Mobile machine modular power system

Abstract

A mobile machine modular power system, including a module mounting base system a first battery module operatively configured to power at least one motion axis, a thermal module operatively configured to thermally manage a battery module, the first battery module having a first battery housing containing a first battery and a first battery coolant fluid system and including a first battery base attachment operatively configured to connect to at least one of the plurality of module attachments, a first battery power connection, and a first battery coolant connection, the thermal module having a thermal housing containing a cooling and / or a heating system and a thermal coolant connection operatively configured to connect to the plurality of module attachments, the first battery module operatively configured to be removably attached to the module mounting base system.

Description

MOBILE MACHINE MODULAR POWER SYSTEMCROSS-REFERENCE TO RELATED APPLICATIONS

[0001] This application claims the benefit under Articles 4 and 8 of the Stockholm Act of the Paris Convention for the Protection of Industrial Property of U.S. Patent Application No. 63 / 600,205, filed on November 17, 2023, which application is incorporated herein by reference in its entirety.TECHNICAL FIELD

[0002] The present disclosed subject matter relates generally to the field of mobile machines, and more particularly to an improved mobile machine modular electric power system.BACKGROUND ART

[0003] Movable machinery or heavy equipment or heavy machinery or earthmover refers to heavy-duty vehicles specially designed to execute construction tasks, most frequently involving earthwork operations or other large construction tasks. Some examples of movable machinery are bulldozers, agricultural tractors, excavators, cranes, backhoes, skid steers, and loaders. Movable machinery usually comprises five equipment systems: the implement, traction, structure, power train, and control / information. Movable machinery functions through the mechanical advantage of a simple machine, the ratio between input force applied and force exerted is multiplied, making tasks which could take hundreds of people and weeks of labor without heavy equipment far less intensive in nature. Some equipment uses hydraulic drives as a primary source of motion.

[0004] Internal combustion engines, namely diesel engines, are the dominant power source of movable machinery. As the desire for cleaner energy usage grows, there is a shift toward the use of electrically powered movable machines. However, purchasing entirely new, electrically powered movable machines is costly leads to waste. Additionally, the amount of installed energy on current mobile machines is fixed.BRIEF SUMMARY

[0005] In view of the foregoing, it is an object of the present disclosure to provide a system and method for electrically powering movable machinery with a removable modular system.

[0006] With parenthetical reference to corresponding parts, portions or surfaces of the disclosed embodiment, merely for the purposes of illustration and not by way of limitation, the present disclosure provides a mobile machine modular power system (300) comprising a modulemounting base system (70, 84) operatively configured to be supported by a mobile machine (20, 120, 220), a first battery module (90) operatively configured to power at least one motion axis (36) of the mobile machine (20, 120, 220), a thermal module (50) operatively configured to thermally manage a battery module (90), the module mounting base system (70, 84) comprising a plurality of module attachments (70, 84), the first battery module (90) having a first battery housing (92), the first battery housing (92) containing a first battery (108, 110) and a first battery coolant fluid system (111, 112, 113, 114), the first battery housing (92) comprising a first battery base attachment (100) operatively configured to connect to at least one of the plurality of module attachments of the base system (70), a first battery power connection (104B, 104C), and a first battery coolant connection (104D, 104E), the thermal module (50) having a thermal housing (51) containing a cooling and / or a heating system (56), the thermal housing comprising a thermal coolant connection (54D, 54E), the first battery module (90) operatively configured to be removably attached to the module mounting base system (70, 84) via at least one of the plurality of module attachments (70) of the module mounting base system (70, 84) and the first battery base attachment (100) of the first battery module (90), the first battery module (90) and the thermal module (50) operatively configured to be in coolant fluid communication with each other via the first battery coolant connection (104D, 104E) of the first battery module (90) and the thermal coolant connection (54D, 54E) of the thermal module (50), and the first battery module (90) operatively configured to be in power communication with at least one actuator of the mobile machine (20, 120, 220) via the first battery power connection (104C).

[0007] In an exemplary embodiment, the first battery power connection (104B, 104C) of the first battery module (90) may comprise a first battery high voltage output connection (104C) and a first battery charging input connection (104). In an exemplary embodiment, the mobile machine modular power system (300) may comprise a charge module (310) operatively configured to charge the first battery (108, 110) of the first battery module (90), the charge module (310) may have a charge housing (311) containing charging electronics (318), the charging electronics (318) may be configured to provide at least DC Level 2 charging, the charge housing (311) may comprise a charge base attachment (319) operatively configured to connect to at least one of the plurality of module attachments (70, 84) of the base system (70, 84) and a charge power connection (312, 314), the charge module (310) may be operatively configured to be removably attached to the module mounting base system (70, 84) via at least one of the plurality of module attachments ofthe module mounting base system (70, 84) and the charge base attachment of the charge module (310), the charge module (310) and the first battery module (90) operatively configured to be in power communication with each other via the first battery power connection (104B, 104C) of the first battery module (90) and the charge power connection (312, 314) of the charge module (310). In an exemplary embodiment, the charge power connection (312, 314) of the charge module (310) may comprise a charge input connection (314) and a charge output connection (312). In an exemplary embodiment, the charge housing of the charge module (310) may contain a charge coolant fluid system (317), the charge housing of the charge module (310) may comprise a charge coolant connection (312D, 312E), and the charge module (310) and the thermal module (50) may be operatively configured to be in coolant fluid communication with each other via the charge coolant connection (312D, 312E) of the charge module (310) and the thermal coolant connection (54D, 54E) of the thermal module (50). In an exemplary embodiment, the charge module (310) may comprise one or more power inverters (315) and an AC power output connection (316). In an exemplary embodiment, the thermal housing (51) of the thermal module may comprise a thermal base attachment (59) operatively configured to connect to at least one of the plurality of module attachments of the module mounting base system (70, 84).

[0008] In an exemplary embodiment, the mobile machine modular power system (300) may comprise a discharge module (320) operatively configured to discharge the first battery (108, 110) of the first battery module (90), the discharge module (320) may have a discharge housing(321) containing discharging electronics, the discharge housing (321) may comprise a discharge power connection (322, 324), and the discharge module (320) and the first battery module (90) may be operatively configured to be in power communication with each other via the first battery power connection (104B, 104C) of the first battery module (90) and the discharge power connection (314, 316, 312) of the charge module (310). In an exemplary embodiment, the discharge housing (321) of the discharge module (320) may comprise a discharge base attachment (329) operatively configured to connect to at least one of the plurality of module attachments of the base system (70, 84), and the discharge module (320) may be operatively configured to be removably attached to the module mounting base system (70, 84) via at least one of the plurality of module attachments of the module mounting base system (70, 84) and the discharge base attachment (329) of the discharge module (320). In an exemplary embodiment, the discharge power connection (322, 324) of the discharge module (320) comprises a discharge inputconnection (322) and a discharge output connection (324). In an exemplary embodiment, the discharge output connection (324) of the discharge power connection (322, 324, 326) may comprise a discharge cable (323) and a discharge gun (324). In an exemplary embodiment, the discharge module (320) may comprise one or more power inverters, and an AC power output connection (326).

[0009] In an exemplary embodiment, the first battery housing (92) of the first battery module (90) may contain first battery communication electronics (106, 107) and a first battery communication connection (104A). In an exemplary embodiment, the mobile machine modular power system (300) may comprise a controller module (60), the controller module (60) may have a controller housing (61) containing main control electronics (62), the controller housing (61) may comprise a controller base attachment (69) operatively configured to connect to at least one of the plurality of module attachments of the base system (70, 84), and a controller communication connection (64), the controller module (60) may be operatively configured to be removably attached to the module mounting base system (70, 84) via at least one of the plurality of module attachments of the module mounting base system (70, 84) and the controller base attachment of the controller module (60), the controller module (60) and the first battery module (90) may be operatively configured to be in communication with each other via the first battery communication connection (104 A) of the first battery module (90) and the controller communication connection (64) of the controller module (60). In an exemplary embodiment, the main control electronics of the controller module (60) may comprise a processor and a wireless transceiver (66).

