Laser ablation method for engraving texture into a workpiece - Patent Application 20070122967

By generating machined layers and adjusting intersecting laser vectors within non-ablation areas, the method reduces visible markings, improving the quality of laser-engraved textures on workpieces.

JP7814726B2Active Publication Date: 2026-02-17GF MACHINING SOLUTIONS AG
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Patent Information

Application Number
JP2021187252
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Priority Date
2020-11-18
Filing Date
2021-11-17
Publication Date
2026-02-17
Estimated Expiration
2041-11-17

AI Technical Summary

Technical Problem

Conventional laser ablation methods for engraving textures on workpieces often result in visible markings at the boundaries of adjacent patches, compromising the quality of the machined parts.

Method used

The method involves generating multiple machined layers based on the workpiece geometry, defining patches with common boundaries and intersecting laser vectors, and adjusting the positions of these vectors to eliminate intersecting points within non-ablation areas, thereby reducing visible markings.

Benefits of technology

This approach significantly improves the surface quality by minimizing visible markings and enhancing the overall finish of the textured workpiece.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

To provide a laser ablation method for engraving texture onto a workpiece by means of laser beams radiated by a laser head assembled in a machine tool.SOLUTION: A laser ablation method for engraving texture includes a step a. of producing a plurality of machined layers based on a geometrical shape of a workpiece to be machined continuously, a step b. of producing a plurality of patches with respect to the respective machined layers, a first patch and a second patch being arranged adjacent to each other so as to have one common boundary defined as a patch joining part, at least one laser vector within the first patch and at least one laser vector within the second patch which have one common end part on a joining part being defined as an intersection laser vector, and a step c. of eliminating at least one intersection position and thereby, eliminating the number of intersection laser vectors.SELECTED DRAWING: Figure 9
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Description

[Technical Field]

[0001] FIELD OF THE INVENTION The present invention relates to a laser ablation method for engraving a texture into a workpiece by means of a laser beam emitted from a laser head integrated into a machine tool. The present invention further relates to a machine tool for engraving a texture into a workpiece.

[0002] Background of the Invention Laser ablation methods and machine tools for machining parts by laser texturing are generally known. EP 2 301 706 A1 describes an example of a laser texturing machine. However, conventional ablation methods often result in defects, such as visible markings, on the machined parts, which have a negative impact on the quality of the manufactured parts.

[0003] Various methods have been proposed to reduce such defects. EP 3047932 A1 discloses a method that allows for reduced visible markings while shortening the machining time. The method describes defining the laser path in a special way to avoid such visible markings. However, defining the laser path in this way is not always possible, depending on the texture and shape of the workpiece. For example, the proposed method is not suitable for ablating large, continuous areas.

[0004] U.S. Patent No. 6,518,544 discloses a laser ablation method for improving the quality of engraved parts. In this method, a laser beam is guided along a track over an area of ​​a surface to be machined, the surface is then moved to move an adjacent area into the machining field of the laser, and the laser beam is then further guided along the track over this adjacent area. An overlapping area is formed at the boundary between the adjacent areas, and the machining of this overlapping area is assigned to one area or the other so that the tracks guiding the laser beam in each area interlock with each other in this overlapping area. Although this method can improve the quality of engraving, it still generates visible markings at the boundary between adjacent areas.

[0005] Summary of the Invention The object of the present invention is to provide a laser ablation method for overcoming the drawbacks of known methods, for further improving the quality of the engraved parts, and in particular for minimizing visible markings on the manufactured parts.

[0006] According to the invention, the above object is achieved by the features of the independent claims, further advantageous embodiments of which emerge from the dependent claims and the description.

