Razor having a connector
The razor connector with a guide feature, journals, and a biasing element addresses the challenge of securing razor cartridges to handles, providing a stable and adaptable connection that prevents movement, enhancing user experience and product versatility.
Patent Information
- Application Number
- PCT/US2024/047940
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2023-09-29
- Filing Date
- 2024-09-23
- Publication Date
- 2025-04-03
AI Technical Summary
Existing razors face challenges in providing a secure and adaptable connection between razor cartridges and handles, limiting the versatility of cartridge-handle combinations and potentially leading to movement or disconnection during use.
The development of a razor connector with a connector body featuring a guide feature, journals, and a biasing element, which securely attaches to both the razor cartridge and handle, ensuring a stable connection and preventing movement.
The proposed solution enhances the security and stability of the razor connection, allowing for a variety of cartridges to be adapted to different handles while preventing unwanted movement, thus improving user experience and product versatility.
Smart Images

Figure US2024047940_03042025_PF_FP_ABST
Abstract
Description
Razor Having A ConnectorCROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This application claims priority to U.S. Provisional Patent Application Serial Number 63 / 586,651 , filed September 29, 2023, the entirety of which is incorporated by reference herein.BACKGROUND OF THE INVENTION1. Technical Field
[0002] This disclosure relates generally to razors and implements for reducing the length of hair, and more particularly, razors that are manual or for wet shaving having connecting structures between the cartridge and handle.2. Background Information
[0003] Razors of the wet shave type or the manual type include a cartridge and a handle that are connected. Some razors are disposable systems, where the cartridge is attached to the handle and meant to be discarded after the cartridge is exhausted (e.g., the blades are dull). Some razors are system razors where the cartridge is attached to the handle and the cartridge can be replaced with a new cartridge once the cartridge is exhausted. In either case, razors include connecting structures to attach the cartridge to the handle. Some connecting structures are direct structures, where features on the handle attach to features on the cartridge. Some connecting structures require a separate component such that the separate component - a connector - matingly engages the cartridge and matingly engages the handle. Such a connector may be included with the cartridge such that the connector and cartridge are positioned to the consumer as a single item.
[0004] Due to the number of razor cartridges available, it is desirous to have the ability to connect or adapt certain cartridges to attach to certain handles, or in other words, enable a variety of cartridges to attach to a variety of handles. It is further desirable to ensure a sufficient connection between a razor cartridge and a handle is achieved such that the razor cartridge, during use, mitigates against movement (e.g., other than cartridge pivot) when connected to the handle or otherwise disconnects from the handle. Accordingly, improvements in connectors between razor handles and razor cartridges are desired, amongst other features and methods for manufacturing razors in general.SUMMARY
[0005] According to an embodiment of the present disclosure, a razor connector is provided and comprises a connector body having a length extending along a central longitudinal axis, the connector body having an outer surface that is generally opposite an inner surface. The connector body comprises a cavity defined at least partially by the inner surface, the cavityhaving a handle receiving opening, the cavity having a first side wall and a second side wall that are connected to each other by a ceiling. The connector includes a guide feature that extends along the central longitudinal axis. The guide feature extends along at least a portion of a floor of the inner surface. The connector further comprises at least one pocket that is laterally outward of the cavity. Optionally, the guide feature comprises a thermoplastic material. Optionally, the guide feature comprises a thermoplastic elastomer.
[0006] The connector further comprises a first journal and a second journal, each of the first journal and the second journal extending from the razor connector.
[0007] The journals optionally comprise connecting features such as pins or shell bearings.
[0008] The biasing element optionally is attached to the connector body. The biasing element is optionally integral with the connector body. The biasing element is optionally attached to the journals.
[0009] The walls of the connector are optionally integral. The connector further comprises a wall adjacent the respective side walls. The wall is at the front portion of the connector body on the inner surface. The wall (e.g., end wall) is proximal the end of the cavity.
[0010] The connector further optionally includes at least one pocket that comprises a first pocket located to a first side of the cavity and a second pocket located to a second side of the cavity.[0001 1] The cavity further optionally comprises a latch. The latch is a cantilevered beam that extends from the cavity towards the receiving opening. Optionally, the latch is a cantilevered beam that extends towards the wall in the cavity from the receiving opening. Optionally, the latch comprises a thermoplastic material. Optionally, the latch comprises a thermoplastic elastomeric material.
[0012] Further optionally, the cavity comprises at least one detent. The at least one detent is optionally located in the handle receiving opening. The at least one detent is optionally located on the guide feature. The at least one detent is optionally located in the cavity. The at least one detent is optionally located within the cavity proximal to the wall. Optionally, the at least one detent comprises a thermoplastic material. Optionally, the at least one detent comprises a thermoplastic elastomeric material.
[0013] In a further embodiment of the present disclosure, a razor handle is provided and comprises an elongated body having a grip region and a connecting region. The grip region spans from an end region of the handle through a middle region of the handle to a connecting region of the handle. The connecting region of the handle is located at a forward end of the handle opposite to the end region. The connecting region is adjacent the grip region. The connecting region comprises a platform. The connecting region further comprises a tongue extending from the platform having an elongate body. The tongue has a tongue length. The tongue has a distal end generally opposite to a base region. The tongue has an upper surfacegenerally opposite to a bottom surface. The tongue further comprises a protrusion at the distal end. The tongue further comprises a pair of rails defining a channel on the lower side of the tongue. The rails extend between the end region and the distal end.
[0014] The handle further comprises at least one boss extending from the platform. The at least one boss is positioned laterally outward of the tongue such that the at least one boss and the tongue are spaced apart from each other. The boss has a boss length that is less than the tongue length.
[0015] The handle further optionally comprises at least one boss that includes two bosses, such that there is a first boss and a second boss. Each of the two bosses (e.g., the first boss and the second boss) extend from the platform on the handle. Each of the two bosses are located on opposing lateral sides of the tongue. Each of the two bosses is spaced apart from the tongue.
[0016] The handle further optionally comprises a pair of rails extending from the protrusion on the distal end of the tongue. The tongue further optionally comprises a pair of ribs extending outwardly from the body of the tongue. The tongue further optionally comprises a pair of recesses at the base region of the tongue. The pair of recesses are on opposing lateral sides of the tongue.
[0017] In a further embodiment of the present disclosure, a razor is provided. The razor comprises a razor cartridge comprising at least one blade unit and a cap rearward and adjacent the at least one blade unit. The at least one blade unit and the cap define a skin engaging surface that is generally opposite a back side. The back side including at least two attachment features spaced apart from each other. The at least two attachment features optionally include a first connecting feature and a second connecting feature.
[0018] The connector body having a connector length extending along a central longitudinal axis. The connector body has an outer surface generally opposite an inner surface. The connector body further comprises a cavity defined at least partially by the inner surface. The cavity has a handle receiving opening. The cavity has a first side wall and a second side wall that are connected to each other by a ceiling.
[0019] The connector further optionally comprises a guide feature along the central longitudinal axis. The guide feature extends along at least a portion of a floor of the inner surface. Optionally, the guide feature comprises a thermoplastic material. Optionally, the guide feature comprises a thermoplastic elastomeric material.
[0020] The razor further comprises a connector comprising a connector body. The connector comprises a first journal and a second journal. Each of the first journal and the second journal extend from the body of the connector. The first journal and the second journal are in mechanical communication with a first connecting feature and a second connecting feature, respectively.
[0021] The connector further optionally comprises one or more biasing elements. The one or more biasing elements are in mechanical communication with the razor connector.
[0022] The razor further comprises a handle. The handle has an elongated body having a grip region and a connecting region. The grip region spans from an end region of the handle through a middle region of the handle to the connecting region. The connecting region is located at a forward end of the handle opposite to the end region. The connecting region is adjacent the grip region. The connecting region further comprises a platform. The connecting region further comprises a tongue that extends from the platform. The tongue has an elongate body with a tongue length. The tongue has a distal end generally opposite a base region. The tongue has a protrusion at the distal end. The tongue includes a pair of rails defining a channel on a lower side of the tongue. The rails extend between the base region and the distal end.
[0023] Upon assembly of the handle and the connector, the tongue enters the cavity of the connector. The tongue is matingly engaged and / or frictionally engaged with the guide feature.
[0024] In a further aspect of the present disclosure, the connector further comprises at least one pocket that is laterally outward of the cavity.
[0025] In a further aspect of the present disclosure, the handle further comprises at least one boss that extends from the platform. The at least one boss is positioned laterally outward of the tongue such that the at least one boss and the tongue are spaced apart from each other. The at least one boss has a boss length that is less than the tongue length.