[0010] In an exemplary embodiment, the mobile machine modular power system (300) may comprise a motor module (40), the motor module (40) may have a motor housing (41) containing an electric motor (44) configured to drive at least one motion axis (36) of the mobile machine (20, 120, 220), the motor housing (41) may comprise a motor base attachment (49) operatively configured to connect to at least one of the plurality of module attachments of the base system (70, 84), and a motor power connection, the motor module (40) may be operatively configured to be removably attached to the module mounting base system (70, 84) via at least one of the plurality of module attachments of the mobile mounting base system (70, 84) and the motor base attachment of the motor module (40), the motor module (40) and the first battery module (90) may be operatively configured to be in power communication with each other via the first battery power connection (104B, 104C) of the first battery module (90) and the motor power connection(104B, 104C) of the motor module (40). In an exemplary embodiment, the motor of the motor module (40) may be operatively configured to drive a pump of a hydraulic system (42) of the mobile machine (20, 120, 220).

[0011] In an exemplary embodiment the module mounting base system (70, 84) may comprise a base communication distribution system. In an exemplary embodiment, the base communication distribution system of the module mounting base system (70, 84) may comprise a base signal bus (200). In an exemplary embodiment, the first battery housing (92) of the first battery module (90) may contain a heat exchanger (114), a pump (111), battery management and power distribution electronics (109), a controller (106), a fan (112), and a radiator (113). In an exemplary embodiment, the mobile mounting base system (70, 84) may comprise a first base key way (80A-80D, 82A-82D) configured to mate with a corresponding key (102) of the first battery housing (92) of the first battery module (90) and a second base key way different from the first base key way (80A-80D, 82A-82D) and configured to mate with a corresponding key of the thermal housing of the thermal module (50). In an exemplary embodiment, the mobile mounting base system (70, 84) may comprise a base plate comprising the plurality of module attachments. In an exemplary embodiment, the mobile machine (20, 120, 220) may be selected from a group consisting of a backhoe, an excavator, a bulldozer, a skid steer loader, a forklift, and a dump truck.

[0012] In another aspect, the present disclosure provides a mobile machine modular power system (300) comprising a module mounting base system (70, 84) operatively configured to be supported by a mobile machine (20, 120, 220), a first battery module (90) operatively configured to power at least one motion axis (36) of the mobile machine (90), the module mounting base system (70, 84) comprising a first module attachment (70) and a second module attachment (70), the first battery module (90) having a first battery housing (92), the first battery housing (92) containing a first battery (108, 110) and a first battery thermal system (111, 112, 113, 114), the first battery housing (92) comprising a first battery base attachment (100) operatively configured to connect to the first module attachment (70) of the base system (70, 84) and a first battery power connection (104B, 104C), a second battery module (90) operatively configured to power the at least one motion axis (36) of the mobile machine (20, 120, 220), the second battery module (90) having a second battery housing (92), the second battery housing (92) containing a second battery (108, 110) and a second battery thermal system (111, 112, 113, 114), the second battery housing (92) comprising a second battery base attachment (100) operatively configured to connect to thesecond module attachment (70) of the base system (70, 84), and a second battery power connection (104B, 104C), the first battery module (90) operatively configured to be removably attached to the module mounting base system (70, 84) via the first module attachment (70) of the module mounting base system (70, 84) and the first battery base attachment (100) of the first battery module (90), the first battery module (90) operatively configured to be in power communication with at least one actuator of the mobile machine (20, 120, 220) via the first battery power connection (104B, 104C), the second battery module (90) operatively configured to be removably attached to the module mounting base system (70, 84) via the second module attachment (70) of the module mounting base system (70, 84) and the second battery base attachment (100) of the second battery module (90), and the second battery module (90) operatively configured to be in power communication with the at least one actuator of the mobile machine (20, 120, 220) via the second battery power connection (104B, 104C).

[0013] In an exemplary embodiment, the module mounting base system (70, 84) may comprise a base power distribution system comprising a first module power connection, a second module power connection, and an electric motor power connection, the first module power connection of the module mounting base system (70, 84) may be operatively configured to connect to the first battery power connection (104B, 104C) of the first battery module (90), the second module power connection of the module mounting base system (70, 84) may be operatively configured to connect to the second battery power connection (104B, 104C) of the second battery module (90), the electric motor power connection of the module mounting base system (70, 84) may be operatively configured to connect to the at least one actuator of the mobile machine (20, 120, 220), the first battery module (90) may be operatively configured to be in power communication with the at least one actuator of the mobile machine (20, 120, 220) via the first module power connection of the module mounting base system (70, 84) and the electric motor power connection of the module mounting base system (70, 84), and the second battery module (90) may be operatively configured to be in power communication with the at least one actuator of the mobile machine (20, 120, 220) via the second module power connection of the module mounting base system (70, 84) and the electric motor power connection of the module mounting base system (70, 84). In an exemplary embodiment, the base power distribution system of the module mounting base system (70, 84) may comprise a base power bus.

[0014] In an exemplary embodiment, the mobile machine modular power system (300) may comprise a thermal module (50) operatively configured to thermally manage the first battery module (90) and the second battery module (90), the module mounting base system (70, 84) may comprise a third module attachment (70, 84), the first battery thermal system (111, 112, 113, 114) of the first battery module (90) may comprise a first battery coolant fluid system and the first battery housing (92) of the first battery module (90) may comprise a first battery coolant connection (104D, 104E), the second battery thermal system (111, 112, 113, 114) of the second battery module (90) may comprise a second battery coolant fluid system and the second battery housing (92) of the second battery module (90) may comprise a second battery coolant connection (104D, 104E), the thermal module (50) may have a thermal housing containing a fluid cooling and / or heating system, the thermal housing may comprise a thermal base attachment operatively configured to connect to the third module attachment of the module mounting base system (70, 84) and a thermal coolant connection, the thermal module (50) may be operatively configured to be removably attached to the module mounting base system (70, 84) via the third module attachment of the module mounting base system (70, 84) and the thermal base attachment of the thermal module (50), the first battery module (90) and the thermal module (50) may be operatively configured to be in coolant fluid communication with each other via the first battery coolant connection (104D, 104E) of the first battery module (90) and the thermal coolant connection of the thermal module (50), and the second battery module (90) and the thermal module (50) may be operatively configured to be in coolant fluid communication with each other via the second battery coolant connection (104D, 104E) of the second battery module (90) and the thermal coolant connection of the thermal module (50).

[0015] In an exemplary embodiment, the module mounting base system (70, 84) may comprise a base coolant fluid distribution system. In an exemplary embodiment, the base coolant fluid distribution system of the module mounting base system (70, 84) may comprise a base coolant supply connection, a first module coolant connection, and a second module coolant connection. In an exemplary embodiment, the base coolant supply connection of the module mounting base system (70, 84) may be operatively configured to connect to the thermal coolant connection of the thermal module (50), the first module coolant connection of the module mounting base system (70, 84) may be operatively configured to connect to the first battery coolant connection (104D, 104E) of the first battery module (90), the second module coolant connection of the modulemounting base system (70, 84) may be operatively configured to connect to the second battery coolant connection (104D, 104E) of the second battery module (90), the first battery module (90) and the thermal module (50) may be operatively configured to be in coolant fluid communication with each other via the base coolant fluid distribution system of the module mounting base system (70, 84), and the second battery module (90) and the thermal module (50) may be operatively configured to be in coolant fluid communication with each other via the base coolant fluid distribution system of the module mounting base system (70, 84).

[0016] In an exemplary embodiment, the first battery housing (92) of the first battery module (90) may contain a heat exchanger (114), a pump (111), a fan (112), and a radiator (113) and the first battery housing (92) may comprise an air exchange opening. In an exemplary embodiment, the pump (111) may be connected to the base coolant fluid distribution system of the module mounting base system (70, 84) and may be operatively configured to pump a fluid coolant.

[0017] The following will describe embodiments of the present disclosure, but it should be appreciated that the present disclosure is not limited to the described embodiments and various modifications of the disclosure are possible without departing from the basic principles. The scope of the present disclosure is therefore to be determined solely by the appended claims.BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Various embodiments are disclosed, by way of example only, with reference to the accompanying schematic drawings below in which corresponding reference symbols indicate corresponding parts.

[0019] FIG. 1 is a rear top perspective view of a worksite on which mobile machine assemblies are deployed.

