High-speed shuttle roller table device

Abstract

A high-speed shuttle roller table device, comprising a shuttle hollowed-out roller table, a first shuttle apparatus, a second shuttle apparatus and a shuttle synchronous belt roller table, wherein the shuttle synchronous belt roller table is connected to the shuttle hollowed-out roller table by means of screws, the first shuttle apparatus is connected to the second shuttle apparatus, and the shuttle hollowed-out roller table and the shuttle synchronous belt roller table are respectively mounted on the first shuttle apparatus and the second shuttle apparatus. The device can rapidly change the direction of glass conveying, and can also achieve mutual rapid movement between pieces of glass by means of the unique transmission mode of mutual bearing and mutual switching of the two shuttle apparatuses, thus greatly improving the tempo and production capacity of a conveying line.

Description

High-speed shuttle roller device

[0001] CROSS-REFERENCE TO RELATED APPLICATIONS

[0002] This application claims priority to the Chinese invention patent application No. 202311023157.1 filed on August 15, 2023, the contents of which are incorporated by reference into this application. Technical Field

[0003] The present invention relates to the field of industrial production, in particular to the field of glass production, and specifically refers to a high-speed shuttle roller device. Background Art

[0004] At present, the transportation of glass after production is carried out by rollers or synchronous belts. Due to the production process and product characteristics, a device is needed to change the direction of glass transportation and realize the rapid movement of glass to the next process.

[0005] Summary of the Invention

[0006] The purpose of the present invention is to overcome the shortcomings of the above-mentioned prior art and provide a high-speed shuttle roller device which has a simple structure, high production efficiency and a wide range of applications.

[0007] In order to achieve the above object, the high-speed shuttle roller device of the present invention is as follows:

[0008] The high-speed shuttle roller device has the following main features: the device includes a shuttle hollow roller, a first shuttle device, a second shuttle device and a shuttle synchronous belt roller; the shuttle synchronous belt roller is connected to the shuttle hollow roller by screws; the first shuttle device is connected to the second shuttle device; the shuttle hollow roller and the shuttle synchronous belt roller are installed on the first shuttle device and the second shuttle device; the first shuttle device is installed directly below the shuttle hollow roller; the second shuttle device is installed directly below the shuttle synchronous belt roller.

[0009] Preferably, the shuttle hollow roller includes a hollow roller frame, a full rubber roller assembly, a gear guard assembly, a conveying power assembly and an adjustable foot. The hollow roller frame is connected to the adjustable foot and fixed to the ground by expansion bolts. The full rubber roller assembly, the gear guard assembly and the conveying power assembly are all installed on the hollow roller frame; the full rubber roller assembly is used to support and convey glass, the gear guard assembly is used for safety protection and pipe and wiring and equipment aesthetics, and the conveying power assembly is used to adjust the overall height of the roller to adapt to the docking body.

[0010] Preferably, the full rubber stick assembly is made of a full rubber stick and a bevel gear, the gear guard assembly includes a plurality of gear guards, all of which are plain carbon steel sheet metal parts, and the adjustment foot is welded from carbon steel.

[0011] Preferably, the first shuttle device includes a first shuttle moving component and a first shuttle base, the first shuttle moving component is installed on the first shuttle base, and the first shuttle moving component is used to provide power for the first shuttle device and support the conveying of glass.

[0012] Preferably, the first shuttle moving component includes a first moving platform and a first lifting support, the first lifting support is installed on the slider of the first moving platform to realize the lifting function, and the first shuttle base includes a first ground rail base, a rack and a linear guide rail. The rack and linear guide rail of the first shuttle base cooperate with the first shuttle moving component to realize transmission.

[0013] Preferably, the second shuttle device includes a second shuttle moving assembly and a second shuttle base, the second shuttle moving assembly is installed on the second shuttle base, and the second shuttle moving assembly provides power and support for the second shuttle device to transport glass.

[0014] Preferably, the second shuttle moving assembly includes a second moving platform and a second lifting support, the second shuttle base includes a second ground rail base, a rack and a linear guide, and the rack and linear guide of the second shuttle base cooperate with the second shuttle moving assembly to realize transmission.

