Automatic taphole opening and plugging machine for submerged arc furnace-based production
By designing an automated centering adjustment mechanism and a motor-driven rotating ring, the automatic switching of the mine furnace opening and plugging machine is realized, solving the problems of cumbersome operation and inaccurate centering of the traditional eye opening and plugging machine, and improving work efficiency and operating stability.
Patent Information
- Application Number
- PCT/CN2024/081147
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2023-08-30
- Filing Date
- 2024-03-12
- Publication Date
- 2025-03-06
AI Technical Summary
When switching between plugging and plugging, traditional eye plugging machines need to constantly move horizontally to test the heart. The operation is cumbersome, waste time, and are prone to inaccurate heart control, which affects the normal operation of the mineral furnace.
An automated eye plugging machine for production of mineral hot furnaces is designed, using a center-adjusting adjustment mechanism and a rotating ring driven by the motor to realize automatic switching between eye plugging and eye plugging operations, eliminating the center-adjusting steps and improving work efficiency.
Through automated switching, the efficiency of eye opening and eye blocking is improved, the operation time is reduced, the problem of inaccurate heart is avoided, and the normal operation of the mine furnace is ensured.
Smart Images

Figure CN2024081147_06032025_PF_FP_ABST
Abstract
Description
An automatic eye-opening and plugging machine for submerged arc furnace production Technical Field
[0001] The utility model relates to the technical field of eyelet opening and blocking machines, in particular to an automatic eyelet opening and blocking machine for submerged arc furnace production. Background Art
[0002] The submerged arc furnace is also called the electric arc furnace or the resistance furnace. It is mainly used for reducing and smelting raw materials such as ores, carbonaceous reducing agents and solvents. When the submerged arc furnace is in use, if you want to obtain the molten and high-temperature liquid materials in the submerged arc furnace, you need to open the furnace eye of the submerged arc furnace (i.e. open the eye), and the high-temperature liquid materials in the submerged arc furnace will flow out of the submerged arc furnace through the furnace eye; after all the liquid materials in the submerged arc furnace have flowed out, the furnace eye is blocked with taphole mud (i.e. blocked the eye). At this point, the work of opening and blocking the eye of the submerged arc furnace is completed. The eye opening machine is one of the key equipment in front of the submerged arc furnace. The quality of its operation directly affects the production efficiency and production safety of the blast furnace.
[0003] Please refer to the announcement number CN208487971U for a hole-opening and plugging machine for an electric arc furnace. In this patent, it is stated that "the traditional hole-opening and plugging machine needs to move horizontally continuously to test the centering when switching between opening and plugging. The operation is cumbersome and time-consuming, and inaccurate centering is prone to occur, affecting the normal operation of the electric arc furnace." The above embodiment uses a ring structure to connect the hole-opening machine and the mud gun, so that the hole-opening and plugging machine can be quickly switched, thereby eliminating the centering step and improving work efficiency. However, the hole-opening and plugging machine in the above embodiment needs to be manually switched between opening and plugging. Due to the heavy weight of the equipment, the operation is more cumbersome and it is not convenient to achieve flexible switching. In addition, the hole-opening machine rotates during the switching process, and the gun mud therein is easy to fall off, resulting in a waste of resources. The present application proposes another technical solution to solve this technical problem.
[0004] Utility Model Content
[0005] In response to the deficiencies in the prior art, the utility model provides an automated eye-opening and eye-blocking machine for the production of electric arc furnaces. The machine has the advantages of utilizing the driving action of a motor to rotate a rotating ring, switching between eye-opening and eye-blocking operations, saving time for re-centering, and improving work efficiency. It solves the problem that traditional eye-opening and eye-blocking machines require continuous lateral movement to test and align when switching between eye-opening and eye-blocking, which is cumbersome to operate, wastes time, and is prone to inaccurate centering, thus affecting the normal operation of the electric arc furnace.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an automatic eyelet opening and plugging machine for submerged arc furnace production, comprising a base and a fixed block, wherein a centering adjustment mechanism is provided on the top of the base, and an auxiliary component is provided on the outer side of the fixed block;
[0007] The centering adjustment mechanism includes a first hinge rod hinged to the top of the base, a second hinge rod hinged to the front of the first hinge rod, a movable plate hinged to the top of the second hinge rod and slidably connected to the first hinge rod, a lifting hydraulic rod hinged to the left side of the second hinge rod, and a fixed block fixedly connected to the top of the movable plate;
[0008] The inner side of the fixed block is rotatably connected to a rotating ring, the interior of the fixed block is fixedly connected to a motor located directly below the rotating ring, the inner side of the rotating ring is fixedly connected to an eye-opening body, and the inner side of the rotating ring is rotatably connected to an eye-blocking body.