[0020] FIG. 2A is a rear perspective view of a first embodiment of the mobile machine, as shown in FIG. 1.

[0021] FIG. 2B is a partial rear perspective view of the mobile machine shown in FIG. 2A.

[0022] FIG. 2C is a top plan view of the mobile machine shown in FIG. 2A.

[0023] FIG. 2D is a rear elevational view of the mobile machine shown in FIG. 2A.

[0024] FIG. 3 is a top perspective view of the base shown in FIG. 1.

[0025] FIG. 4A is a front perspective view of the battery module connected to the base, as shown in FIG. 1.

[0026] FIG. 4B is a rear perspective view of the battery module connected to the base, as shown in FIG. 1.

[0027] FIG. 5 is a rear perspective view of a second embodiment of the mobile machine.

[0028] FIG. 6 is a rear perspective view of a third embodiment of the mobile machine, as shown in FIG. 1.

[0029] FIG. 7 is a block diagram illustrating a mobile machine modular power system, in accordance with an exemplary embodiment of the present disclosure.

[0030] FIG. 8 is a block diagram illustrating a mobile machine modular power system, in accordance with an exemplary embodiment of the present disclosure.

[0031] FIG. 9 is a block diagram illustrating a mobile machine modular power system, in accordance with an exemplary embodiment of the present disclosure.

[0032] FIG. 10 is a block diagram illustrating a mobile machine modular power system, in accordance with an exemplary embodiment of the present disclosure.

[0033] FIG. 11 is a perspective view of a mobile machine modular power system, in accordance with an exemplary embodiment of the present disclosure.

[0034] FIG. 12 is a schematic view of a mobile machine modular power system, in accordance with an exemplary embodiment of the present disclosure.

[0035] FIG. 13 is a schematic view of a mobile machine modular power system, in accordance with an exemplary embodiment of the present disclosure

[0036] FIG. 14 is a schematic view of a battery module, in accordance with an exemplary embodiment of the present disclosure.

[0037] FIG. 15 is a display of a mobile machine modular power system monitoring interface, in accordance with an exemplary embodiment of the present disclosure.DETAILED DESCRIPTION OF THE EMBODIMENTS

[0038] At the outset, it should be clearly understood that like reference numerals are intended to identify the same structural elements, portions, or surfaces consistently throughout the several drawing figures, as such elements, portions or surfaces may be further described or explained by the entire written specification, of which this detailed description is an integral part. Unless otherwise indicated, the drawings are intended to be read (e.g., cross-hatching, arrangement of parts, proportion, degree, etc.) together with the specification, and are to be considered a portion of the entire written description of this invention. As used in the following description, the terms“horizontal,” “vertical,” “left,” “right,” “up” and “down,” as well as adjectival and adverbial derivatives thereof (e.g., “horizontally,” “rightwardly,” “upwardly,” etc.), simply refer to the orientation of the illustrated structure as the particular drawing figure faces the reader. Similarly, the terms “inwardly” and “outwardly” generally refer to the orientation of a surface relative to its axis of elongation, or axis of rotation, as appropriate.

[0039] Furthermore, it is understood that this disclosure is not limited to the particular methodology, materials and modifications described and as such may, of course, vary. It is also understood that the terminology used herein is for the purpose of describing particular aspects only, and is not intended to limit the scope of the claims.

[0040] Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood to one of ordinary skill in the art to which this disclosure pertains. It should be understood that any methods, devices, or materials similar or equivalent to those described herein can be used in the practice or testing of the example embodiments.

[0041] It should be appreciated that the term “substantially” is synonymous with terms such as “nearly,” “very nearly,” “about,” “approximately,” “around,” “bordering on,” “close to,” “essentially,” “in the neighborhood of,” “in the vicinity of,” etc., and such terms may be used interchangeably as appearing in the specification and claims. It should be appreciated that the term “proximate” is synonymous with terms such as “nearby,” “close,” “adjacent,” “neighboring,” “immediate,” “adjoining,” etc., and such terms may be used interchangeably as appearing in the specification and claims. The term “approximately” is intended to mean values within ten percent of the specified value.

[0042] It should be understood that use of “or” in the present application is with respect to a “non-exclusive” arrangement, unless stated otherwise. For example, when saying that “item x is A or B,” it is understood that this can mean one of the following: (1) item x is only one or the other of A and B; (2) item x is both A and B. Alternately stated, the word “or” is not used to define an “exclusive or” arrangement. For example, an “exclusive or” arrangement for the statement “item x is A or B” would require that x can be only one of A and B. Furthermore, as used herein, “and / or” is intended to mean a grammatical conjunction used to indicate that one or more of the elements or conditions recited may be included or occur. For example, a device comprising a first element, a second element and / or a third element, is intended to be construed as any one of the following structural arrangements: a device comprising a first element; a device comprising a secondelement; a device comprising a third element; a device comprising a first element and a second element; a device comprising a first element and a third element; a device comprising a first element, a second element and a third element; or, a device comprising a second element and a third element.

[0043] Moreover, as used herein, the phrases “comprises at least one of’ and “comprising at least one of’ in combination with a system or element is intended to mean that the system or element includes one or more of the elements listed after the phrase. For example, a device comprising at least one of a first element; a second element; and, a third element, is intended to be construed as any one of the following structural arrangements: a device comprising a first element; a device comprising a second element; a device comprising a third element; a device comprising a first element and a second element; a device comprising a first element and a third element; a device comprising a first element, a second element and a third element; or, a device comprising a second element and a third element. A similar interpretation is intended when the phrase “used in at least one of” is used herein.

[0044] Adverting now to the figures, FIG. l is a rear top perspective view of worksite 2 on which one or more modular electric mobile machine assemblies, for example modular electric mobile machine assemblies 20 and 220, are deployed. Worksite 2 comprises earth or ground 12. In an exemplary embodiment, worksite 2 may comprise charging station or power modular storage platform 14. In addition to mobile machine 20, 120, 220, transport vehicle 16 may be deployed on worksite 10. Transport vehicle 16 may be used to transport modules from a remote location to worksite, for example, if additional power is needed at worksite 16. For example, if a job requires a predetermined amount of power (e.g., 7 hours of power), and during the job complications occur and more power is needed (e.g., 4 additional hours of power), additional battery modules 90 can be delivered to worksite 10 upon request. Charging station 14 may also be utilized to recharge battery modules 90 that have been drained or store battery modules 90 that are not being used, as needed.

[0045] FIG. 2A is a rear perspective view of mobile machine or mobile machine assembly or assembly 20. FIG. 2B is a partial rear perspective view of assembly 20. FIG. 2C is a top plan view of assembly 20. FIG. 2D is a rear elevational view of assembly 20. Assembly 20 is a piece of mobile heavy equipment comprising chassis 22, wheels or track 26, implement or work tool 30, and hydraulic equipment 42. In an exemplary embodiment, assembly 20 is an excavator. In anexemplary embodiment, assembly 20 further comprises cab 24. In an exemplary embodiment, assembly 20 further comprises platform or ledge 28 such that one or more modules 90 may be removably connected to assembly 20, as will be described in greater detail below. Platform 28 may be fixedly secured to chassis 22. In an exemplary embodiment, one or more bases or module attachments 70 are arranged on assembly 20, for example on platform 28, to facilitate removable connectability with one or more modules 90. In an exemplary embodiment, assembly 20 further comprises cover 34. Cover 34 is arranged to be removably connected to assembly 20 such that it protects battery modules 90, platforms 70, motor module 40, thermal module 50, control module 60, and various other components from debris.

[0046] Work tool 30 is connected to chassis 22 by one or more arms or booms 32. An operator is capable of controlling arms 32 and work tool 30 via various components such as joysticks, levers, pedals, or other controls and user interfaces, for example, in cab 24. Work tool 30 and arms 32 are moved via one or more actuators, for example, hydraulic actuators. It should be appreciated that, in an exemplary embodiment, assembly 20 may comprise electric actuators in addition or alternative to hydraulic actuators.

