Display substrate motherboard and its manufacturing method

Abstract

The present disclosure relates to the technical field of displays, and discloses a display substrate motherboard and a manufacturing method thereof. The technical solution according to the embodiment of the present disclosure sets the mark pattern on the display substrate motherboard as a via hole formed in a film, rather than a small-area island-type film pattern, thereby eliminating the possibility of the mark pattern falling off and further ensuring the reliability and yield rate of the product.

Description

[Technical Field]

[0001] CROSS-REFERENCE TO RELATED APPLICATIONS This application claims priority from Chinese Patent Application No. 201811279971.9, filed on October 30, 2018, the entire contents of which are incorporated herein by reference.

[0002] The present disclosure relates to the technical field of displays, and in particular to a display substrate motherboard and its manufacturing method. [Background technology]

[0003] A display substrate manufacturing line involves manufacturing multiple display substrates on a single display substrate motherboard. That is, a single substrate includes multiple display panel regions, each of which is provided with all of the functional film patterns of the display substrate. After all of the display substrates have been manufactured, they are cut into multiple independent display substrates through a cutting process. During the manufacturing process of the display substrate motherboard, several marking patterns must be manufactured around the display panel regions for alignment, exposure misalignment, and other purposes. Conventional marking patterns are small-area film patterns that are very prone to falling off. If they are washed away into the display panel regions of the substrate, they can affect product performance and ultimately prevent the product from operating normally. Summary of the Invention

[0004] In a first aspect, a method for manufacturing a display substrate motherboard including a substrate including at least two display panel regions each having a mark area around its periphery according to an embodiment of the present disclosure includes forming a first film in the mark area, and patterning the first film to form a plurality of mark patterns, the mark patterns being via holes formed in the first film.

[0005] According to some possible embodiments of the present disclosure, the manufacturing method further includes forming a second film in the display panel area of ​​the substrate and forming a pattern of the second film by patterning the second film, and forming a first film in the mark area and forming a second film in the display panel area of ​​the substrate includes simultaneously forming the first film and the second film in a single film deposition process using the same material.

[0006] According to some possible embodiments of the present disclosure, the step of patterning the first film and the second film includes using a mask plate to simultaneously pattern the second film in the display panel area and the first film in the corresponding mark area through a single patterning process to form a pattern on the second film and a mark pattern located on the first film, and using the mask plate to sequentially pattern the second film in all display panel areas and the first film in the corresponding mark area, wherein the formed mark patterns include at least one first mark pattern located on one side of the display panel area and at least one second mark pattern located on the opposite side, and the mark area between two adjacent display panel areas has a first mark pattern and a second mark pattern, and based on the deviation amount of the first mark pattern and the second mark pattern located in the mark area between the two adjacent display panel areas and having corresponding positions relative to a set distance, an exposure deviation amount in the patterning process for the second film in the two adjacent display panel areas is obtained.

[0007] According to some possible embodiments of the present disclosure, the display substrate motherboard is an organic electroluminescent display substrate motherboard, and forming a pattern of the second film by patterning the second film includes patterning the second film to form a planar layer or a pixel definition layer of the organic electroluminescent display substrate motherboard.

[0008] According to some possible embodiments of the present disclosure, the display substrate motherboard is a liquid crystal display substrate motherboard, and forming a pattern of the second film by patterning the second film includes patterning the second film to form a planar layer of the liquid crystal display substrate motherboard.

[0009] According to some possible embodiments of the present disclosure, the material of the first film and the second film is a photoresist.

[0010] According to some possible embodiments of the present disclosure, forming a pattern in the second film by patterning the second film includes, when patterning the second film in at least one display panel area of ​​the substrate, aligning a mask plate with the display panel area using the mark pattern and patterning the second film using the mask plate.

[0011] In a second aspect, a display substrate motherboard according to an embodiment of the present disclosure includes a substrate including at least two display panel areas each having a mark area around its periphery, and a first film located in the mark area, the first film including a plurality of mark patterns which are via holes formed in the first film.

[0012] According to some possible embodiments of the present disclosure, the display substrate motherboard further includes a second film disposed on the substrate and positioned in the display panel area.

[0013] According to some possible embodiments of the present disclosure, the first film and the second film are the same film.