[0015] Preferably, the shuttle synchronous belt roller includes a shuttle roller frame, a first belt single-line body, a second belt single-line body and a roller conveying power assembly. The shuttle roller frame is fixed to the ground by expansion bolts. The first belt single-line body, the first belt single-line body and the roller conveying power assembly are all installed on the shuttle roller frame. The shuttle roller frame is connected to the shuttle hollow roller. The first belt single-line body and the second belt single-line body are used to support and convey glass.

[0016] The high-speed shuttle roller device of the present invention can change the direction of glass conveyance and simultaneously enable rapid movement of glass to the next process. This device can not only quickly change the direction of glass conveyance, but also achieve rapid movement of glass to the next process through a unique transfer method of mutual connection and switching between dual shuttle devices, greatly improving the cycle time and production capacity of the conveyor line. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] FIG1 is a perspective view of a high-speed shuttle roller device according to the present invention.

[0018] FIG2 is a front view of the high-speed shuttle roller device of the present invention.

[0019] FIG3 is a top view of the high-speed shuttle roller device of the present invention.

[0020] Figures: 1 Shuttle hollow roller 1.1 Hollow roller frame 1.2 Full rubber roller assembly 1.3 Gear guard assembly 1.4 Conveying power assembly 1.5 Adjusting foot 2 First shuttle device 2.1 First shuttle moving assembly 2.2 First shuttle base 3 Second shuttle device 3.1 Second shuttle moving assembly 3.2 Second shuttle base 4 Shuttle synchronous belt roller 4.1 Shuttle roller frame 4.2 First belt single line body 4.3 Second belt single line body 4.4 Roller conveying power assembly DETAILED DESCRIPTION

[0021] In order to more clearly describe the technical content of the present invention, further description is given below in conjunction with specific embodiments.

[0022] The high-speed shuttle roller device of the present invention includes a shuttle hollow roller 1, a first shuttle device 2, a second shuttle device 3 and a shuttle synchronous belt roller 4. The shuttle synchronous belt roller 4 is connected to the shuttle hollow roller 1 by screws, and the first shuttle device 2 and the second shuttle device 3 are connected. The shuttle hollow roller 1 and the shuttle synchronous belt roller 4 are installed on the first shuttle device 2 and the second shuttle device 3. The first shuttle device is installed directly below the shuttle hollow roller; the second shuttle device is installed directly below the shuttle synchronous belt roller.

[0023] As a preferred embodiment of the present invention, the shuttle hollow roller 1 includes a hollow roller frame 1.1, a full rubber roller assembly 1.2, a gear guard assembly 1.3, a conveying power assembly 1.4 and an adjustable foot 1.5. The hollow roller frame 1.1 is connected to the adjustable foot 1.5 and fixed to the ground by expansion bolts. The full rubber roller assembly 1.2, the gear guard assembly 1.3 and the conveying power assembly 1.4 are all installed on the hollow roller frame 1.1; the full rubber roller assembly 1.2 is used to support and convey glass, the gear guard assembly 1.3 is used for safety protection and pipe and wiring and equipment aesthetics, and the conveying power assembly 1.4 is used to adjust the overall height of the roller to adapt to the docking body.

[0024] As a preferred embodiment of the present invention, the full rubber stick assembly 1.2 is made of a full rubber stick and a bevel gear, the gear guard assembly 1.3 includes multiple gear guards, all of which are plain carbon steel sheet metal parts, and the adjustment foot 1.5 is welded from carbon steel.

[0025] As a preferred embodiment of the present invention, the first shuttle device 2 includes a first shuttle moving component 2.1 and a first shuttle base 2.2. The first shuttle moving component 2.1 is installed on the first shuttle base 2.2. The first shuttle moving component 2.1 is used to provide power and support for the first shuttle device 2 to transport glass.

