Method and brake system for controlling a hydraulic brake system

Abstract

The invention relates to a method for controlling a braking system of a motor vehicle comprising at least one wheel brake (3) and a friction brake actuator for actuating the at least one wheel brake (3), the motor vehicle comprising an electric drive (4), and in which, based on a brake request signal, a control signal for the friction brake actuator and a control signal for the electric drive (4) are calculated and transmitted to the friction brake actuator and to the electric drive (4).To improve the functionality of the braking system in the event of a partial failure, the braking system switches to a fallback level when a fault is detected, and in the fallback level, based on the brake request signal, a control signal for the electric drive (4) is calculated and transmitted to the electric drive (4).

Description

Technical Field

[0001] The present invention relates to a method for controlling a braking system of a motor vehicle comprising at least one wheel brake (3) and a friction brake actuator for actuating the at least one wheel brake (3), the motor vehicle comprising an electric drive device (4), and based on a braking request signal, a control signal for the friction brake actuator and a control signal for the electric drive device (4) are calculated and transmitted to the friction brake actuator and the electric drive device (4).

Background Art

[0002] Braking systems for motor vehicles exist in a number of different variants. Due to the safety aspects of these systems, the systems must be able to perform the braking of the vehicle at least until it stops if some of the components fail, and thus have various fallback levels.

[0003] So-called brake-by-wire systems do not require a mechanical connection between the brake pedal and the wheel brakes for normal braking. The connection can be interrupted (e.g., a simulator braking system), or there is basically no connection (e.g., an e-pedal system).

[0004] The braking system can be configured as a hydraulic braking system, corresponding to which it has hydraulic wheel brakes, which are supplied and thus actuated by a pressure supply device as a friction brake actuator. As an alternative or in combination, the wheel brakes can typically be actuated directly by an electromechanical friction brake actuator.

[0005] A brake control device comprising an electronic mechanism and a hydraulic mechanism is hydraulically connected to the brake actuator. Based on an electrical braking request signal, hydraulic pressure can be generated by a pressure supply device, and this hydraulic pressure causes the deceleration of the vehicle via the brake actuator.

[0006] The present invention relates to a vehicle equipped with at least one electric drive machine, which can also brake or decelerate the vehicle. Here, during unobstructed operation, a brake control device (BSG) in particular calculates brake torque signals for at least two different actuator types and processes and / or transmits corresponding requests. This adjusts the pressure control mechanism of a hydraulic brake actuator, in particular the pressure supply device, and controls the vehicle's drive control device (ASG) that operates the electric drive machine to generate the corresponding brake torque. Here, the sum of all brake torque signals corresponds to the brake request.

[0007] In the event of a failure due to a malfunction of the friction brake actuator (hydraulic supply unit or even an alternative friction brake actuator), the braking system must ensure that it can continue to decelerate the vehicle at least until it comes to a complete stop. Different methods are known depending on the system.

[0008] In a hydraulic braking system that enables a hydraulic connection between the brake pedal and the brake actuator, this hydraulic connection is established in the event of a malfunction (= hydraulic fallback level), allowing the driver to generate hydraulic pressure (without amplification) by operating the brake pedal. Furthermore, additional braking torque can be generated on the rear axle by controlling the parking brake with a brake control device.

[0009] In hydraulic braking systems that do not allow for hydraulic connection between the brake pedal and the wheel brake (especially systems with e-pedals, i.e., purely electrically connected brake pedals), in the event of a failure, an additional brake control device, such as a separate hydraulic pump or another electric emergency actuator, must generate hydraulic pressure.

[0010] In either system, conventional brake control devices no longer require brake torque from an electrically driven mechanism. Therefore, the vehicle can be braked solely by a hydraulic brake actuator and, in some cases, a parking brake actuator. Here, the resulting brake torque is always less than the total brake torque in an unobstructed state.

[0011] Hydraulic fallback levels require higher pedal force combined with longer pedal travel distances, a distance not all drivers can provide. Therefore, in some situations, the vehicle may decelerate insufficiently, potentially endangering road traffic.

