A device for machining shafts, especially for deep rolling.

Abstract

An apparatus (1) for machining, particularly deep rolling, a shaft (4) and other components, comprising two revolving centers (2A, 2B) for supporting the shaft (4) to be machined on both sides, at least one drive (6A, 6B) for rotating the shaft (4) to be machined, and at least one pair of rolling tools (8A, 8A', 8B, 8B', 8C, 8C') for machining, particularly deep rolling, the shaft (4) to be machined, the two revolving centers (2A, 2B) having central axes An apparatus (1) is shown and described in which at least one revolving center (2B) is disposed on a central axis (3), at least one pair of rolling tools (8A, 8A', 8B, 8B', 8C, 8C') are disposed on a movable axial slide (10A, 10B, 10C) displaceable along the central axis (3), and the rolling tools (8A, 8A', 8B, 8B', 8C, 8C') are radially displaceable relative to the central axis (3). At least one exchange device (11A, 11A', 11B, 11B') is provided for exchanging the rolling tools (8A, 8A', 8B, 8B') to achieve efficient machining of components having different geometries. The use of such an apparatus for deep rolling axles (4), particularly wheelset axles for railway vehicles, is also shown and described.

Description

Technical Field

[0001] The present invention relates to an apparatus for machining a shaft and other components, particularly for deep rolling, comprising two rotating centers for supporting the shaft to be machined on both sides, at least one drive device for rotating the shaft to be machined, and at least one pair of rolling machining tools for machining the shaft to be machined, particularly for deep rolling. The two rotating centers are arranged on the central axis, at least one of the rotating centers is displaceable along the central axis, and the at least one pair of rolling machining tools are arranged on a movable axial feed table that is displaceable along the central axis. The rolling machining tools are displaceable radially relative to the central axis.

[0002] The present invention also relates to the use of such an apparatus for deep rolling a shaft, particularly the axle of a wheel set for a railway vehicle.

[0003] Shaft machining is extremely important, especially in the field of wheelsets for railway vehicles. This is because the durability of axles (German: Radsatzachsen, English: wheelset axles) and wheelset shafts (German: Radsatzwellen, English: wheelset shafts) can be significantly increased by deep rolling. During deep rolling, a suitable rolling workpiece is guided or rolled over the surface of the component to be machined under contact pressure. Various effects occur in the surface or edge layer regions of the machined material, for example, the surface is smoothed (small notches are smoothed out), the material is plastically deformed and thus densified. Furthermore, deep rolling can reduce undesirable residual stresses that may be present in the edge layer of the workpiece. Deep rolling can also create a favorable residual stress state in the edge layer region, in particular, it can generate favorable compressive residual stresses. All of these factors enable a deep-rolled axle to withstand a variety of loads acting on it better than an axle that has not been deep-rolled. Therefore, deep rolling can significantly extend the lifespan of the wheelset and other similar load-bearing components, which can be demonstrated, for example, by endurance vibration testing.

[0004] For example, a machine for deep rolling an axle is known based on Patent Document 1. The machine described in that specification is used for deep rolling the axles of a wheelset for a railway vehicle. The machine has two rotating centers, and the wheelset to be machined is rotatably clamped between these two rotating centers. Furthermore, the machine has a plurality of pairs of deep rolling tools that are movable relative to the wheelset.

[0005] A drawback of such equipment is that, due to the tool placement and limited mobility, tools can only be changed manually, which is a very laborious process. For example, if different areas of an axle or different axles need to be machined, and this requires the use of rolling parts with different geometries, then tool changes become necessary. In particular, the complex change process often results in such equipment being used only for very limited purposes, such as deep rolling of wheelsets that have primarily the same geometry. [Prior art documents] [Patent Documents]

[0006] [Patent Document 1] European Patent No. 2 588 273(B1) [Overview of the Initiative] [Means for solving the problem]

[0007] Given this background, the objective of the present invention is to configure and further improve the apparatus described at the beginning so that it can efficiently process components having various different geometries.

[0008] In the example of the apparatus described in the premise of claim 1, this objective is achieved by at least one exchange device for changing rolling tools.