[0047] Hydraulic equipment 42 may comprise any number of components for operating various elements of assembly 20, for example, a hydraulic tank, a hydraulic pump servo drive, and pump. Assembly 20 comprises motor module 40 which drives all hydraulic functions and / or each motion axes, for example hydraulic and / or mechanical motion axes 36 (see FIG. 11) of assembly 20. For example, motor module 40 drives the hydraulic pump to operate the various hydraulic components of assembly 20, such as the hydraulic cylinders that drive arm 32 of assembly 20 (e.g., for an excavator). Motor module 40 may also drive wheels or tracks directly, as well as actuators (e.g., electro-mechanical actuators). In an exemplary embodiment, motor module 40 comprises a 700 VDC, 150 kW ultra-efficient, regenerative capable electric motor. In an exemplary embodiment, motor module 40 is thermally managed, for example via thermal module 50. In an exemplary embodiment, motor module 40 is sound insulated. In an exemplary embodiment, motor module 40 comprises a sealed system that can be replaced in-field. In an exemplary embodiment, electric motor module 40 comprises internet of things (loT) technology for motor performance monitoring and reporting. In an exemplary embodiment, hydraulic fluid utilized by the hydraulic pump is stored in the hydraulic tank. The hydraulic pump servo drive may provide a feedback signal from motor module 40 and / or the pump to a controller. In an exemplary embodiment, motormodule 40 comprises motor housing 41, at least one electric motor 44, and / or motor base attachment 49.

[0048] Thermal module 50 is operatively arranged to maintain battery modules 90, motor module 40, and electronics at an optimum temperature. Thermal module 50 comprises ports 52, 54, as will be described in greater detail below. In an exemplary embodiment, thermal module 50 comprises a sealed system that can be replaced in-field. Thermal module 50 allows assembly 20 to operate in any temperature. Thermal module 50 provides thermal management, or active cooling and heating to maintain component and cabin temperatures. Thermal module 50 may comprise one or more of a chiller, radiator, fan, pump, heater, and heat exchanger arranged to regulate fluid temperature and thus the temperature of components within mobile machine modular power system 300.

[0049] Controller module 60 is operatively arranged to monitor temperature and weather to ensure best performance of assembly 20. Controller module 60 is capable of connecting wirelessly to devices, such as a smartphone or a graphic user interface (GUI) in cab 24 such that the operator can monitor various components of assembly 20, track work progress and current onsite remaining power, and, if necessary, order additional battery modules 90 to be delivered to worksite 10, for example, via transport vehicle 16. Controller module 60 can further track performance over time to improve power estimate accuracy (i.e., how power is used based on machine size, work being performed, terrain, material being moved, weather conditions, etc ). For example, a worksite comprising a terrain having a substantial amount of clay may require more power than a worksite comprising only soil. Controller module 60 may further track tonnage moved, area prepped, and additional operational data. All of the data tracked by controller module 60 may be stored either locally or transmitted to a remote location for processing and / or storage. In an exemplary embodiment, controller module 60 comprises controller housing 61, main control electronics 62, controller communication connection 64, a processor and / or wireless transceiver 66, and / or a controller base attachment.

[0050] Assembly 20 may further comprise one or more bases or module attachments 84 which is arranged on platform 28. Motor module 40, thermal module 50, and / or controller module 60 is operatively arranged to be connected to base 84. Base 84 may be electrically connected to bases 70 such that power is provided to base 84 from battery modules 90 engaged with bases 70. The arrangement of base 84 allows motor module 40, thermal module 50, and controller module60 to be quickly and easily swapped out, for example, on-site. In an exemplary embodiment, motor module 40, thermal module 50, and / or controller module 60 are connected directly to bases 70 without the need for base 84.

[0051] FIG. 3 is a top perspective view of base 70. FIG. 4A is a front perspective view of battery module 90 connected to base 70. FIG. 4B is a rear perspective view of battery module 90 connected to base 70.

[0052] Base 70 generally comprises top surface 72, bottom surface 74, outward facing surface 76, and one or more brackets, for example, brackets 80A-80D. Bottom surface 74 is arranged to be connected to platform 28. In an exemplary embodiment, top surface 72 comprises socket 78. Socket 78 is operatively arranged to engage a protrusion of battery module 90. Outward facing surface 76 extends axially from top surface 72 to bottom surface 74.

[0053] Brackets 80A-80D extend from top surface 72 and are operatively arranged to engage battery module 90. In an exemplary embodiment, brackets 80A-80D comprise grooves 82A-82B, respectively, wherein grooves 82A-82D are operatively arranged to engage ridges 102 of battery module 90 to secure battery module 90 to base 70, as will be described in greater detail below. In an exemplary embodiment, each of brackets 80A-80D comprises a first linear portion extending in a first direction, and a second linear portion extending in a second direction, the second direction being perpendicular to the first direction. In an exemplary embodiment, linear portions of the brackets are aligned. For example, bracket 80A comprises a first linear portion aligned with a first linear portion of bracket 80B, in the first direction, and bracket 80D comprises a first linear portion aligned with a first linear portion of bracket 80C, in the first direction. Bracket 80A comprises a second linear portion aligned with a second linear portion of bracket 80D, in the second direction, and bracket 80B comprises a second linear portion aligned with a second linear portion of bracket 80C, in the second direction. In an exemplary embodiment, brackets 80A-80D are arranged on top surface 72 spaced apart from outward facing surface 76.

[0054] Battery module 90 comprises housing 92 and engaging member or battery base attachment 100. In an exemplary embodiment, battery module 90 comprises one or more covers, for example covers 94, 96, and 98, operatively arranged to allow access to ports or connections 104 (see FIG. 8). Battery base attachment 100 extends from a bottom surface of housing 92 and is operatively arranged to engage base 70 to secure battery module 90 to platform 28. In an exemplary embodiment, battery base attachment 100 comprises one or more ridges 102 operatively arrangedto engage grooves 82A-82D. Due to the two linear portions of brackets 80A-80D, in an exemplary embodiment battery module 90 can be slid into base 70 in the first direction or the second direction. This is convenient in the event that assembly 20 already has battery modules 90 attached thereto (for example see FIG. 2A). It should be appreciated, however, that battery module 90 can be secured to base 70 via other quick connection devices. In an exemplary embodiment, battery module 90 comprises a 700 VDC, 70 or 140 kWh battery unit. In an exemplary embodiment, battery module 90 comprises an on-board battery management system. In an exemplary embodiment, battery module 90 is thermally insulated and temperature controlled, for example, by thermal module 50. In an exemplary embodiment, battery module 90 comprises a robust structural frame and vibration isolation devices (e.g., dampers). In an exemplary embodiment, battery module 90 comprises loT technology for real-time telematics, state of charge, location, temperature, etc. Battery module 90 is capable of communicating with controller module 60 such that it can be tracked and managed by a user, either locally (e.g. the operator in cab 24) or remotely.

[0055] FIG. 5 is a rear perspective view of mobile machine or mobile machine assembly or assembly 120. Assembly 120 is a piece of mobile heavy equipment comprising chassis 122, wheels or track 126, implement or work tool 130, and hydraulic equipment. In an exemplary embodiment, assembly 120 is a loader. In an exemplary embodiment, assembly 120 further comprises cab 124. In an exemplary embodiment, assembly 120 further comprises platform or ledge 128 such that one or more modules 90 may be removably connected to assembly 120. Platform 128 may be fixedly secured to chassis 122. In an exemplary embodiment, one or more bases 70 are arranged on assembly 120, for example on platform 128, to facilitate removable connectability with one or more modules 90. In an exemplary embodiment, assembly 120 further comprises cover 134 (not shown). Cover 134 is arranged to be removably connected to assembly 120 such that it protects battery modules 90, platforms 70, motor module 40, thermal module 50, control module 60, and various other components from debris.

[0056] Work tool 130 is connected to chassis 122 by one or more arms or booms 132. An operator is capable of controlling arms 132 and work tool 130 via various components such as joysticks, levers, pedals, or other controls and user interfaces, for example, in cab 124. Work tool 130 and arms 132 are moved via one or more actuators, for example, hydraulic actuators. It should be appreciated that, in an exemplary embodiment, assembly 120 may comprise electric actuators in addition or alternative to hydraulic actuators.