[0007] In the present invention, a laser ablation method for engraving a texture on a workpiece using a laser beam emitted by a laser head built into a machine tool includes generating multiple machined layers based on the geometry of the workpiece to be successively machined, and generating multiple patches for each machined layer, wherein each of the multiple patches defines an area to be machined from a single position of the laser head, and a first patch and an adjacent patch are arranged adjacent to each other so as to have a common boundary defined as a patch junction, and at least one of the multiple patches includes a non-ablation area and an ablation area based on the texture to be engraved, and the ablation area includes multiple laser vectors having two ends that define a path of the laser beam for removing material in the ablation area, and at least one laser vector in the first patch and at least one laser vector in the adjacent patch have one common end at the patch junction, and are defined as intersecting laser vectors, and the position of the common end is defined as an intersecting position, and reducing the number of intersecting laser vectors by removing at least one intersecting position.

[0008] The machined layers are generated based on the geometry and texture of the workpiece to be successively machined. Taking into account the texture to be ablated, multiple patches are generated for each machined layer. Each of the multiple patches is to be machined from a single position of the laser head. Furthermore, a first patch and an adjacent patch have a common boundary defined as a patch junction. At least one of the multiple patches includes a non-ablation region and an ablation region, and the ablation region includes multiple laser vectors defining a path of a laser beam for removing material. Each laser vector has two ends. At least one laser vector in the first patch and at least one other laser vector in the adjacent patch have a common end at the patch junction, defined as an intersecting laser vector, and the location of the common end at the patch junction is defined as an intersecting position.

[0009] The machined layer specifies a defined thickness of material, and the patch specifies the area of ​​one layer to be ablated by one laser head position.

[0010] Laser ablation technology is used for texturing work by sublimating material, typically metal, onto the surface of a workpiece. Machining is performed in several steps, each corresponding to machining one layer of the part. In practice, each laser beam path can only sublimate material to a depth of approximately 1-5 micrometers. For this reason, the number of machined layers required to texture a surface typically ranges from 20 to 100.

[0011] To generate a 3D modeling file, e.g., a mesh file, a part can be numerically modeled, typically by triangulation. The principles implemented for texturing three-dimensional surfaces are widely known. A texture pattern must be applied to the workpiece surface by laser ablation and is typically defined by a grayscale image called a texture file. This image represents a set of sublimation points, where the gray level of each point defines the ablation depth to be achieved at that particular point. That is, the brighter the point, the less ablation, and the darker the point, the deeper the ablation. The number of different gray levels can be equal to the number of machining layers, but this is not necessarily the case. In practice, texture images are defined by gray levels coded with 8 or 16 bits, whereas the number of machining layers is usually between 20 and 100, as previously mentioned. Therefore, a set of machining layers is typically calculated from the 3D modeling file and the gray-level texture file. Each machining layer has a corresponding white and black image. That is, if the dots are white, there is no ablation; if the dots are black, there is ablation due to sublimation.

[0012] For each machining layer, it is necessary to calculate a set of laser head positions that will allow machining of each region of that layer. Typically, an optical system used for laser ablation, with a focal length of, for example, 430 millimeters, allows a flat surface with dimensions of, for example, 300 x 300 millimeters, called the marking field, to be machined from a given position of the laser head. The dimensions of the marking field are limited by the optical system of the machine tool. This means that the area to be machined at a given position of the laser head is limited. Therefore, each machining layer must be divided into multiple patches, each of which can be machined from a given position of the laser head. To machine another patch, the machining head must be repositioned. Each patch can contain multiple 3D modeling mesh triangles. A set of 3D modeling mesh triangles that can be machined from a given position of the laser head, specifically from one single position, is called a patch. Typically, each patch has a boundary line that defines the area of ​​the patch. Because each patch contains a set of mesh triangles, the boundary line of the patch extends along the edges of the triangles.

[0013] Therefore, the complete texture machining of the surface of a workpiece consists in ablating multiple machining layers, each layer using a set of positions where the machining head must reach in order to machine a patch for each position of the corresponding layer. Naturally, calculating the positions of the laser head and the patches to be machined requires enormous computer resources, i.e., hours or even days, depending on the complexity, the dimensions of the part, the type of algorithm used, the number of machining layers, etc. Therefore, this calculation is typically performed on a specific workstation or computer, and then only the calculation result is transmitted to the machine tool used for laser ablation. The result of the calculation essentially consists of a machining tool path, which includes a series of positions that the laser machining head must occupy relative to the part and, for each position, a series of ablation operations corresponding to the scans that the laser beam must perform from that position. This result has a direct impact on both the machining time of the texture and the finished quality.