[0026] In a further aspect of the present disclosure, the tongue entering the connecting region. The at least one boss enters into the at least one pocket such that the at least one boss is in mechanical engagement with the at least one pocket.
[0027] In a further aspect of the present disclosure, the guide feature is integral with the cavity. Further optionally, the floor of the cavity comprises a pair of channels on either side of the guide feature.
[0028] Further optionally, at least one of the razor cartridge, the connector, and the handle comprise a guard.
[0029] Further optionally, the at least one guide feature includes at least one detent. The at least one detent is optionally located in the handle receiving opening. The at least one detent is optionally located on the guide feature. The at least one detent is optionally located in the cavity. The at least one detent is optionally located within the cavity proximal to the wall (e.g., each of the side walls, or the end wall). Optionally, the guide feature and the at least one detent are the same material (e.g., thermoplastic, thermoplastic elastomer). Optionally, the guide feature and the at least one detent are different materials.
[0030] The foregoing features and elements may be combined in various combinations without exclusivity, unless expressly indicated otherwise. For example, aspects and / or embodiments of the present disclosure may include any one or more of the individual featuresor elements disclosed above and / or below alone or in any combination thereof. These features and elements as well as the operation thereof will become more apparent in light of the following description and the accompanying drawings. It should be understood, however, the following description and drawings are intended to be exemplary in nature and non-limiting.BRIEF DESCRIPTION OF THE DRAWINGS
[0031] FIG. 1 is an angled view of a razor according to an embodiment of the present disclosure.
[0032] FIG. 2 is a front view of a razor cartridge according to an embodiment of the present disclosure.
[0033] FIG. 3 is a diagrammatic cross-sectional view of a razor cartridge according to an embodiment of the present disclosure.
[0034] FIG. 4 is a diagrammatic cross-sectional view of a razor cartridge according to an embodiment of the present disclosure.
[0035] FIG. 5 is a back view of a razor cartridge according to an embodiment of the present disclosure.
[0036] FIG. 6 is a back view of a razor cartridge according to an embodiment of the present disclosure.
[0037] FIG.is a back view of a razor cartridge according to an embodiment of the present disclosure.
[0038] FIG. 8A is a back view of a connector according to an embodiment of the present disclosure.
[0039] FIG. 8B is an angled view of the connector of FIG. 8A.
[0040] FIG. 9 is a top view of a connector according to an embodiment of the present disclosure.
[0041] FIG. 10 is an angled view of a connector according to an embodiment of the present disclosure.
[0042] FIG. 1 1 A is an angled view of a razor handle according to an embodiment of the present disclosure.
[0043] FIG. 1 1 B is a bottom view of the razor handle of FIG. 1 1A
[0044] FIG. 12 is an angled view of a razor cartridge and connector assembly according to an embodiment of the present disclosure.
[0045] FIG. 13 is a cross-sectional view of a connector according to an embodiment of the present disclosure.
[0046] FIG. 14A is a top angled view of a connector according to an embodiment of the present disclosure.
[0047] FIG. 14B is a rear angled view of a connector according to an embodiment of the present disclosure.
[0048] FIG. 14C is a cross-sectional view of a razor cartridge and connector assembly according to an embodiment of the present disclosure.
[0049] FIG. 15 is a back view of a connector according to an embodiment of the present disclosure.
[0050] FIG. 16 is a back view of a connector according to an embodiment of the present disclosure.
[0051] FIG. 17 is a back view of a connector according to an embodiment of the present disclosure.
[0052] FIG. 18A is an angled view of a connector according to an embodiment of the present disclosure.
[0053] FIG. 18B is a cross-sectional detail view of a connector and handle assembly according to one embodiment of the present disclosure.
[0054] FIG. 19 is a cross-sectional detail view of a connector and handle assembly according to one embodiment of the present disclosure.
[0055] FIG. 20 is a cross-sectional detail view of a connector and handle assembly according to one embodiment of the present disclosure.
[0056] FIG. 21 is a cross-sectional view of a connector according to an embodiment of the present disclosure.
[0057] FIG. 22 is a cross-sectional view of a connector and handle according to an embodiment of the present disclosure.
[0058] FIG. 23 is a cross-sectional view of the connector according to an embodiment of the present disclosure.
[0059] FIG. 24A is an angled view of a component of a handle according to an embodiment of the present disclosure.
[0060] FIG. 24B is a sectional view of a handle according to an embodiment of the present disclosure.
[0061] FIG. 25A is an angled view of a component of a handle according to an embodiment of the present disclosure.
[0062] FIG. 25B is a sectional view of a handle according to an embodiment of the present disclosure.DETAILED DESCRIPTION
[0063] Referring now to exemplary FIG. 1 , a razor 20 is provided. The razor 20 includes a razor cartridge 22, a razor connector 24, and a razor handle 26. For simplicity, the razor cartridge 22 will be referred to as a “cartridge 22”, the razor connector 24 will be referred to as a “connector 24”, and the razor handle 26 will be referred to as a “handle 26”. As shown in exemplary FIG. 1 , the cartridge 22 attaches to the connector 24, and the connector 24 attachesto the handle 26, and such attachments will be discussed in greater detail below. Generally, the razor and its components are aligned along central longitudinal axis 128.
[0064] Referring now to exemplary FIGS. 1-7, a cartridge 22 is provided. The cartridge 22 typically includes a guard 28 albeit other configurations will be discussed herein, at least one blade unit 30, and a cap 32. As shown in exemplary FIG. 2, the cartridge 22 optionally includes a guard 28 spanning from a cartridge front end 34 and a rear edge 36 of the guard 28. The guard 28 extends laterally such that it has a length 29 commensurate with or greater than the length of the at least one blade unit 30 or is otherwise commensurate with the length of the cartridge 22. The guard 28 - whether attached to the cartridge 22 or another portion of the razor 20 - is generally in front of the at least one blade unit 30. The guard 28 includes a skin-engaging surface 38 designed to stretch the skin, exfoliate, lubricate, moisturize, otherwise treat the hirsute surface 40, and / or align hairs as they enter the at least one blade unit. The guard 28 optionally has a topography 42 that includes peak surfaces 44 and valleys 46 between peak surfaces 44. Such topography 42 optionally includes fins, ribs, a comb-type structure, or other protuberances.
[0065] In alternative embodiments such as exemplary FIG. 10, the guard 28 is attached directly to the connector 24 or the handle 26 and thereafter forms a connection with the cartridge 22 such that the guard 28 is generally forward of the at least one blade unit 30. In one such an embodiment, the guard 28 includes at least one attachment region 94 that is in mechanical communication with the at least one journal 96, optionally including other features described herein. In other such embodiments, the guard 28 is integral with the connector 24 such as being integral with the at least one journal 96 and / or the connector body 1 16. In other such embodiments, the guard 28 has an elastomeric connection with the connector 24 thereby enabling pivoting by virtue of the elasticity of the elastomeric material.
[0066] Referring now to exemplary FIGS. 2-4, the cartridge 22 includes at least one blade unit 30. The at least one blade unit 30 includes at least one blade 48. The at least one blade 48 is optionally a welded blade 50 structure including a cutting portion 52 welded to a blade support portion 54 (either on the top surface 56 of the blade support portion 54 or a lower surface 58 of the blade support portion 54), or is a bent blade 60 such that it has a cutting portion 52 and a blade support portion 54 or is generally flat where a cutting portion 52 is generally opposite the blade support portion 54. The blade support portion 54 faces towards the guard 28 or faces towards the cap 32. The at least one blade 48 is optionally perforated. In certain embodiments, there are at least two blade units 30, 62. In some such embodiments, a first blade 30 unit includes at least one blade 48 positioned such that each of respective the at least one cutting portions 52 are in a first direction, while the second blade unit 62 includes at least one blade 48 positioned with each of the respective cutting portions 52 in a second direction.
[0067] The at least one blade 48 is optionally between one blade and seven blades, or between two blades and six blades, or between two blades and five blades, or is two blades, is three blades, is four blades, is five blades, is six blades, or is seven blades.
[0068] The at least one blade 48 includes a structure where the cutting portion 52 has a cutting edge 70 that is generally symmetric about a cross-section transverse to the length 72 of the at least one blade 48. Optionally, the at least one blade 48 includes a structure where the cutting portion 52 has a cutting edge 70 that is generally asymmetric about a cross-section transverse to the length 72 of the at least one blade 48.
[0069] Referring now to exemplary FIG. 4, in some embodiments, at least one blade guard 64 positioned such that it provides a support surface for the hirsute surface 40 proximal to or adjacent the cutting edge 70. In some such embodiments, the at least one blade guard 64 is welded to the cutting portion 52 of the at least one blade 48 (at the cutting portion 52 or the top surface 56 of the blade support portion 54), is positioned adjacent to the at least one blade 48 and welded or glued about the lower end 74 of the blade guard 64 and the blade support portion 54.
