Steel wire pick-off and adhesive-removing mechanism

Abstract

A steel wire pick-off and adhesive-removing mechanism, comprising a main frame body, a drainage assembly, an overflow drainage tank and two movable spraying devices. The main frame body is a rectangular box body with an uncovered top, the two movable spraying devices being arranged on the front side and the rear side of the inside of the main frame body. The drainage assembly is provided at the bottom of the main frame body. The overflow drainage tank is provided at one side of the main frame body, the overflow drainage tank communicating with the interior of the main frame body. Water tank positioning plates are provided on the two sides in the main frame body. The mechanism can flexibly adjust the positions of the spraying devices on the basis of products to be treated, and products can be fixed in the main frame body by means of the water tank positioning plates, ensuring that operators can safely pick-off steel wires in a labor-saving manner, thereby improving operation efficiency and safety.

Description

A steel wire degumming mechanism

[0001] This application claims priority to the Chinese patent application filed with the China Patent Office on August 7, 2023, with application number 202322125333.4 and invention name “A Steel Wire Degumming Mechanism”, the entire contents of which are incorporated by reference into this application. Technical Field

[0002] The embodiments of the present application relate to, but are not limited to, the technical field of wire cutting machines. Background Art

[0003] Wire EDM technology involves cutting raw materials using linear tools (such as metal wire or molybdenum wire). During the wire EDM process, any broken wire material is removed and placed in a water tank for wire removal. This allows for subsequent rewiring and other processing steps.

[0004] Application Contents

[0005] The embodiment of the present application provides a steel wire degumming mechanism, comprising a main frame, a drainage assembly, an overflow drainage trough, and two movable spraying devices;

[0006] The main frame is a rectangular box with no cover on the top. Two movable spray devices are arranged on the front and rear sides of the main frame. The drainage assembly is arranged at the bottom of the main frame. The overflow drainage trough is arranged on one side of the main frame. The overflow drainage trough is connected to the inside of the main frame. Water tank positioning plates are provided on both sides of the main frame.

[0007] Optionally, the spray device includes an upper moving rod, a lower moving rod, a spray frame assembly, a water outlet assembly, and two support frames;

[0008] The two support frames are arranged on the left and right sides of the main frame, the upper moving rod and the lower moving rod are installed on the upper and lower sides of the two support frames in sequence, the water outlet assembly is arranged on the spray frame assembly, and the spray frame assembly is slidably arranged on the upper moving rod and the lower moving rod.

[0009] Optionally, both sides of the upper moving rod and the lower moving rod are symmetrically provided with limit blocks, and the limit blocks can limit the spraying device.

[0010] Optionally, the support frame is L-shaped, the horizontal end of the support frame is fixedly arranged inside the main frame, and a plurality of first mounting holes are provided on the vertical end of the support frame. The upper moving rod and the lower moving rod are fixed to the vertical end of the support frame through an arc clamp, and second mounting holes corresponding to the first mounting holes are provided on both sides of the arc clamp. The upper moving rod and the lower moving rod are set on the support frame through arc clamp bolts.

[0011] Optionally, the spray rack assembly includes a rectangular frame, a handle, and four sliding arc sleeves, the handle is arranged at the top of the rectangular frame, the four sliding arc sleeves are arranged at the rear of the rectangular frame, and the sliding arc sleeves are arranged around the rectangular frame, and the four sliding arc sleeves are respectively slidably arranged on the upper moving rod and the lower moving rod.

[0012] Optionally, the water outlet assembly includes a first water pipe, a second water pipe, an upper water outlet plate, and a lower water outlet plate, one end of the first water pipe is connected to a water source, and the other end is connected to the upper water outlet plate, and one end of the second water pipe is connected to a water source, and the other end is connected to the lower water outlet plate;

[0013] The upper water outlet plate and the lower water outlet plate are arranged on the rectangular frame in sequence.

[0014] Optionally, both the upper water outlet plate and the lower water outlet plate are provided with a plurality of branch pipes, the ends of the branch pipes are provided with spray heads, and the spray heads are provided with a plurality of water outlet holes.

[0015] Optionally, the drainage assembly includes a drainage box and a waste net. A rectangular water outlet hole is provided at the bottom of the main frame. The waste net is arranged on the main frame through the rectangular water outlet hole. The drainage box is arranged at the bottom of the main frame. The position of the waste net corresponds to the position of the drainage box, and the waste net is connected to the drainage box. A number of evenly distributed first water outlet holes are provided on the waste net.