[0014] However, conventional ablation methods often produce defects in the form of visible borders at the boundaries of adjacent patches.

[0015] To process the surface of a workpiece, the laser beam always moves along a predefined parallel laser vector. Whenever material sublimation is not required to produce a texture or relief on the surface, the laser pulses are switched off. This is a known and commonly used method for laser texturing predefined patches on a workpiece, a so-called vectorial process. The area to be ablated within the patch is thus defined by multiple laser vectors, each of which has two ends that define the start and end positions of the laser vector.

[0016] When possible, patches are defined so that their boundaries pass through areas that should not be ablated. However, defining patches in this manner is not always possible. Therefore, for most patches, at least a portion of the boundary will pass through the area of ​​the patch that needs to be ablated, which means that one or more laser vectors will start or end at the boundary of the patch. Two adjacent patches have a patch junction that is the intersection of the boundaries of the two patches. If two laser vectors in these two adjacent patches have a common end at the patch junction, which is defined as an intersection location, a visible marking will be visible at the intersection location. Therefore, to reduce visible markings and improve the quality of the machined part, the number of intersecting laser vectors is reduced by eliminating at least one intersection location. In particular, if most intersection locations can be eliminated, a significant improvement in surface quality can be achieved. Intersection locations can be eliminated by redefining the locations of the ends of the intersecting laser vectors.

[0017] In one preferred variation, the common end of the intersecting laser vectors at the intersection location is extended along one of the intersecting laser vectors to reach an adapted end location within a non-ablation region of the patch, which can significantly reduce visible markings.

[0018] In one variation, a first laser vector in a first patch and another laser vector in an adjacent patch are intersecting laser vectors that share a common end at the intersecting position. To eliminate the intersecting position, the end of the first laser vector at the intersecting position is extended along the other laser vector to reach a first adapted end position within the non-ablation region of the second patch. When the first adapted end position is selected, the other laser vector is eliminated because the first laser vector with the first adapted end position covers the length of the other laser vector. Even if one end of the first laser vector, i.e., the first adapted end position, is located within the adjacent patch, the first laser vector belongs to the first patch. This means that the entire first laser vector, including the portion located within the adjacent patch, is machined by the same laser head position applied to all laser vectors of the first patch.

[0019] In another variation, the end of the other laser vector at the intersection position is extended along the first laser vector to reach a second adapted end position within the non-ablation region of the first patch. In this case, the length of the first laser vector is replaced by the other laser vector, so the first laser vector is erased. Even if one end of the other laser vector, i.e., the second adapted end position, is located within the first patch, the other laser vector belongs to an adjacent patch. This means that the entire other laser vector, including the portion located within the first patch, is machined by the same laser head position applied to all laser vectors of the second patch.

[0020] After the end position of the laser vector is adapted from the intersection position to the first adapted end position or the second adapted end position, ablation at the intersection position is performed only once instead of twice, thereby reducing visible marking at this position. Furthermore, since the first adapted end position or the second adapted end position is within the non-ablation area, the surface quality can be further improved.

[0021] Depending on the texture, both of the above-mentioned variations are possible. To improve the machining ability, the distance from the intersection position to the first adapted end position is compared with the distance from the intersection position to the second adapted end position, and the adapted end position with the shorter distance is selected. If the distance from the intersection position to the first adapted end position is shorter than the distance from the intersection position to the second adapted end position, the intersection position is moved to the first adapted position by extending another laser vector into the first patch. If the distance from the intersection position to the second adapted end position is shorter than the distance from the intersection position to the first adapted end position, the intersection position is moved to the second adapted position by extending the first laser vector into the adjacent patch.