[0014] According to some possible embodiments of the present disclosure, the mark patterns include at least one first mark pattern located on one side of the display panel area and at least one second mark pattern located on the opposite side, and the first mark pattern and the second mark pattern are provided between two adjacent display panel areas, and the exposure deviation amount in the patterning process for the first film of the two adjacent display panel areas can be obtained based on the deviation amount relative to a set distance of the first mark pattern and the second mark pattern located in the mark area between the two adjacent display panel areas and having corresponding positions.

[0015] According to some possible embodiments of the present disclosure, a first mark pattern located on the periphery of the display panel area and a second mark pattern located at a corresponding position are at least partially overlapped by vertical projection line segments on a side surface of the substrate, and a first connecting line between the center of the first mark pattern and the center of the second mark pattern located at corresponding positions extends substantially along a first direction, the substrate includes two display panel areas adjacent in the first direction, second connecting lines between the centers of the two display panel areas are parallel to the first connecting line, the distance between the centers of the two display panel areas is substantially the same as the distance between the center of the first mark pattern and the center of the second mark pattern located on opposite sides of the display panel area and located at corresponding positions, and the set distance is zero.

[0016] According to some possible embodiments of the present disclosure, the first mark pattern and the second mark pattern, which are located on opposite sides of the display panel area and have corresponding positions, are distributed substantially symmetrically with respect to a central axis of the display panel area that is perpendicular to the first connecting line.

[0017] According to some possible embodiments of the present disclosure, the first mark pattern and the second mark pattern have substantially the same shape and hole diameter size.

[0018] According to some possible embodiments of the present disclosure, the substrate includes at least four display panel regions distributed substantially in a matrix.

[0019] According to some possible embodiments of the present disclosure, the display substrate motherboard is an organic electroluminescent display substrate motherboard, and the second film is a planar layer or a pixel definition layer of the organic electroluminescent display substrate motherboard.

[0020] According to some possible embodiments of the present disclosure, the display substrate motherboard is a liquid crystal display substrate motherboard, and the second film is a planar layer of the liquid crystal display substrate motherboard.

[0021] According to some possible embodiments of the present disclosure, the mark pattern is a via hole having a regular shape.

[0022] According to some possible embodiments of the present disclosure, the via hole includes at least one of a rectangular hole, a cross hole, and a triangular hole.

[0023] According to some possible embodiments of the present disclosure, the mark pattern is a via hole having an irregular shape.

[0024] In a third aspect, a method for obtaining an exposure misalignment amount in a manufacturing process of a display substrate motherboard described in the first aspect, according to an embodiment of the present disclosure, includes obtaining an exposure misalignment amount in a patterning process for a second film of two adjacent display panel areas based on a misalignment amount for a set distance between a first mark pattern and a second mark pattern that are located in a mark area between the two adjacent display panel areas and have corresponding positions.

[0025] In order to more clearly describe the technical means in the embodiments of the present disclosure or the prior art, the drawings necessary for describing the embodiments or the prior art will be briefly described below. Obviously, the drawings described below are only some embodiments of the present disclosure, and those skilled in the art can obtain other drawings based on these drawings without any creative work. [Brief explanation of the drawings]

[0026] [Figure 1] 10A to 10C are diagrams showing a manufacturing process of a mark pattern for obtaining the exposure misalignment amount between two adjacent display panel regions on a substrate in the prior art. [Figure 2] 10A to 10C are diagrams showing a manufacturing process of a mark pattern for obtaining the exposure misalignment amount between two adjacent display panel regions on a substrate in the prior art. [Figure 3] 3A and 3B are diagrams illustrating the principle of forming a mark pattern located between two adjacent display panel regions in FIG. 2. [Figure 4] 10 is a schematic diagram showing the loss of a mark pattern for acquiring the exposure deviation amount between two adjacent display panel regions on a substrate in the prior art. [Figure 5] 10A to 10C are diagrams illustrating a manufacturing process of a mark pattern for acquiring exposure misalignment amounts of two adjacent display panel regions on a substrate in an embodiment of the present disclosure. [Figure 6] FIG. 10 is a schematic diagram of a substrate in an embodiment of the present disclosure in which there is no exposure misalignment between two adjacent display panel regions. [Figure 7] 10A to 10C are diagrams illustrating a manufacturing process of a mark pattern for acquiring exposure misalignment amounts of two adjacent display panel regions on a substrate in an embodiment of the present disclosure. [Figure 8] 8A and 8B are diagrams illustrating the principle of forming a mark pattern located between two adjacent display panel regions in FIG. 7. [Figure 9] 1A to 1C are schematic diagrams illustrating different configurations of a substrate according to an embodiment of the present disclosure. [Figure 10] 1A to 1C are schematic diagrams illustrating different configurations of a substrate according to an embodiment of the present disclosure. [Figure 11]1A to 1C are schematic diagrams illustrating different configurations of a substrate according to an embodiment of the present disclosure. [Figure 12] 1A to 1C are schematic diagrams illustrating different configurations of a substrate according to an embodiment of the present disclosure. DETAILED DESCRIPTION OF THE INVENTION

