor 92 is coupled to the front wheel. When the rider's torque and cadence are sufficient, the rotor and stator of the first electric motor essentially rotate together as if they were a single component, and the second and third electric motors rotate freely. When more torque is needed, such as climbing a hill, the controller can cause the first electric motor to slip between its rotor 42 and stator 44 to maintain the rider's desired cadence and torque. This slip generates power, which is supplied to the second and third electric motors, which then apply the additional torque needed. The second and third electric motors may share power to provide optimal traction. When the rider's RPM (cadence) is insufficient, such as descending a hill, power is absorbed from the second and / or third electric motors and supplied to the first electric motor. Again, power may be absorbed for optimal torque. The power supplied to the first motor adds RPM to the rider's RPM (cadence) so that the rider maintains the same desired cadence, and the desired bicycle speed is maintained. In this way, a range or continuous variable speed ratio is maintained.During braking, both the second and third electric motors may absorb energy for traction and / or safety reasons. The power is stored in a battery and returned to provide assistance or other uses, such as lighting, when desired. The motor coupled to the crank or bottom bracket and / or the motor coupled to the rear wheel may be a coupled motor 18 having a first and second motor. A user may input a desired input level, such as pedaling cadence or RPM, into a user input mechanism 82 and a control system 80. The control system may include a microprocessor or other controller that provides instructions to the first and second coupled motors to maintain the set input level. Actual input levels, such as bicycle speed, power input level, distance, and the like, as well as other metrics, may be displayed on a display 84. A pair of rechargeable batteries 70, 70' are electrically coupled to the first and third motors 40, 60 and 90 by power lines 72, 72', respectively. A rechargeable battery may store power from one or more electric motors and provide this power back to the electric motors when additional torque is needed to propel the bicycle. The battery may also provide power to the control system and other systems that require power, such as lighting and the like. Note that the first, second and / or third electric motors may be two combined electric motors as described herein.

[0061]

[0070] 8 and 9, the exemplary gearless electric bicycle system 10 includes a planetary gear arrangement between the torque input, i.e., the pedaled crank 20, and the first electric motor 40. As shown in FIG. 8, four planetary gears 104 are configured around a sun gear 102 within the planetary gear arrangement 100 assembly. FIG. 9 shows the internal configuration of the exemplary planetary gear arrangement 100 assembly for providing gearing between the torque input, i.e., the crank 20, and the first electric motor 40. Note that the second electric motor 60 does not include a planetary gear arrangement, and there is no planetary gear arrangement between the first and second electric motors.

[0062]

[0071] It will be apparent to those skilled in the art that various modifications, combinations, and variations can be made to the present invention without departing from the spirit or scope of the invention. The specific embodiments, features, and elements described herein may be modified and / or combined in any suitable manner. Accordingly, it is intended that the present invention cover all such modifications, combinations, and variations of the present invention provided they come within the scope of the appended claims and their equivalents.

Claims

1. 1. A power conversion system comprising: a first electric motor including a rotor and a stator; A second electric motor; a torque input to the first electric motor that rotates one of the rotor or the stator of the first electric motor; a torque output of the power conversion system; a gearless motor assembly having no planetary gear device configured between the first and second motors; a control device; the gearless motor assembly is configured to provide a variable ratio between a torque input to the first motor and a torque output of the power conversion system under command of the controller; This causes one of the stator and the rotor to slip relative to the other, generating electric power that is output to the second electric motor; a torque input to the first electric motor electrically connected to a torque output of the power conversion system; Any difference in power required for ratio change is electrically exchanged between said first motor and said second motor via power lines or a common armature.

2. 2. The power conversion system of claim 1, wherein there is no planetary gear on either the first motor or the second motor.

3. The power conversion system of claim 1 further comprising a battery for storing energy from the power conversion system.

4. 4. The power conversion system of claim 3, wherein the second electric motor has a stator and a rotor, and the second electric motor is configured to generate generated electrical power from a torque output of the power conversion system, whereby one of the stator or the rotor of the second electric motor slips relative to the other to generate the electrical power, and the generated electrical power is transmitted to the battery or electrically transmitted to the first electric motor.

5. The power conversion system of claim 3 , wherein the battery receives charging from an external source.

6. The power conversion system of claim 1 , wherein a one-way clutch is configured between the torque input and the torque output of the first electric motor.

7. 2. The power conversion system of claim 1, wherein the power conversion system is coupled to a vehicle having driven wheels and non-driven wheels, the power conversion system further comprising a speed sensor configured on the non-driven wheels, and the controller substantially synchronizes the speed of the driven wheels to the speed of the non-driven wheels.

8. 2. The power conversion system of claim 1, wherein the power conversion system is coupled to a vehicle having first and second drive wheels, and the controller substantially synchronizes the speed of the first drive wheel to the speed of the second drive wheel.

9. 10. The power conversion system of claim 1, wherein the first motor includes integral sensors that measure torque input to the first motor, power, and speed of the first motor.