[0022] In a preferred variation to ensure that the ablation area in each patch can be machined from a single position of the laser head without compromising ablation quality, at least one margin is predefined on each side of the patch bond to define a patch bond area within which the adapted end position can be located. As outlined above, the marking field is limited, and therefore the maximum area that can be machined by the laser head at a single position is also limited. Therefore, to ensure that the laser head can still machine without changing its position, the extension of the crossing laser vectors to an adjacent patch must be limited within a defined range. For example, if a first laser vector is extended to a second adapted end position in an adjacent patch, the second adapted end position must be within the defined patch bond area. If the second adapted end position is outside this area, the portion of the extended first laser vector in the adjacent patch cannot be ablated by the machining head remaining in its position for ablation of the first patch. Therefore, the first adapted position and the second adapted end position are located within the patch bond area. In one variation, a first margin is set for a first patch and a second margin is set for an adjacent patch, although multiple margins within each patch are also possible.

[0023] As disclosed in EP 3421168, verification may be applied to further improve the quality of the machined parts.

[0024] In a preferred variant, the first margin and the second margin are equal.

[0025] When two adjacent laser vectors in one patch intersect with two adjacent laser vectors in an adjacent patch, two adjacent intersection locations exist. It is preferable to extend these laser vectors in the same direction so that both matched end locations are located within the same patch. Therefore, in one variant, the two adjacent intersection locations are moved to two matched end locations located within the same patch. For example, a third laser vector and a fourth laser vector belong to a first patch and an adjacent patch, respectively. The third laser vector is adjacent to the first laser vector in the first patch, and the fourth laser vector is adjacent to another laser vector in the adjacent patch. The first laser vector and the other laser vector intersect at a first intersection location at the patch junction between the first patch and the adjacent patch, while the third laser vector and the fourth laser vector intersect at a second intersection location at the same patch junction. Obviously, the first intersection location and the second intersection location are adjacent. If the first and second intersection locations were moved to different patches, visible markings caused by thermal effects and overlapping laser beam foci would be visible. To avoid this, the first and second intersection locations are preferably moved to the same patch, i.e., either the first patch or an adjacent patch.

[0026] It is also possible to change the laser vector in the first patch adjacent to one crossing laser vector to the adjacent patch.

[0027] In the present invention, a control unit for controlling a laser beam emitted by a laser head integrated into a machine tool for engraving a texture on a workpiece is configured to receive control data generated on the basis of an ablation method, in particular the control data being generated in an external device.

[0028] In the present invention, a machine tool for engraving a texture into a workpiece by means of a laser beam emitted by a laser head integrated into the machine tool comprises a control unit.

[0029] BRIEF DESCRIPTION OF THE DRAWINGS A more particular description of the principles briefly described above will now be presented by reference to specific embodiments of the principles as illustrated in the drawings. These drawings illustrate exemplary embodiments of the present disclosure and therefore should not be considered as limiting the scope of the disclosure. The principles of the present disclosure will be described and explained in detail through the use of the following accompanying drawings. [Brief explanation of the drawings]

[0030] [Figure 1] FIG. 1 illustrates a machine tool for laser ablation. [Figure 2] FIG. 1 illustrates a machine tool for laser ablation. [Figure 3] FIG. 10 is a diagram showing an example of a 3D modeling file. [Figure 4] FIG. 10 is a diagram showing a texture image file. [Figure 5] FIG. [Figure 6] FIG. 10 shows laser vectors inside one patch. [Figure 7] FIG. [Figure 8] FIG. 1 is a diagram illustrating an example of a conventional technique. [Figure 9] 1 illustrates an embodiment of the present invention. [Figure 10] 1 illustrates an embodiment of the present invention. [Figure 11] 1 illustrates an embodiment of the present invention. [Figure 12] 1 illustrates an embodiment of the present invention. [Figure 13] 1 illustrates an embodiment of the present invention. [Figure 14] 1 illustrates an embodiment of the present invention.