[0027] A display substrate manufacturing line involves manufacturing multiple display substrates on a single display substrate motherboard. That is, a single substrate includes multiple display panel regions, each of which is provided with all of the functional film patterns of the display substrate. After all of the display substrates are manufactured, they are cut into multiple independent display substrates through a cutting process. During the manufacturing process of the display substrate motherboard, several marking patterns must be manufactured around the display panel regions for alignment, exposure misalignment measurement, etc. Traditional marking patterns are small film patterns, and their shapes may be cross, ring, square, etc. Small marking patterns are very prone to falling off, and if they are washed into the display panel regions of the substrate, they can affect product performance and ultimately prevent the product from operating normally.

[0028] Specifically, in the manufacturing process of small-sized display substrate motherboards, multiple display substrate motherboards are manufactured on a single substrate, and after manufacturing is completed, they are cut into multiple independent display substrate motherboards through a cutting process. Because the size of the mask plate is smaller than the size of the substrate, one substrate must be exposed multiple times. One exposure of the mask plate is called one shot, and the exposure deviation amount between two shots on the same substrate is determined by the stitch mark. The distribution of stitch marks on the substrate / mask plate and the exposure relationship between shots are as follows:

[0029] Six sets of stitch marks are distributed around the periphery of the mask plate. As shown in FIGS. 1 and 2, the stitch marks on the upper and left edges of the mask plate expose a large ring-shaped first mark pattern 1', as shown in the upper left of FIG. 1, on the flat layer / pixel definition layer 10' around one display panel region 200' of the substrate 100' (each display panel region 200' forms one display substrate motherboard). The stitch marks on the lower and right edges of the mask plate expose a small square-shaped second mark pattern 2', as shown in the lower left of FIG. 1, on the flat layer / pixel definition layer 10' around one display panel region 200' of the substrate 100'. As shown in FIG. 3, two shots overlap, and the first and second mark patterns 1' and 2', which are located in two adjacent display panel regions 200' and have corresponding positions, are combined to form a small ring-shaped third mark pattern 3'.

[0030] The specific principle for determining the offset between the two shots is as follows. As shown in FIG. 3, the stitch mark on the planar layer / pixel definition layer 10′ between two adjacent display panel regions 200′ can obtain a small square second mark pattern 2′ (e.g., 15 μm) as shown in FIG. 3 through the previous shot. The next shot can obtain a large ring-shaped first mark pattern 1′ (e.g., inner diameter: 7.5 μm, outer diameter: 20 μm) as shown in FIG. If the positions of the small square and the large ring correspond to each other, the horizontal diameter d′ of the small ring hole can be measured using the small ring (e.g., inner diameter: 7.5 μm, outer diameter: 15 μm) that is finally formed, and the offset between the two shots can be determined. If the offset between the two shots is zero, then d=15−7.5=7.5 μm.

[0031] However, as shown in Figure 4, due to the material of the planarizing layer / pixel-defining layer itself, it is very easy to peel off when there are small island-shaped areas (rings, small squares), and if the peeled off layer is washed away by the rinse solution into the backplate circuit or the light-emitting pixel area, it will affect the light emission and ultimately affect the product yield rate.

[0032] In order to solve the above technical problems, the present invention provides a method for manufacturing a display substrate motherboard including a substrate including at least two display panel areas each having a mark area around its periphery, the method comprising: forming a first film on the mark area of ​​a substrate; patterning the first film to form a plurality of mark patterns; The mark pattern is a via hole formed in the first film.

[0033] The mark pattern of the display substrate motherboard manufactured by the above manufacturing method is not a small-area island-type film pattern but a via hole formed in the film, which eliminates the possibility of the mark pattern falling off and further guarantees the reliability and yield rate of the product.