[0026] As a preferred embodiment of the present invention, the first shuttle moving component 2.1 includes a first mobile platform and a first lifting support. The first lifting support is installed on the slider of the first mobile platform to realize the lifting function. The first shuttle base 2.2 includes a first ground rail base, a rack and a linear guide. The rack and linear guide of the first shuttle base 2.2 cooperate with the first shuttle moving component 2.1 to realize transmission.

[0027] As a preferred embodiment of the present invention, the second shuttle device 3 includes a second shuttle moving component 3.1 and a second shuttle base 3.2. The second shuttle moving component 3.1 is installed on the second shuttle base 3.2. The second shuttle moving component 3.1 provides power and support for the second shuttle device 3 to transport glass.

[0028] As a preferred embodiment of the present invention, the second shuttle moving assembly 3.1 includes a second mobile platform and a second lifting support, and the second shuttle base 3.2 includes a second ground rail base, a rack and a linear guide rail. The rack and linear guide rail of the second shuttle base 3.2 cooperate with the second shuttle moving assembly 3.1 to realize transmission.

[0029] As a preferred embodiment of the present invention, the shuttle synchronous belt roller 4 includes a shuttle roller frame 4.1, a first belt single-line body 4.2, a second belt single-line body 4.3 and a roller conveying power assembly 4.4. The shuttle roller frame 4.1 is fixed to the ground by expansion bolts, and the first belt single-line body 4.2, the first belt single-line body 4.2 and the roller conveying power assembly 4.4 are all installed on the shuttle roller frame 4.1. The shuttle roller frame 4.1 is connected to the shuttle hollow roller 1, and the first belt single-line body 4.2 and the second belt single-line body 4.3 are used to support and convey glass.

[0030] In a specific embodiment of the present invention, the device includes a shuttle hollow roller 1, a first shuttle device 2, a second shuttle device 3, and a shuttle synchronous belt roller 4. The shuttle synchronous belt roller 4 is connected to the shuttle hollow roller 1 by screws.

[0031] The shuttle hollow roller includes a hollow roller frame 1.1, a full rubber roller assembly 1.2, a gear guard assembly 1.3, a conveying power assembly 1.4 and an adjusting foot 1.5. The hollow roller frame 1.1 is connected to the adjusting foot 1.5 and fixed to the ground by expansion bolts. The full rubber roller assembly 1.2, the gear guard assembly 1.3 and the conveying power assembly 1.4 are all installed on the hollow roller frame 1.1.

[0032] The hollow roller frame 1.1 is the basic structure of this hollow roller. Made entirely of high-quality carbon structural steel welded and then annealed, it boasts high overall rigidity, providing a robust foundation for the roller's stable operation. All other components are mounted directly or indirectly to the hollow roller frame 1.1. The full-rubber roller assembly 1.2, composed of full-rubber rollers and bevel gears, supports and transports glass. The gear guard assembly 1.3 includes the first gear guard and the gear guard 2, both constructed from plain carbon steel sheet metal. These components provide safety and facilitate piping and wiring, while also enhancing the aesthetics of the equipment. The conveying power assembly 1.4 includes the motor and reducer, main sprocket, chain, chain guard, and tensioning screws. The adjustment feet, welded from carbon steel, adjust the overall height of the roller to accommodate the docking connection.

[0033] The first shuttle device 2 comprises a first shuttle assembly 2.1 and a first shuttle base 2.2. The first shuttle assembly 2.1 is mounted on the first shuttle base 2.2. The first shuttle assembly 2.1 includes a first moving platform and a first lifting support, providing power and support for the shuttle device and transporting glass. The first shuttle base 2.2 comprises a first ground rail base, a rack, and linear guides. The first ground rail base is the basic structure of the shuttle device. Made entirely of high-quality carbon structural steel welded and then annealed, it offers high overall rigidity and provides a strong foundation for the stable operation of the roller conveyor. The rack and linear guides work in conjunction with the moving assembly to achieve stable and rapid transmission.