[0031] Illustrative Embodiments FIG. 1 shows a schematic diagram of an example of the structure of a machine tool for laser texturing. The laser head 1 and the part of the machine are arranged relative to one another along five machine axes, which allow the direction of the emitted laser beam to be steered and the focal point of the laser to be positioned on the surface of a machined part (not shown) located in the machine. The laser head 1 is displaceable in three dimensions X, Y, and Z of a Cartesian reference system. Advantageously, the laser head is also movable in rotation about a rotation axis (not shown) for greater precision and flexibility. In the remainder of this disclosure, for all listed examples, the laser head is considered to be a laser head movable along five axes: three translational axes and two rotational axes. The laser head includes a laser source, an optical device, and a galvanometer for emitting the laser beam.

[0032] Figure 2 shows a schematic diagram of how a galvanometer works. Laser head 1 emits laser beam 2, more specifically a pulsed laser beam. Laser beam 2 is reflected by mirrors 4 and 5, which allow the position of the projection point of the laser beam on the surface of part 7 to be defined according to the axes X and Y of a Cartesian reference system, respectively. Actuator 8 allows the angular position of mirrors 4 and 5 to be controlled. The laser beam also passes through lens 6, which has a dynamic focus correction function and is commonly called an F-theta lens. This device therefore allows the definition of the point of impact between the laser beam and the surface of part 7 in a plane located within the considered focus range.

[0033] Typically, a system with a focal length of, say, 430 millimeters allows for the machining of flat surfaces, known as the marking field, with dimensions of 300 x 300 millimeters using a galvanometer from a given position of the laser head 1. On the other hand, if the surface of the part 7 to be machined is not flat, the focusing performance of the lens limits the marking field in the X and Y directions. If the part has a large curvature, it is necessary to reduce the X and Y dimensions of the marking field for each Z variation of the marking field. Naturally, this results in an increase in the number of different positions occupied by the laser head to perform the texturing job, i.e., the number of patches generated. For this reason, optical devices for zooming along the Z axis have been developed, which allow the focus to be varied along the Z axis and enable marking fields with a marking depth of ±80 millimeters to be machined. While the use of a focus-varying device does not preclude the relative repositioning of the laser head 1 and the part, it does substantially limit the number of repositionings.

[0034] Figure 3 shows an example of numerically modeling a part's three-dimensional shape by meshing patches 10, 10a, and 10b with typically triangular shapes 11.1 and 11.2. The thick black lines represent the boundaries of different patches. Each patch is composed of multiple mesh triangles, represented by thin black lines. The patch boundaries extend along the edges of the mesh triangles. Some mesh triangles, such as the mesh triangle labeled 11.2, are located at patch junctions, while some mesh triangles, such as the mesh triangle labeled 11.1, are not located at patch junctions. It is also possible for a patch to contain only mesh triangles located at patch junctions, such as the patch labeled 10b.

[0035] Figure 4 shows an example of a texture, typically defined by a grayscale image, to be applied to the surface of a part by laser ablation. The image represents a collection of sublimation points, where the gray level of each point defines the ablation depth to be obtained at that particular point: the lighter the point, the less ablation, and the darker the point, the deeper the ablation.

[0036] As shown diagrammatically in FIG. 5, it is customary to define non-overlapping patches 10 in terms of two successive layers 9.1 and 9.2.

[0037] To treat the surface of the workpiece, the laser beam always moves along a predefined parallel laser vector on the illustrated patch 10 of Figure 6, jumping to the next position at the boundary of the patch 10. Figure 6 shows an example where the entire area of ​​the patch has to be ablated.

[0038] The rectangular patches shown in the drawings are a simplified illustration. The patches can have various shapes. The shape and number of patches are not limited to the specific shapes and number shown in the drawings. FIG. 7 shows four patches: a first patch 20, a second patch 30, a third patch 40, and a fourth patch 50. The boundary between the first and third patches forms a first patch junction 21, the boundary between the first and second patches forms a second patch junction 31, the boundary between the third and fourth patches forms a third patch junction 41, and the boundary between the second and fourth patches forms a fourth patch junction 51. Vertical lines of different thicknesses symbolize the laser vectors of the first patch 22, the second patch 32, the third patch 42, and the fourth patch 52. All areas covered by the laser vector are ablation areas, i.e., material in these areas must be ablated. The white areas are non-ablation areas 23, 33, 43, and 53 in the different patches, i.e., material must not be ablated in these areas. In Figures 7-12, the laser vector is illustrated vertically, and the patch junctions are illustrated as straight line boundaries perpendicular or parallel to the laser vector. These illustrations are merely simplified representations. In the present invention, the patch junctions are not limited to the representations in the drawings.

