Immersion-type fire-fighting charging and discharging equipment
The submersible fire extinguishing charging and discharging equipment addresses safety and efficiency issues by separating the battery tray lifting mechanism, using a water-based system to submerge only the tray during fires, thereby improving safety and reducing maintenance downtime.
Patent Information
- Application Number
- JP2024204456
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2024-11-15
- Filing Date
- 2024-11-25
- Publication Date
- 2026-01-07
- Estimated Expiration
- 2044-11-25
AI Technical Summary
Conventional battery charging and discharging equipment faces safety hazards and efficiency issues due to high-current charging, excessive temperatures leading to fires, and ineffective firefighting methods that can cause re-ignition and disrupt production.
A submersible fire extinguishing charging and discharging equipment design that separates the battery tray lifting mechanism from the frame, using a water-based firefighting system to submerge only the tray and associated components during a fire, while maintaining the charging/discharging probes in position.
Enhances safety by minimizing the need to submerge the entire frame, reducing maintenance time and costs, and ensuring continuous production by isolating the fire-affected components for quick replacement.
Smart Images

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Abstract
Description
[Technical Field]
[0001] The present invention relates to the field of battery manufacturing, and more particularly to a submerged fire-extinguishing charging and discharging facility used in battery chemical formation. [Background technology]
[0002] During battery charging and discharging, batteries must be charged and discharged to adjust and test their performance. This process is also known as battery capacity charging and discharging. Charging and discharging batteries for long periods of time at high currents inevitably leads to battery abnormalities and safety hazards, and excessive temperatures can lead to fires. Most conventional charging and discharging equipment uses integrated water and gas firefighting. Even after the fire gas is released and the flames are extinguished, there is still a risk of re-ignition if the battery is re-exposed to air. Gas firefighting is also relatively expensive. Sprinkler-type water firefighting equipment is sometimes used. However, if an accident occurs in one section and the sprinkler sprays water onto the probe, that section will be unable to continue production for a short period of time, affecting the use of the entire equipment and significantly impacting the production efficiency and safety of battery manufacturers. Summary of the Invention
[0003] In order to solve the above problems, the present invention proposes a submersible fire extinguishing charging / discharging equipment. The concept is to separate the table that raises and lowers the battery tray from the frame middle, and to improve the probe mechanism that docks with the battery tray, thereby increasing the docking accuracy with the battery when charging / discharging the equipment and reducing damage to the equipment caused by submerged fire extinguishing.
[0004] The submersible fire extinguishing charging and discharging equipment of the present invention includes a rectangular parallelepiped outer frame 7, and a plurality of frame assemblies 1 are installed along a straight line inside the outer frame 7. The direction in which the frame assemblies 1 are arranged in order is defined as the horizontal direction, and the direction perpendicular to the horizontal direction is defined as the vertical direction. The frame assembly 1 includes a rectangular frame bottom frame 17, which is connected to an upper frame member 10 above by a support pillar 12. A frame middle frame 19 is provided between the frame bottom frame 17 and the upper frame member 10, and a water tank is provided between the frame bottom frame 17 and the frame middle frame 19. The frame middle frame 19 is provided with a battery assembly 3, and one pin plate movement cylinder 11 is installed at each of the lateral ends of the frame middle frame 19. The side where the two pin plate movement cylinders 11 face each other is defined as the inside, and the side where they are apart is defined as the outside. One vertical end of the frame middle frame 19 is fitted with a load roller 13 for introducing an external battery tray. The end where the load roller 13 is located is the front end, and the other end is the rear end. The upper frame member 10 is fitted with a power supply for charging and discharging the battery, a flue exhaust port 102, and a probe heat dissipation fan for dissipating heat from the battery. The battery tray is provided with a pin plate 103 and a tray clamp cylinder 105 for supporting the battery tray. A probe mechanism 2 for supplying power to the battery electrodes in the battery tray is connected to the inside of each of the two pin plate movement cylinders 11. A water tank assembly 3 is provided between the frame bottom frame 17 and the frame middle frame 19. A bottom plate mechanism 16 is provided at the bottom of the cavity of the water tank assembly 3. A lift transport mechanism 4 is connected on the bottom plate mechanism 16. The lift transport mechanism 4 includes a vertical guide column 404. The bottom of the guide column 404 is connected to the bottom of the bottom plate mechanism. 