[0009] The present invention relates to an apparatus for machining shafts and other components, particularly for deep rolling. In addition to deep rolling, the apparatus may be used for other machining processes, such as polishing rolling, smooth rolling, straightening, or turning. Preferably, long cylindrical components, particularly shafts of wheelsets for railway vehicles, are machined. The apparatus first comprises two rotating centers for supporting the shaft to be machined on both sides. These rotating centers ensure that the shaft to be machined can be securely, but still rotatably, held within the apparatus at its two opposite end faces. For example, the rotating centers may be shaped conically. The two rotating centers are positioned on a central axis corresponding to the axis of rotation of the shaft when the shaft is tightened. Furthermore, at least one of the rotating centers is displaceable along the central axis (i.e., in the axial direction). Alternatively, both rotating centers may be displaceable along the central axis (i.e., in the axial direction). Therefore, the axial distance between the two center axes is adjustable, which allows for the tightening and machining of axes of different lengths, for example, axes with a maximum length of 3000 mm. The diameter of the axis to be machined may be in the range of 50 mm to 500 mm. The apparatus also includes at least one drive device for rotating the axis to be machined. More than two drive devices may be provided. The driving force of at least one drive device is transmitted to the axis, thereby allowing the axis to rotate. Preferably, the relative motion required for machining between the axis to be machined and the rolling tool is achieved by the motion (rotation) of the axis, rather than by the movement of the rolling tool around the axis. Depending on the machining method, the axis rotates at a speed of 20 rpm to 400 rpm. The apparatus further includes a plurality of rolling tools arranged in pairs, where a pair formed by two rolling tools is positioned on opposite sides of the axis. The rolling tool is radially displaceable relative to its central axis, thus allowing it to be moved toward the axis and toward the axis.Rolling tools are used to machine a shaft by pressing the rolling tool against the surface of the rotating shaft. This is done with a rolling force of 2,000 N to 50,000 N. At least one pair of rolling tools are arranged on a movable axial feed that is displaceable along the central axis. Preferably, all pairs of rolling tools are arranged on such an axial feed. In this way, the rolling tools can be moved to the machining position on the shaft.

[0010] According to the present invention, the apparatus is supplemented by at least one exchange device for changing the rolling tool. An exchange device means a device that can change the rolling tool at least partially automatically, but preferably fully automatically. This has the advantage that the rolling tool can be changed with little or no manual intervention. By changing the rolling tool (partially or completely) automatically, setup time can be greatly reduced, thereby allowing the apparatus to be used more productively. Another advantage of the quicker option of changing tools is that the apparatus can be used more flexibly for a variety of machining tasks and a variety of different components, and thus can work economically even in small quantities or batch sizes.

[0011] In one configuration of the apparatus, the exchange device may be configured to be movable, and in particular, rotatable about a rotation axis and / or displaceable in the vertical direction. The mobility of the exchange device allows for particularly efficient and smooth tool changes, because the exchange device can receive the tool to be replaced, move this tool from the machining position, and bring another tool to the machining position.

[0012] According to one configuration of the apparatus, the exchange device is specified to have at least two, and in particular at least four, housings for rolling tools. Because the exchange device has multiple housings for rolling tools, the apparatus can be equipped with various rolling tools for various machining tasks (e.g., deep rolling or straightening) and / or various component geometries (e.g., different diameters). Furthermore, by storing the rolling tools within the exchange device, tool changes can even be made faster because the distance the tool travels is as short as possible.

[0013] Further configuration of the device specifies that the exchange device has a tightening device for releasing and tightening the rolling tool. If the exchange device controls the release and tightening of the rolling tool by the tightening device, in addition to supplying and moving the rolling tool, tool changes can be performed completely automatically, that is, without manual intervention. This further reduces setup time and ensures consistent, defect-free fastening of the deep rolling tool.

[0014] Further design of the device specifies that the exchange device is located in the area of ​​the rotating center. In other words, the exchange device is specified to be located "forward" and "backward" of the axis, rather than "next to" the axis when viewed in the axial direction of the axis. This arrangement is particularly space-saving and compact, and allows for machining without axis collision by the rolling tool, even when the axis diameter is large. This is because the described arrangement of the exchange device requires no installation space near the workpiece. This means that machining options remain unrestricted. The described arrangement of the exchange device also makes it sufficiently easy to change the axis to be machined.