[0012] Brake torque assist at the hydraulic fallback level via the parking brake is not possible in all fault events and systems. Brake torque assist at the hydraulic fallback level via the parking brake is only possible if the parking brake system is electrically controllable and has the capability to dynamically decelerate through means for maintaining vehicle stability (so-called "dynamic braking functions," such as ADBF or FSI). This is not always the case. Another possibility known in the prior art that can achieve brake torque assist at the hydraulic fallback level is the use of an additional control device that can actuate the hydraulic brake actuator. This increases the manufacturing cost of the control device itself, the installation of the control device in the vehicle, and the costs associated with the operation of the control device. [Overview of the Initiative] [Problems that the invention aims to solve]

[0013] Therefore, the object of the present invention is to avoid the above-mentioned drawbacks and enable the brake system to operate safely and redundantly. [Means for solving the problem]

[0014] This problem is solved by a method for controlling a braking system of an automobile, comprising at least one wheel brake and a friction brake actuator for acting on at least one wheel brake, wherein the automobile is equipped with an electric drive system. Furthermore, based on a brake request signal, a control signal for the friction brake actuator is calculated and transmitted to the friction brake actuator. This may be a requested brake torque, hydraulic pressure, or deceleration request. Furthermore, a control signal for the electric drive system is calculated and transmitted to the electric drive system, in particular to an associated drive control device. This may also be a requested brake torque, hydraulic pressure, deceleration request, or other equivalent signal.

[0015] According to the present invention, a brake system, particularly a brake control device, switches to a fallback level when a fault is detected. In the fallback level, the brake control device, in particular, calculates a control signal for the electric drive based on a brake request signal and transmits it to the electric drive, particularly the associated control device.

[0016] The present invention makes it possible to ensure safe braking until a complete stop in the event of a failure or at least partial failure of the friction brake actuator, particularly the hydraulic pressure generation mechanism, due to leakage or electrical malfunction in the pressure supply of a pressure supply device (such as a linear actuator) within a control / adjustment circuit or brake system.

[0017] To ensure braking by the electric drive system, it is possible to verify in advance whether communication between the brake control device (BSG) and the vehicle's electric drivetrain control device (ASG) is available.

[0018] According to the present invention, the brake control device continues to calculate a brake request signal, even at the fallback level, depending on the regenerative capacity, and transmits it to the drive control device. The drive control device controls the electric drivetrain so that the corresponding brake torque is generated.

[0019] In a preferred embodiment of the present invention, the brake system is a hydraulic brake system that includes a pressure supply device, particularly a linear actuator, as a friction brake actuator for supplying pressure to a hydraulic friction brake.

[0020] In a preferred embodiment of the present invention, a control signal for an electric drive unit specifies the brake torque of the electric drive unit. For this purpose, the required brake torque or an equivalent amount can be directly transmitted.

[0021] In a preferred embodiment of the present invention, the brake system performs slip control at a fallback level. For this purpose, the brake torque required by the control signal from the electric drive is reduced based on the wheel speed signal. That is, based on the brake request, the corresponding brake torque for the electric drive is determined, but if lock or a tendency to lock is detected based on the wheel speed signal, a lower brake torque is requested and / or the brake torque is limited by the control signal from the electric drive. Thus, the driver is further assisted by functions and means for vehicle stability during brake torque assistance by the electric drivetrain. Therefore, even in the above-mentioned fault events, wheel slip can be prevented by sufficiently reducing the brake request for the electric drivetrain so that the wheels do not lock.

[0022] In a further preferred embodiment of the present invention, the braking system uses, at a fallback level, a lateral acceleration signal, particularly from an acceleration sensor. Based on the lateral acceleration, a control signal to the electric drive unit requests and / or limits the braking torque. This prevents excessive braking during high-speed cornering, thereby preventing instability.

[0023] In a further preferred embodiment of the present invention, the braking system limits the required braking torque at a fallback level to a maximum value smaller than the maximum regenerative capacity of the electric drive. Thus, the required braking torque is limited to slightly below the current regenerative capacity, rather than directly depending on it, allowing the braking torque to be kept constant in at least one range. This improves driver comfort.

[0024] In a more preferred embodiment of the present invention, the vehicle's load state is used when calculating the control signal. This allows the vehicle's driving behavior and stability behavior, depending on the load state, to be taken into consideration.