16 is connected, a horizontal feed member 400 is provided on the top of the guide column 404, two rows of feed pulleys 4001 are provided on the top of the feed member 400 in a vertical direction, an infrared temperature sensor 406 and a tool power attachment pin 403 are provided between the two rows of feed pulleys 4001, a lift table 408 is fitted on the top of the feed member 400, and a through hole 409 is left in the center of the lift table 408, through which the feed pulleys 4001, the infrared temperature sensor 406 and the tool power attachment pin 403 pass,A load cylinder 407 is connected between the feed member 400 and the lift table 408 to adjust the distance between them. A battery tray is placed on top of the lift table 408. The battery tray is located between the two probe mechanisms 2 and at the same height as the probe mechanisms 2. A battery tray position limiting stopper 402 is provided at the rear end of the upper surface of the lift table 408. The piston rod of a submerged cylinder 401 is connected to the lift table 408. The submerged cylinder 401 is fixedly connected to the frame middle frame 19. The feed member 400 and lift table 408 are slidably installed on guide posts 404. When an abnormal battery temperature is detected, an infrared temperature sensor 406 transmits a battery fire alarm signal to an external industrial PC. The external industrial PC sends a command signal to the submerged cylinder 401, which then pushes the feed member 400, lift table 408, and battery tray into the water tank assembly 3.
[0005] More specifically, the upper frame member 10 is provided with a static electricity detection sensor 104 .
[0006] More specifically, the top of the feed member 400 is provided with a tray damping block 4002 for limiting the lateral position of the battery trays when transporting them.
[0007] More specifically, the water tank assembly 3 includes a water tank body 301, the side of which is provided with a water intake 302 and an overflow port 303 to prevent the water level from rising too high, and the bottom is provided with a water outlet 304 for drainage. The valve structure at the front of the water tank body 301 can be opened to facilitate removal of submerged equipment for cleaning and replacement.
[0008] More specifically, the outer frame 7 is provided with an electrical cabinet 73 including a programmable logic controller (PLC), an alarm lamp 75 is provided at the top of the outer frame, a horizontal slide rail 72 is provided at the top of the outer frame, a slidable touch screen 71 is provided on the horizontal slide rail 72, and the outer frame 7 is provided with multiple emergency exits 74 at the same height.
[0009] In the present invention, before the battery tray is inserted, the distance between the feed member 400 and the lift table 408 is adjusted and reduced by the load cylinder 407, so that the feed pulley 4001, infrared temperature sensor 406, and tool power supply pin 403 on the feed member 400 pass through the through hole 409 on the lift table 408 and are exposed on the upper surface of the lift table 408.
[0010] When loading begins, the battery tray is inserted into the feed member 400 through the load roller 13 at the front end of the frame middle frame 19 via an external load mechanism. As the battery tray is pushed in, it is transported backward by a feed pulley 4001 located at the top of the feed member 400, and its position is limited by a position limiting stopper 402. When an infrared temperature sensor 406 detects the arrival of the battery tray, the load cylinder 407 pushes the lift table 408 and feed member 400 apart, and the feed pulley 4001, which passes through the lift table 408 and is in contact with the bottom of the battery tray, descends together with the feed member 400 and no longer contacts the battery tray. At this time, the battery tray is placed completely flat on the lift table 408. The piston rod of the tray clamp cylinder 105 on the upper frame member 10 is then pushed out, clamping the battery tray between the tray clamp cylinder 105 and the lift table 408. Thereafter, the pin plate moving cylinder 11 pushes the probe mechanism 2 to bring it into pressure contact with the poles of the battery on the battery tray, thereby carrying out charging and discharging.