[0015] Further configurations of the apparatus may include two or more pairs of rolling tools. Increasing the number of rolling tool pairs allows for rapid machining of particularly long shafts. Two pairs of rolling tools have been found to be particularly advantageous because they can be automatically changed. The first pair of rolling tools may be moved to one side of the apparatus ("forward" of the shaft in the axial direction) and changed by a changing device located there, while the second pair of rolling tools may be moved to the opposite side of the apparatus ("backward" of the shaft in the axial direction) and changed by a changing device located there. These two "outer" pairs of rolling tools may be supplemented by a third or further pair of rolling tools, which may be changed, for example, manually.

[0016] Further configuration of the apparatus specifies that at least one pair of rolling tools are arranged on a movable axial feed that is displaceable along the central axis. This arrangement on the feed has the advantage that two rolling tools, positioned opposite each other, can be placed on the same axial feed, thereby ensuring that these two rolling tools always occupy the same axial position, that is, that they are always precisely positioned "facing each other". Furthermore, this arrangement allows the axial feed to absorb the rolling forces of both rolling tools. This is particularly preferable in terms of design, because the two rolling forces of a pair of rolling tools are directed in opposite directions and are equal (in terms of quantity), and therefore reliably cancel each other out or out. Preferably, the axial feed is positioned below the axis in the vertical direction. It is also preferable that each pair of rolling tools be arranged on a (separate) axial feed, and therefore it is desirable that all pairs have their own axial feed.

[0017] In this configuration, it is further proposed that at least one axial feed has two radial feeds, and these two radial feeds are radially displaceable, with a rolling tool positioned on each radial feed. By combining the axial feed with the radial feed, the rolling tool can be moved not only axially but also radially, thereby enabling the rolling tool to move in two dimensions within a horizontally positioned plane. Unlike the axial feed, a pair of rolling tools cannot "share" a common radial feed. This is because a pair of rolling tools must perform reverse radial movement during operation, and their axes must be supported between them in a "pliers-like" manner. The two radial feeds each "share" one axial feed. Preferably, two radially displaceable radial feeds are positioned on all axial feeds.

[0018] In this configuration, it is also proposed that a vertically displaceable axial support is provided on at least one axial feed table. Preferably, a vertically displaceable axial support is provided on at least two axial feed tables, particularly the two outer axial feed tables. This axial support (also called a “support prism”) is used to load shafts of different diameters into the apparatus. For this purpose, the axial support preferably has a top surface, e.g., a V-shaped or U-shaped top surface, that allows for (self)centering of the shaft parallel to the central axis. The vertical adjustability of the axial support makes it possible to bring shafts of different diameters to a height suitable for tightening between two rotation centers. After tightening the shaft, the axial support may be lowered again to release the shaft for machining. By providing the axial support on the axial feed table, the axial displacement of the axial feed table also causes the axial displacement of the axial support, thereby making it easier to accommodate, for example, shafts of different lengths. Furthermore, positioning the shaft support on the axial feed table has the advantage that (unlike positioning the shaft support between two axial feed tables) there is no need to fear collision with the shaft support when the axial feed table is displaced in the axial direction. The shaft support may be specified to have a measuring device. This has the advantage that the shaft can be measured while it is mounted on the shaft support (in particular, the axial position of the shaft within the device or the concentricity of the shaft can be recorded), and the measurement data can be used to machine the shaft after it has been tightened.

[0019] Further configuration of the apparatus specifies that at least one rolling tool is swivel-mounted, and in particular, swivel-mounted by at least 90° on both sides relative to the central axis. Preferably, all rolling tools, however in any case, the rolling tool to which the changeover device is assigned, are swivel-mounted in this manner. Preferably, the rolling tool is swivel-mounted in a horizontal plane, i.e., about a vertical axis of rotation. Swivel mounting has several advantages. The first advantage is that the rolling tool can be tilted during the rolling process, i.e., the rolling tool is not perpendicular to the axis of rotation of the shaft. This has the advantage of being able to reach hard-to-reach places, such as notches or offsets. The second advantage is that the swivelability of the rolling tool can be used for tool changes, making this tool change easier. This is because when the rolling tool is rotated by 90°, it is aligned parallel to the central axis, and by displacing the axial feed table, it can approach the exchange device in particular.