[0070] As shown in at least exemplary FIGS. 3-5, optionally, at least one trim blade 66 is provided. The at least one trim blade 66 is optionally within at least one blade unit 30. The at least one trim blade 66 is optionally within a second blade unit 62. The at least one trim blade 66 is optionally positioned such that its cutting edge 70 extends outwardly from the back side 76 of the cartridge 22. The at least one trim blade 66 is optionally positioned such that its cutting edge 70 extends outwardly from the cap 32 of the cartridge 22. In other configurations, the at least one trim blade 66 is positioned within the guard 28 (not shown).
[0071] As shown in exemplary FIG. 4 in further embodiments, the cartridge 22 includes a skin support element 68 adjacent to the at least one blade unit 30 and / or within the at least one blade unit 30. For example, a skin support element 68 is positioned between the guard 28 and the first blade 48. In another example, a skin support element 68 is positioned between the first blade 48 and a second blade 49. In further embodiments, skin support elements 68 are positioned in an alternating fashion with blades 48. In yet further embodiments, a skin support element 68 is positioned between a first blade unit 30 and a second blade unit 62. In still further embodiments, the skin support element 68 is a dull blade or a blank (i.e., a blade that does not have a sharpened blade edge). The skin support element 68 optionally includes varied topography to provide functionality akin to the guard 28 and / or the cap 32, and as such, may include skin-stretching, exfoliating elements, or hair aligning features, or may optionally include lubricants, skin benefit agents, combinations thereof, etc. The skin support element 68 is optionally a blade guard 64. It is noted that the guard 28 and the cap 32 also function as skin support elements 68.
[0072] Referring to exemplary FIGS. 1-4, the cap 32 is positioned rearward of the at least one blade unit 30. The cap 32 optionally includes skin benefit agents such as lubricating material, emollients, nourishing ingredients, moisturizing ingredients, astringents, aseptics, anticoagulants, combinations thereof, etc. In some embodiments such as in FIG. 3, the cap 32 is movable with respect to the cartridge 22. In some such embodiments, the cap 32 is movable byway of being attached to a cowling 78, such that the cap 32 rotates, swings, deflects, pivots, or translates outward and rearward of the skin engaging surface 38 of the cartridge 22 such that the cap 32 no longer engages the hirsute surface 40 as the hirsute surface 40 engages the at least one blade unit 30. In other embodiments, the cap 32 is rotatable about an axis 80 perpendicular to the length 82 of the cartridge 22. Upon rotation of the cap 32, a front surface 84 is positioned on the back side 76 of the cartridge 22, while the back surface 86 of the cap 32 is positioned to be along the skin engaging surface 38 of the cartridge 22. Optionally, the cap 32 includes a first skin benefit agent on the front surface 84 and a second skin benefit on the on the back surface 86. The first skin benefit agent and the second skin benefit agent are optionally the same. The first skin benefit agent and the second skin benefit agent are optionally different.
[0073] In further embodiments, the guard 28 and the cap 32 include a skin benefit agent such as a lubricant or soap. The guard 28 and / or cap 32 can be movable such that the guard 28 and cap are swingable, deflectable, or pivotable about a connection axis 88 to the cartridge 22 (or optionally, an end of the at least one blade unit 30).
[0074] The razor cartridge 22 includes a frame 90 that includes one or more components. The guard 28, at least one blade unit 30, and / or cap 32 are optionally attached to and retained by or within the frame 90, by for instance, one or more clips 92. The guard 28, at least one blade unit 30, and / or cap 32 are optionally integral with the frame 90. In certain embodiments, the cartridge 22 includes one or more clips 92 that fasten the at least one blade unit 30 (and optionally other components such as at least one skin support element 68) to the cartridge frame 90. Further embodiments include an integral frame 90. In some embodiments, the at least one blade unit 30 is insert molded into the frame 90, and the guard 28 and the cap 32 are also molded with the frame, or are a second shot during molding.
[0075] The cartridge 22 includes at least one attachment region 94. The at least one attachment region 94 enables the cartridge 22 to selectively attach to, or matingly engage with a connector 24. The at least one attachment region 94 is in mechanical communication with reciprocal features on the connector 24. Alternatively, the at least one attachment region 94 is integral with at least one journal 96 on the connector 24. The at least one attachment region 94 optionally includes at least two attachment regions 94, or two attachment regions 94, 94A. The at least one attachment region 94 optionally includes at least one connecting features 98 such as a bearing surface such as a shell bearing. The at least one attachment region optionally includes a recess 100 such as a trunnion or other suitably shaped feature to engage with a reciprocal feature on the journal 96 of the connector. Optionally, the at least one attachment region 94 includes a pin or a pin receiving structure that also enables a pivotal connection with the connector 24.
[0076] Referring now to exemplary FIGS. 6-7, in some embodiments, the back side 76 of the cartridge 22 includes at least one biasing element 102 extending outwardly from the back side 76. In some embodiments, the at one biasing element 102 is located between twoattachment regions 94, 94A. In some embodiments, the at least one biasing element 102 is positioned in a central portion 104 of the back side 76 of the cartridge 22. In some embodiments, the at least one biasing element 102 is positioned proximally the at least two attachment regions 94. In some embodiments such as exemplary FIG. 6, the at least one biasing element 102 is positioned laterally outward of a given attachment region 94. In some embodiments, the at least one biasing element 102 is positioned in or between a given attachment region 94 and the cap 32 on the back side 76 of the cartridge 22. In some embodiments, the at least one biasing element 102 is one biasing element, is at least two biasing elements, or includes two biasing elements.
[0077] In some embodiments, the back side 76 of the cartridge 22 defines a track 106 that interacts with a biasing element 102 on the connector 24 or a biasing element 102 on the handle 26 that engages through the connector 24. The track 106 optionally includes laterally positioned side rails 108 defining a recessed surface 1 10. The track 106 is positioned orthogonal to the length 82 of the cartridge 22. In some embodiments, the track 106 is positioned in the central portion 104 of the back side 76 of the cartridge 22. In further embodiments, the track 106 is positioned laterally outward of the central portion 104 of the back side 76 of the cartridge 22.
[0078] In other embodiments, the back side 76 of the cartridge 22 includes one or more stop surfaces 1 12. The one or more stop surfaces 112 cooperate with reciprocal features on the connector 24 or the handle 26 that are optionally the at least one biasing element 102 and / or components of the at least one journal 96. The stop surfaces 1 12 cooperate with such reciprocal features to limit the rotation of the cartridge 22 about the pivot axis 114 and / or return the cartridge 22 (that has been pivoted / rotated) back to a rest position. The cartridge 22 may have a pivot axis 1 14 in a variety of locations depending on the configuration of the razor 20, including a pivot axis 1 14 within the guard 28, a pivot axis 1 14 in the cap 32, a pivot axis 1 14 generally centrally- located in the at least one blade unit 30, etc.
[0079] Referring now to exemplary FIGS. 8A-8B, the connector 24 includes a connector body 116 having an outer surface 1 18 and an inner surface 120 generally opposite the outer surface 1 18. The connector body 1 16 has a front section 138 generally opposite the handle entrance surface 117.
[0080] The connector body 1 16 includes a cavity 122 defined by the inner surface 120. The connector body 116 includes a handle receiving opening 124. The connector body 1 16 optionally has a wall (e.g., end wall) 121 opposite (and optionally distal to) the handle receiving opening 124, and side walls 123 and 123A adjacent wall 121 and further defining the cavity 122 and also the inner surface 120. Side walls 123 and 123A extend from the handle receiving opening 124 and to wall 121. Side walls 123 and 123A are optionally integral with the connector body 116. In some embodiments, the wall 121 defines the end of the cavity 122. In some embodiments, the wall 121 defines the end (that is opposite of the handle receiving opening 124) of the connection portion 130. The connector body 116 also includes a ceiling 125 and a floor119 generally opposite the ceiling 125. The floor 1 19 and / or the ceiling 125 are optionally attached to any or all of walls 121 , 123, 123A. The floor 1 19, ceiling 125, and walls 121 , 123, 123A are optionally integral with any or all of each other that at least partially define the inner surface 120 of the cavity 122.