[0034] Accordingly, the display substrate motherboard manufactured by the manufacturing method of the present disclosure includes a first film located in the mark area, and the first film includes a plurality of mark patterns on a substrate, which are via holes formed in the first film.

[0035] Specific embodiments of the present disclosure will now be described in more detail with reference to the following figures and examples. The following examples are intended to illustrate the present disclosure but are not intended to limit the scope of the present disclosure.

[0036] Because the size of a display substrate motherboard is large and limited by exposure precision and cost, and the size of a mask plate for exposing a film on the display substrate motherboard is small, multiple exposure processes using a mask plate can be performed for multiple display panel regions on one display substrate motherboard to complete the manufacture of the same functional film pattern. For example, if the display substrate motherboard is a liquid crystal display substrate motherboard, the same functional film patterns include pixel electrodes, gate electrodes, source electrodes, or drain electrodes of film transistors in all display panel regions.

[0037] In order to obtain the amount of deviation between the two exposure processes before and after for two adjacent display panel areas, a mark pattern is manufactured around the periphery of the display panel area, and the amount of deviation between the two exposures is obtained using the mark pattern.

[0038] In this embodiment, the technical means of the present disclosure will be specifically described using an example in which one mask plate exposes only one display panel area at a time, which is merely for the purpose of illustrating and explaining the technical means of the present disclosure, and the technical means of the present disclosure can also be applied to a case in which one mask plate exposes films in at least two adjacent display panel areas at a time, in which case the at least two adjacent display panel areas can simply be regarded as a display panel area with a larger area, and the technical means is the same or similar to the technical means in which one mask plate exposes only one display panel area at a time, and therefore will not be described again.

[0039] In this embodiment, the two exposures, before and after, refer to two exposure processes when manufacturing the same functional film pattern in two adjacent display panel regions.

[0040] In the following description, the patterning of the display panel area refers to patterning the film in the display panel area, and the patterning process includes using a mask plate to pattern the film in the display panel area.

[0041] 5 and 7, the display substrate motherboard in this embodiment includes a substrate 100 including at least two display panel areas 200 each having a mark area 201 around its periphery.

[0042] The manufacturing method of the display substrate motherboard in this embodiment is as follows: forming a first film 10 in a mark region 201, and patterning the first film 10 to form a pattern including a plurality of mark patterns, which are via holes 101 formed on the first film 10; forming a second film 20 in the display panel region 200 and patterning the second film 20 to form a pattern of the second film 20.

[0043] Forming the first film 10 in the mark area 201 and forming the second film 20 in the display panel area 200 The first film 10 and the second film 20 are simultaneously formed by a single film-forming process using the same material.

[0044] That is, the first film 10 and the second film 20 are the same film, which simplifies the manufacturing process and reduces costs.

[0045] Furthermore, the material of the first film 10 and the second film 20 may be photoresist, and the via hole 101 (mark pattern) on the first film 10 and the pattern of the second film 20 can be formed only through an exposure process, further simplifying the manufacturing process.

[0046] The step of patterning the first film 10 and the second film 20 includes: using a mask plate to simultaneously pattern the second film 20 in the display panel area 200 and the first film 10 in the corresponding mark area 201 through a single patterning process to form a pattern on the second film 20 and a mark pattern located on the first film 10; and using the mask plate to sequentially pattern the second film 20 in all the display panel areas 200 and the first film 10 in the corresponding mark area 201; The mark pattern formed in the above step includes at least one first mark pattern 11 located on one side of the display panel area 200 and at least one second mark pattern 12 located on the opposite side, and the first mark pattern 11 and the second mark pattern 12 are located between two adjacent display panel areas 200, and the method includes obtaining the exposure deviation amount in the patterning process for the second film of the two adjacent display panel areas 200 based on the deviation amount relative to a set distance of the first mark pattern 11 and the second mark pattern 12 located between the two adjacent display panel areas 200 and having corresponding positions.

[0047] The above manufacturing method utilizes mark patterns located between two adjacent display panel regions and at corresponding positions to obtain the exposure misalignment amount in the patterning process of the two adjacent display panel regions. Since the mark patterns are via holes in a film rather than small-area island-type film patterns, the possibility of the mark patterns falling off is effectively eliminated, and product reliability and yield rate are further ensured.