[0025] In a further preferred embodiment of the present invention, the brake demand signal is generated based on the actuation of the brake pedal by an assist function or a virtual driver. Here, the brake pedal may be an e-pedal or a mechanical brake pedal. The e-pedal is a brake pedal that does not have a mechanical, especially hydraulic, connection to the wheel brakes. Instead, there is only an electronic connection through which the actuation data is transmitted to the brake control device. The mechanical pedal has such a connection and can be disconnected during normal braking operation, especially when there is no malfunction, so that the braking system still operates according to the brake-by-wire principle. Depending on the system design, an electrical brake demand signal is determined in the brake control device based on measurement variables derived from the actuation of the brake pedal (e.g., pressure, and / or actuation distance, and / or actuation angle). Alternatively, the brake demand signal is determined by an external system and transmitted to the brake control device via an interface. In the braking system, at least one sensor (e.g., a pressure sensor, a pedal movement distance sensor, a pedal angle sensor, a force sensor, a radar, a camera) for detecting the brake demand can be used. This can be an internal sensor of the brake control device or an external sensor involving signal transmission to the interface of the brake control device. This reflects the driver's brake demand or forms the basis for the brake demand generated by an assist function or a virtual driver. Based on the available measurement signals, the brake control device can calculate the brake demand signal.

[0026] In a further preferred embodiment of the present invention, the control signal for the friction brake actuator, especially for the pressure supply device, and the control signal for the electric drive device each correspond to one brake torque, and the sum of the brake torques corresponds to the brake demand signal. In other words, the brake demand signal corresponds to the total brake torque divided between the pressure supply device and the electric drive device.

[0027] In a further preferred embodiment of the invention, the detected fault includes a failure or partial failure of the hydraulic generation mechanism. This can affect the pressure supply device itself or other hydraulic units necessary for the generation of hydraulic braking force.

[0028] In a further preferred embodiment of the invention, the brake system, in particular the corresponding control device, i.e., the brake control device, receives information regarding the current regenerative capacity from an electric drive device, in particular a drive control device. Subsequently, based on the brake demand signal and the received regenerative capacity, a control signal for the electric drive device is determined. Thus, the brake system can take into account the actual possibilities when a brake torque is demanded. Alternatively, the brake control device calculates the brake demand for the electric drive train without using the regenerative capacity signal. In this case, if the demand exceeds the current possibilities, in some cases a brake torque lower than the brake torque demanded by the brake control device is generated by the drive control device.

[0029] In a further preferred embodiment of the invention, the electric drive device includes a drive unit independent for each axle, and the hydraulic brake system calculates and transmits one control signal for each axle respectively. Thus, the distribution of the braking force at the fallback level can also be optimally adjusted as required.

[0030] In a further preferred embodiment of the invention, at the fallback level, the control signal for the electric drive device is limited to a specific maximum brake torque. Thereby, at the fallback level, excessive braking is avoided, and thus the risk of instability is avoided.

[0031] In a further preferred embodiment of the present invention, the brake assist by the electric drive is gradually attenuated at the fallback level. For this purpose, for example, the maximum brake torque provided by the electric drive can be gradually reduced. Alternatively or additionally, the amount of conversion between brake request and brake torque can be reduced. This prevents the driver from becoming accustomed to the good performance of brake torque assist at the hydraulic fallback level. This prevents the driver from not taking the vehicle in for repair despite a failure event in the brake control device accompanied by a warning light. Therefore, a preferred attenuation strategy for brake torque assist by the electric drivetrain aims to reduce the demands on the drive control device somewhat with each new brake request, thereby reducing the brake torque assist and informing the driver that there is a failure in the hydraulic fallback system, prompting them to take the vehicle in for repair.

[0032] In a more preferred embodiment of the present invention, a hydraulic communication is established between the brake pedal and the wheel brake at a fallback level, and / or an emergency actuator provides electrically generated hydraulic pressure to the wheel brake. Thus, further redundancy is added, thereby improving the safety of the hydraulic braking system.

[0033] In a more preferred embodiment of the present invention, hydraulic communication is established at the fallback level to the wheel brakes of the wheels not braked by the electric drive. This allows some wheels to be braked by the driver's muscle power and others to be braked by the electric drive. Therefore, the brake pedal with the master brake cylinder only needs to operate the brakes of two wheels, resulting in a shorter required pedal travel distance.