[0081] The connector body 116 is optionally multiple components attached together. The connector body 1 16 is optionally integral. The connector body 116 and features thereof are optionally the same or different materials. For instance, the floor 1 19, ceiling 125, and walls 121 , 123, 123A are optionally the same or different materials, or are different compositions of materials (e.g., different layers of materials). For instance, the engagement features 132 may be the same or different materials, or may have different compositions of materials. For instance, the at least one projection 134 is optionally a thermoplastic material and extends from the floor 119, and the guide feature 126 optionally includes at least an outermost layer (e.g., the layer adjacent the cavity 122) including a thermoplastic elastomer. In such an embodiment, the at least one projection 134 optionally protrudes upwardly (e.g. inwardly into the cavity 122) beyond the thermoplastic elastomer of the guide feature. The connector body 1 16 optionally includes movable or flexible portions as will be discussed in greater detail below. The connector body 116 is optionally substantially rigid or has portions that are substantially rigid as will also be discussed in greater detail below.
[0082] Referring now to exemplary FIGS. 8A-10 and 12-23, the connector body 1 16 is configured to have one or more engagement features 132 configured to connect with the handle 26. Optionally, the one or more engagement features 132 includes a guide feature 126. Optionally, the one or more engagement features 132 includes at least one projection 134. Optionally, as exemplified in at least FIGS. 16-18B, the one or more engagement features 132 are configured to frictionally engage the handle 26. Such frictional engagement is optionally through a frictional material 136 such as a thermoplastic elastomer (see at least FIGS. 16 -17B). Optionally, the engagement features 132 is configured to have a press-fit connection with the handle 26 (see also FIGS. 21-23).
[0083] The cartridge receiving opening 124 optionally has one or more chamfers, roundels and / or ramp surfaces 154. The one or more chamfers, roundels or ramp surfaces 154 extend towards the cavity 122 by way of at least one wall 121 , 123, 123A, and optionally a floor 119 and a ceiling 125.
[0084] A guide feature 126 runs along the central longitudinal axis 128 of the connector body 116, between or commencing at the handle receiving opening 124 and terminating in the connection portion 130. Referring to at least exemplary FIGS. 13 and 22, the guide feature 126 is optionally a peninsula with respect to the connector body 116. Optionally, the guide feature 126 is a cantilever beam. Optionally, the guide feature 126 is a latch 137. In such embodiments, the guide feature 126 has a free end 127 that is within the cavity 122 or is positioned at the handle receiving opening 124. The latch 137 may include a channel (e.g., a pair of channels) oneither side of the latch 137 such that the latch 137 is a cantilevered beam having a free end 127. In some embodiments, the free end 127 includes a projection 134. Optionally, a projection 134 extends inwardly into the cavity 122 from the inner surface 120 of the connector body 1 16.
[0085] In some embodiments, the engagement feature 132 includes as a detent 135 engagement with reciprocal features on the handle 26. The engagement feature 132 is at least one detent 135 and optionally two detents 135A. The at least one detent 135 is positioned on the inner surface 120 of the connector body 1 16 such as, for instance, at the handle receiving opening 124, within the cavity 122, within the connection portion 130, and / or optionally on the wall 121. Optionally, a relief 133 is proximal the at least one detent 135. The relief 133 is optionally a reduction in the thickness of the respective wall(s) 121 , 123, 123A.
[0086] The connector body 116 includes at least one pocket 148. The at least one pocket 148 is laterally outward of the cavity 122. The at least one pocket 148 has an entrance 150 that is laterally outward of the handle receiving opening 124. The at least one pocket 148 has a depth that is less than the depth of the cavity 122. The at least one pocket 148 includes an interior surface 152. The at least one pocket 148 optionally includes a protrusion 186 located within the at least one pocket 148 or at the entrance 150. The at least one pocket 148 optionally includes at least one detent 135B located within the at least one pocket 148 or at the entrance 150. The at least one detent 135B is optionally attached to and in mechanical communication with the at least one detent 135 located at the handle receiving opening 124.
[0087] The connector body 1 16 is configured to engage and attach to the handle 26, as will be discussed in greater detail below. The connector 24 is configured to attach to the cartridge 22 as will be discussed in greater detail below.
[0088] As shown in exemplary FIGS. 12 and 14C, optionally, a cartridge 22 is provided with the connector 24. The cartridge 22 includes a cartridge frame 90 including one or more pieces, a guard 28 consisting of one or more elements positioned forward of at least one blade unit 30. The at least one blade unit 30 includes at least one blade 48. A cap 32 is positioned aft of the at least one blade unit 30. The cap 32 optionally includes a skin benefit agent such as a lubricant. The guard 28, the at least one blade unit 30, and the cap 32 are positioned such that they are on the skin engaging surface 38 of the cartridge 22. The cartridge 22 optionally includes other features such as one or more trim blades 66. The cartridge 22 includes at least one attachment region 94 on the back side 76 of the cartridge 22 opposite to the skin engaging surface 38. The at least one attachment region 94 matingly engages with and / or is in mechanical communication with the journals 96 on the connector 24.
[0089] The connector body 1 16 includes a pair of journals 96 - a first journal 96 and a second journal 96A - that extend outwardly from the connector body 1 16. The first journal 96 and the second journal 96A extend from a front section 138 of the outer surface 1 18 such that the first journal 96 extends from a first side portion 140 of the front section 138 and the second journal 96A extends from a second side portion 142 of the front section 138. Each journal 96optionally includes a bearing surface 144 such as a shell bearing. Each journal 96 optionally includes a recess 146 such as a trunnion or other suitably shaped feature to engage with a reciprocal feature on the attachment region 94 of the cartridge 22. Optionally, each journal 96 includes a pin or a pin receiving structure that also enables a pivotal connection with the attachment region 94 of the cartridge 22.
[0090] As best seen in at least exemplary FIGS. 8A-9, at least one finger 156 extends from the cartridge frame 90 and is optionally included. The at least one finger 156 stabilizes the connection between the cartridge 22 and connector 24. In some embodiments, the at least one finger 156 includes two fingers 156, 156A. In some embodiments, the at least one finger 156 is in mechanical communication with the cartridge, 22, and more particularly, the back side 76 of the cartridge 22. In some embodiments, the at least one finger 156 does not touch the cartridge 22 except as a bumper, stabilizer, or a redundant securing feature to mitigate against the cartridge 22 improperly pivoting and / or the cartridge 22 from detaching from the connector 24. The at least one finger 156 is optionally attached to the journal 96. The at least one finger 156 is optionally positioned inward of the journal 96 and within the central portion 104 of the backside 76 of the cartridge 22. The at least one finger 156 is optionally positioned laterally outward of the journal 96. The at least one finger 156 optionally acts as a bumper or stabilizer for the connection between the journal 96 and the attachment region 94, and / or the mechanical communication between biasing element 102 and the track 106, which will be discussed in greater detail below.
[0091] The razor 20 includes a biasing element 102 that is in mechanical communication with the back side 76 of the cartridge 22 and the connector body 116. Optionally, the back side 76 of the cartridge 22 includes at least one biasing element 102 extending outwardly from the back side 76. In such an embodiment, the front section 138 of the connector 24 includes a track 106 that is in mechanical communication with the biasing element 102. Optionally, the back side 76 of the cartridge 22 defines a track 106 that interacts with a biasing element 102 on the connector 24. Optionally, the biasing element extends 102 from the connector body 1 16. Optionally, the biasing element 102 extends from within the connector body 1 16 and through the connector body 1 16 outwardly towards the cartridge 22 and is in mechanical communication with the back side 76 of the cartridge 22. Optionally, the biasing element 102 is a component of the handle 26 extending through an opening (not shown) in the cavity 122 and outward of the connector body 1 16. The biasing element optionally includes a spring, such as a compression or tension spring, a torsion spring, or a flat spring. Optionally, the biasing element 102 is attached to the connector body 1 16 by way of mechanical attachment such as by way of detents 135, friction fit, press-fit and / or latches 137 (see, e.g. FIGS. 13-14A, 14C), hot staking, welding, laser welding, ultrasonics, or glue. Optionally, the biasing element 102 is integral with the connector body 1 16.
[0092] As shown in exemplary FIG. 1 , a handle 26 is provided with the cartridge 22. As shown at least in FIGS. 1 1A-11 B, the handle 26 has a body 158 that includes a grip region 160and a connecting region 162. The body 158 is optionally elongated, albeit short, stubby. The connecting region 162 includes a platform 164 and a tongue 166. The tongue 166 extends from the platform 164 and has a base region 168 proximal the platform 164 and generally opposite to a distal end 170 at the front region 172. The tongue 166 is elongated and protrudes from the platform 164. The tongue 166 includes an upper surface 174 generally opposite a bottom surface 176, and a pair of opposing lateral side surfaces 178, 178A. The upper surface 174, bottom surface 176 and side surfaces 178, 178A are optionally integral.