[0048] In this embodiment, the method for obtaining the exposure misalignment amount in the manufacturing process of the display substrate motherboard includes obtaining the exposure misalignment amount in the patterning process for the second film of two adjacent display panel areas based on the misalignment amount for a set distance between a first mark pattern and a second mark pattern that are located in a mark area between the two adjacent display panel areas and have corresponding positions.

[0049] The specific principle of acquiring the amount of deviation between the two exposure processes before and after for two adjacent display panel regions 200 in the technical means according to each embodiment of the present disclosure is as follows.

[0050] Because the display panel regions 200 and the mark patterns therearound are manufactured using the same mask plate, the exposure misalignment amount in the patterning process for the two adjacent display panel regions 200 is the same as the exposure misalignment amount in the patterning process for forming mark patterns located around and corresponding to the two adjacent display panel regions 200. Therefore, the exposure misalignment amount in the patterning process for the second film 20 for the two adjacent display panel regions 200 can be obtained by using the misalignment amount (i.e., the exposure misalignment amount) of the mark patterns located around and corresponding to the two adjacent display panel regions 200 relative to the set distance.

[0051] Furthermore, since the mark patterns around all of the display panel regions 200 are manufactured using the same mask plate and the distribution rule for the mark patterns around all of the display panel regions 200 is the same, the set distance between the first mark pattern 11 and the second mark pattern 12 between the two adjacent display panel regions 200 can be set by setting the distance between two adjacent display panel regions 200. If there is a misalignment in the exposure of the two adjacent display panel regions 200, the mark patterns formed around the two display panel regions 200 by the exposure process will also be misaligned. Therefore, the exposure misalignment in the patterning process for the second film 20 of the two adjacent display panel regions 200 can be obtained based on the misalignment (i.e., exposure misalignment) with respect to the set distance between the first mark pattern 11 and the second mark pattern 12 located between the two adjacent display panel regions 200 and at corresponding positions.

[0052] By utilizing the deviation amount for a set distance of mark patterns located between two adjacent display panel areas and having corresponding positions, the exposure deviation amount in the patterning process for the second film of the two adjacent display panel areas can be obtained, and because the distance is short, the exposure deviation amount of the two adjacent display panel areas can be obtained quickly and accurately.

[0053] 7, the positions of the first mark pattern 11 and the second mark pattern 12 located on opposite sides of the same display panel region 200 are preferably set to have a one-to-one correspondence. When multiple mark patterns are set on one side of the display panel region 200, multiple sets of first mark patterns 11 and second mark patterns 12 located between two adjacent display panel regions 200 and having corresponding positions are provided, and by measuring the deviation amounts of the multiple sets of corresponding first mark patterns 11 and second mark patterns 12 relative to a set distance, the accuracy of the exposure deviation amount obtained in the patterning process for the two adjacent display panel regions 200 can be improved.

[0054] As shown in FIG. 12, the positions of a first mark pattern 11 located on one side of a display panel region 200 and two second mark patterns 12 located on the opposite side may be set to correspond to each other. In this way, by using a pair of corresponding first mark patterns 11 and second mark patterns 12, it is possible to obtain the amount of deviation for two sets of set distances, thereby further improving the accuracy of the exposure deviation amount obtained in the patterning process of two adjacent display panel regions 200.

[0055] Naturally, the combination relationship between the first mark pattern and the second mark pattern located between two adjacent display panel regions and having corresponding positions is not limited to the above two types. For example, the positions of one first mark pattern and three second mark patterns may correspond to each other, or the set distance between the first mark pattern located between two adjacent display panel regions and the centers of the multiple second mark patterns having corresponding positions may be set to zero. Although not listed here, all of these are within the scope of protection of the embodiments of the present disclosure.

[0056] The mark pattern may be a via hole 101 having a regular shape, a rectangular hole as shown in Figures 7 and 9, a cross-shaped hole as shown in Figure 10, or a triangular hole as shown in Figure 11. Of course, the mark pattern may be a via hole 101 having other regular shapes, which will not be listed here. The mark pattern may also be a via hole 101 having an irregular shape.

[0057] As a preferred example, the mark pattern is set as a via hole 101 having a regular shape, and it is easy to obtain the amount of deviation relative to the set distance between the first mark pattern 11 and the second mark pattern 12 that are located between two adjacent display panel areas 200 and have corresponding positions.