[0039] A visible marking may be generated at the patch junction. If the patch junction is parallel to the laser vector, the marking is faint. However, if two laser vectors in two adjacent patches have the same start or end position at the patch junction of these two patches, for example, laser vector 22 of first patch 20 intersects with laser vector 42 of third patch 40 at point A on the first patch junction 21. Such laser vectors are defined as intersecting laser vectors, and a common location at the patch junction, such as point A, is defined as the intersecting location.

[0040] To reduce visible markings at the joints, a so-called random patch method is applied, as shown in FIG. 8 . The intersection position of the intersecting laser vectors is randomly moved to a new position that is not at the patch joint. For example, the intersection position at point A is moved to point A1 within the first patch 20, not on the patch joint 21. However, the laser vector 42, symbolized by the bold line, still belongs to the third patch. This means that the laser vector 42, even if part of it is located within the first patch, will be machined by the laser head position for the third patch. To ensure ablation after the intersection position is moved, at least one margin is defined to limit the range of repositioning. In this example, two margins are shown as two straight lines 15 and 16 parallel to the patch joint and define one patch joint area 14. However, this illustration is simplified, and the margins are not limited to being straight lines or parallel to the patch joint.

[0041] One embodiment of the present invention is shown in Figure 9. The intersection points of the intersecting laser vectors are moved away from the patch junction, and the non-ablation region, symbolized by the white area, is searched for to move the intersection point from the patch junction to the boundary of the non-ablation region, if possible. For example, laser vectors 24 and 44 are intersecting laser vectors. In the standard random method shown in Figure 8, their intersection point is moved to point B in the third patch. In this invention, a non-ablation region 23 is found along laser vectors 24 and 44, and therefore the intersection point B1 is moved to the boundary of this non-ablation region. As a result, the laser vector 44 of the third patch is extended to this new intersection point B1, and the laser vector 24 of the first patch is eliminated.

[0042] 10 and 11 show another embodiment of the present invention. The first, second, and third laser vectors 26, 27, and 28 of the first patch are adjacent laser vectors and terminate at the first junction 21. The fourth, fifth, and sixth laser vectors 46, 47, and 48 of the third patch 40 are also adjacent laser vectors. Because the first and third patches are adjacent patches, they terminate at intersection points C, D, and E at the same patch junction 21. In the situation shown in FIG. 10, several options are available for changing the location of the intersection points. One variation is based on the shortest distance, i.e., moving the laser vectors to the shortest distance. For example, instead of extending the first laser vector 26 to the third patch to point C1a, the fourth laser vector 46 of the third patch is extended to the first patch to point C1. Instead of extending the fifth laser vector 47 to the first patch to point D1a, the second laser vector 27 is extended to the third patch to point D1. Instead of extending the third laser vector 28 to the third patch to point E1a, the sixth laser vector 48 of the third patch is extended to the first patch to point E1. However, this causes the so-called interlace effect, which means that marking is caused by thermal effects and overlapping laser beam foci. Because the fourth laser vector 46 and the fifth laser vector still belong to the third patch and the second laser vector 27 belongs to the first patch, the ablation of the first patch is performed before the ablation of the third patch, and therefore the order of the three adjacent laser vectors 46, 47, and 48 is not ablated in this order. This causes additional marking on the manufactured part.

[0043] To further improve the quality of the manufactured parts, a so-called preferred direction is determined and applied. As shown in FIG. 12, the fourth, fifth, and sixth laser vectors in the third patch are extended to the first patch. This means that the directions of extending the laser vectors are the same. The new intersection positions are at points C2, D2, and E2 of these three laser vectors in the first patch. In this way, interlacing between laser vectors of different patches can be avoided.