[0034] In order to ensure the accuracy and stability of the conveyed glass position, on the one hand, in terms of hardware, a servo motor plus high-precision reducer drive method, high-precision gear rack and linear guide transmission method are adopted to increase positioning accuracy and conveying stability; on the other hand, in terms of control, PLC module and speed control mode are used to shorten the acceleration and deceleration time and effectively improve the beat.

[0035] The second shuttle device 3 comprises a second shuttle assembly 3.1 and a second shuttle base 3.2, mounted on top of which. The second shuttle assembly 3.1 includes a second mobile platform and a second lifting support, providing power and support for the shuttle device and transporting the glass. The second shuttle base 3.2 comprises a second ground rail base, a rack, and a linear guide. The second ground rail base is the foundation of the shuttle device, constructed entirely of high-quality carbon structural steel welded and then annealed, resulting in high overall rigidity and providing a robust foundation for the stable operation of the roller conveyor. The rack and linear guide, in conjunction with the shuttle assembly, ensure stable and rapid transmission.

[0036] In order to ensure the accuracy and stability of the conveyed glass position, on the one hand, in terms of hardware, a servo motor plus high-precision reducer drive method, high-precision gear rack and linear guide transmission method are adopted to increase positioning accuracy and conveying stability; on the other hand, in terms of control, PLC module and speed control mode are used to shorten the acceleration and deceleration time and effectively improve the beat.

[0037] The shuttle synchronous belt roller 4 consists of a shuttle roller frame 4.1, a first belt monofilament 4.2, a second belt monofilament 4.3, and a roller conveyor power assembly 4.4. The shuttle roller frame 4.1 is secured to the ground via expansion bolts. The first belt monofilament 4.2, the first belt monofilament 4.3, and the roller conveyor power assembly 4.4 are all mounted on the shuttle roller frame 4.1. The shuttle roller frame 4.1 is the foundation of the shuttle system and is firmly and stably connected to the shuttle hollow roller 1. The first belt monofilament 4.2 and the second belt monofilament 4.3 support and transport the glass. The roller conveyor power assembly 4.4 includes a motor and reducer, a main sprocket, a chain, a chain guard, and tensioning screws.

[0038] The specific action flow of this device is as follows:

[0039] In the initial state, the first piece of glass is transported to the full-glue roller assembly 1.2 through the previous process, the full-glue roller assembly 1.2 transports the first piece of glass to the designated position, and the full-glue roller assembly 1.2 stops transporting; the first shuttle moving assembly 2.1 is lifted to separate the first piece of glass from the full-glue roller assembly 1.2, and moves horizontally to above the shuttle synchronous belt roller 4, and then descends to place the glass on the first belt single line body 4.2 and the second belt single line body 4.3; the first belt single line body 4.2 and the second belt single line body 4.3 transport the first piece of glass to the next process; at the same time, the first shuttle moving assembly 2.1 moves horizontally in the opposite direction; at the same time, the full-glue roller assembly 1 .2 transports the second piece of glass to the designated position, and the full-glue roller assembly 1.2 stops transporting; the second shuttle moving assembly 3.1 is lifted to separate the second piece of glass from the full-glue roller assembly 1.2, and moves horizontally to above the shuttle synchronous belt roller 4, and descends to place the glass on the first belt single-line body 4.2 and the second belt single-line body 4.3; the first belt single-line body 4.2 and the second belt single-line body 4.3 transport the first piece of glass to the next process; at the same time, the first shuttle moving assembly 2.1 moves horizontally in the opposite direction to its position and stops, waiting for the third piece of glass; the second shuttle moving assembly 3.1 moves horizontally in the opposite direction to its initial position, and the entire action is completed.

[0040] The specific implementation scheme of this embodiment can be found in the relevant descriptions in the above embodiments and will not be repeated here.

[0041] It can be understood that the same or similar parts of the above embodiments can be referenced to each other, and the contents not described in detail in some embodiments can refer to the same or similar contents in other embodiments.

[0042] It should be noted that, in the description of the present invention, the terms "first", "second", etc. are used for descriptive purposes only and should not be understood as indicating or implying relative importance. In addition, in the description of the present invention, unless otherwise specified, the meaning of "plurality" is at least two.