[0058] Furthermore, as shown in Figures 7 and 8, by setting all mark patterns around the display panel area 200 to have the same shape and size, and based on the same reference point on the contour line of the mark pattern, the amount of deviation between two mark patterns located between two adjacent display panel areas 200 and at corresponding positions can be obtained, making it even easier to obtain the amount of deviation between these two mark patterns relative to the set distance.

[0059] The set distance between the first mark pattern and the second mark pattern, which are located between two adjacent display panel regions and have corresponding positions, can be set arbitrarily as needed, and may be a value greater than zero (when there is no exposure misalignment, the first mark pattern 11 and the second mark pattern 12, which are located between the two adjacent display panel regions and have corresponding positions, are misaligned), a value less than zero (when there is no exposure misalignment, the first mark pattern 11 and the second mark pattern 12, which are located between the two adjacent display panel regions and have corresponding positions, partially overlap), or a value equal to zero (when there is no exposure misalignment, the center of the first mark pattern 11 and the center of the second mark pattern 12, which are located between two adjacent display panel regions 200 and have corresponding positions, overlap, as shown in Figure 6).

[0060] In this embodiment, the set distance is set to be equal to zero, making it easier to obtain the deviation amount relative to the set distance of the first mark pattern 11 and the second mark pattern 12 that are located between two adjacent display panel areas 200 and have corresponding positions.

[0061] 7, all mark patterns around the display panel region 200 have the same shape and size, the set distance is set to zero, and based on the same reference point on the contour of the mark pattern, the distance between the same reference point on the contour of the first mark pattern 11 and the second mark pattern 12 that are located between two adjacent display panel regions 200 and at corresponding positions, i.e., the amount of deviation with respect to the set distance, can be obtained. For example, if all mark patterns around the display panel region 200 are squares of the same size, the distance between the vertices at the same position (e.g., the upper right vertex in FIG. 7) of the first mark pattern 11 and the second mark pattern 12 that are located between the two adjacent display panel regions 200 and at corresponding positions, is the amount of deviation with respect to the set distance.

[0062] In the description of the directions in this embodiment, for example, left, right, up, and down are all defined as directions in the drawings, and for the sake of convenience of description, they do not have any other limiting meaning.

[0063] In one specific embodiment, as shown in FIGS. 5 and 7, the positions of the first mark pattern 11 and the second mark pattern 12 located around the periphery of the display panel area 200 are in one-to-one correspondence, and a first connecting line between the center of the first mark pattern 11 and the center of the second mark pattern 12, which are in corresponding positions, is set to extend along a first direction, i.e., the X direction shown in FIG. 7.

[0064] The substrate 100 includes two display panel regions 200 adjacent to each other in a first direction, and a second connecting line between the centers of the two display panel regions 200 is parallel to the first connecting line (i.e., the two adjacent display panel regions 200 are arranged along the first direction), and the distance between the centers of the two display panel regions 200 is the same as the distance between the centers of the first mark pattern 11 and the second mark pattern 12 located on opposite sides of the display panel region 200 and at corresponding positions, and the set distance is zero. In other words, as shown in Figure 6, when there is no exposure misalignment, the first mark pattern 11 and the second mark pattern 12 located between the two display panel regions 200 and at corresponding positions overlap.

[0065] 7, if there is an exposure misalignment in the patterning process of the two display panel regions 200, the same mask plate is used to expose the display panel region 200 and the surrounding mark region 201, and therefore there is also an exposure misalignment in the patterning process to form the mark patterns located around the two display panel regions 200. In other words, the first mark pattern 11 and the second mark pattern 12, which are located between the two display panel regions 200 and correspond to each other, do not overlap, resulting in a misalignment. The exposure misalignment in the patterning process of the two display panel regions 200 can be obtained from the first misalignment x of the first mark pattern 11 and the second mark pattern 12 in a first direction (X direction shown in FIG. 7) and the second misalignment y in a second direction (Y direction shown in FIG. 7) perpendicular to the first direction. That is, the misalignment in the first direction is x, and the misalignment in the second direction perpendicular to the first direction is y.

[0066] In this embodiment, all mark patterns around the display panel area 200 are set to regular shapes with the same shape and size, and the deviation amount relative to the set distance of the first mark pattern 11 and the second mark pattern 12 located between two adjacent display panel areas 200 and having corresponding positions can be easily obtained.