10. 10. The power conversion system of claim 9, wherein the second motor includes integral sensors that measure power, speed, and torque of the second motor.

11. 2. The power conversion system of claim 1, wherein the first electric motor has a stator and a rotor, whereby one of the stator or rotor slips relative to the other to generate electrical power, which is transferred to the second electric motor to produce output torque.

12. 2. The power conversion system of claim 1, wherein the second electric motor has a stator and a rotor, the second electric motor configured to generate generated electrical power from a torque output of the power conversion system, whereby one of the stator or the rotor of the second electric motor slips relative to the other to generate the electrical power.

13. The power conversion system of claim 1 , wherein the torque input comprises a crank for providing the torque input, and at least one of the first electric motor or the second electric motor is coupled to the crank.

14. The power conversion system of claim 1 , further comprising a bicycle, said power conversion system coupled to said bicycle, said power conversion system generating said torque output to propel said bicycle.

15. 15. The power conversion system of claim 14, wherein the bicycle includes a bottom bracket, and the first and second electric motors are configured at least partially within the bottom bracket.

16. 15. The power conversion system of claim 14, wherein the bicycle comprises a bottom bracket and a drive wheel, the first electric motor configured within the bottom bracket, and the second electric motor coupled to the drive wheel.

17. 15. The power conversion system of claim 14, wherein the bicycle includes a drive wheel, and the first and second electric motors are coupled to the drive wheel.

18. 15. The power conversion system of claim 14, wherein the bicycle includes a first drive wheel and a second drive wheel, the first electric motor coupled to the first drive wheel and the second electric motor coupled to the second drive wheel.

19. 15. The power conversion system of claim 14, wherein the bicycle includes a first drive wheel and a second drive wheel, the first electric motor coupled to the first drive wheel, the second electric motor coupled to the first drive wheel, and further including a third electric motor coupled to the second drive wheel.

20. 10. The power conversion system of claim 1, wherein the first and second electric motors are transverse flux electric motors.

21. 21. The power conversion system of claim 20, wherein the first and second motors are two coupled motors.

22. The power conversion system of claim 1 , wherein the torque input to the first electric motor includes a gear arrangement.

23. 23. The power conversion system of claim 22, wherein the gearing between the torque input and the first electric motor comprises a planetary gearing.

24. An electric bicycle including a power conversion system, a first electric motor including a rotor and a stator; A second electric motor; a torque input to the first electric motor, the torque input being a manual input that rotates one of the rotor or the stator of the first electric motor; a torque output of the power conversion system; a gearless motor assembly having no planetary gear device configured between the first and second motors; a control device; the gearless motor assembly is configured to provide a variable ratio between a torque input of the first motor and a torque output of the power conversion system under command of the controller; This causes one of the stator or the rotor to slip relative to the other, generating power that feeds back into the torque output of the power conversion system, which is then transferred to the second electric motor to generate an output torque that propels the bicycle; a human power input to the first motor is electrically connected to a torque output of the second motor, and any difference in power required for ratio changes is electrically exchanged between the first motor and the second motor; the power conversion system is coupled to the bicycle, the power conversion system generating the torque output to propel the bicycle; an electric bicycle, wherein the torque input to the first electric motor is electrically connected to the torque output of the power conversion system to propel the bicycle, and any difference in power required for ratio changes is electrically exchanged between the first electric motor and the second electric motor via power lines or a common armature.

25. 25. The electric bicycle of claim 24, further comprising a battery that stores energy from the power conversion system.

26. 25. The electric bicycle of claim 24, wherein all wheels are driven with bi-directional torque to maximize efficiency and / or traction for acceleration and / or braking and / or steering control.

27. 25. The electric bicycle of claim 24, wherein the first and second electric motors are transverse flux motors.

28. 28. The electric bicycle of claim 27, wherein the first and second electric motors are two coupled electric motors.

29. 30. The electric bicycle of claim 28, wherein the first electric motor and the second electric motor are both coupled to a drive wheel that receives rider input.

30. 30. The electric bicycle of claim 29, further comprising a crank for providing the torque input, wherein at least one of the first electric motor or the second electric motor is coupled to the crank.

31. 31. The electric bicycle of claim 30, wherein the torque input from the crank to the first electric motor includes gearing to transition between torque and speed ranges.

32. 32. The electric bicycle of claim 31, wherein the gearing between the torque input from the crank to the first electric motor comprises a planetary gearing.

33. 25. The electric bicycle of claim 24, wherein the second electric motor comprises a stator and a rotor, the second electric motor configured to generate generated electric power from a torque output of the power conversion system, and wherein one of the stator or the rotor of the second electric motor slips relative to the other to generate the generated electric power.

Citation Information

Patent Citations

  • Bicycle gear shifting system

    JP2012517382A

  • A Method of Operating a Pedal Cycle Having an Electro-Mechanical Drive Arrangement

    US20180154982A1

  • Hybrid powertrain for a pedal vehicle and control unit therefor

    WO2018113998A1