[0011] If the battery tray temperature becomes too high during battery charging / discharging, causing a fire, the infrared temperature sensor 406 detects the abnormal temperature and transmits a fire alarm signal to the host machine. The host machine then controls the equipment to cut off power and controls the piston rod of the submersion cylinder 401 to push it downward, pushing the lift table 408, battery tray, and feed member 400 together and submerging them into the water tank assembly 3, but the probe mechanism 2 and frame inner casing 19 remain in their original positions and do not submerge. Once the fire in the battery tray has been extinguished by cutting off the air, an outside worker opens the valve at the rear end of the water tank assembly 3 and replaces the submerged members.
[0012] The technical effect of the present invention is that the lift table for submerging the battery tray in water to extinguish the fire is separated from the frame middle section, and when extinguishing a fire, only the battery tray, lift table, and feed member are submerged and replaced by external workers, eliminating the need to submerge the charging / discharging probe or the entire frame middle section, improving the safety of the equipment and reducing the number of parts that need to be cleaned, thereby saving time and costs in equipment maintenance. [Brief explanation of the drawings]
[0013] [Figure 1] FIG. 1 is a structural schematic diagram of the submerged fire extinguishing charging and discharging equipment of the present invention. [Figure 2] FIG. 2 is a schematic diagram of the internal structure of the submerged fire extinguishing charging and discharging equipment of the present invention. [Figure 3] FIG. 3 is a structural schematic diagram of the frame assembly of the present invention. [Figure 4a] FIG. 4a is a structural schematic diagram of the upper frame member of the present invention. [Figure 4b] FIG. 4b is a front view of the top frame member of the present invention. [Figure 5] FIG. 5 is a structural schematic diagram of the lift table of the present invention. [Figure 6] FIG. 6 is a structural schematic diagram of the feed member of the present invention. [Figure 7a] FIG. 7a is a structural schematic diagram of the water tank assembly of the present invention. [Figure 7b] FIG. 7b is a structural plan view of the water tank assembly of the present invention. [Figure 8] FIG. 8 is a diagram illustrating the fire extinguishing principle of the present invention. DETAILED DESCRIPTION OF THE INVENTION
[0014] In the following, specific embodiments of the present invention will be described in detail in conjunction with the drawings. It should be understood that the specific embodiments described herein are merely for the purpose of explaining and interpreting the present invention, and are not intended to limit the present invention.
[0015] In describing the present invention, it should be understood that the orientations or positional relationships indicated by terms such as "center," "longitudinal," "lateral," "length," "width," "thickness," "up," "down," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" are based on the orientations or positional relationships shown in the drawings, and are intended merely to facilitate and simplify the description of the present invention, and do not represent or imply that the devices or elements referred to necessarily have a particular orientation or must be constructed or operated in a particular orientation, and therefore should not be understood as limitations on the present invention.
[0016] Furthermore, the terms "first" and "second" are used for descriptive purposes only and cannot be understood to indicate or imply relative importance or the number of technical features being referred to. Thus, a feature qualified as "first" or "second" can explicitly or implicitly include at least one of that feature. In describing the present invention, "plurality" means at least two, e.g., two, three, etc., unless otherwise clearly and specifically limited.
[0017] In the present invention, unless otherwise clearly specified or limited, the terms "attached," "coupled," "connected," "fixed," etc. should be understood in a broad sense, and may refer to, for example, a fixed connection, a detachable connection, an integral connection, a mechanical connection, an electrical connection, or mutual communication, and, unless otherwise clearly limited, may refer to a direct connection, an indirect connection via an intermediate medium, internal communication between two elements, or an interactive relationship between two elements. Those skilled in the art can understand the specific meanings of the above terms in the present invention according to specific circumstances.