[0057] Assembly 120 may comprise hydraulic equipment including any number of components for operating various elements of assembly 120, for example, a hydraulic tank, a hydraulic pump servo drive, and pump. Assembly 20 comprises motor module 40 (not shown) which drives all hydraulic functions. For example, motor module 40 drives the hydraulic pump to operate the various hydraulic components of assembly 120, such as the hydraulic cylinders that drive arm 132 of assembly 120 (e.g., for an excavator). Assembly 120 further comprises thermal module 50 (not shown) operatively arranged to maintain battery modules 90, motor module 40, and electronics at an optimum temperature. Assembly 120 further comprises controller module 60 (not shown). Assembly 120 may further comprise a base arranged on platform 128 to facilitate quick and easy connection of motor module 40, thermal module 50, and / or controller module 60, as described above with respect to base 84.

[0058] FIG. 6 is a rear perspective view of mobile machine or mobile machine assembly or assembly 220. Assembly 220 is a piece of mobile heavy equipment comprising chassis 222, wheels or track 226, implement or work tool 230, and hydraulic equipment. In an exemplary embodiment, assembly 220 is a skid steer. In an exemplary embodiment, assembly 220 further comprises cab 224. In an exemplary embodiment, assembly 220 further comprises platform or ledge 228 such that one or more modules 90 may be removably connected to assembly 220. Platform 228 may be fixedly secured to chassis 222. In an exemplary embodiment, one or more bases 70 are arranged on assembly 220, for example on platform 228, to facilitate removable connectability with one or more modules 90. In an exemplary embodiment, assembly 220 further comprises cover 234 (see FIG. 1). Cover 234 is arranged to be removably connected to assembly 220 such that it protects battery modules 90, platforms 70, motor module 40, thermal module 50, control module 60, and various other components from debris.

[0059] Work tool 230 is connected to chassis 222 by one or more arms or booms 232. An operator is capable of controlling arms 232 and work tool 230 via various components such as joysticks, levers, pedals, or other controls and user interfaces, for example, in cab 224. Work tool 230 and arms 232 are moved via one or more actuators, for example, hydraulic actuators. It should be appreciated that, in an exemplary embodiment, assembly 220 may comprise electric actuators in addition or alternative to hydraulic actuators.

[0060] Assembly 220 may comprise hydraulic equipment including any number of components for operating various elements of assembly 220, for example, a hydraulic tank, ahydraulic pump servo drive, and pump. Assembly 220 comprises motor module 40 (not shown) which drives all hydraulic functions. For example, motor module 40 drives the hydraulic pump to operate the various hydraulic components of assembly 220, such as the hydraulic cylinders that drive arm 232 of assembly 220 (e.g., for an excavator). Assembly 220 further comprises thermal module 50 (not shown) operatively arranged to maintain battery modules 90, motor module 40, and electronics at an optimum temperature. Assembly 220 further comprises controller module 60 (not shown). Assembly 220 may further comprise a base arranged on platform 228 to facilitate quick and easy connection of motor module 40, thermal module 50, and / or controller module 60, as described above with respect to base 84.

[0061] FIG. 7 is a block diagram illustrating mobile machine modular power system 300, in accordance with an exemplary embodiment of the present disclosure. Mobile machine modular power system 300 comprises battery module 90. In an exemplary embodiment, mobile machine modular power system 300 further comprises at least one of thermal module 50, charge module 310, and discharge module 320.

[0062] Battery module 90 comprises a battery pack or batteries, and ports 104. In an exemplary embodiment, battery module 90 further comprises at least one of an on-board battery management system, a high voltage control box (HVCB), a low voltage (e.g., 12V) battery, a controller, thermal management components such as a fan, radiator, tank, and pump, one or more valves, and one or more contactors or fuses. In an exemplary embodiment, ports 104 comprise external interfaces for at least one of high voltage direct current (±HVDC), high voltage interlock loop (HVIL), low voltage direct current (LVDC), for example ±12VDC, fluid or liquid coolant in and out (e.g., water or glycol), controller area network (CAN) hi and low, mechanical mounting (i.e., to assembly 10, 120, 220, charging station 14, or transport vehicle 16, etc.), and loT technology and wireless transmission, for example for data, telematics, and software updates. In an exemplary embodiment, battery module 90 may have at least one of the following specifications: 600-666 V, 128-140 kWh, 1,000 kg, 1C continuous charge / discharge (128 kW), 4C maximum discharge (480 kW), dimensions of 1.2m x 0.8m x 1. Im, a mass of 1000 kg, and passive cooling (e.g., via a radiator and pump).

[0063] Thermal module 50 comprises a chiller, heater, fan, radiator, tank, and / or pump. In an exemplary embodiment, thermal module 50 further comprises CAN input and output device. Thermal module 50 comprises ports 52 operatively arranged to be removably connected to ports104, as shown in FIG. 9, and ports 54 operatively arranged to connect to ports 312 and 322, as will be described in greater detail below. In an exemplary embodiment, ports 52 and 54 comprise external interfaces for at least one of ±HVDC, HVIL, LVDC (e.g., ±12VDC), fluid or liquid coolant in and out (e.g., water or glycol), CAN hi and low, and mechanical mounting (i.e., to assembly 10, 120, 220 or battery module 90). For example, thermal module 50 may comprise high voltage connection 54C, low voltage connection 54B, coolant in and out connections 54D and 54E, and CAN communication connection 54A. In an exemplary embodiment, thermal module 50 comprises housing 51. In an exemplary embodiment, thermal module 50 comprises thermal base attachment 59. In an exemplary embodiment, thermal module 50 comprises cooling and / or a heating system 56. In an exemplary embodiment, thermal module 50 comprises at least one of the following specifications: 10 kW cooling capacity, heater, and coefficient of performance (COP) 3.5.

[0064] Charge module 310 comprises at least one of an energy management unit (EMU), for example an AMP™ EMU, an on-board charger (OBC), and a fast charge junction box (FCJB). Charge module 310 comprises ports 312 and charge port or inlet 314. Ports 312 are operatively arranged to removably connected to ports 54 of thermal kit 50 and ports 104 of battery module 90. Charge port 314 comprises combined charging system (CCS) and the North American Charging Standard (NACS). In an exemplary embodiment, ports 312 comprise external interfaces for at least one of ±HVDC, HVIL, LVDC (e.g., ±12VDC), fluid or liquid coolant in and out (e.g., water or glycol), CAN hi and low, and mechanical mounting (i.e., to assembly 10, 120, 220, battery module 90, or thermal module 50). For example, charge module 310 may comprise high voltage connection 312C, low voltage connection 312B, coolant in and out connections 312D and 312E, and CAN communication connection 312A. In an exemplary embodiment, charge module 310 comprises housing 311. In an exemplary embodiment, charge module 310 comprises charge base attachment 319. In an exemplary embodiment, charge module 310 comprises charging electronics 318, a charge coolant fluid system 317, and / or one or more power inverters 315.

[0065] In an exemplary embodiment, charge module 310 comprises at least one of the following specifications: 11 kW OBC, bidirectional, and DC fast charge capable. Battery module 90 utilizes OBC for AC charging and FCJB for DC fast charging. The OBC and FCJB are arranged in charge module 310, which is removably connectable to both battery module 90 and thermal module 50. In an exemplary embodiment, charge module 310 is capable of 1 x 22 kW Level 2charging. Tn an exemplary embodiment, charge module 310 is capable of at least DC Level 2 charging, for example, DC Level 3 charging. In an exemplary embodiment, charge module 310 is capable of 3 x 120 kW DC fast charging. In an exemplary embodiment, charge module 310 comprises one or more inverters 315 (e.g., a DC to AC power inverter) for exporting AC electrical power via AC power connection 316. The AC electrical power could be supplied by using the OBC in a bidirectional mode, or by using separate inverters. The AC electrical power may be 240 VAC split-phase in the U.S. or 400 VAC three-phase in Europe. In an exemplary embodiment, charge module 310 is operatively arranged to provide AC charging and / or DC charging to other modules installed on the mobile machine

[0066] Discharge module 320 comprises at least one of a supply equipment charge controller, HV DC-DC buck-boost, and CCS and NACS charge cable 323 or gun 324. Discharge module 320 further comprises ports 322. Ports 322 are operatively arranged to be removably connected to ports 54 of thermal module 50. In an exemplary embodiment, ports 322 comprise connections for at least one of ±HVDC, LVDC (e.g., ±12VDC), fluid or liquid coolant in and out (e.g., water or glycol), CAN hi and low, and CCS and NACS charge cable out. For example, discharge module 320 may comprise high voltage connection 322C, low voltage connection 322B, coolant in and out connections 322D and 322E, and CAN communication connection 322A. In an exemplary embodiment, discharge module 320 comprises housing 321. In an exemplary embodiment, discharge module 320 comprises thermal base attachment 329. In an exemplary embodiment, discharge module 320 is 120 kW DC fast charge capable. In an exemplary embodiment, the discharge module 320 comprises one or more inverters 328 (e.g., a DC to AC power inverter) for exporting AC electrical power via AC power connection 326. The AC electrical power may be 240 VAC split-phase in the U.S. or 400 VAC three-phase in Europe.