[0016] Optionally, the overflow drain trough is provided on one side of the main frame, and a plurality of evenly distributed second water outlet holes are provided on one side of the main frame.

[0017] The second water outlet hole and the overflow drainage groove are arranged on the same side, and the second water outlet hole is arranged on the upper side of the main frame.

[0018] Optionally, a base is provided at the bottom of the main frame, a first water outlet pipe is provided at the bottom of the overflow drainage trough, and a second water outlet pipe is provided at the bottom of the main frame.

[0019] Optionally, a support rod is provided at the bottom of the main frame, and the water tank positioning plate is arranged above the support rod.

[0020] Optionally, there are four water tank positioning plates, which are arranged on the upper and lower sides of the main frame and have a plurality of positioning holes. The water tank positioning plates mainly play a role in positioning and fixing the product tooling. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The accompanying drawings, which constitute part of this application, are intended to provide a further understanding of this application. The exemplary embodiments and descriptions of this application are intended to explain this application and do not constitute an improper limitation on this application. In the accompanying drawings:

[0022] FIG1 is an overall schematic diagram of a steel wire degumming mechanism provided in an embodiment of the present application;

[0023] FIG2 is a side view of a steel wire degumming mechanism provided in an embodiment of the present application;

[0024] FIG3 is a schematic diagram of a spray rack assembly of a steel wire degumming mechanism provided in an embodiment of the present application.

[0025] Description of reference numerals:

[0026] 1. Main frame; 2. Overflow drain trough; 3. Upper moving rod; 4. Lower moving rod; 5. Spray rack assembly; 6. Support frame; 7. Limit block; 8. Rectangular frame; 9. Handle; 10. Sliding arc sleeve; 11. First water pipe; 12. Second water pipe; 13. Upper water outlet plate; 14. Lower water outlet plate; 15. Branch pipe; 16. Sprinkler; 17. Drain box; 18. Waste net; 19. Second water outlet hole; 20. First water outlet hole; 21. Base; 22. Support rod; 23. Water tank positioning plate; 24. Positioning hole; 25. First water outlet pipe; 26. Second water outlet pipe. Modes for Carrying Out the Invention

[0027] It should be noted that, unless there is any conflict, the embodiments and features in the embodiments of this application can be combined with each other.

[0028] The present application will be described in detail below with reference to Figures 1-3 and in combination with embodiments.

[0029] A steel wire degumming mechanism includes a main frame 1, a drainage assembly, an overflow drainage trough 2, and two movable spraying devices. The main frame 1 is a rectangular box with no top cover. The two movable spraying devices are arranged on the front and rear sides of the main frame 1. The drainage assembly is arranged at the bottom of the main frame 1. The overflow drainage trough 2 is arranged on one side of the main frame 1 and communicates with the interior of the main frame 1. Water tank positioning plates 23 are provided on both sides of the main frame 1. The spraying device includes an upper movable rod 3, a lower movable rod 4, a spray frame assembly 5, a water outlet assembly, and two support frames 6. The two support frames 6 are arranged on the left and right sides of the main frame 1. The upper movable rod 3 and the lower movable rod 4 are respectively mounted on the upper and lower sides of the two support frames 6. The water outlet assembly is arranged on the spray frame assembly 5, and the spray frame assembly 5 is slidably mounted on the upper movable rod 3 and the lower movable rod 4. Limit blocks 7 are symmetrically provided on both sides of the upper movable rod 3 and the lower movable rod 4. The limit blocks 7 can limit the spraying device. The support frame 6 is L-shaped, and the horizontal end of the support frame 6 is fixedly arranged inside the main frame 1. A plurality of first mounting holes are provided on the vertical end of the support frame 6. The upper moving rod 3 and the lower moving rod 4 are fixed to the vertical end of the support frame 6 through an arc clamp. Second mounting holes corresponding to the first mounting holes are provided on both sides of the arc clamp. The upper moving rod 3 and the lower moving rod 4 are set on the support frame 6 through arc clamp bolts.