[0067] As shown in Figure 7, taking the mark pattern as an example of a square hole, the vertex of the upper right corner of the mark pattern is set as the reference point, and the deviation amount relative to the set distance of the vertices of the upper right corners of the first mark pattern 11 and the second mark pattern 12, which are located between two adjacent display panel areas 200 and have corresponding positions, is obtained, thereby obtaining the exposure deviation amount in the patterning process of the two display panel areas 200, which can be decomposed into a deviation amount x in a first direction and a deviation amount y in a second direction perpendicular to the first direction.

[0068] The first mark pattern and the second mark pattern located on opposite sides of the display panel area and having corresponding positions may be, but are not limited to, distributed substantially symmetrically with respect to a central axis of the display panel area that is perpendicular to the first connecting line.

[0069] In the specific embodiment described above, by setting the positions of the opposing sides of the display panel area to correspond one-to-one, it is possible to form multiple sets of first mark patterns and second mark patterns whose positions correspond one-to-one between two adjacent display panel areas, making it easy to obtain the amount of deviation for the set distance of the first mark patterns and second mark patterns whose positions correspond one-to-one, and by setting multiple sets of first mark patterns and second mark patterns whose positions correspond one-to-one, it is possible to improve accuracy.

[0070] In the specific embodiment, when two adjacent display panel regions are arranged along a first direction, and when two adjacent display panel regions are arranged along a second direction perpendicular to the first direction, the corresponding technical means are the same as those described above. When the substrate includes at least four display panel regions substantially distributed in a matrix along the first and second directions, the corresponding technical means is a combination of both of the above, and therefore, description thereof will be omitted here.

[0071] In order to simplify the manufacturing process, the first film 10 for manufacturing the mark pattern in this embodiment may be the same film as the second film 20 in the display panel area 200, and can be manufactured simultaneously in a single film formation process using the same material.

[0072] For example, if the display substrate motherboard in this embodiment is an organic electroluminescent display substrate motherboard, the display panel area of ​​the organic electroluminescent display substrate motherboard includes various functional film layers of organic electroluminescent diodes, a pixel defining layer, a flattening layer, etc.

[0073] In this embodiment, the second film 20 may be a pixel-defining layer or a planarizing layer of an organic electroluminescent display substrate motherboard, and the first film 10 for manufacturing the mark pattern can be manufactured simultaneously with the pixel-defining layer or the planarizing layer using the same material as the pixel-defining layer or the planarizing layer in a single film-forming process. The thick planarizing layer and the pixel-defining layer provide a flat surface, which aligns the opening ends of the via holes 101 in the same plane, helping to accurately obtain the amount of exposure misalignment.

[0074] Similarly, when the display substrate motherboard in this embodiment is a liquid crystal display substrate motherboard, the display panel area of ​​the liquid crystal display substrate motherboard includes the functional film layers of the film transistor, the flat layer, the pixel electrodes, and so on.

[0075] In this embodiment, the second film 20 may be a flat layer of the LCD substrate motherboard, and the first film 10 for manufacturing the mark pattern can be manufactured simultaneously with the flat layer using the same material as the flat layer in a single film formation process. The thick flat layer provides a flat surface, which aligns the opening edges of the via holes 101 in the same plane, helping to accurately obtain the amount of exposure misalignment.

[0076] In this embodiment, the display substrate motherboard is an organic electroluminescent display substrate motherboard, and the manufacturing method of the mark pattern of the display substrate motherboard is specifically as follows: First, as shown in FIG. 5, a flat layer 10 made of a positive photoresist is deposited on a substrate 100, and a mask plate is used to simultaneously expose the flat layer 10 in the display panel area 200 and the mark area located therearound through a single patterning process, and after development, a first mark pattern 11 and a second mark pattern 12, which are via holes 101 on the flat layer 10 located on opposite sides of the display panel area 200, are formed on the flat layer 10 in the mark area; Next, as shown in Fig. 7, the same mask plate is used to simultaneously expose another adjacent display panel region 200 and the flat layer 10 of a mark region located therearound through a single patterning process, followed by development to form a first mark pattern 11 and a second mark pattern 12 located on opposite sides of the display panel region 200 on the flat layer 10 of the mark region. Because there is a deviation in the exposure of the two adjacent display panel regions 200, the first mark pattern 11 and the second mark pattern 12 located between the two adjacent display panel regions 200 and at corresponding positions are shifted from the set distance of zero. Therefore, as shown in Fig. 6, if there is no exposure deviation, the first mark pattern 11 and the second mark pattern 12 located between the two adjacent display panel regions 200 and at corresponding positions will overlap. As shown in Figure 8, when there is an exposure misalignment, the first misalignment amount x = 20 um in the first direction of the first mark pattern 11 and the second mark pattern 12 located between these two adjacent display panel areas 200 and having corresponding positions, and the second misalignment amount y = 20 um in the second direction perpendicular to the first direction, are the exposure misalignment amounts of these two adjacent display panel areas 200.