[0020] Further design of the apparatus specifies that each rolling tool is assigned a rolling cylinder, particularly a hydraulic rolling cylinder. The rolling cylinder (and corresponding piston) can reliably transmit extremely high rolling forces to the rolling tool, and the hydraulic system is particularly valuable in this regard. Preferably, the rolling tool is rotatably mounted via a fork to a piston that can move back and forth relative to the corresponding rolling cylinder. The rolling cylinder is preferably mounted (optionally swivelably as described above) to a radial feed table mounted to an axial feed table, and the rolling tool is rotatably mounted to the feed table and radially displaceable.

[0021] Further configuration of the apparatus specifies that at least one rotatably mounted rolling tool has a vertical pivot axis having a distance of 50 mm or less, particularly 35 mm or less, from the contact point between the rolling tool and the axis. The machining force generated during operation (e.g., rolling force) is introduced to the rolling tool at the contact point with the axis. Due to its magnitude, the machining force can generate a large torque that cannot be supported as easily (e.g., by a motor) by a rotatable support as by a rigid support. Therefore, it has been found to be particularly advantageous if the pivot axis extends particularly close to the contact point, and ideally even through the contact point (distance = 0 mm). By reducing the distance, the lever arm becomes smaller, and consequently, the torque around the pivot axis becomes smaller. Thus, the desired pivot position or angular position of the rolling tool can be accurately maintained even when the rolling force is high during machining. In terms of design, the reduction in distance can be achieved, for example, by a swivel drive located far "inside," i.e., almost below the axis, and connected to the rolling cylinder via an arm projecting radially outward. Preferably, all swivel-mounted rolling tools are designed in this manner.

[0022] In all the configurations described, the apparatus described above is particularly suitable for deep rolling axles, especially those of railway vehicle wheelsets. Because railway vehicle wheelsets travel extremely long distances, they must be particularly elastic to achieve a long service life. Since a large number of wheelsets are in operation, only extremely cost-effective and efficient machining methods are considered, and the apparatus according to the present invention is clearly particularly well suited to this purpose.

[0023] The present invention will be described in more detail below with reference to drawings showing just one preferred exemplary embodiment. [Brief explanation of the drawing]

[0024] [Figure 1]It is a top view of the device according to the present invention including the shaft to be machined. [Figure 2] It is a cross-sectional view of the device of FIG. 1 without the shaft as seen from above. [Figure 3] It is a view showing the device of FIG. 1 in a position for tool exchange. [Figure 4] It is an enlarged view of a part of the device of FIG. 1. [Figure 5] It is a side view of a part of the device of FIG. 1 along the cross-sectional plane V-V shown in FIG. 1.

[0025] In FIG. 1, the device 1 according to the present invention is shown in a top view including the shaft to be machined, and in FIG. 2, the device 1 of FIG. 1 is shown in a cross-sectional view as seen from above without the shaft. The device 1 includes two rotary centers 2A and 2B, and these two rotary centers 2A and 2B are arranged on the central axis 3. This central axis 3 extends in the z direction, and this z direction forms a coordinate system together with the horizontal x direction and the vertical y direction. The shaft 4 to be machined can be clamped between the rotary centers 2A and 2B and thus supported. In order to be able to machine shafts 4 of different lengths and to facilitate clamping, at least one of the two rotary centers 2 is displaceable along the central axis 3, whereby the two rotary centers 2A and 2B can be at different distances from each other, preferably at a distance of 0 mm to 3000 mm. In a configuration of the device 1 suitable in this regard shown in FIGS. 1 and 2, the first rotary center 2A shown on the left is arranged in the fixed spindle housing 5A, while the second rotary center 2B shown on the right is arranged in the movable steady rest 5B and is thus displaceable along the central axis 3.