[0093] The tongue 166 includes at least two rails 180 that define a channel 182 therebetween. Optionally, the at least two rails 180 is a pair of rails 180, 180A. The tongue 166 includes one or more plateaus 184 on an upper surface 174 of the tongue 166. The tongue 166 includes at least one protrusion 186 on the front region 172 of the tongue 166. A recess 188 is optionally adjacent the at least one protrusion 186. The at least one protrusion 186 is optionally attached to the two rails 180, 180A. The at least one protrusion 186 is on the bottom surface 176 of the tongue 166. The at least one protrusion 186 optionally extends from the distal end 170 of the tongue 166. The pair of rails 180, 180A optionally extends from the protrusion 186. The pair of rails 180, 180A optionally extends from the front region 172, and further optionally from the distal end 170.
[0094] The tongue 166 further comprises a pair of ribs 190, 190A, wherein the pair of ribs 190, 190A includes a first rib 190 extending laterally outward from a lateral side 178 (e.g., the left side) of the elongate body of the tongue 166 and a second rib 190A extending laterally outward from the opposing lateral side 178A (e.g., the right side) of the elongate body of the tongue 166.
[0095] The tongue 166 optionally includes at least one recess 188. The at least one recess 188 is located at the base region. 168 The at least one recess 188 is located on a lateral side 178, 178A of the tongue 166. The at least one recess 188 creates a reduced width at the base region 168 as it relates to the width 192 of the tongue 166 along its body before the front region 172. The at least one recess 188 is optionally two recesses 188A, where each of the recesses 188, 188A is on a lateral side 178, 178A of the tongue 166.
[0096] The connecting region 162 includes at least one boss 194. The at least one boss 194 is located to one or both of a first lateral side 178 and a second lateral side 178A of the tongue 166. The at least one boss 194 has a length that is less than the length of the tongue 166.
[0097] Referring now to exemplary FIGS. 13-23, the connection between the connector 24 and the handle 26 will be described in greater detail. One or both of the connector 24 and handle 26 are moved towards each other such that the tongue 166 is aligned with the central longitudinal axis 128 of the connector 24. The distal end 170 of the front region 172 of the tongue 166 enters the handle receiving opening 124 and thereafter into the connecting portion 130 of the cavity 122. The pair of rails 180 on the connecting region 162 engages the guide feature126 such that the channel 182 permits the tongue 166 to move and / or slide along the guide feature 126 into the connecting portion 130. As the tongue 166 moves into the connecting portion 130, one or more engagement features 132 establish a connection between the connector 24 and handle 26. Once the engagement feature 132 has established a connection, the platform 164 will be proximal to, adjacent to, and / or flush with the handle entrance surface 117. The base region 168 of the tongue 166 will be proximal to, adjacent to, and / or flush with the handle receiving opening 124.
[0098] The engagement features 132 establish a connection by one or more of the following: a friction fit, a press-fit, an interference fit, at least one latch 137 connection, at least one detent 135 connection, or combinations thereof. Focusing on FIGS. 16-18B, a thermoplastic elastomeric material (TPE) 136 is included in the guide feature 126 and is configured to establish a friction fit with the tongue 166. The TPE 136 is disposed on at least a portion of the guide feature 126 (e.g., see FIGS. 17-18B), or along the entire length of the guide feature 126 (e.g., see FIG. 16). The TPE 136 optionally is the entire height of the guide feature 126 enabling a compressive force against the tongue 166. Optionally, the TPE 136 engages the protrusion 186 on the tongue 166. The guide feature 126 is optionally sloped or includes a step 196 to heighten a retention force when the tongue 166 (and optionally the protrusion 186) engage the sloped or stepped portion (e.g., by way of step 196). The protrusion 186 is optionally sized to have a height 198 that is slightly greater than the height 200 between the guide feature 126 and the ceiling 125 at the end of the connection portion 130, when the TPE 136 is in a relaxed state (e.g., is not subject to a compressive force by the tongue). In such embodiments, a friction fit is achieved, and optionally also a press-fit, and / or an interference fit.
[0099] Referring now to exemplary FIGS. 21-22, the engagement feature 132 is a latch 137, where the free end 127 of the latch 137 is at the handle receiving opening 124. The latch 137 optionally includes a cantilever beam connected to the connector body 116 within the connecting portion 130. As shown, the latch 137 is on the floor 119 but is optionally on the ceiling 125. Further optionally, either or both of the side walls 123, 123A is optionally a latch 137. The latch 137 rotates about its origination point 202, thereby enabling the latch 137 to deflect outwardly upon engagement with the tongue 166. The latch 137 also operates as a guide feature 126, configured to align of the tongue 166 into the connector 24 about the central longitudinal axis 128. The free end 127 includes a chamfer, roundel and / or ramp 154 feature configured to receive the tongue 166. The free end 127 is positioned such that the height 204 between the free end 127 and the ceiling 125 at the handle receiving opening 124 is less than that height 206 (see FIG. 19) of the front region 172 of the tongue 166. The front region 172 of the tongue 166 exerts a force against the free end 127 as it slides over the chamfer, roundel and / or ramp 154 biasing the free end 127 downward. The front region 172 of the tongue 166 passes the free end 127 while the pair of rails 180 are aligned on the guide feature 126. When the distal end 170 of the tongue 166 is within the connection portion 130 and the free end 127 isproximal the bottom surface 176 of the base region 168 of the tongue 166, the free end 127 exerts a force against the tongue 166 creating a connection between the free end 127, the tongue 166, and the ceiling 125. The front region 172 of the tongue 166 exerts a force against the free end 127 biasing the free end 127 downward. Optionally, the free end 127 engages a recess 188 on the bottom surface 176 of the base region 168 of the tongue 166, creating a latch connection. The latch 137 and / or a portion thereof such as the free end 127 optionally includes a frictional material such as TPE 136 to include a friction-fit.[000100] Referring now to at least exemplary FIGS. 13, 19, 21-22, the engagement feature 132 is a latch 137, where the free end 127 of the latch 137 is at the handle receiving opening 124 or within the cavity 122. In the latter embodiment, where the latch 137 is within the cavity 122, it is optionally proximal the wall 121. The latch 137 optionally includes a cantilever beam connected to the connector body 116 within the connecting portion 130 and / or at the handle receiving opening 124. As shown, the latch 137 is on the floor 1 19 but is optionally on the ceiling125. Further optionally, either or both of the side walls 123, 123A is optionally a latch 137. The latch 137 rotates about its origination point 202, thereby enabling the latch 137 to deflect outwardly upon engagement with the tongue 166. The latch 137 also operates as a guide feature126, configured to align of the tongue 166 into the connector 24 about the central longitudinal axis 128. The handle receiving opening 124 optionally includes a chamfer, roundel and / or ramp 154 feature configured to receive the tongue 166. When the distal end 170 of the tongue 166 is within the connection portion 130 and the free end 127 is proximal the bottom surface 176 of the base region 168 of the tongue 166, the free end 127 exerts a force against the tongue 166 and biasing the latch 137 downward. The front region 172 of the tongue 166 passes the free end 127 while the pair of rails 180 are aligned on the guide feature 126. Once the distal end 170 passes over the free end 127, a connection between the free end 127 and the tongue 166 is achieved. A protrusion 186 on the distal end 170 optionally engages a projection 134 on the free end 127, the projection 134 extending upwardly from the free end 127 into the cavity 122. The free end 127 is positioned such that the distance 208 (see FIG. 13) between the free end 127 (or optionally the projection 134 in embodiments having a projection 134 on the free end 127) and the ceiling 125 at the back of the connecting portion 130 is less than that height 206 (see FIG. 19) of the front region 172 of the tongue (and optionally the protrusion 186 on the tongue 166 in embodiments having a protrusion 186 on the front region 172 of the tongue 166). The front region 172 of the tongue 166 exerts a force against the free end 127 biasing the free end 127 downward. Optionally, the free end 127 engages a recess 188 on the bottom surface 176 of the front region 172 of the tongue 166, creating a latch connection. The latch 137 and / or a portion thereof such as the free end 127 optionally includes a frictional material such as TPE 136 to include a friction-fit.[000101] Referring now to at least exemplary FIGS. 14A-15, the engagement feature 132 includes at least one detent 135 within the cavity 122. The at least one detent 135 extendsupwardly and / or inwardly into the cavity 122. The at least one detent 135 is optionally proximal the wall 121. The at least one detent 135 is optionally positioned within the connecting portion 130. The at least one detent is optionally on (e.g., extends from) at least one of the walls 123, 123A. The at least one detent 135 is optionally positioned on the floor 119 and / orthe ceiling 125. The at least one detent is optionally on (e.g., extends from) the guide feature 126. The at least one detent 135 engages the tongue 166. When the distal end 170 of the tongue 166 is within the connection portion 130 and the at least one detent is proximal the bottom surface 176 of the distal end 170 of the tongue 166, the distal end 170 overrides the at least one detent 135 such that a relative force is exerted between the distal end 170 and the at least one detent 135. The front region 172 of the tongue 166 moves inwardly into the cavity 122 while the pair of rails 180 are aligned on the guide feature 126. Once the distal end 170 passes over the at least one detent 135, a connection between the at least one detent 135 and the tongue 166 is achieved. A protrusion 186 on the distal end 170 optionally engages the at least one detent 135. The at least one detent 135 is positioned such that the distance 208 between the at least one detent 135 and the ceiling 125 at the back of the connecting portion 130 is less than that height 206 of the front region 172 of the tongue. The at least one detent 135 and / or optionally the guide feature 126 and / or the engagement feature 132 in general (and / or a portion thereof) includes thermoplastic material or other material as contemplated herein. Optionally, the at least one detent 135 and / or optionally the guide feature 126 and / or the engagement feature 132 in general (and / or a portion thereof) includes a frictional material such as TPE 136 to include a friction-fit.