[0034] In a further preferred embodiment of the present invention, the brake system calculates a control signal for the electromechanical parking brake based on the brake request at the fallback level and transmits it to the electromechanical parking brake. Thus, at the fallback level, the brake request is distributed to actuators that are still available.

[0035] This problem is further solved by a braking system for an automobile comprising a friction brake actuator for acting on at least one wheel brake and a brake control device for controlling the friction brake actuator, wherein the brake control device is designed to switch to a fallback level when a fault is detected, and a control signal for the automobile's electric drive system to apply brake torque is generated and transmitted based on the received data. In particular, the brake control device is designed to implement one of the above methods.

[0036] In a preferred embodiment of the brake system according to the present invention, the brake control device is at least partially part of an intelligent electronic brake pedal, the part which generates and transmits a control signal for an electric drive unit at a fallback level.

[0037] Further features, advantages, and possible applications of the present invention will become apparent from the following description of exemplary embodiments and the drawings. All features described and / or illustrated herein, individually or in any combination, belong to the subject matter of the present invention, regardless of their abstraction in the claims or claims to which they depend. [Brief explanation of the drawing]

[0038] [Figure 1] This is a schematic diagram of a first embodiment of the brake system according to the present invention. [Figure 2] This is a schematic diagram of a second embodiment of the brake system according to the present invention. [Figure 3] This is a schematic diagram of a third embodiment of the brake system according to the present invention. [Figure 4] This is a schematic diagram of a fourth embodiment of the brake system according to the present invention. [Modes for carrying out the invention]

[0039] In the hydraulic braking system shown in Figure 1, driver braking is performed using a hydraulic pedal. The vehicle is equipped with four hydraulic wheel brakes 3 and electric drive units 4 on at least one axle, which also allow for electric (e.g., regenerative) braking. The wheels 5, along with their respective wheel brakes 3 and drive units 4, are assigned to the left front axle 6, the right front axle 7, the left rear axle 8, and the right rear axle 9. The electric drive units are controlled by a drive control device 10. The brake pedal is hydraulically connected to a brake control device (BSG) 1. The drive control device (ASG) 10 continuously transmits the maximum possible regenerative capacity of the electric drive units to the brake control device.

[0040] The driver's brake request is calculated by the brake control device and split into two components (a hydraulic component and a component for the electric drivetrain) to maximize energy regeneration, resulting in the largest possible component as a brake request to the drivetrain.

[0041] One component (hydraulic brake request) is converted into hydraulic pressure by a hydraulic actuator of the brake control device, and this hydraulic pressure acts on the wheel brake actuators. The other component (brake request for the electric drivetrain) is transmitted as a brake request to the drive control device via signal transmission. The drive control device controls the electric drivetrain so that the corresponding brake torque is generated on at least one axle.

[0042] In the event of a failure in the hydraulic brake system, the brake control device switches to a hydraulic fallback level, which is directly connected to the wheel brakes via the brake pedal by the corresponding driver valve position. Therefore, the hydraulic pressure is not amplified and arises directly from the force of the pedal operation by driver 1. As in the absence of a failure, the brake control device receives the maximum possible regenerative capacity of the electric drive unit 4 from the drive control device, calculates the brake request for the electric drivetrain, and transmits it to the drive control device 10. As in the absence of a failure, the drive control device 10 controls the electric drive unit 4 so that the corresponding brake torque is generated on at least one axle.

[0043] The exemplary embodiment in Figure 2 shows the case of autonomous braking. The vehicle is equipped with four hydraulic wheel brakes 3 and an electric drive unit 4 on at least one axle, which can also brake electrically (e.g., regeneratively). A drive control device 10 continuously transmits the maximum possible regenerative capacity of the electric drive unit to a brake control device 2. In addition, the vehicle is equipped with a control device 11 for autonomous driving, which transmits brake requests to the brake control device 2.

[0044] This external brake request is also divided into a hydraulic drive component and an electric drive component within the brake control device 2. The hydraulic brake request is converted to hydraulic pressure by a hydraulic actuator, particularly the pressure supply device of the brake control device 2, and this hydraulic pressure acts on the wheel brakes. The brake request component for the electric drivetrain is transmitted to the drive control device 10 as a brake request via signal transmission. The drive control device 10 controls the electric drive unit 4 so that the corresponding brake torque is generated on at least one axle.