[0009] Furthermore, four movable hydraulic rods are fixedly connected to the top of the base, and the output ends of the movable hydraulic rods are fixedly connected to universal wheels.
[0010] Furthermore, the top of the base is fixedly connected to a lower slide seat slidably connected to the bottom end of the second hinge rod, and the bottom of the movable plate is fixedly connected to an upper slide seat slidably connected to the top end of the first hinge rod.
[0011] Furthermore, two annular plates are fixedly connected to the outer side of the rotating ring, and a rotating groove that is slidably matched with the annular plates is opened on the inner side of the fixed block.
[0012] Furthermore, a gear ring is fixedly connected to the outer side of the rotating ring, and a driving gear that is transmission-connected to the gear ring is fixedly connected to the output end of the motor.
[0013] Furthermore, a rotating seat rotatably connected to the eye-blocking body is fixedly connected to the inner side of the rotating ring, and the eye-opening body and the eye-blocking body are arranged in a centrally symmetrical manner.
[0014] Furthermore, the auxiliary component includes a fixed plate fixedly connected to the rear side of the fixed block, a fixed rod fixedly connected to the side of the fixed plate opposite to the movable plate, a sliding sleeve slidably connected to the outer side of the fixed rod, and a telescopic component fixedly connected to the left side of the sliding sleeve.
[0015] Furthermore, the sliding sleeve is composed of a sliding block and a connecting block, wherein a sliding hole is provided inside the sliding block and is slidably matched with the fixed rod, and the telescopic assembly is fixedly connected to the connecting block in the sliding sleeve.
[0016] Furthermore, the telescopic assembly consists of a sleeve and an outrigger, wherein the sleeve is fixedly connected to the sliding sleeve, and the interior of the sleeve is slidably connected to the outrigger, and the eye-blocking body is fixedly connected to the outrigger.
[0017] Compared with the existing technology, the technical solution of this application has the following beneficial effects:
[0018] 1. The automatic eye-opening and plugging machine for the production of submerged arc furnaces can adjust the inclination angles of the first hinge rod and the second hinge rod by means of the driving action of the lifting hydraulic rod through the provided centering adjustment mechanism, thereby realizing the lifting and lowering adjustment of the movable plate, so as to make the eye-opening body or the eye-plugging body in the rotating ring correspond to the position of the furnace eye of the submerged arc furnace. In addition, the position of the eye-opening body and the eye-plugging body in the fixed block can be adjusted by the driving action of the motor, so as to make the rotating ring rotate one hundred and eighty degrees to switch between the eye-opening and eye-plugging operations, and there is no need to re-align after switching, which can effectively improve work efficiency and realize rapid eye opening or plugging.
[0019] 2. The automatic eye-opening and plugging machine for the production of electric arc furnaces can utilize the sliding of the sliding sleeve on the fixed rod through the auxiliary components set up, so that the telescopic component remains horizontal and moves in the vertical direction. As a result, the telescopic component limits the rotation of the eye-opening machine body during the rotation of the rotating ring, maintains the feed hopper on the eye-opening machine body facing upward, thereby preventing the leakage of cannon mud from the feed hopper and reducing the waste of cannon mud. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 is a cross-sectional view of the structure of the utility model;
[0021] Figure 2 is a side view of the structure of the fixed block of the utility model;
[0022] FIG3 is a bottom view of the structure of the fixing block of the present invention.