[0030] The shower frame assembly 5 includes a rectangular frame 8, a handle 9, and four sliding arc sleeves 10. The handle 9 is located at the top of the rectangular frame 8. The four sliding arc sleeves 10 are located at the rear of the rectangular frame 8 and are arranged around the rectangular frame 8. The four sliding arc sleeves 10 are slidably mounted on the upper movable rod 3 and the lower movable rod 4, respectively. The water outlet assembly includes a first water pipe 11, a second water pipe 12, an upper water outlet plate 13, and a lower water outlet plate 14. One end of the first water pipe 11 is connected to a water source and the other end is connected to the upper water outlet plate 13. One end of the second water pipe 12 is connected to a water source and the other end is connected to the lower water outlet plate 14. The upper water outlet plate 13 and the lower water outlet plate 14 are sequentially mounted on the rectangular frame 8. Each of the upper and lower water outlet plates 13 and 14 is provided with a plurality of branch pipes 15. The ends of the branch pipes 15 are provided with spray heads 16, each of which has a plurality of water outlet holes. The drainage assembly includes a drainage box 17 and a waste net 18. A rectangular water outlet hole is provided at the bottom of the main frame 1. The waste net 18 is arranged on the main frame 1 through the rectangular water outlet hole. The drainage box 17 is arranged at the bottom of the main frame 1. The position of the waste net 18 corresponds to the position of the drainage box 17, and the waste net 18 is connected to the drainage box 17; a plurality of evenly distributed first water outlet holes 20 are provided on the waste net 18.

[0031] The overflow drainage trough 2 is provided on one side of the main frame 1. A plurality of evenly distributed second water outlet holes 19 are provided on one side of the main frame 1. The second water outlet holes 19 and the overflow drainage trough 2 are provided on the same side, and the second water outlet holes 19 are provided on the upper side of the main frame 1. A base 21 is provided at the bottom of the main frame 1. A first water outlet pipe 25 is provided at the bottom of the overflow drainage trough 2, and a second water outlet pipe 26 is provided at the bottom of the main frame 1. A support rod 22 is provided at the bottom of the main frame 1, and a water tank positioning plate 23 is provided above the support rod 22. There are four water tank positioning plates 23, which are provided on the upper and lower sides of the main frame 1. A plurality of positioning holes 24 are provided on the water tank positioning plates 23. The water tank positioning plates 23 mainly play a role in positioning and fixing the product tooling.

[0032] During the welding process of the main frame 1, this device completes the structural layout of the waste net 18 and the overflow drainage trough 2, so that these two structures are stabilized in the main frame 1. After the welding of the main frame 1 is completed, polishing, positioning, marking and other process flows are performed inside the main frame 1 to ensure the accuracy between the water tank positioning plate 23 and the upper moving rod 3 and the lower moving rod 4. At the same time, the settings on the upper moving rod 3 and the lower moving rod 4 are fixed by arc clamps, so that the arc clamps are firmly attached to the side walls of the main frame 1. Limit blocks 7 are provided on the upper moving rod 3 and the lower moving rod 4. The water outlet assembly is slidably installed on the upper moving rod 3 and the lower moving rod 4, and can slide left and right.

[0033] In specific implementation, after the device is moved to the working position, the robot places the steel wire product to be picked in the main frame, and positions the product through the water tank positioning plate 23. After positioning is completed, the steel wire picking mechanism moves to the steel wire picking working position, and the steel wire picking position is concentrated in a certain area by moving the water outlet assembly left and right. Since the water tank positioning plate 23 continuously sprays water columns, the steel wire cut by the wire cutting machine can be sprayed up, which is convenient for personnel operation and can also ensure the operability and neatness of steel wire picking. Wastewater can enter the drainage box 17 through the waste net 18 at the bottom and be discharged through the second water outlet pipe 26. Wastewater above the second water outlet hole 19 enters the overflow drainage trough 2 through the second water outlet hole 19 and is then discharged through the first water outlet pipe 25.

[0034] The steel wire degumming mechanism provided in the present application has the following beneficial effects: the device can flexibly adjust the position of the spray device according to the product to be processed; the water outlet component has the function of assisting in steel wire picking, and the spray pipe head can be moved left and right by the upper moving rod 3 and the lower moving rod 4 to change the operating position. While changing the spray position, it can also be compatible with different products. The product can be fixed in the main frame 1 through the water tank positioning plate 23, ensuring that the operator can safely and labor-savingly remove the cut steel wire, and the spray function can ensure that the product will not be affected during the steel wire removal process. This mechanism is also equipped with a waste net 18 to prevent the accumulation of broken products that are difficult to clean and affect drainage. The device can alleviate manual work intensity, adapt to efficient and automated production processes, improve production efficiency, and spray and pick the steel wire that has been cut off by the wire cutting machine.