[0067] FIG. 8 is a block diagram illustrating mobile machine modular power system 300, wherein charge module 310 is connected directly to battery module 90. As shown, ports 312 are connected to ports 104. In the configuration shown in FIG. 8, battery module 90 can now be charged by connecting an external power source to charge port 314.

[0068] FIG. 9 is a block diagram illustrating mobile machine modular power system 300, wherein thermal module 50 is connected to battery module 90 and charge module 310 is connected to thermal module 50. As shown, ports 52 of thermal module 50 are connected to ports 104 of battery module, and ports 312 of charge module are connected to ports 54 of thermal module 50.In the configuration shown in FIG. 9, battery module 90 can now be charged by connecting an external power source to charge port 314. Thermal module 50 will maintain the temperature of battery module 90 and charge module 310 during the charging process. When paired with thermal module 50 and charge module 310, battery module can be DC fast charged. Thermal module 50 actively cools the batteries at high charge rates, or at high / low external temperatures.

[0069] FIG. 10 is a block diagram illustrating mobile machine modular power system 300, wherein thermal module 50 is connected to battery module 90 and discharge module 320 is connected to thermal module 50. As shown, ports 52 of thermal module 50 are connected to ports 104 of battery module, and ports 322 of discharge module are connected to ports 54 of thermal module 50. In the configuration shown in FIG. 10, battery module 90 can now be discharged by connecting charge gun 324 to an external source, for example, a second battery module 90 (via a second charge module 310). Thermal module 50 will maintain the temperature of battery module 90 and discharge module 320 during the discharging process. When paired with thermal module 50 and discharge module 320, battery module 90 can become a DC fast charger and provide energy to another battery module 90 or machine capable of DC fast charging.

[0070] In an exemplary embodiment, when battery module 90 is not connected to a mobile machine assembly, for example, assembly 20, 120, 220, battery module 90 can communicate status, for example via loT technology (e.g., location, battery state of charge (SOC), temperature, etc.), “wake up” and run pump for passive thermal management, maintain charge of low voltage battery system 108 (e.g., 12 VDC battery) that powers the controller and loT technology, and ensure that high voltage is not exposed to external connections.

[0071] FIG. 11 is a perspective view of mobile machine modular power system 300, wherein a first battery module 90 is being used to charge a second battery module 90. As shown, a first battery module 90 is connected to base 70 on assembly 20. The first battery module 90 may or may not be powering components of machine 20 via a first set of ports 104. First battery module 90 is connected to discharge module 320 (i.e., a second set of ports 104 of first battery module 90 is connected to ports 322 of discharge module 320). Discharge module 322 is used to charge second battery module 90. In an exemplary embedment, second battery module 90 may be connected to charge module 310 (not shown), and charge gun 324 of discharge module 320 is connected to charge port 314 of charge module 310. FIG. 11 shows first battery module 90 operating as a DC fast charger to provide energy to second battery module 90.

[0072] It should be appreciated that battery modules 90 may be utilized (i.e., drained) or charged sequentially or in parallel. For example, when used sequentially, a first battery module 90 is used and drained completely, after which a second battery module 90 is used and drained completely, after which a third battery module 90 is used and drained completely. These three battery modules 90 can also be charged sequentially wherein a first battery is charged completely, after which a second battery is charged completely, after which a third battery is charged completely. Alternatively, when used in parallel, in an effort to increase the output current, the first battery and the second battery can be used and drained at the same time. Likewise, two or three batteries can be charged at the same time.

[0073] FIG. 12 is a schematic view of mobile machine modular power system 300, in accordance with an exemplary embodiment of the present disclosure. FIG. 13 is a schematic view of mobile machine modular power system 300, in accordance with an exemplary embodiment of the present disclosure. As shown, mobile machine modular power system 300 comprises battery module 90 and motor module 40.

[0074] Motor module 40 is operatively arranged to receive electric power from battery module 90 and provide mechanical power to motion axes 36, for example, to drive and operate the mobile machine. Battery module 90 is operatively arranged to provide electrical power to motor module 40. Battery module 90 may be removably connected to the mobile machine via base 70, as described above. Base 70 is an interface that includes mechanical mounting, electrical, thermal, and communication connections, and safety interlocks. Motor module 40, thermal module 50, and / or controller module 60 may be removably connected to the mobile machine via base 84, as described above. In an exemplary embodiment, motor module 40 comprises the motor and motor drive, and is connected to high voltage power distribution or bus 210.

[0075] In an exemplary embodiment, mobile machine modular power system 300 further comprises thermal module 50. Thermal module 50 is operatively arranged to receive unconditioned coolant (e.g., hot coolant) from, and return conditioned coolant (e.g., cold coolant) to, at least one of battery module 90, motor module 40, and hydraulic / mechanical motion axes and related components. In an exemplary embodiment, thermal module 50 comprises heating and cooling equipment to maintain the appropriate temperature of all components (e.g., battery, motor, etc.) as well as the mobile machine cabin.

[0076] In an exemplary embodiment, mobile machine modular power system 300 further comprises charge module 310. Charge module 310 is operatively arranged to receive electrical power, for example from external power source 330, and provide it to battery module 90 for charging. As shown, charge module 310 comprises charging port 314 which may engage a power transmission device, for example a charge gun, of external power source 330. Charging port 314 may comprise a combined charging system (CCS). In an exemplary embodiment, charge module 310 comprises on-board chargers for AC charging as well as a DC charge controller for DC charging. Charge module 310 may be connected to high voltage bus 210 and controller 60, and is able to charge all installed modules.

[0077] In an exemplary embodiment, mobile machine modular power system 300 further comprises controller module 60. Controller module 60 is operatively arranged to communicate with at least one of battery module 90, charge module 310, thermal module 50, motor module 40, signal or communications bus 200, and / or high voltage bus 210 to regulate mobile machine modular power system 300. In an exemplary embodiment, controller module 60 utilizes loT technology to receive feedback from various components of mobile machine modular power system 300 and, in response, make adjustments thereto (e.g., activate or deactivate thermal module 50 based on the temperature of battery module 90). In an exemplary embodiment, controller 60 is installed on the mobile machine and communicates with all installed modules to monitor how much total energy is available and how much runtime is remaining. Controller 60 may also communicate with the machine and be able to report telemetry, for example, over loT. In an exemplary embodiment, each battery module 90 may comprise a controller to monitor the battery and control power import / export.

[0078] As shown in FIG. 13, mobile machine modular power system 300 further comprises communications bus 200 and / or high voltage bus 210. Communications bus 200 may be a CAN bus and connects battery module 90 with other installed modules (e.g., motor module 40, controller 60, etc.) such that they may communicate with each other. High voltage bus 210 distributes high voltage from battery module 90 to various installed modules (e.g., motor module 40). High voltage bus 210 may also distribute high voltage from charge module 310 to battery module 90 (i.e., battery module 90 can deliver power to, as well as accept power from, the machine / equipment.

[0079] FIG. 14 is a schematic view of battery module 90, in accordance with an exemplary embodiment of the present disclosure. In an exemplary embodiment, battery module 90 comprisescontroller 106. Controller 106 may be used for module control and telemetry. Controller 106 is connected to antenna or transmission device 107. Transmission device 107 is operatively arranged to communicate with other modules, for example, controller module 60, a user interface (e.g., within cab 24, and / or an external source such that battery module 90 can be monitored. Controller 106 is operatively arranged to communicate with at least one of low voltage battery system 108, battery management and power distribution system 109, and high voltage battery system 110. Controller 106 may be connected to controller area network (CAN) port or connection 104A such that battery module 90 can effectively communicate with other modules as well as the mobile machine.