[0018] In the present invention, unless otherwise clearly specified or limited, when a first feature is "above" or "below" a second feature, the first and second features may be in direct contact, or the first and second features may be in indirect contact via an intermediate medium. Furthermore, when a first feature is "above," "upper," or "on the upper surface" of a second feature, the first feature may be directly above or diagonally above the second feature, or may simply indicate that the horizontal height of the first feature is higher than that of the second feature. When a first feature is "below," "below," or "on the lower surface" of a second feature, the first feature may be directly below or diagonally below the second feature, or may simply indicate that the horizontal height of the first feature is lower than that of the second feature.
[0019] In the description herein, references to the terms "one embodiment," "some embodiments," "examples," "specific examples," or "some examples" mean that the specific features, structures, materials, or characteristics described in the embodiment or example are included in at least one embodiment or example of the present invention in association with the specific features, structures, materials, or characteristics described in the embodiment or example. In the description herein, general expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in an appropriate manner in one or more embodiments or examples. Furthermore, in situations where they are not mutually inconsistent, those skilled in the art may combine or combine different embodiments or examples described herein and features of different embodiments or examples.
[0020] The invention will now be described in detail in connection with exemplary embodiments with reference to the drawings.
[0021] Referring to FIG. 1, the submersible fire extinguishing charging / discharging equipment of the present invention includes a rectangular parallelepiped outer frame 7, and a plurality of frame assemblies 1 are installed along a straight line inside the outer frame. The direction in which the frame assemblies 1 are sequentially arranged is defined as the horizontal direction, and the direction perpendicular to the horizontal direction is defined as the vertical direction. Referring to FIGS. 2 to 4b, the frame assembly 1 includes a rectangular frame bottom frame 17, which is connected to an upper frame member 10 above by a support pillar 12. A frame middle frame 19 is provided between the frame bottom frame 17 and the upper frame member 10, and both horizontal ends of the frame middle frame 19 are Each of the upper frame member 10 and the lower frame member 17 is provided with a pin plate movement cylinder 11, and a movement mechanism wiring groove 14 is provided from the upper frame member 10 to the frame bottom frame 17. The side where the pin plate movement cylinders 11 face each other is defined as the inside, and the side where they are apart is defined as the outside. A load roller 13 for introducing a battery tray is attached to one end of the vertical upper portion of the frame middle frame 19, and the end where the load roller 13 is located is defined as the front end, and the other end is defined as the rear end. A PCS camera 100, an inverter 101, and a flue exhaust port 102 are provided on the upper frame member 10, and a battery tray is supported at the bottom of the upper frame member 10. The battery tray is provided with a tray clamp cylinder 105 for clamping the battery, a static electricity detection sensor 104, and a downward probe heat dissipation fan 103. A probe mechanism 2 for supplying power to the battery electrodes in the battery tray is connected to the inside of each of the two pin plate movement cylinders 11. A slide rail fixing base 15 is provided on the frame middle frame 19, and the probe mechanism 2 is connected to the top of the slide rail fixing base 15. A water tank assembly 3 is provided between the frame bottom frame 17 and the frame middle frame 19. The water tank assembly 3 is a water tank main body 30. 1, and the side of the water tank body 301 is provided with a water intake 302 and an overflow port 303 to prevent the water level from becoming too high, and a water discharge port 304 for drainage is provided at the bottom. A valve at the front of the water tank body 301 can be opened to make it easier to remove submerged equipment for cleaning and replacement. Referring to Figure 5, a lifting and transporting mechanism 4 is provided in the center of the frame middle frame 19 and connected to the frame bottom frame 17. The lifting and transporting mechanism 4 can rise and fall independently of the frame middle frame 19, and can play the role of lifting and transporting the battery tray. The frame bottom frame 17 is provided withA vertical guide column 404 is connected via the motion