[0035] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present application shall be included in the scope of protection of the present application.

Claims

1. A steel wire degumming mechanism, wherein: It comprises a main frame (1), a drainage assembly, an overflow drainage trough (2), and two movable spray devices; The main frame (1) is a rectangular box without a cover on the top, the two movable spray devices are arranged on the front and rear sides of the main frame (1), the drainage component is arranged at the bottom of the main frame (1), the overflow drainage trough (2) is arranged on one side of the main frame (1), the overflow drainage trough (2) is connected to the inside of the main frame (1), and water tank positioning plates (23) are arranged on both sides of the main frame (1).

2. A steel wire degumming mechanism according to claim 1, wherein: The spray device comprises an upper moving rod (3), a lower moving rod (4), a spray frame assembly (5), a water outlet assembly, and two support frames (6); The two support frames (6) are arranged on the left and right sides of the main frame (1), the upper moving rod (3) and the lower moving rod (4) are installed on the upper and lower sides of the two support frames (6) in sequence, the water outlet assembly is arranged on the spray frame assembly (5), and the spray frame assembly (5) is slidably arranged on the upper moving rod (3) and the lower moving rod (4).

3. A steel wire degumming mechanism according to claim 2, wherein: Limit blocks (7) are symmetrically provided on both sides of the upper moving rod (3) and the lower moving rod (4).

4. A steel wire degumming mechanism according to claim 3, wherein: The support frame (6) is L-shaped, the horizontal end of the support frame (6) is fixedly arranged inside the main frame body (1), a plurality of first mounting holes are arranged on the vertical end of the support frame (6), the upper moving rod (3) and the lower moving rod (4) are fixed to the vertical end of the support frame (6) by means of an arc clamp, second mounting holes corresponding to the first mounting holes are arranged on both sides of the arc clamp, and the upper moving rod (3) and the lower moving rod (4) are arranged on the support frame (6) by means of arc clamp bolts.

5. A steel wire degumming mechanism according to claim 2, wherein: The water outlet assembly comprises a first water pipe (11), a second water pipe (12), an upper water outlet plate (13), and a lower water outlet plate (14); one end of the first water pipe (11) is connected to a water source, and the other end is connected to the upper water outlet plate (13); one end of the second water pipe (12) is connected to a water source, and the other end is connected to the lower water outlet plate (14); The upper water outlet plate (13) and the lower water outlet plate (14) are arranged in sequence on the rectangular frame (8).

6. A steel wire degumming mechanism according to claim 5, wherein: The upper water outlet plate (13) and the lower water outlet plate (14) are both provided with a plurality of branch pipes (15), the ends of the branch pipes (15) are provided with spray heads (16), and the spray heads (16) are provided with a plurality of water outlet holes.

7. A steel wire degumming mechanism according to claim 1, wherein: The drainage assembly comprises a drainage box (17) and a waste net (18); a rectangular water outlet through hole is provided at the bottom of the main frame (1); the waste net (18) is arranged on the main frame (1) through the rectangular water outlet through hole; the drainage box (17) is arranged at the bottom of the main frame (1); the position of the waste net (18) corresponds to the position of the drainage box (17); the waste net (18) is connected to the drainage box (17); and a plurality of evenly distributed first water outlet holes (20) are provided on the waste net (18).

8. A steel wire degumming mechanism according to claim 1, wherein: The overflow drainage groove (2) is arranged on one side of the main frame (1), and a plurality of evenly distributed second water outlet holes (19) are arranged on one side of the main frame (1). The second water outlet hole (19) and the overflow drainage groove (2) are arranged on the same side, and the second water outlet hole (19) is arranged on the upper side of the main frame (1); A base (21) is provided at the bottom of the main frame (1), a first water outlet pipe (25) is provided at the bottom of the overflow drainage trough (2), and a second water outlet pipe (26) is provided at the bottom of the main frame (1).

9. A steel wire degumming mechanism according to claim 1, wherein: A support rod (22) is provided at the bottom of the main frame (1), and the water tank positioning plate (23) is arranged above the support rod (22); The number of the water tank positioning plates (23) is 4. The water tank positioning plates (23) are arranged on the upper and lower sides of the main frame (1). The water tank positioning plates (23) are provided with a plurality of positioning holes (24). The water tank positioning plates (23) are configured to position and fix the product tooling.

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