[0045] If a failure occurs in this hydraulic brake system, the brake control device 2 switches to a fallback level, and an emergency actuator generates hydraulic brake pressure on at least one axle. The emergency actuator may be included in the brake control device 2 or in a separate control device. The brake control device 2 (or emergency actuator) further receives the maximum possible regenerative capacity of the electric drive from the drive control device 10, calculates the brake request to the electric drivetrain 4, and transmits it to the drive control device 10. The drive control device 10 controls the electric drive 4 so that the corresponding brake torque is generated on at least one axle.

[0046] Next, the embodiment in Figure 3 shows driver braking using the e-pedal 12. The e-pedal, or electric brake pedal 12, is not hydraulically connected to the brake control device 2. Rather, the vehicle is equipped with the e-pedal 12, which independently calculates the driver brake request and transmits it to the brake control device 2 as an external brake request. Alternatively, the e-pedal does not calculate the driver brake request but transmits one or more sensor signals to the brake control device 2, from which the brake control device 2 calculates the driver brake request. In other respects, the functionality corresponds to that of the embodiment in Figure 2.

[0047] Next, Figure 4 shows an embodiment with an intelligent e-pedal 12. This e-pedal 12 has control device functionality and can therefore be considered part of the brake control device 2. This part of the brake control device 2 calculates the driver brake request and transmits it to both the main brake control device 2 and the drive control device 10 via a BUS connection (e.g., CAN / Flexray / LIN). In the event of a failure, such as the main brake control device 2 being physically disconnected from the e-pedal 12 or the main brake control device 2 being unavailable for other reasons (e.g., insufficient power supply, CPU error, etc.), the drive control device 10 can still execute some of the brake requests to the electric drivetrain 4. This allows the vehicle to be stopped using the drivetrain 4 (without hydraulic mechanism).

[0048] When a vehicle is equipped with a parking brake system that includes a function to dynamically decelerate by means of maintaining stability (for example, so-called "dynamic braking functions" such as ADBF or FSI), in the event of the above-mentioned failure, in addition to the brake request to the electric drivetrain from the drive control device 10, an electromechanical brake request component for the parking brake is also calculated. Here, the electric drivetrain can be used preferentially, and the parking brake can only be activated if the regenerative capacity is too low.

[0049] From this brake request, the brake control device 2 calculates a corresponding control signal for the parking brake actuator, and this control signal generates the corresponding brake torque on the wheel. By intelligently distributing the brake request to the available brake actuator for each axle, the vehicle's braking behavior can be further optimized.

[0050] For example, the front axle has brake assist via an electric drive mechanism, and the rear axle has brake assist via a parking brake actuator. Alternatively, the front axle has no brake assist, but the rear axle has brake assist via both an electric drive mechanism and a parking brake actuator. In a third variant, the front axle has brake assist via an electric drive mechanism, and the rear axle has brake assist via both an electric drive mechanism and a parking brake actuator.

[0051] In further variations with a mechanical brake pedal, the hydraulic brake actuator on an axle (front or rear axle) can be hydraulically disconnected from the brake pedal by closing an inlet valve for that axle's hydraulic brake actuator, thereby reducing the movement of hydraulic volume when the brake pedal is applied. This shortens the pedal travel distance required to achieve the necessary pedal force that the driver must provide at the hydraulic fallback level in the event of a malfunction. The hydraulic braking force lost by closing the inlet valve on the axle is compensated for by brake torque assist from the electric drivetrain on that axle.

[0052] Depending on the embodiment, the following information is used in calculating the brake torque requirement. a) Brake requests from the driver or autonomous control device (which are calculated from available sensor signals or received by signal transmission at the input of the brake control device). b) Regenerative capability of the electric drivetrain (this signal is transmitted from the drive control device to the brake control device). c) Special limitations on the height of the braking requirement in an electric drivetrain with respect to the fallback level, for example, to prevent excessive braking or to limit the impact on vehicle deceleration when regenerative capacity fluctuates.