[0044] FIG. 13 shows an example where the laser vector is not perpendicular to the laser vector.

[0045] Figure 14a shows further optimization to reduce the interlace effect. Laser vector 116 is not a crossed laser vector and belongs to the first patch, but this laser vector is changed to the third patch as shown in Figure 14b. Laser vector 117 is a crossed laser vector, and by changing this laser vector 117 to the third patch, it is also optimized to reduce the interlace effect. [Explanation of symbols]

[0046] 1 laser head 2 laser beams 4,5 mirror 6 Lenses 7 parts 8 Actuators 9.1,9.2 Machining layer 10, 10a, 10b patches 11.1,11.2 Mesh Triangles 20 First Patch 21 First patch joint 22 Laser vector of the first patch 30 Second Patch 31 Second patch joint 32 Laser vector of the second patch 40 Third Patch 41 Third patch joint 42 Laser vector of the third patch 50 Fourth Patch 51 Fourth patch joint 52 Laser vector of the fourth patch

Claims

1. A laser ablation method for engraving a texture into a workpiece (7) by means of a laser beam emitted by a laser head integrated into a machine tool, comprising: a. generating a plurality of machining layers (9.1) based on the geometry of the workpiece to be successively machined; b. generating a plurality of patches (20, 30, 40, 50) for each machining layer, each of the plurality of patches (20, 30, 40, 50) defining an area to be machined from a single position of the laser head, a first patch (20) and a patch (40) adjacent to the first patch (20) being arranged adjacent to each other to have a common boundary defined as a patch junction (21), at least one of the plurality of patches including a non-ablation area (23) and an ablation area based on the texture to be engraved, the ablation area including a plurality of laser vectors (24) having two ends defining a path of a laser beam for removing material in the ablation area, at least one laser vector (22) in the first patch and at least one laser vector (42) in the adjacent patch having a common end at the patch junction are defined as intersecting laser vectors, and the position of the common end is defined as an intersecting position; c. removing at least one intersection location to reduce the number of said intersection laser vectors; Including, the common end of the intersecting laser vectors at the intersection location is extended along one of the intersecting laser vectors to reach a matched end location within a non-ablation region of the patch. method.

2. a first laser vector (22) in the first patch (20) and another laser vector (42) in the adjacent patch (40) are crossed laser vectors; An end of the first laser vector at the intersection location may be extended along the other laser vector to reach a first adapted end location within a non-ablation region of the adjacent patch; or an end of the other laser vector at the intersection location may be extended along the first laser vector to reach a second adapted end location within a non-ablation region of the first patch; The method of claim 1.

3. 3. The method of claim 2, wherein the distance from the first adapted end location to the intersection location is compared to the distance to the second adapted end location, and the adapted end location having the shorter distance is selected.

4. If the first adapted end position is selected, the other laser vector is erased; If the second adapted end position is selected, the first laser vector is erased.

4. The method according to claim 2 or 3.

5. the first laser vector having the first adapted end position belongs to the first patch; the other laser vector having the second adapted end position belongs to the adjacent patch; 5. The method according to any one of claims 2 to 4.

6. 6. The laser ablation method according to claim 1, wherein at least one margin on each side of the patch bond is predefined to set a patch bond area in which the adapted end position can be placed.

7. A laser ablation method as described in claim 6, wherein a first margin is set for the first patch and a second margin is set for the adjacent patch.

8. 8. The laser ablation method according to claim 1, wherein two adjacent crossing positions are moved to two matched end positions located within the same patch.

9. 9. The laser ablation method according to claim 1, wherein laser vectors in the first patch adjacent to one crossing laser vector are changed to an adjacent patch.

10. 1. A control unit for controlling a laser beam emitted by a laser head incorporated in a machine tool for engraving a texture on a workpiece, comprising: The control unit is configured to receive control data generated according to the ablation method of any one of claims 1 to 9. Control unit.

11. A machine tool for engraving a texture into a workpiece by means of a laser beam emitted by a laser head incorporated in the machine tool, the laser head including a control unit according to claim 10.

Citation Information

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