[0077] The manufacturing method of the mark pattern has been completed up to this point, and the manufacturing method of the other functional film layer patterns of the organic electroluminescent display substrate motherboard will not be described here.

[0078] In the above embodiment, the technical means of the present disclosure has been specifically described using as an example a mark pattern for acquiring the amount of deviation in two exposure processes before and after two adjacent display panel regions.

[0079] The mark pattern according to each embodiment of the present disclosure may be an alignment mark pattern, and the alignment mark pattern is used to align the mask plate and the display panel area, and then pattern the display panel area. Specifically, forming the pattern of the second film 20 by patterning the second film 20 includes: When patterning the second film 20 in at least one display panel area 200 of the substrate, the method includes aligning a mask plate with the display panel area 200 using the mark patterns 11, 12, and patterning the second film 20 using the mask plate.

[0080] Of course, the mark patterns of the present disclosure may also have other functions.

[0081] The above description is merely some embodiments of the present disclosure, and those skilled in the art may make some improvements and modifications without departing from the technical principles of the present disclosure, and these improvements and modifications should also be considered to be within the scope of protection of the present disclosure.

Claims

1. 1. A method for manufacturing a display substrate motherboard including a substrate including at least two display panel areas each having a mark area on its periphery, the method comprising: forming a first film in the mark area; patterning the first film to form a plurality of mark patterns; the mark pattern is a via hole formed in the first film, The formed mark patterns include at least one first mark pattern located on one side of the display panel area and at least one second mark pattern located on the other opposite side, a mark area between two adjacent display panel areas has a first mark pattern and a second mark pattern; a deviation amount of the first mark pattern and the second mark pattern located in a mark area between two adjacent display panel areas and having corresponding positions, relative to the set distance, is used to obtain an exposure deviation amount in a patterning process for the second film of the two adjacent display panel areas; the first mark pattern and the second mark pattern have substantially the same shape and hole diameter dimensions; The manufacturing method includes: forming a second film on the display panel area of ​​the substrate; patterning the second film to form a pattern in the second film; The step of patterning the first film and the second film includes: a first film in a corresponding mark area and a second film in a display panel area simultaneously patterned using a mask plate in a single patterning process to form a pattern of the second film and a mark pattern located on the first film.

2. Forming a first film in the mark area and forming a second film in the display panel area of ​​the substrate, forming the first film and the second film simultaneously in a single deposition process using the same material; The method of claim 1.

3. The step of patterning the first film and the second film includes: The method further includes using the mask plate to sequentially pattern the second film in all display panel areas and the first film in the corresponding mark areas; The method of claim 2.

4. the display substrate motherboard is an organic electroluminescent display substrate motherboard, forming a pattern in the second film by patterning the second film includes: The method of claim 2 or 3, further comprising patterning the second film to form a planar layer or a pixel-defining layer of the organic electroluminescent display substrate motherboard.

5. the display substrate motherboard is a liquid crystal display substrate motherboard, forming a pattern in the second film by patterning the second film includes:

4. The manufacturing method according to claim 2, further comprising: patterning the second film to form a planar layer of the liquid crystal display substrate motherboard.

6. The manufacturing method according to any one of claims 2 to 5, wherein the material of the first film and the second film is a photoresist.

7. forming a pattern in the second film by patterning the second film includes: The manufacturing method according to any one of claims 2 to 6, wherein when patterning the second film in at least one display panel region of the substrate, the method includes aligning a mask plate with the display panel region using the mark pattern and patterning the second film using the mask plate.

8. A method for acquiring an exposure misalignment amount in a manufacturing process of a display substrate motherboard described in any one of claims 1 to 7, comprising acquiring an exposure misalignment amount in a patterning process for a second film in two adjacent display panel areas based on a misalignment amount for a set distance between a first mark pattern and a second mark pattern that are located in a mark area between the two adjacent display panel areas and have corresponding positions.

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