[0023] In the figure: 1. Base; 2. First hinge rod; 3. Second hinge rod; 4. Lower slide seat; 5. Upper slide seat; 6. Lifting hydraulic rod; 7. Movable plate; 8. Fixed block; 9. Rotating ring; 10. Motor; 11. Driving gear; 12. Eye opening body; 13. Rotating seat; 14. Eye blocking body; 15. Fixed plate; 16. Fixed rod; 17. Sleeve; 18. Telescopic assembly; 19. Moving hydraulic rod; 20. Universal wheel. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0025] Please refer to Figures 1-3. In this embodiment, an automatic eyelet opening and plugging machine for electric arc furnace production includes a base 1 and a fixed block 8. A centering adjustment mechanism is provided on the top of the base 1, and an auxiliary component is provided on the outside of the fixed block 8.
[0026] Embodiment 1: The centering adjustment mechanism includes a first hinge rod 2 hinged on the top of the base 1, and four mobile hydraulic rods 19 are fixedly connected to the top of the base 1. The output end of the mobile hydraulic rod 19 is fixedly connected to a universal wheel 20, which is convenient for adjusting the position of the universal wheel 20 by the mobile hydraulic rod 19, so that when the mobile hydraulic rod 19 is in an extended state, the universal wheel 20 contacts the ground, thereby realizing the position movement of the entire device.
[0027] Among them, the front side of the first hinge 2 is hinged with the second hinge 3, the top of the base 1 is fixedly connected with a lower sliding seat 4 that is slidably connected to the bottom end of the second hinge 3, so that the lower sliding seat 4 can be used to conveniently limit the moving trajectory of the bottom end of the second hinge 3, and the top of the second hinge 3 is hinged with a movable plate 7 that is slidably connected to the first hinge 2, and the bottom of the movable plate 7 is fixedly connected with an upper sliding seat 5 that is slidably connected to the top end of the first hinge 2, so that the upper sliding seat 5 can be used to conveniently limit the moving trajectory of the top end of the first hinge 2.
[0028] In this embodiment, the left side of the second hinge rod 3 is hinged with a lifting hydraulic rod 6 hinged with the first hinge rod 2, so that the inclination angles of the first hinge rod 2 and the second hinge rod 3 can be adjusted conveniently by utilizing the driving action of the lifting hydraulic rod 6. The top of the movable plate 7 is fixedly connected with a fixed block 8, and the inner side of the fixed block 8 is rotatably connected with a rotating ring 9. The outer side of the rotating ring 9 is fixedly connected with two annular plates. The inner side of the fixed block 8 is provided with a rotating groove that is slidably adapted to the annular plate, so that the cooperation of the annular plate and the rotating groove can be utilized to maintain the stable rotation of the rotating ring 9.
[0029] Among them, the inside of the fixed block 8 is fixedly connected to a motor 10 located directly below the rotating ring 9, the outside of the rotating ring 9 is fixedly connected to a gear ring, and the output end of the motor 10 is fixedly connected to a driving gear 11 that is transmission-connected to the gear ring, so that the motor 10 can drive the rotating ring 9 to rotate by utilizing the transmission action of the driving gear 11 and the gear ring. The inside of the rotating ring 9 is fixedly connected to an eye-opening body 12, and the inside of the rotating ring 9 is rotatably connected to an eye-blocking body 14.
[0030] Among them, the inner side of the rotating ring 9 is fixedly connected to a rotating seat 13 which is rotatably connected to the eye-blocking body 14. The eye-opening body 12 and the eye-blocking body 14 are arranged in a centrally symmetrical manner, which makes it convenient to swap the positions of the eye-opening body 12 and the eye-blocking body 14, realize the switching between the eye-opening and eye-blocking operations, and achieve the effect of saving the centering time.