[0053] While the sum of all generated brake torques may be lower than in the absence of a fault, electric drivetrains can provide significant brake torque assistance compared to conventional technologies.

[0054] Here, brake torque assist during a malfunction is not particularly related to the characteristics and design of the parking brake system. Brake torque assist during a malfunction is usually higher and has a shorter response time than assist from the parking brake system. Furthermore, brake torque assist during a malfunction is more precisely controllable and can be engaged than assist from the parking brake system, which can only switch the actuator between two states (on / off = digital). The brake control device has functions or means for vehicle stabilization that other control devices, such as drive control devices, do not have or have only limited functions due to signal propagation time, and therefore can maximize brake torque assist.

[0055] Regarding the above-mentioned malfunctions, traffic safety is significantly improved. Furthermore, the method according to the present invention does not require additional hardware and therefore has a significant cost advantage compared to alternative methods. With respect to the brake torque assist according to the present invention, the redundant design of multiple control devices can be implemented by pure software functionality and is therefore particularly cost-effective. Furthermore, the present invention may also encompass the following aspects: 1. A method for controlling a brake system of an automobile, comprising at least one wheel brake (3) and a friction brake actuator for operating the at least one wheel brake (3), wherein the automobile is equipped with an electric drive unit (4), and based on a brake request signal, a control signal for the friction brake actuator and a control signal for the electric drive unit (4) are calculated and transmitted to the friction brake actuator and the electric drive unit (4), characterized in that the brake system switches to a fallback level when a fault is detected, and at the fallback level, a control signal for the electric drive unit (4) is calculated based on the brake request signal and transmitted to the electric drive unit (4). 2. The method according to 1. above, characterized in that the brake system is a hydraulic brake system and comprises a pressure supply device as a friction brake actuator for supplying pressure to a hydraulic friction brake. 3. The method according to 1. or 2. above, characterized in that the control signal for the electric drive device (4) specifies the brake torque of the electric drive device (4). 4. The method according to any one of 1. to 3. above, characterized in that the brake system performs slip control by specifying a lower brake torque in the control signal to the electric drive unit (4) based on the wheel speed signal at the fallback level. 5. The method according to any one of claims 1 to 4 above, characterized in that the brake system requests and / or limits the brake torque based on the lateral acceleration signal at the fallback level. 6. The method according to any one of claims 1 to 5 above, characterized in that the brake system limits the required brake torque at the fallback level to a maximum value smaller than the maximum regenerative capacity of the electric drive unit. 7. The method according to any one of 1. to 6. above, characterized in that the loading state of the vehicle is used when calculating the control signal. 8. The method according to any one of 1. to 7. above, characterized in that the brake request signal is generated based on the operation of the brake pedal (11) by the assist function and / or the virtual driver (12). 9. The method according to any one of 1. to 8. above, characterized in that the control signal for the friction brake actuator and the control signal for the electric drive device (4) each correspond to one brake torque, and the sum of the brake torques corresponds to the brake request signal. 10. The method according to any one of 2. to 9. above, characterized in that the detected failure includes a failure or partial failure of the hydraulic generation mechanism. 11. The method according to any one of 1. to 10. above, characterized in that the brake system receives information regarding the current regenerative capacity from the electric drive unit (4), and determines the control signal for the electric drive unit (4) based on the brake request signal and the received regenerative capacity. 12. The method according to any one of 1. to 11. above, characterized in that the electric drive device (4) includes an independent unit for each axle, and the brake system calculates and transmits one control signal for each axle. 13. The method according to any one of 1. to 12. above, characterized in that, at the fallback level, the control signal for the electric drive unit (4) is limited to a specific maximum brake torque. 14. The method according to any one of 1. to 13. above, characterized in that the brake assist by the electric drive device (4) is sequentially attenuated at the fallback level. 15. The method according to any one of 2. to 14. above, characterized in that, at the fallback level, hydraulic communication is established between the brake pedal and the wheel brake (3), and / or an emergency actuator provides electrically generated hydraulic pressure to the wheel brake (3). 16. The method according to 15., characterized in that, at the fallback level, hydraulic communication is established between the wheel (5) that is not braked by the electric drive device (4) and the wheel brake (3). 17. The method according to any one of 1. to 16. above, characterized in that the brake system calculates a control signal for an electromechanical parking brake based on the brake request at the fallback level and transmits it to the electromechanical parking brake. 18. A brake system for an automobile comprising a friction brake actuator for operating at least one wheel brake (3) and a brake control device (2) for controlling the friction brake actuator, wherein the brake control device (2) is designed to switch to a fallback level when a fault is detected, and a control signal for the electric drive unit (4) of the automobile for applying brake torque is generated and transmitted based on the received data. 19. The brake system according to 16., characterized in that the brake control device is at least partially part of an intelligent electronic brake pedal, the part generates and transmits the control signal for the electric drive unit at the fallback level.