axis fixing welded plate 16 and the guide column fixing member 405 in this order, and the guide column 404 passes through the water tank assembly 3. A horizontal feed member 400 is provided on the top of the guide column 404, and two rows of feed pulleys 4001 arranged vertically, an infrared temperature sensor 406, and a tool power supply pin 403 are provided on the top of the feed member 400. A lift table 408 is mounted on the top of the feed member 400, and the feed pulleys 4001, the infrared temperature sensor 406, and the tool power supply pin 403 pass through through holes on the lift table 408. A load cylinder 407 is provided between the feed member 400 and the lift table 408, and one battery tray is placed on the top of the lift table 408. The battery tray is located between the two probe mechanisms 2 and is at the same height as the probe mechanisms 2. A battery tray position limiting stopper 402 is provided at the rear end of the upper surface of the lift table 408, and a piston rod of a submerged cylinder 401 is connected to the lift table 408, and the submerged cylinder 401 is connected to the frame middle frame 19. The lift table 408 is slidably installed on the guide column 404, and a tray damping block 4002 is provided on the top of the feed member 400 to limit the left and right positions of the battery tray when it is being transported from the load roller 13. A buffer block 4003 is also provided on the top of the feed member to prevent a violent collision when the feed member 400 approaches the lift table 408. In the specific operation process, the battery tray is transported from the load roller 13 part at the front end of the frame middle frame 19 to the load member by an external load mechanism, and the battery tray is When the battery tray is pushed in, it is transported backward by the feed pulley 4001 located at the top of the feed member 400, and its position is limited by the position limiting stopper 402. When the infrared temperature sensor 406 detects the arrival of the battery tray, the load cylinder 407 provided between the lift table 408 and the feed member 400 is pushed out, separating the lift table 408 and the feed member 400. The feed pulley 4001, which passes through the lift table 408 and is in contact with the bottom of the battery tray, descends together with the feed member 400 and is no longer in contact with the battery tray. At this time,The battery tray is placed completely flat on the lift table 408, and the upper frame member 10 lowers the tray clamp cylinder 105. The tray clamp cylinder 105 and the lift table 408 clamp and secure the battery tray from above and below, respectively. The external constant pressure mechanism 5 contacts the battery tray from the front, keeping the pressure on the batteries in the battery tray constant. The pin plate movement cylinder 11 pushes and moves the probe mechanism 2, bringing it into pressure contact with the battery poles 601 on the battery tray, for charging and discharging.
[0022] Referring to Figure 8, if the battery tray temperature becomes too high and a fire occurs, the infrared temperature sensor 406 detects an abnormal temperature or an external smoke alarm detects smoke, transmitting a fire alarm signal to the host computer. The host computer then controls the equipment to cut off power and controls the piston rod of the submersion cylinder 401 to push downward, pushing the lift table 408, battery tray, and feed member 400 together and submerging them into the water tank assembly 3. However, the probe mechanism 2 and frame inner casing 19 remain in their original positions and do not submerge. Once the fire in the battery tray is extinguished by cutting off the air, an external worker opens the valve at the rear end of the water tank assembly 3, replaces the submerged members, and manually lifts the submersion cylinder 401. If the battery tray remains submerged for more than 120 seconds, the submersion cylinder 401 automatically rises.
[0023] In this process, the lift table 408 for submerging the battery tray in water to extinguish the fire is separated from the frame middle section 19, and when extinguishing the fire, only the battery tray, lift table 408, and feed member 400 are submerged and replaced by outside workers, so there is no need to submerge the charging / discharging probe member 200 or the entire frame middle section 19, improving the safety of the equipment and reducing the number of parts that need to be cleaned.
[0024] As mentioned above, although the embodiments of the present invention have been shown and described, the above embodiments are illustrative and should not be understood as limitations on the present invention, and it will be understood that those skilled in the art can make changes, modifications, substitutions, and variations to the above embodiments within the scope of the present invention.