[0026] The apparatus 1 shown in Figures 1 and 2 further comprises at least one drive device 6 for rotating the shaft 4 to be machined. In a preferred configuration of apparatus 1 shown in Figures 1 and 2, the first drive device 6A is located in the region of the first rotary center 2A, which is located on the left side. In addition, the second drive device 6B is located (albeit optionally) in the region of the second rotary center 2B, which is located on the right side. The driving force to the shaft 4 to be machined is preferably transmitted via rotary transmissions 7A, 7B, which are located next to the rotary centers 2A, 2B and can drive the shaft 4 frictionally and / or shape-locking. The rotational motion of the drive devices 6A, 6B is indicated in Figure 2 by circular bidirectional arrows, respectively.

[0027] The apparatus 1 shown in Figures 1 and 2 also includes three pairs of rolling tools 8 for deep rolling the shaft 4 to be machined. Two first rolling tools 8A, 8A' form a first pair, two second rolling tools 8B, 8B' form a second pair, and two third (intermediate) rolling tools 8C, 8C' form a third pair. Each rolling tool 8 is assigned a hydraulic rolling cylinder 14 that can press the rolling tool 8 against the shaft 4 to be machined with a specified rolling force. The rolling tools 8 may be moved in different directions. The rolling tools 8 are initially positioned to be displaceable radially (or in Cartesian coordinates: x-direction) relative to the central axis 3 (in cylindrical coordinates). In terms of design, this can be achieved by the rolling tools 8 positioned on the radial feed table 9, and further, slight radial mobility is achieved by the rolling cylinders 14. The first rolling tools 8A, 8A' are positioned on the first radial feed tables 9A, 9A' (each with the rolling cylinders 14). Similarly, the second rolling tools 8B, 8B' are positioned on the second radial feed tables 9B, 9B' (each with the rolling cylinders 14), and the third (intermediate) rolling tools 8C, 8C' are positioned on the third (intermediate) radial feed tables 9C, 9C' (each with the rolling cylinders 14). The rolling tools 8 are also positioned to be displaceable (in cylindrical coordinates) axially (or in Cartesian coordinates: z direction) along the central axis 3. This can be achieved by positioning the rolling tool 8 on an axial feed table 10 that is displaceable along the central axis 3. The first rolling tools 8A, 8A' are positioned on the first axial feed table 10A (via its first radial feed tables 9A, 9A').Similarly, the second rolling tools 8B, 8B' are positioned on the second axial feed table 10B (via its second radial feed table 9B, 9B'), and the third rolling tools 8C, 8C' are positioned on the third (intermediate) axial feed table 10C (via its third radial feed table 9C, 9C'). The axial mobility of the axial feed tables 10A, 10B, 10C and the radial mobility of the radial feed tables 9A, 9A', 9B, 9B', 9C, 9C' are indicated by bidirectional arrows in Figure 2. Figure 2 also shows two vertically adjustable axial supports 15A and 15B (hidden by shaft 4 in Figures 1 and 3), of which the first axial support 15A is located on the first axial feed table 10A, and the second axial support 15B is located on the second axial feed table 10B.

[0028] The apparatus 1 shown in Figures 1 and 2 also includes at least one exchange device 11 for changing the rolling tools 8. In a preferred configuration of apparatus 1 shown in Figures 1 and 2, four exchange devices 11 are provided. Two first exchange devices 11A, 11A' are located around the first rotating center 2A and work to change two first rolling tools 8A, 8A'. In addition, two second exchange devices 11B, 11B' are located around the second rotating center 2B and work to change two second rolling tools 8B, 8B'. No exchange device is provided for the third (intermediate) rolling tools 8C, 8C'. Therefore, the third (intermediate) rolling tools 8C, 8C' must be changed manually. Each of the exchange devices 11 has four housings 12A to 12D for the rolling tools 8, which will be described in more detail with reference to Figure 4. In any case, the exchange device 11 is rotatable about the rotation axes 13, 13' (see Figures 2 and 4), thereby bringing each of its housings 12 to the optimal position for changing the rolling tools 8. Preferably, the rotation axes 13, 13' extend parallel to the central axis 3.