[000102] Referring now to exemplary FIGS. 22-23, the engagement feature 132 includes at least one detent 135 at the handle receiving opening 124. The at least one detent 135 is optionally positioned within the connecting portion 130. Optionally (albeit not shown in FIGS. 22-23) at least one detent 135 is optionally positioned within the connecting portion 130 and at least one detent is also positioned at the handle receiving opening 124. The at least one detent 135 is optionally positioned on the floor 1 19 and / or the ceiling 125. The at least one detent 135 engages the tongue 166. The at least one detent 135 as shown in these exemplary figures includes two detents 135, 135A.[000103] Optionally, a second engagement feature 132 is provided and includes a latch 137. The aforementioned discussion of latches 137 is applicable. The at least one detent 135 engages a lateral side 178 of the tongue 166. The at least one detent 135 engages the base region 168 of the tongue 166. Optionally, the at least one detent 135 engages at least one recess 188 on the tongue 166. Further optionally, the inner surface 120 of the cavity 122 includes a relief 133 proximal the at least one detent 135. The relief 133 is configured such that the at least one detent 135 may have a heightened outward deflection. Optionally, the inner surface 120 and more specifically, the respective side wall(s) 123 123A is tapered laterally outward between the at least one detent 135 and the end of the connecting portion 130.[000104] Referring now to at least exemplary FIGS. 20 and 22, the at least one boss 194 on the platform 164 of the connecting region 162 of the handle 26 is suitable for engaging the at least one pocket 148. In the embodiment shown in FIG. 20, the at least one pocket 148 is suitably sized to receive the at least one boss 194. As shown in FIGS. 17-18A, the at least one pocket 148 includes at least one detent 135 that engages the at least one boss 194 forming a detent connection. In embodiments having at least one detent 135, the at least one detent 135B is optionally attached to at least one detent 135A within the cavity 122. Upon connection between the at least one detent 135A and the tongue 166, the at least one detent 135B deflects and exerts a force against the at least one boss 194. Optionally, the at least one boss 194 includes a recess 188 that matingly engages the at least one detent 135. Optionally, the at least one pocket 148 and / or the at least one boss 194 include TPE 136 to create a friction fit.[000105] The handle 26 can be made by a variety of techniques. The handle 26 optionally includes multiple pieces attached together. The handle 26 is optionally integral. In some embodiments having multiple components and / or layers, manufacturing techniques such as insert molding and / or multi-shot injection molding may be used.[000106] As shown in FIG. 24A, a core 210 is generally elongated and forms the basis of at least the grip region 160. The core 210 is formed from a rigid material. The core 210 includes carve-outs 212 to reduce weight and optionally improve connection to outer and adjacent layer of the handle 26. The core 210 is shaped to attach to at least a first handle material constituting a first adjacent layer 214. The core 210 is shaped to attach to at least a second handle material constituting a second adjacent layer 216. The core 210 includes at least one bore 218 in the middle region 220 and / or end region 222 of the grip region 160.[000107] FIG. 24B shows a cross-section of a handle 26 similarthe one shown in FIG. 24A taken about A-A. As shown, a first handle material for the first adjacent layer 214 is applied to the core 210 by way of insert molding, and optionally a second material for the second adjacent layer 216 is also applied. The second material for the second adjacent layer 216 is molded onto the core 210 and optionally over at least portions of the first adjacent layer 214. The second material for the second adjacent layer 216 is optionally molded through the at least one bore 218 thereby locking-in the first adjacent layer 214 onto the core 210. The first adjacent layer 214 and the second adjacent layer 216 have a sufficient thickness to mitigate against aesthetic blemishes due to the underlying carve-outs of the core 210. As shown, the first adjacent layer 214 and / or the second adjacent layer 216 optionally form the connecting region 162. The core 210, the first adjacent layer 214, and the second adjacent layer 216 are optionally the same material. The core 210, the first adjacent layer 214, and the second adjacent layer 216 are optionally different materials. The first adjacent layer 214 and / or the second adjacent layer 216 may be configured as a portion of the outer surface of the grip region 160. In some embodiments, the first adjacent layer 214 and the second adjacent layer 216 meet in a middle region 220 of the grip region 160.[000108] As shown in FIG. 24B, a core 210 is generally elongated and forms the basis of at least the grip region 160. is formed from a rigid material. The core 210 is generally smooth albeit varied topography without carve-outs 212. The core 210 is shaped to attach to at least a first handle material constituting a first adjacent layer 214. The core 210 is shaped to attach to at least a second handle material constituting a second adjacent layer 216. The core 210 is shaped to attach to at least a third handle material constituting a third adjacent layer 224. The core 210 includes at least one bore 218 in the middle region 220 and / or end region 222 of the grip region 160, and as shown, includes three bores 218, 218A, 218B, where two are optionally within the end region 222. The second adjacent layer 216 and / or the third adjacent layer 224 may be configured as a portion of the outer surface of the grip region 160. In some embodiments, the second adjacent layer 216 and the third adjacent layer 224 meet in a middle region 220 of the grip region 160.[000109] FIG. 25B shows a cross-section of a handle 26 similar to the one shown in FIG. 25A taken about A-A. As shown, a first handle material forthe first adjacent layer 214 is applied to the core 210 at the end region 222 by press-fitting two pegs 226 into the two bores 218A, 218B in the end region 222. This first handle material for the first adjacent layer 214 is lighter weight than the core 210 material thereby obviating the need for carve-outs 212. A second material for the second adjacent layer 216 is thereafter applied by way of insert molding, and optionally a third material for the third adjacent layer 224 is also applied. The second material for the second adjacent layer 216 is molded onto the core 210 and optionally over the first adjacent layer 214. The third material for the third adjacent layer 224 is optionally molded over at least portions of the second adjacent layer 216. The third adjacent layer 224 is optionally molded through the remaining (or third) bore 218 thereby locking-in the first adjacent layer 214 and second adjacent layer 216 onto the core 210. The second adjacent layer 216 and the third adjacent layer 216 have a reduced thickness as blemishes are obviated by the lack of carve- outs 212 on the core 210. As shown, the second adjacent layer 216 and / or the third adjacent layer 224 optionally form the connecting region 162. The core 210, the first adjacent layer 214, the second adjacent layer 216, and the third adjacent layer 224 are optionally the same material. The core, the first adjacent layer 214, the second adjacent layer 216, and the third adjacent layer 224 are optionally different materials. In some embodiments, the first adjacent layer 214 is completely encapsulated by the second adjacent layer 216 and / or the third adjacent layer 224. In some embodiments, the core 210 is completely encapsulated by the second adjacent layer 216 and / or the third adjacent layer 224.[0001 10] Other handle 26 configurations are known. For instance, the core 210 can include a sleeve that is simply over-molded onto the core 210 and or mechanically engaged by press-fit or other means onto the core 210. As shown in at least exemplary FIGS. 1 1A-11 B, the grip region 160 includes texture, patterns and / or other aesthetics. The grip region 160 includes ashape having a narrowed region below the connecting region 162, and a wider portion in the middle region 220 before tapering to the end region 222 of the grip region 160.[0001 11] A variety of materials are suitable for razors 20. For instance, hard plastics are generally suitable for cartridges 22, connectors 24, and handles 26, such as polypropylene, polyethylene and ABS. Thermoplastic elastomeric materials and rubbers are suitable for guards 28, caps 32, handles 26, and various elements in the connector 24, and typically support skin supporting elements 68 and / or skin stretching / wiping, bending, frictional connections, grippability, etc. Metals such as metal alloys, zinc alloy, iron, and / or cast iron are typically suitable forthe core 210 of the handle 26, while aluminum and stainless steel are used for blades 30, 48, 62, clips 92, springs, etc. Other materials including carbon fiber, composites, laminates, natural materials derived from wood and grass, recycled materials (e.g., recycled polypropylene) are also available.[0001 12] The razor 20 of the present disclosure is advantageous in that it promotes a secure connection between the connector 24 and the handle 26. In embodiments where the inner surface 120 of the connector 24 includes side walls 123, 123A that are generally rigid and / or attached to the connector body 1 16, upon connection with the handle 26, a secure connection is provided that mitigates against rotation about the central longitudinal axis. In embodiments where the connector 24 includes at least one pocket 148 and the handle 26 includes at least one boss 194 for engaging the at least one pocket 148 on the connector 24, upon connection between the connector 24 and the handle 26, the at least one boss 194 matingly engages the at least one pocket 148 thereby mitigating against rotation of the connector 24 about the central longitudinal axis 128.[0001 13] The terms “substantially”, “generally” and / or “about” as contemplated herein are used with the appreciation that small variations in dimensions are within the present disclosure. Such small variations can include variations due to manufacturing tolerances and / or expansion / contraction and or wear of parts subjected to varying conditions (e.g. , pressure, force, temperature, etc.).