Claims
1. The submersible fire extinguishing charging and discharging equipment includes a rectangular parallelepiped outer frame (7), and a plurality of frame assemblies (1) are installed along a straight line inside the outer frame (7). The direction in which the frame assemblies (1) are sequentially arranged is defined as a horizontal direction, and the direction perpendicular to the horizontal direction is defined as a vertical direction. The frame assembly (1) includes a rectangular frame bottom frame (17), which is connected to an upper frame member (10) above by a support pillar (12). A frame middle frame (19) is provided between the frame bottom frame (17) and the upper frame member (10). One pin plate movement cylinder (11) is provided at each of the lateral ends of the frame middle frame (19). The sides where the two pin plate movement cylinders (11) face each other are defined as the inside, and the sides away from each other are defined as the outside. One longitudinal end of the frame middle frame (19) has an outer The upper frame member (10) is provided with a power supply facility for charging and discharging the batteries, a flue exhaust port (102), a probe heat dissipation fan (103) for dissipating heat from the batteries, and a tray clamp cylinder (105) for supporting the battery trays. A probe mechanism (2) for supplying power to the battery electrodes in the battery trays is connected to the inside of each of the two pin plate movement cylinders (11). A water tank assembly (3) is provided between the frame bottom frame (17) and the frame middle frame (19). A bottom plate mechanism (16) is provided at the bottom of the cavity of the water tank assembly (3). A lift conveying mechanism (4) is connected to the bottom plate mechanism (16). The lift conveying mechanism (4) includes a vertical guide column (404). The bottom of the guide column (404) is connected to the bottom of the bottom plate mechanism (16). A horizontal feed member (400) is installed at the top of the guide column (404). Two rows of feed pulleys (4001) arranged vertically are installed at the top of the feed member (400). An infrared temperature sensor (406) and a tool charging pin (403) are installed between the two rows of feed pulleys (4001). A lift table (408) is installed at the top of the feed member (400). A through hole ( a feed pulley (4001), an infrared temperature sensor (406), and a tool power supply pin (403) pass through the through-hole (409) upward; a load cylinder (407) is connected between the feed member (400) and the lift table (408) to adjust the distance between the feed member (400) and the lift table (408); a battery tray is installed on the top of the lift table (408), and the battery tray is located between the two probe mechanisms (2) and at the same height as the probe mechanisms (2); a piston rod of a submerged cylinder (401) is connected to the lift table (408), and the submerged cylinder (401) is fixedly connected to the frame inner frame (19); the feed member (400) and the lift table (408) are slidably installed on the guide columns (404); When the infrared temperature sensor (406) detects an abnormality in the battery temperature, it transmits a battery fire alarm signal to an external industrial PC, and the external industrial PC transmits a command signal to the submerged cylinder (401), causing the submerged cylinder (401) to push the feed member (400) and the lift table (408) into the water tank assembly (3). Immersion type fire extinguishing charging and discharging equipment.
2. 2. The submersible fire extinguishing charging / discharging facility according to claim 1, wherein a static electricity detection sensor (104) is provided on the upper frame member (10).
3. 2. The submersible fire-extinguishing charging / discharging equipment according to claim 1, wherein a tray damping block (4002) is provided at the top of the feed member (400) to limit the lateral position of the battery tray when transporting the battery tray.
4. The submersible fire extinguishing charging and discharging equipment according to claim 1, characterized in that the water tank assembly (3) includes a water tank body (301), the side of which is provided with a water intake (302) and an overflow port (303) for preventing the water level from rising too high, the bottom of which is provided with a water discharge port (304) for drainage, and the valve structure at the front of the water tank body (301) can be opened to facilitate removal of the submerged equipment for cleaning and replacement.
5. The submersible fire extinguishing charging and discharging equipment according to claim 1, characterized in that the outer frame (7) is provided with an electrical cabinet (73) including a programmable logic controller (PLC), an alarm lamp (75) is provided on the top of the outer frame (7), a horizontal slide rail (72) is provided on the top of the outer frame (7), a slidable touch screen (71) is provided on the horizontal slide rail (72), and the outer frame (7) is provided with multiple emergency exits (74) at the same height.
Citation Information
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