[0029] Figure 3 shows the apparatus of Figure 1 in the position for changing the rolling tool 8. In Figure 3, features already described in relation to Figure 1 or Figure 2 are denoted by corresponding reference numerals. To enable the automatic changing of the rolling tool 8, the two outer axial feed tables 10A and 10B are moved to their outermost positions. Thus, the first axial feed table 10A is moved far to the left, i.e., in the direction of the first rotation center 2A, and the second axial feed table 10B is moved far to the right, i.e., in the direction of the second rotation center 2B. Furthermore, the first rolling tools 8A and 8A' (along with their rolling cylinders 14) are either rotated 90° in the direction of the first rotation center 2A, so that the first rolling tools 8A and 8A' are positioned just in front of the first changing devices 11A and 11A'. Similarly, the second rolling tools 8B, 8B' (along with their rolling cylinders 14) are rotated 90° in the direction of the second rotation center 2B, so that the second rolling tools 8B, 8B' are positioned directly in front of the second changing devices 11B, 11B'. At this position, the rolling tools 8A, 8A', 8B, 8B' can be automatically changed in the two outer machining units (axial feed tables 10A, 10B). However, in the intermediate (optional) machining unit (axial feed table 10C), the rolling tools 8C, 8C' must be changed manually.

[0030] Figure 4 shows an enlarged view of a part of the apparatus shown in Figure 1. In Figure 4, features already described in relation to Figures 1 to 3 are denoted by corresponding reference numerals. For clarity, Figure 4 shows only the left half of apparatus 1, that is, the area around the spindle box 5A and the first rotating center 2A. In Figure 4, the positions of the two rolling tools 8A and 8A', which are rotated by 90°, and their rolling cylinder 14 can be clearly seen. It can also be seen that the two exchange devices 11A and 11A' each have four housings 12A to 12D. While two rolling tools 8A and 8A' are inserted into one of the four housings 12A to 12D in the illustrated position, the other three housings 12A to 12D contain other tools, which may be positioned in the rolling cylinder 14 by housings 12A to 12D of exchange devices 11A and 11A' that rotate around rotation axes 13 and 13' (shown by circular dashed lines in Figure 4), thereby bringing the desired tool to the desired position and enabling automatic exchange. Finally, in Figure 4, it can also be seen that a first shaft support 15A is positioned on the first axial feed table 10A, which has a V-shaped upper surface for supporting shaft 4 (not shown in Figure 4) and is displaceable vertically relative to the first axial feed table 10A (shown by bidirectional arrows). The exchange devices 11A and 11A' are preferably displaceable in the vertical direction, for example, by being displaceable upward or downward along the guide 16 (also indicated by bidirectional arrows).

[0031] Finally, Figure 5 shows a side view of a part of the apparatus 1 of Figure 1, along the cross-sectional plane VV shown in Figure 1. In this side view, the structural configuration of the pivot support between the rolling tools 8B, 8B' and the rolling cylinder 14 assigned to them can be easily recognized. The two radial feed tables 9B, 9B' each have a pivot drive unit 17. Each pivot drive unit 17 is connected to the rolling cylinder 14 via an arm 18. Thus, the rolling cylinder 14 (and the rolling tools 8B, 8B' assembled thereto) can be rotated in opposite directions by the pivot drive unit 17 around a pivot axis 19 that extends vertically. The pivot axis 19 extends as close as possible to the contact point 20 where the rolling tools 8B, 8B' transmit machining force (e.g., rolling force) to the shaft 4. Preferably, the pivot axis 19 and the contact point 20 form a distance 21 (radially in a horizontal plane) in the range of 0 mm to 50 mm, particularly 0 mm to 35 mm. This reduces the torque generated by machining forces (e.g., rolling forces) that unintentionally change the desired pivot position of the rolling tool during machining. Furthermore, Figure 5 shows a radial drive device 22 that can displace the radial feed table 9B radially (correspondingly, the radial feed table 9B' on the opposite side has a radial drive device 22 (not shown)). However, for clarity, Figure 5 only shows the second rolling tools 8B, 8B' and the second radial feed tables 9B, 9B', and the first rolling tools 8A, 8A' are assembled to be rotatable accordingly, so this embodiment can be adapted for the first rolling tools 8A, 8A' and the first radial feed tables 9A, 9A'. [Explanation of symbols]