[0043] Throughout this specification, reference to terms such as "one embodiment," "some embodiments," "examples," "specific examples," or "some examples" means that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0044] The high-speed shuttle roller device of the present invention can change the direction of glass conveyance and simultaneously enable rapid movement of glass to the next process. This device can not only quickly change the direction of glass conveyance, but also achieve rapid movement of glass to the next process through a unique transfer method of mutual connection and switching between dual shuttle devices, greatly improving the cycle time and production capacity of the conveyor line.

[0045] In this specification, the present invention has been described with reference to specific embodiments thereof. However, it will be apparent that various modifications and variations may be made without departing from the spirit and scope of the present invention. Accordingly, the specification and drawings are to be regarded as illustrative rather than restrictive.

Claims

1. A high-speed shuttle roller device, characterized in that: The device includes a shuttle hollow roller, a first shuttle device, a second shuttle device and a shuttle synchronous belt roller. The shuttle synchronous belt roller is connected to the shuttle hollow roller by screws. The first shuttle device is connected to the second shuttle device. The shuttle hollow roller and the shuttle synchronous belt roller are installed on the first shuttle device and the second shuttle device. The first shuttle device is installed directly below the shuttle hollow roller; the second shuttle device is installed directly below the shuttle synchronous belt roller.

2. The high-speed shuttle roller device according to claim 1, characterized in that: The shuttle hollow roller comprises a hollow roller frame, a full rubber roller assembly, a gear guard assembly, a conveying power assembly and an adjustable foot. The hollow roller frame is connected to the adjustable foot and fixed to the ground by expansion bolts. The full rubber roller assembly, the gear guard assembly and the conveying power assembly are all installed on the hollow roller frame; the full rubber roller assembly is used to support and convey glass, the gear guard assembly is used for safety protection and pipe and wiring layout and equipment aesthetics, and the conveying power assembly is used to adjust the overall height of the roller to adapt to the docking body.

3. The high-speed shuttle roller device according to claim 2 is characterized in that: The full rubber stick assembly is made of a full rubber stick and a bevel gear, the gear guard assembly includes a plurality of gear guards, all of which are plain carbon steel sheet metal parts, and the adjustment foot is welded from carbon steel.

4. The high-speed shuttle roller device according to claim 1, characterized in that: The first shuttle device comprises a first shuttle moving component and a first shuttle base. The first shuttle moving component is installed on the first shuttle base. The first shuttle moving component is used to provide power for the first shuttle device and support the conveying of glass.

5. The high-speed shuttle roller device according to claim 4, characterized in that: The first shuttle moving component includes a first moving platform and a first lifting support. The first lifting support is installed on the slider of the first moving platform to realize the lifting function. The first shuttle base includes a first ground rail base, a rack and a linear guide. The rack and linear guide of the first shuttle base cooperate with the first shuttle moving component to realize transmission.

6. The high-speed shuttle roller device according to claim 1, characterized in that: The second shuttle device comprises a second shuttle moving assembly and a second shuttle base. The second shuttle moving assembly is installed on the second shuttle base. The second shuttle moving assembly provides power and support for conveying glass for the second shuttle device.

7. The high-speed shuttle roller device according to claim 6, characterized in that: The second shuttle moving assembly includes a second moving platform and a second lifting support, and the second shuttle base includes a second ground rail base, a rack and a linear guide rail. The rack and linear guide rail of the second shuttle base cooperate with the second shuttle moving assembly to realize transmission.

8. The high-speed shuttle roller device according to claim 1, characterized in that: The shuttle synchronous belt roller comprises a shuttle roller frame, a first belt single-line body, a second belt single-line body and a roller conveying power assembly. The shuttle roller frame is fixed to the ground by expansion bolts. The first belt single-line body, the first belt single-line body and the roller conveying power assembly are all installed on the shuttle roller frame. The shuttle roller frame is connected to the shuttle hollow roller. The first belt single-line body and the second belt single-line body are used to support and convey glass.

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