Claims

1. A method for controlling a brake system of an automobile, comprising at least one wheel brake (3) and a friction brake actuator for operating the at least one wheel brake (3), wherein the automobile is equipped with an electric drive unit (4), and based on a brake request signal, a control signal for the friction brake actuator and a control signal for the electric drive unit (4) are calculated and transmitted to the friction brake actuator and the electric drive unit (4), characterized in that the brake system switches to a fallback level when a fault is detected, and at the fallback level, calculates a control signal for the electric drive unit (4) based on the brake request signal and transmits it to the electric drive unit (4), and the brake system receives information from the electric drive unit (4) regarding the current regenerative capacity, and determines the control signal for the electric drive unit (4) based on the brake request signal and the received regenerative capacity.

2. The method according to claim 1, characterized in that the brake system is a hydraulic brake system and comprises a pressure supply device as a friction brake actuator for supplying pressure to a hydraulic friction brake.

3. The method according to 1 or 2, characterized in that the control signal for the electric drive device (4) specifies the brake torque of the electric drive device (4).

4. The method according to the 3rd, characterized in that the brake system performs slip control by specifying a lower brake torque to the electric drive unit (4) based on the wheel speed signal at the fallback level.

5. The method according to 1 or 2, characterized in that the brake system requests and / or limits the brake torque based on the lateral acceleration signal at the fallback level.

6. The method according to 1 or 2, characterized in that the brake system limits the required brake torque at the fallback level to a maximum value smaller than the maximum regenerative capacity of the electric drive unit.

7. The method according to 1 or 2, characterized in that the loading state of the vehicle is used when calculating the control signal.

8. The method according to 1 or 2, characterized in that the brake request signal is generated based on the operation of the brake pedal (11) by the assist function and / or virtual driver (12).

9. The method according to the previous invention, characterized in that the control signal for the friction brake actuator and the control signal for the electric drive device (4) each correspond to one brake torque, and the sum of the brake torques corresponds to the brake request signal.

10. The method according to claim 2, characterized in that the detected malfunction includes a failure or partial failure of the pressure supply device.

11. The method according to 1 or 2, characterized in that the electric drive unit (4) includes an independent unit for each axle, and the brake system calculates and transmits one control signal for each axle.

12. The method according to the previous version, characterized in that, at the fallback level, the control signal for the electric drive unit (4) is limited to a specific maximum braking torque.

13. The method according to 1 or 2, characterized in that the brake assist by the electric drive device (4) is sequentially attenuated at the fallback level.

14. The method according to 2, characterized in that, at the fallback level, hydraulic communication is established between the brake pedal and the wheel brake (3), and / or an emergency actuator provides electrically generated hydraulic pressure to the wheel brake (3).

15. The method according to 14, characterized in that, at the fallback level, hydraulic communication is established between the wheel (5) that is not braked by the electric drive device (4) and the wheel brake (3).

16. The method according to 1 or 2, characterized in that the brake system calculates a control signal for an electromechanical parking brake based on the brake request at the fallback level and transmits it to the electromechanical parking brake.

17. A brake system for an automobile controlled by the method of claim 1 or 2, comprising a friction brake actuator for operating at least one wheel brake (3) and a brake control device (2) for controlling the friction brake actuator, wherein the brake control device (2) is designed to switch to a fallback level when a fault is detected, and a control signal for the electric drive unit (4) of the automobile for applying brake torque is generated and transmitted based on the received data.

18. The brake system according to claim 17, wherein the brake control device is at least partially part of an intelligent electronic brake pedal, the part generating and transmitting the control signal for the electric drive unit at the fallback level.

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