[0001 14] While the principles of the disclosure have been described above in connection with specific apparatuses and methods, it is to be clearly understood that this description is made only by way of example and not as limitation on the scope of the disclosure. Specific details are given in the above description to provide a thorough understanding of the embodiments. However, it is understood that the embodiments may be practiced without these specific details. [0001 15] It is noted that the embodiments may be described as a process which is depicted as a flowchart, a flow diagram, a block diagram, etc. Although any one of these structures may describe the operations as a sequential process, many of the operations can be performed in parallel or concurrently. In addition, the order of the operations may be rearranged. A process may correspond to a method, a function, a procedure, a subroutine, a subprogram, etc.[0001 16] The singular forms "a," "an," and "the" refer to one or more than one, unless the context clearly dictates otherwise. For example, the term "comprising a specimen" includes single or plural specimens and is considered equivalent to the phrase "comprising at least one specimen." The term "or" refers to a single element of stated alternative elements or a combination of two or more elements unless the context clearly indicates otherwise. As used herein, "comprises" means "includes." Thus, "comprising A or B," means "including A or B, or A and B," without excluding additional elements.[0001 17] It is noted that various connections are set forth between elements in the present description and drawings (the contents of which are included in this disclosure by way of reference). It is noted that these connections are general and, unless specified otherwise, may be direct or indirect and that this specification is not intended to be limiting in this respect. Any reference to attached, fixed, connected or the like may include permanent, removable, temporary, partial, full and / or any other possible attachment option.[0001 18] No element, component, or method step in the present disclosure is intended to be dedicated to the public regardless of whether the element, component, or method step is explicitly recited in the claims. No claim element herein is to be construed under the provisions of 35 U.S.C. 112(f) unless the element is expressly recited using the phrase “means for.” As used herein, the terms “comprise”, “comprising”, or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.[0001 19] While various inventive aspects, concepts and features of the disclosures may be described and illustrated herein as embodied in combination in the exemplary embodiments, these various aspects, concepts, and features may be used in many alternative embodiments, either individually or in various combinations and sub-combinations thereof. Unless expressly excluded herein all such combinations and sub-combinations are intended to be within the scope of the present application. Still further, while various alternative embodiments as to the various aspects, concepts, and features of the disclosures-such as alternative materials, structures, configurations, methods, devices, and components, and so on--may be described herein, such descriptions are not intended to be a complete or exhaustive list of available alternative embodiments, whether presently known or later developed. Those skilled in the art may readily adopt one or more of the inventive aspects, concepts, or features into additional embodiments and uses within the scope of the present application even if such embodiments are not expressly disclosed herein. For example, in the exemplary embodiments described above within the Detailed Description portion of the present specification, elements may be described as individual units and shown as independent of one another to facilitate the description. In alternative embodiments, such elements may be configured as combined elements. It is further noted that various method or process steps for embodiments of the present disclosure aredescribed herein. The description may present method and / or process steps as a particular sequence. However, to the extent that the method or process does not rely on the particular order of steps set forth herein, the method or process should not be limited to the particular sequence of steps described. As one of ordinary skill in the art would appreciate, other sequences of steps may be possible. Therefore, the particular order of the steps set forth in the description should not be construed as a limitation.
Claims
Claims:1 . A razor connector, comprising: a first journal and a second journal, each of the first journal and second journal extending from the razor connector; one or more biasing elements in mechanical communication with the razor connector; a connector body having a length extending along a central longitudinal axis, the connector body having an outer surface generally opposite an inner surface, the connector body comprising: a cavity defined at least partially by the inner surface, the cavity having a handle receiving opening, the cavity having a first side wall and a second side wall that are connected to each other by a ceiling; at least one pocket that is laterally outward of the cavity; a guide feature along the central longitudinal axis, the guide feature extending along at least a portion of a floor of the inner surface; wherein the guide feature comprises at least one of at least one detent and a thermoplastic elastomeric material.
2. The razor connector according to claim 1 , wherein the first journal and the second journal include connecting features such as pins or shell bearings.
3. The razor connector according to claim 1 , wherein the biasing element is attached to the connector body.
4. The razor connector according to claim 3, wherein the biasing element is integral with the connector body.
5. The razor connector according to claim 1 , wherein the first side wall and the second side wall are integral with the connector body.
6. The razor connector according to claim 1 , wherein the at least one pocket includes a first pocket located to a first side of the cavity and a second pocket located to a second side of the cavity.
7. The razor connector according to claim 1 , wherein the cavity further comprises a latch.
8. The razor connector according to claim 7, wherein the latch includes a cantilevered beam that extends from the cavity towards the handle receiving opening.
9. The razor connector according to claim 1 , further comprising an end wall that defines an end of the cavity,wherein the at least one detent is proximal the end wall.
10. The razor connector according to claim 9, wherein the at least one detent is located at the handle receiving opening.
11. A razor handle, comprising: an elongated body having a grip region and a connecting region; the grip region spanning from an end region of the razor handle through a middle region of the razor handle to the connecting region, the connecting region located at a forward end of the razor handle opposite to the end region, the connecting region adjacent the grip region, the connecting region having a platform, the connecting region comprising: a tongue extending from the platform having a tongue length, the tongue having a distal end generally opposite a base region, the tongue having an upper surface generally opposite a bottom surface, the tongue having a protrusion at the distal end, the tongue including a pair of rails defining a channel on the lower side of the tongue, the pair of rails extending between the base region and the distal end; and at least one boss extending from the platform and positioned laterally outward of the tongue such that the at least one boss and the tongue are spaced apart from each other, the at least one boss having a boss length that is less than the tongue length.
12. The razor handle according to claim 11 , wherein the at least one boss includes two bosses; wherein each of the two bosses extend from the platform; and wherein each of the two bosses are located on an opposing lateral side of the tongue such that each of the two bosses is spaced apart from the tongue.
13. The razor handle according to claim 11 , wherein the pair of rails extends from the protrusion on the distal end of the tongue.
14. The razor handle according to claim 11 , wherein the tongue further comprises a pair of ribs extending outwardly from the elongate body of the tongue.
15. The razor handle according to claim 11 , wherein the base region of the tongue has a pair of recesses, wherein each of the pair of recesses is on an opposing lateral side of the tongue.
16. A razor, comprising: a razor cartridge including at least one blade unit and a cap rearward and adjacent the at least one blade unit, the at least one blade unit and the cap defining a skin engaging surface that is generally opposite a back side, the back side including at least two connecting features spaced apart from each other; a connector having a connector body, the connector comprising: a first journal and a second journal, each of the first journal and second journal extending from the connector and in mechanical communication with one of the at least two connecting features; one or more biasing elements in mechanical communication with the connector; a connector body having a length extending along a central longitudinal axis, the connector body having an outer surface generally opposite an inner surface, the connector body comprising: a cavity defined at least partially by the inner surface, the cavity having a handle receiving opening, the cavity having a first side wall and a second side wall that are connected to each other by a ceiling; a guide feature along the central longitudinal axis, the guide feature extending along at least a portion of a floor of the inner surface; wherein the guide feature comprises at least one of at least one detent and a thermoplastic elastomeric material; and a handle having an elongated body having a grip region and a connecting region; the grip region spanning from an end region of the handle through a middle region of the handle to the connecting region, the connecting region located at a forward end of the handle opposite to the end region, the connecting region adjacent the grip region, the connecting region having a platform, the connecting region comprising: a tongue extending from the platform having an elongate body with a tongue length, the tongue having a distal end generally opposite a base region, the tongue having a protrusion at the distal end, the tongue including a pair of rails defining a channel on a lower side of the tongue, the rails extending between the base region and the distal end; and wherein the handle receiving opening is configured to receive the tongue;wherein upon the tongue entering the cavity, the tongue is matingly engaged and / or frictionally engaged with the guide feature.