[0032] 1 device 2, 2A, 2B Rotating Center 3 Center axis 4 axes 5A main shaft box 5B Tailstock 6, 6A, 6B drive unit 7, 7A, 7B Rotary transmission 8, 8A, 8A', 8B, 8B', 8C, 8C' Rolling tools 9, 9A, 9A', 9B, 9B', 9C, 9C' Radial feed table 10, 10A, 10B, 10C Axial feed table 11, 11A, 11A', 11B, 11B' Exchange device 12, 12A, 12B, 12C, 12D containment units 13, 13' axis of rotation 14 Rolling Cylinder 15A, 15B shaft support 16 Guide 17. Swivel drive system 18 Arms 19. Swivel axis 20 contact points 21 distance 22 Radial drive system

Claims

1. A device (1) for machining a shaft (4), particularly for deep rolling machining, - Two rotating centers (2A, 2B) to support the shaft (4) to be machined on both sides, - At least one drive device (6A, 6B) for rotating the shaft (4) to be machined, - At least one pair of rolling tools (8A, 8A', 8B, 8B', 8C, 8C') for machining the shaft (4) to be machined, particularly for deep rolling, and Equipped with, - The two rotating centers (2A, 2B) are positioned on the central axis (3), - At least one of the rotating centers (2B) is displaceable along the central axis (3), - At least one pair of rolling tools (8A, 8A', 8B, 8B', 8C, 8C') are arranged on movable axial feed tables (10A, 10B, 10C) that are displaceable along the central axis (3), - The rolling tools (8A, 8A', 8B, 8B', 8C, 8C') are radially displaceable relative to the central axis (3). In apparatus (1), Apparatus (1) is characterized in that at least one exchange device (11A, 11A', 11B, 11B') for exchanging the rolling tools (8A, 8A', 8B, 8B'), and at least one axial feed table (10A, 10B, 10C) is provided with vertically displaceable axial supports (15A, 15B).

2. The apparatus (1) according to claim 1, characterized in that the exchange device (11A, 11A', 11B, 11B') is movable, and in particular rotatable about a rotation axis (13, 13') and / or displaceable in the vertical direction.

3. The apparatus (1) according to claim 2, characterized in that the exchange device (11A, 11A', 11B, 11B') has at least two, in particular at least four, housings (12A, 12B, 12C, 12D) for rolling tools (8A, 8A', 8B, 8B').

4. The apparatus (1) according to any one of claims 1 to 3, characterized in that the exchange device (11A, 11A', 11B, 11B') has a tightening device for releasing and tightening the rolling tools (8A, 8A', 8B, 8B').

5. The apparatus (1) according to claim 1, characterized in that the exchange devices (11A, 11A', 11B, 11B') are arranged in the region of the rotating centers (2A, 2B).

6. The apparatus (1) according to claim 1, characterized in that the apparatus (1) comprises two or more pairs of rolling tools (8A, 8A', 8B, 8B', 8C, 8C').

7. The apparatus (1) according to claim 1, characterized in that at least one axial feed table (10A, 10B, 10C) has two radial feed tables (9A, 9A', 9B, 9B', 9C, 9C') arranged on it, the radial feed tables (9A, 9A', 9B, 9B', 9C, 9C') are displaceable in the radial direction, and each of the radial feed tables (9A, 9A', 9B, 9B', 9C, 9C') has a rolling tool (8A, 8A', 8B, 8B', 8C, 8C') arranged on it.

8. The apparatus (1) according to claim 1, characterized in that at least one rolling tool (8A, 8A', 8B, 8B') is rotatably mounted, and in particular is rotatable by at least 90° on both sides relative to the central axis (3).

9. The apparatus (1) according to claim 1, characterized in that each rolling tool (8A, 8A', 8B, 8B', 8C, 8C') is assigned a rolling cylinder (14), particularly a hydraulic rolling cylinder (14).

10. The apparatus (1) according to claim 8, characterized in that at least one rolling tool (8A, 8A', 8B, 8B') that is rotatably mounted has a vertical pivot axis (19) having a distance (21) of 50 mm or less, particularly 35 mm or less, to the point (20) of contact between the rolling tool and the shaft (4).

11. Use of the apparatus (1) according to claim 1 for deep rolling axles (4), particularly axles of wheelsets for railway vehicles.

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