[0031] It should be noted that the automated eye-opening and plugging machine for the production of electric arc furnaces can, through the provided centering adjustment mechanism, utilize the driving action of the lifting hydraulic rod 6 to adjust the inclination angles of the first hinge rod 2 and the second hinge rod 3, thereby realizing the lifting and lowering adjustment of the movable plate 7, so as to make the eye-opening body 12 or the eye-plugging body 14 in the rotating ring 9 correspond to the position of the furnace eye of the electric arc furnace. In addition, the driving action of the motor 10 can be used to adjust the position of the eye-opening body 12 and the eye-plugging body 14 in the fixed block 8, so as to rotate the rotating ring 9 one hundred and eighty degrees to switch between the eye-opening and eye-plugging operations, and there is no need to re-align after switching, which can effectively improve work efficiency and realize rapid eye opening or plugging.
[0032] Embodiment 2: The auxiliary component includes a fixed plate 15 fixedly connected to the rear side of the fixed block 8, a fixed rod 16 fixedly connected to the side of the fixed plate 15 opposite to the movable plate 7, a sliding sleeve 17 slidingly connected to the outer side of the fixed rod 16, the sliding sleeve 17 consists of a sliding block and a connecting block, wherein the interior of the sliding block is provided with a sliding hole that is slidably adapted to the fixed rod 16, the telescopic component 18 is fixedly connected to the connecting block in the sliding sleeve 17, so that the sliding sleeve 17 can be used to slide on the fixed rod 16 to keep the telescopic component 18 level.
[0033] Among them, the left side of the sliding sleeve 17 is fixedly connected with a telescopic component 18, and the telescopic component 18 consists of a sleeve and an outrigger, wherein the sleeve is fixedly connected to the sliding sleeve 17, and the inner part of the sleeve is slidably connected with the outrigger, and the eye-plugging body 14 is fixedly connected to the outrigger, so that as the rotating ring 9 rotates, the eye-plugging body 14 drives the outrigger to slide in the sleeve, and utilizes the characteristic of maintaining horizontality of the telescopic component 18 to prevent the eye-plugging body 14 from being affected by the rotation of the rotating ring 9.
[0034] It should be noted that the automatic eye-opening and plugging machine for the production of electric arc furnaces, through the auxiliary components set up, can utilize the sliding sleeve 17 to slide on the fixed rod 16, so that the telescopic component 18 remains horizontal and moves in the vertical direction, so that the telescopic component 18 limits the rotation of the eye-opening and plugging machine body 14 during the rotation of the rotating ring 9, maintains the feed hopper on the eye-opening and plugging machine body 14 facing upward, thereby preventing the gun mud from leaking from the feed hopper and reducing the waste of gun mud.
[0035] The working principle of the above embodiment is:
[0036] The automatic eye-opening and plugging machine for the production of ore-heating furnaces can be used to adjust the position of the universal wheel 20 by the driving action of the mobile hydraulic rod 19, so that when the mobile hydraulic rod 19 is in an extended state, the universal wheel 20 can be brought into contact with the ground, thereby realizing the movement of the position of the entire device, thereby moving the device to a suitable position, and then the mobile hydraulic rod 19 is retracted to retract the universal wheel 20 into the base 1, so that the base 1 can be brought into contact with the ground, thereby realizing the positioning of the device, and at this time, the driving action of the lifting hydraulic rod 6 can be used to adjust the inclination angles of the first hinge rod 2 and the second hinge rod 3, thereby realizing the lifting and lowering adjustment of the movable plate 7, so that the eye-opening body 12 or the eye-plugging body 14 in the rotating ring 9 corresponds to the position of the eye of the ore-heating furnace. , to open or block the eye. When it is necessary to switch between opening and blocking the eye, it is only necessary to make the motor 10 drive the rotating ring 9 to rotate by the transmission action of the driving gear 11 and the gear ring, so that the rotating ring 9 rotates one hundred and eighty degrees. The position of the eye-opening body 12 and the eye-blocking body 14 can be swapped, thereby saving the centering time and improving the work efficiency. In this process, the eye-blocking body 14 can drive the outrigger in the telescopic assembly 18 to move back and forth, so that the outrigger slides in the sleeve, so as to cooperate with the sliding sleeve 17 to limit the rotation of the telescopic assembly 18, so that the eye-blocking body 14 is not affected by the rotation of the rotating ring 9, thereby maintaining the feed hopper on the eye-blocking body 14 facing upward to prevent the gun mud from leaking from the feed hopper.