17. The razor according to claim 16, wherein the connector further comprises at least one pocket that is laterally outward of the cavity; and wherein the connecting region of the handle further comprises at least one boss extending from the platform and positioned laterally outward of the tongue such that the at least one boss and the tongue are spaced apart from each other, the at least one boss having a boss length that is less than the tongue length; wherein upon the tongue entering the cavity, the at least one boss enters into the at least one pocket such that the at least one boss is in mechanical engagement with the at least one pocket.
18. The razor according to claim 16, wherein the guide feature is integral with the cavity.
19. The razor according to claim 16, wherein the floor of the cavity includes a pair of channels on either side of the guide feature.
20. The razor according to claim 16, wherein at least one of the razor cartridge, the connector, and the handle include a guard.21 . A razor connector (24) according to any preceding claim, comprising: a first journal (96) and a second journal (96A), each of the first journal (96) and second journal (96A) extending from the razor connector (24); one or more biasing elements (102) in mechanical communication with the razor connector (24); a connector body (1 16) having a length extending along a central longitudinal axis (128), the connector body (1 16) having an outer surface (1 18) generally opposite an inner surface (120), the connector body (116) comprising: a cavity (122) defined at least partially by the inner surface (120), the cavity (122) having a handle receiving opening (124), the cavity (122) having a first side wall (123) and a second side wall (123A) that are connected to each other by a ceiling (125); at least one pocket (148) that is laterally outward of the cavity (122); a guide feature (126) along the central longitudinal axis (128), the guide feature (126) extending along at least a portion of a floor (119) of the inner surface (120); wherein the guide feature (126) comprises at least one of at least one detent (135) and a thermoplastic elastomeric material (136).
22. The razor connector (24) according to any preceding claim, wherein the first journal (96) and the second journal (96A) include connecting features such as pins or shell bearings.
23. The razor connector (24) according to any preceding claim, wherein the biasing element (102) is attached to the connector body (116).
24. The razor connector (24) according to any preceding claim, wherein the biasing element (102) is integral with the connector body (116).
25. The razor connector (24) according to any preceding claim, wherein the first side wall (123) and the second side wall (123A) are integral with the connector body (116).
26. The razor connector (24) according to any preceding claim, wherein the at least one pocket (148) includes a first pocket located to a first side (123) of the cavity (122) and a second pocket located to a second side (123A) of the cavity (122).
27. The razor connector (24) according to any preceding claim, wherein the cavity (122) further comprises a latch (137).
28. The razor connector (24) according to any preceding claim, wherein the latch (137) includes a cantilevered beam that extends from the cavity (122) towards the handle receiving opening (124).
29. The razor connector (24) according to any preceding claim, further comprising a wall (121) defines the end of the cavity (122), wherein the at least one detent (135) is proximal the wall (121).
30. The razor connector (24) according to any preceding claim, wherein the at least one detent (135) is located at the handle receiving opening (124).31 . A razor handle (26) according to any preceding claim, comprising: an elongated body (158) having a grip region (160) and a connecting region (162); the grip region (160) spanning from an end region (222) of the razor handle (26) through a middle region (220) of the razor handle (26) to the connecting region (162), the connecting region (162) located at a forward end of the razor handle opposite to the end region (222), the connecting region (162) adjacent the grip region (160), the connecting region (162) having a platform (164), the connecting region (162) comprising:a tongue (166) extending from the platform (164) having a tongue length, the tongue (166) having a distal end (170) generally opposite a base region (168), the tongue (166) having an upper surface (174) generally opposite a bottom surface (176), the tongue (166) having a protrusion (186) at the distal end (170), the tongue (166) including a pair of rails (180) defining a channel (182) on the bottom surface (176) of the tongue (166), the pair of rails (180) extending between the base region (168) and the distal end (170); and at least one boss (194) extending from the platform (164) and positioned laterally outward of the tongue (166) such that the at least one boss (194) and the tongue (166) are spaced apart from each other, the at least one boss (194) having a boss length that is less than the tongue length.
32. The razor handle (26) according to any preceding claim, wherein the at least one boss (194) includes two bosses; wherein each of the two bosses extend from the platform (164); and wherein each of the two bosses are located on an opposing lateral side (178, 178A) of the tongue (166) such that each of the two bosses is spaced apart from the tongue (166).
33. The razor handle (26) according to any preceding claim, wherein the pair of rails (180) extends from the protrusion (186) on the distal end (170) of the tongue (166).
34. The razor handle (26) according to any preceding claim, wherein the tongue (166) further comprises a pair of ribs (190, 190A) extending outwardly from the tongue (166).
35. The razor handle (26) according to any preceding claim, wherein the base region (168) of the tongue (166) has a pair of recesses (188, 188A), wherein each of the pair of recesses (188, 188A) is on an opposing lateral side (178, 178A) of the tongue (166).
36. A razor (20) according to any preceding claim, comprising: a razor cartridge (22) including at least one blade unit (30) and a cap (32) rearward and adjacent the at least one blade unit (30), the at least one blade unit (3) and the cap (32)defining a skin engaging surface (38) that is generally opposite a back side (76), the back side (76) including at least two connecting features (98) spaced apart from each other; a connector (24) having a connector body (1 16), the connector (24) comprising:a first journal (96) and a second journal (96A), each of the first journal (96) and second journal (96A) extending from the connector (24) and in mechanical communication with one of the at least two connecting features (98); one or more biasing elements (102) in mechanical communication with the connector (24); a connector body (1 16) having a length extending along a central longitudinal axis (128), the connector body (1 16) having an outer surface (1 18) generally opposite an inner surface (120), the connector body (24) comprising: a cavity (122) defined at least partially by the inner surface (120), the cavity (122) having a handle receiving opening (124), the cavity (122) having a first side wall (123) and a second side wall (123A) that are connected to each other by a ceiling (125); a guide feature (126) along the central longitudinal axis (128), the guide feature (126) extending along at least a portion of a floor (119) of the inner surface (120); wherein the guide feature (126) comprises at least one of at least one detent (135) and a thermoplastic elastomeric material (136); and a handle (26) having an elongated body having a grip region (160) and a connecting region (162); the grip region (160) spanning from a end region (222) of the handle (26) through a middle region (220) of the handle (26) to the connecting region (162), the connecting region (162) located at a forward end of the handle (26) opposite to the end region (222), the connecting region (162) adjacent the grip region (160), the connecting region (162) having a platform (164), the connecting region (162) comprising: a tongue (166) extending from the platform (164) having a tongue length, the tongue (166) having a distal end (170) generally opposite a base region (168), the tongue (166) having a protrusion (186) at the distal end (170), the tongue (166) including a pair of rails (180, 180A) defining a channel (182) on a lower side of the tongue (166), the pair of rails (180, 180A) extending between the base region (168) and the distal end (170); and wherein the handle receiving opening (124) is configured to receive the tongue (166); wherein upon the tongue (166) entering the cavity (122), the tongue (166) is matingly engaged and / or frictionally engaged with the guide feature (126).
37. The razor (20) according to any preceding claim, wherein the connector (24) further comprises at least one pocket (148) that is laterally outward of the cavity (122); and wherein the connecting region (162) of the handle (26) further comprises at least one boss (194) extending from the platform (164) and positioned laterally outward of the tongue (166) such that the at least one boss (194) and the tongue (166) are spaced apart from each other, the at least one boss (194) having a boss length that is less than the tongue length; wherein upon the tongue (166) entering the cavity (122), the at least one boss (194) enters into the at least one pocket (148) such that the at least one boss (194) is in mechanical engagement with the at least one pocket (148).
38. The razor (20) according to any preceding claim, wherein the guide feature (126) is integral with the cavity (122).
39. The razor (20) according to any preceding claim, wherein the floor of the cavity (122) includes a pair of channels on either side of the guide feature (126).
40. The razor (20) according to any preceding claim, wherein at least one of the razor cartridge (22), the connector (24), and the handle (26) include a guard (28).
Citation Information
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Shaving razors and cartridges
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Razor cartridge connector
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Shaving handle system for holding a cartridge pivotable about two axes
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