[0080] In an exemplary embodiment, battery module 90 comprises high voltage battery system 110. High voltage battery system 110 comprises one or more batteries, or a battery pack. The battery pack may provide a 600-666 VDC power source with 128-140 kWh capacity and fast charging and discharging capability.

[0081] In an exemplary embodiment, battery management and power distribution, or battery management, system 109 is operatively arranged to properly maintain the batteries, for example high voltage batteries, during charging and discharging. Battery management system 109 is operatively arranged to communicate with controller 106. Battery management system may comprise a HV circuit breaker operatively arranged to stop the flow of electricity to or from high voltage battery system 110 if minimum or maximum thresholds are exceeded. For example, if controller 106 detects that a voltage level in high voltage battery system 110 is at or below a predetermined threshold, battery management and power distribution system 109 stops the drawing of power from the high voltage batteries to prevent over draining. Additionally, battery management and power distribution 109 prevents the high voltage batteries from over charging, and thus prevents the supply of power to the high voltage batteries if the charge therein is at or above a predetermined threshold. In an exemplary embodiment, high voltage battery system 110 comprises a soft start feature, or the gradual turning on of the high voltage batteries therein to avoid stressing the components of battery module 90 and / or mobile machine modular power system 300 by the sudden current or voltage surges associated with the initial charging of electrical components. High voltage battery system 110 may be connected to high voltage port or connection 104C either directly or through battery management and power distribution 109. High voltage port 104C is utilized to provide high voltage power to the mobile machine (e.g., motor module 40,thermal module 50, controller module 60, mobile machine motion axes, etc.) and / or receive high voltage power from external power source 330 (e.g., another battery module 90).

[0082] In an exemplary embodiment, battery module 90 comprises low voltage battery or battery system 108. Low voltage battery system 108 provides low voltage power (e.g., 12 or 24 V) to various components of battery module 90. Low voltage battery system 108 is also connected to low voltage port or connection 104B to low voltage components in the mobile machine, for example, joysticks or controls, an operator interface, a hydraulic pump servo drive, and / or emergency stop devices.

[0083] In an exemplary embodiment, battery module 90 comprises a thermal regulating system or thermal regulating devices. For example, battery module 90 comprises pump 111, fan 112, radiator 113, and / or heat exchanger 114. Heat exchanger 114 is connected to fluid or coolant inlet port or connection 104D and fluid or coolant outlet port or connection 104E. Port 104D and 104E may be fluidly connected to thermal module 50. Pump 111 is connected to heat exchanger 114 and / or fluid inlet port 104D, and supplies conditioned coolant to high voltage battery system 110. Unconditioned coolant from battery 110 is passed through radiator 113 and cooled by fan 112, and exits battery module 90 via outlet port 104E, for example, to be conditioned by thermal module 50. Pump 111 and / or fan 112 may be controlled by controller 106.

[0084] In an exemplary embodiment, battery module 90 is capable of being charged while installed on the mobile machine using, for example, AC and DC fast charging. Battery modules 90 are quickly and easily replaced in the field due to their connection with bases 70. Additionally, battery modules 90 may include different power capacities. Thus, when a job requires a larger power supply, a battery module 90 with a higher power capacity can be quickly installed on the mobile machine (as opposed to needing an entirely different mobile machine with a larger power capacity). As such, battery modules 90 provide separate and removable energy storage for a mobile machine that can be ordered / selected based on the work to be performed. Battery module 90 is thermally insulated and temperature controlled. Battery module 90 may be connected to one or more dampeners for vibration insulation / control.

[0085] The modularity of various components of mobile machine modular power system 300 allows installation of modules on many machines, for example of different sizes. Mobile machine modular power system 300 further allows for flexibility in the work that must beperformed at a worksite on a given day and reduces the total amount of devices required on a given worksite.

[0086] FIG. 15 shows display 400 of mobile machine modular power system monitoring interface 402, in accordance with an exemplary embodiment of the present disclosure. As shown, box 404 shows the status of assembly 220. Box 404 indicates that assembly 1, or assembly 220 in this case, is a skid steer and has one single battery module 90 (i.e., battery module 1) connected thereto. Battery module 1 has a SOC of 83%, a temperature of 21 °C, and is in use. Box 406 shows the status of assembly 20. Box 406 indicates that assembly 2, or assembly 20 in this case, is an excavator and has three battery modules 90 (battery modules 2, 3, and 4) connected thereto. Battery module 2 has a SOC of 59%, a temperature of 23 °C, and is in use. Battery module 3 has a SOC of 100%, a temperature of 20°C, and is in use. Battery module 4 has a SOC of 100%, a temperature of 20°C, and is in use. Mobile machine modular power system monitoring interface 402 provides real-time data on the status and location of all battery modules 90 as well as assemblies 20, 120, 220. Mobile machine modular power system monitoring interface 402 can be configures to send notifications. Mobile machine modular power system monitoring interface 402 may also indicate aspects of mobile machine / assembly health, allowing the operator to make much more informed decisions.

[0087] This disclosure has been described in detail with particular reference to an embodiment, but it will be understood that variations and modifications can be effected within the spirit and scope of the disclosure. The presently disclosed embodiments are therefore considered in all respects to be illustrative and not restrictive. The scope of the disclosure is indicated by the appended claims, and all changes that come within the meaning and range of equivalents thereof are intended to be embraced therein.

Claims

CLAIMSWhat is claimed is:

1. A mobile machine modular power system, comprising: a module mounting base system operatively configured to be supported by a mobile machine; a first battery module operatively configured to power at least one motion axis of said mobile machine; a thermal module operatively configured to thermally manage a battery module; said module mounting base system comprising a plurality of module attachments; said first battery module having a first battery housing; said first battery housing containing a first battery and a first battery coolant fluid system; said first battery housing comprising: a first battery base attachment operatively configured to connect to at least one of said plurality of module attachments of said module mounting base system; a first battery power connection; and a first battery coolant connection; said thermal module having a thermal housing containing a cooling and / or a heating system; said thermal housing comprising a thermal coolant connection; said first battery module operatively configured to be removably attached to said module mounting base system via at least one of said plurality of module attachments of said module mounting base system and said first battery base attachment of said first battery module; said first battery module and said thermal module operatively configured to be in coolant fluid communication with each other via said first battery coolant connection of said first battery module and said thermal coolant connection of said thermal module; and said first battery module operatively configured to be in power communication with at least one actuator of said mobile machine via said first battery power connection.

2. The mobile machine modular power system set forth in claim 1 , wherein said first battery power connection of said first battery module comprises a first battery high voltage output connection and a first battery charging input connection.

3. The mobile machine modular power system set forth in claim 1, comprising: a charge module operatively configured to charge said first battery of said first battery module; said charge module having a charge housing containing charging electronics; said charging electronics configured to provide at least DC Level 2 charging; said charge housing comprising: a charge base attachment operatively configured to connect to at least one of said plurality of module attachments of said module mounting base system; and a charge power connection; said charge module operatively configured to be removably attached to said module mounting base system via at least one of said plurality of module attachments of said module mounting base system and said charge base attachment of said charge module; said charge module and said first battery module operatively configured to be in power communication with each other via said first battery power connection of said first battery module and said charge power connection of said charge module.

4. The mobile machine modular power system set forth in claim 3, wherein said charge power connection of said charge module comprises a charge input connection and a charge output connection.

5. The mobile machine modular power system set forth in claim 3, wherein: said charge housing of said charge module contains a charge coolant fluid system; said charge housing of said charge module comprises a charge coolant connection; and said charge module and said thermal module are operatively configured to be in coolant fluid communication with each other via said charge coolant connection of said charge module and said thermal coolant connection of said thermal module.

6. The mobile machine modular power system set forth in claim 3, wherein said charge module comprises one or more power inverters and an AC power output connection.

7. The mobile machine modular power system set forth in claim 1, wherein: said thermal housing of said thermal module comprises a thermal base attachment operatively configured to connect to at least one of said plurality of module attachments of said module mounting base system; and said thermal module operatively configured to be removably attached to said module mounting base system via at least one of said plurality of module attachments of said module mounting base system and said thermal base attachment of said thermal module.