[0037] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.
[0038] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic eyelet opening and plugging machine for submerged arc furnace production, comprising a base (1) and a fixing block (8), characterized in that: A centering adjustment mechanism is provided on the top of the base (1), and an auxiliary component is provided on the outer side of the fixing block (8); The centering adjustment mechanism comprises a first hinge rod (2) hinged to the top of the base (1); a second hinge rod (3) is hinged to the front of the first hinge rod (2); a movable plate (7) slidably connected to the first hinge rod (2) is hinged to the top of the second hinge rod (3); a lifting hydraulic rod (6) hinged to the first hinge rod (2) is hinged to the left of the second hinge rod (3); and a fixed block (8) is fixedly connected to the top of the movable plate (7); The inner side of the fixed block (8) is rotatably connected to a rotating ring (9), the interior of the fixed block (8) is fixedly connected to a motor (10) located directly below the rotating ring (9), the inner side of the rotating ring (9) is fixedly connected to an eye-opening body (12), and the inner side of the rotating ring (9) is rotatably connected to an eye-blocking body (14).
2. The automatic eyelet opening and plugging machine for submerged arc furnace production according to claim 1 is characterized in that: Four movable hydraulic rods (19) are fixedly connected to the top of the base (1), and universal wheels (20) are fixedly connected to the output ends of the movable hydraulic rods (19).
3. The automatic eyelet opening and blocking machine for submerged arc furnace production according to claim 1 is characterized in that: The top of the base (1) is fixedly connected to a lower sliding seat (4) slidably connected to the bottom end of the second hinge rod (3), and the bottom of the movable plate (7) is fixedly connected to an upper sliding seat (5) slidably connected to the top end of the first hinge rod (2).
4. The automatic eyelet opening and plugging machine for submerged arc furnace production according to claim 1 is characterized in that: Two annular plates are fixedly connected to the outer side of the rotating ring (9), and a rotating groove slidably matched with the annular plates is provided on the inner side of the fixed block (8).
5. The automatic eyelet opening and plugging machine for submerged arc furnace production according to claim 1 is characterized in that: A gear ring is fixedly connected to the outer side of the rotating ring (9), and a driving gear (11) drivingly connected to the gear ring is fixedly connected to the output end of the motor (10).
6. The automatic eyelet opening and plugging machine for submerged arc furnace production according to claim 1, characterized in that: A rotating seat (13) rotatably connected to the eye-blocking body (14) is fixedly connected to the inner side of the rotating ring (9), and the eye-opening body (12) and the eye-blocking body (14) are arranged in a centrally symmetrical manner.
7. The automatic eyelet opening and plugging machine for submerged arc furnace production according to claim 1 is characterized in that: The auxiliary component comprises a fixed plate (15) fixedly connected to the rear side of the fixed block (8); a fixed rod (16) is fixedly connected to the side of the fixed plate (15) opposite to the movable plate (7); a sliding sleeve (17) is slidably connected to the outer side of the fixed rod (16); and a telescopic component (18) is fixedly connected to the left side of the sliding sleeve (17).
8. The automatic eyelet opening and plugging machine for submerged arc furnace production according to claim 7, characterized in that: The sliding sleeve (17) is composed of a sliding block and a connecting block, wherein a sliding hole is provided inside the sliding block and is slidably matched with the fixing rod (16), and the telescopic assembly (18) is fixedly connected to the connecting block in the sliding sleeve (17).
9. The automatic eyelet opening and plugging machine for submerged arc furnace production according to claim 7, characterized in that: The telescopic assembly (18) consists of a sleeve and an extension rod, wherein the sleeve is fixedly connected to the sliding sleeve (17), and the interior of the sleeve is slidably connected to the extension rod, and the eye plugging body (14) is fixedly connected to the extension rod.
Citation Information
Patent Citations
Hole opening and blocking machine for submerged arc furnace
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Automatic furnace eye opening and blocking machine device for closed submerged arc furnace
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