8. The mobile machine modular power system set forth in claim 1, comprising: a discharge module operatively configured to discharge said first battery of said first battery module; said discharge module having a discharge housing containing discharging electronics; said discharge housing comprising a discharge power connection; and said discharge module and said first battery module operatively configured to be in power communication with each other via said first battery power connection of said first battery module and said discharge power connection of said discharge module.

9. The mobile machine modular power system set forth in claim 8, wherein: said discharge housing of said discharge module comprises a discharge base attachment operatively configured to connect to at least one of said plurality of module attachments of said module mounting base system; and said discharge module operatively configured to be removably attached to said module mounting base system via at least one of said plurality of module attachments of said module mounting base system and said discharge base attachment of said discharge module.

10. The mobile machine modular power system set forth in claim 8, wherein said discharge power connection of said discharge module comprises a discharge input connection and a discharge output connection.

11. The mobile machine modular power system set forth in claim 10, wherein said discharge output connection of said discharge power connection comprises a discharge cable and a discharge gun.

12. The mobile machine modular power system set forth in claim 8, wherein said discharge module comprises one or more power inverters and an AC power output connection.

13. The mobile machine modular power system set forth in claim 1, wherein said first battery housing of said first battery module contains first battery communication electronics and a first battery communication connection.

14. The mobile machine modular power system set forth in claim 13, comprising: a controller module; said controller module having a controller housing containing main control electronics; said controller housing comprising: a controller base attachment operatively configured to connect to at least one of said plurality of module attachments of said module mounting base system; and a controller communication connection; said controller module operatively configured to be removably attached to said module mounting base system via at least one of said plurality of module attachments of said module mounting base system and said controller base attachment of said controller module; said controller module and said first battery module operatively configured to be in communication with each other via said first battery communication connection of said first battery module and said controller communication connection of said controller module.

15. The mobile machine modular power system set forth in claim 14, wherein said main control electronics of said controller module comprises a processor and a wireless transceiver.

16. The mobile machine modular power system set forth in claim 1, comprising:a motor module; said motor module having a motor housing containing an electric motor configured to drive at least one motion axis of said mobile machine; said motor housing comprising: a motor base attachment operatively configured to connect to at least one of said plurality of module attachments of said module mounting base system; and a motor power connection; said motor module operatively configured to be removably attached to said module mounting base system via at least one of said plurality of module attachments of said mobile mounting base system and said motor base attachment of said motor module; said motor module and said first battery module operatively configured to be in power communication with each other via said first battery power connection of said first battery module and said motor power connection of said motor module.

17. The mobile machine modular power system set forth in claim 16, wherein said motor of said motor module is operatively configured to drive a pump of a hydraulic system of said mobile machine.

18. The mobile machine modular power system set forth in claim 1, wherein said module mounting base system comprises a base communication distribution system.

19. The mobile machine modular power system set forth in claim 18, wherein said base communication distribution system of said module mounting base system comprises a base signal bus.

20. The mobile machine modular power system set forth in claim 1, wherein said first battery housing of said first battery module contains a heat exchanger, a pump, battery management and power distribution electronics, a controller, a fan, and a radiator.

21. The mobile machine modular power system set forth in claim 1, wherein said module mounting base system comprises a first base keyway configured to mate with a corresponding keyof said first battery housing of said first battery module and a second base keyway different from said first base keyway and configured to mate with a corresponding key of said thermal housing of said thermal module.

22. The modular actuator control system set forth in claim 1, wherein said module mounting base system comprises a base plate comprising said plurality of module attachments.

23. The charging system set forth in claim 1, wherein said mobile machine is selected from a group consisting of a backhoe, an excavator, a bulldozer, a skid steer loader, a forklift, and a dump truck.

24. A mobile machine modular power system, comprising: a module mounting base system operatively configured to be supported by a mobile machine; a first battery module operatively configured to power at least one motion axis of said mobile machine; said module mounting base system comprising a first module attachment and a second module attachment; said first battery module having a first battery housing; said first battery housing containing a first battery and a first battery thermal system; said first battery housing comprising a first battery base attachment operatively configured to connect to said first module attachment of said module mounting base system and a first battery power connection; a second battery module operatively configured to power said at least one motion axis of said mobile machine; said second battery module having a second battery housing; said second battery housing containing a second battery and a second battery thermal system; said second battery housing comprising a second battery base attachment operatively configured to connect to said second module attachment of said module mounting base system and a second battery power connection;said first battery module operatively configured to be removably attached to said module mounting base system via said first module attachment of said module mounting base system and said first battery base attachment of said first battery module; said first battery module operatively configured to be in power communication with at least one actuator of said mobile machine via said first battery power connection; said second battery module operatively configured to be removably attached to said module mounting base system via said second module attachment of said module mounting base system and said second battery base attachment of said second battery module; and said second battery module operatively configured to be in power communication with said at least one actuator of said mobile machine via said second battery power connection.

25. The mobile machine modular power system set forth in claim 24, wherein: said module mounting base system comprises a base power distribution system comprising a first module power connection, a second module power connection, and an electric motor power connection; said first module power connection of said module mounting base system operatively configured to connect to said first battery power connection of said first battery module; said second module power connection of said module mounting base system operatively configured to connect to said second battery power connection of said second battery module; said electric motor power connection of said module mounting base system operatively configured to connect to said at least one actuator of said mobile machine; said first battery module operatively configured to be in power communication with said at least one actuator of said mobile machine via said first module power connection of said module mounting base system and said electric motor power connection of said module mounting base system; and said second battery module operatively configured to be in power communication with said at least one actuator of said mobile machine via said second module power connection of said module mounting base system and said electric motor power connection of said module mounting base system.

26. The mobile machine modular power system set forth in claim 25, wherein said base power distribution system of said module mounting base system comprises a base power bus.

27. The mobile machine modular power system set forth in claim 24, comprising: a thermal module operatively configured to thermally manage said first battery module and said second battery module; said module mounting base system comprising a third module attachment; said first battery thermal system of said first battery module comprising a first battery coolant fluid system and said first battery housing of said first battery module comprising a first battery coolant connection; said second battery thermal system of said second battery module comprising a second battery coolant fluid system and said second battery housing of said second battery module comprising a second battery coolant connection; said thermal module having a thermal housing containing a fluid cooling and / or heating system; said thermal housing comprising a thermal base attachment operatively configured to connect to said third module attachment of said module mounting base system and a thermal coolant connection; said thermal module operatively configured to be removably attached to said module mounting base system via said third module attachment of said module mounting base system and said thermal base attachment of said thermal module; said first battery module and said thermal module operatively configured to be in coolant fluid communication with each other via said first battery coolant connection of said first battery module and said thermal coolant connection of said thermal module; and said second battery module and said thermal module operatively configured to be in coolant fluid communication with each other via said second battery coolant connection of said second battery module and said thermal coolant connection of said thermal module.

28. The mobile machine modular power system set forth in claim 27, wherein said module mounting base system comprises a base coolant fluid distribution system.

29. The mobile machine modular power system set forth in claim 28, wherein said base coolant fluid distribution system of said module mounting base system comprises a base coolant supply connection, a first module coolant connection, and a second module coolant connection.

30. The mobile machine modular power system set forth in claim 29, wherein: said base coolant supply connection of said module mounting base system is operatively configured to connect to said thermal coolant connection of said thermal module; said first module coolant connection of said module mounting base system operatively configured to connect to said first battery coolant connection of said first battery module; said second module coolant connection of said module mounting base system operatively configured to connect to said second battery coolant connection of said second battery module; said first battery module and said thermal module operatively configured to be in coolant fluid communication with each other via said base coolant fluid distribution system of said module mounting base system; and said second battery module and said thermal module operatively configured to be in coolant fluid communication with each other via said base coolant fluid distribution system of said module mounting base system.

31. The mobile machine modular power system set forth in claim 30, wherein said first battery housing of said first battery module contains a heat exchanger, a pump, a fan, and a radiator, and said first battery housing comprises an air exchange opening.

32. The mobile machine modular power system set forth in claim 31, wherein said pump is connected to said base coolant fluid distribution system of said module mounting base system and is operatively configured to pump a fluid coolant.

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