Method for manufacturing a protective label comprising a data-protection security portion assembled to a support
The described method for manufacturing data-protection security labels simplifies production by using a layered assembly process with cold-lamination and precise separation, addressing complexity and waste issues in existing technologies, ensuring high-quality and secure labels with complex shapes.
Patent Information
- Application Number
- PCT/IB2024/062615
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2024-01-12
- Filing Date
- 2024-12-13
- Publication Date
- 2025-07-17
AI Technical Summary
Existing methods for manufacturing data-protection security labels are complex, prone to adhesive bleeding, and require precise die-cutting operations, leading to potential errors and waste, while also complicating the production of complex label shapes.
A method involving the assembly of layers with heat-activated adhesive, transparent protective chemical layers, release layers, and pressure-sensitive adhesives, followed by cold-lamination and precise separation to form a data-protection security portion, allowing for high-quality label production without die-cutting, using a temporary support film that can be removed with high precision.
This method simplifies label manufacturing, reduces waste, maintains security, and enables complex shapes without compromising quality, while eliminating adhesive bleeding and enabling precise separation of the temporary support film.
Smart Images

Figure IB2024062615_17072025_PF_FP_ABST
Abstract
Description
“Method for manufacturing a protective label comprising a data-protection security portion assembled to a support”DESCRIPTION
[0001] Technical field of the invention
[0002] The present invention relates to a method for manufacturing a protective label comprising a data-protection security portion assembled to a support, as well as a method for applying the protective label to a document.
[0003] Prior art
[0004] Methods for protecting data or information on substrates, which can be paper or plastic, e.g., forming the pages of personal identification booklets, such as travel passports or documents for national identification use, are known.
[0005] For example, in passports, the holder's identification data and photograph are firmly glued under a transparent plastic film, e.g., inside the hard cover of the passport, to prevent forgery.
[0006] According to known technologies, the passport comprises an information page made of thermosetting plastic material, such as polycarbonate, which is personalized, e.g., by means of a laser inscription. It is an object of these technologies to provide a passport which makes the forgery of the passport data impossible.
[0007] Tests have been conducted which demonstrate that the passport according to these technologies and the identification information and photograph provided using the aforesaid method can only be manufactured using certain devices and materials correctly selected so that the end result is exactly as desired. In practice, the passport is thus impossible to forge. Special equipment and correctly selected raw materials are required to manufacture the passport, which only passport manufacturers have the ability and right to acquire.
[0008] For example, document US4629215A describes an identification card containing information, such as name, account number, photo of the card holder, etc. The card is protected by an overlaying printed security pattern, which is difficult to imitate, or by a homogeneous printed surface. The information is inscribed into the identification card material through the printed security pattern by a laser recorder. The energy of the laser and the colors of the printed security pattern are coordinated with each other so that the laser light is not absorbed by the printed security pattern and the latter is not destroyed by the laser light.
[0009] For example, W02014150305A2 to 3M Innovative Properties Co. describes an item including a biodata page, which defines a perimeter comprising an edge and a hinge layer attached to at least a portion of the biodata page. The hinge layer is made of cross-linked polyurethane. In some examples, the hinge layer includes a cross-linked thermosetting polyurethane. In an example, this item comprises a biodata page, which defines a perimeter comprising an edge and a hinge layerfixed to at least a portion of the biodata page, where the hinge layer comprises a cross-linked polyurethane, and where a portion of the hinge layer extends beyond the edge to form a flexible hinge.
[0010] For example, WO9819870A1 to Setec OY describes a passport comprising an information page with identification data and a photograph of the passport holder, where the information page is made of thermosetting plastic, such as polycarbonate, which is personified by means of laser inscription.
[0011] For example, US2005202249A1 to Canadian Bank Note Co LTD describes a hard laminate sheet for security booklets and manufacturing method thereof. The laminate sheet comprises at least two hard core layers (e.g., of polycarbonate) and a flexible component (e.g., nylon) therebetween and extending beyond an outer edge of the core layers to form a flexible band. The flexible component can be provided as an intermediate layer also comprising a hard component (e.g., made of polycarbonate) juxtaposed with the flexible component and laminated to the adjacent core layers. The flexible component comprises a plurality of apertures within which the material of the adjacent core layers is laminated together with and fixes the flexible component to the laminate sheet. Additional hard core layers can be laminated to the core layers sandwiching the intermediate layer. Optionally, the laminate sheet can be used for a travel document (such as a passport) and can be laser engraved. Furthermore, optionally, the laminate sheet can comprise an inner layer with hard core configured to contain a contactless integrated circuit chip and an antenna or other electronic hardware.
[0012] For example, US6135503A to Giesecke & Devrient GmbH describes an identification document, such as a passport or the like, consisting of a plurality of sheets bound into a book with a seam. At least one of the sheets forms a data sheet provided with information and consisting at least of two layers, at least one of the layers being transparent. The format of the layers is selected to protrude beyond the zone of the seam thus ensuring a connection of the data sheet with the other sheets of the identification document in the zone of the seam. The layers are joined into an inseparable laminate in the zone of the information but do not stick together in the zone of the seam.
[0013] Ob ject and summary of the invention
[0014] The present invention aims at improving the method for manufacturing a label comprising a data-protection security portion assembled to a support, so as to simplify the manufacturing thereof and the application of data-protection security portion to the surface of a page of a document on which data to be protected from accessibility are present, for example to avoid tampering, alteration, deletion or replacement thereof, while simplifying the removal of the support.
[0015] Therefore, it is the object of the present invention to solve the drawbacks of the prior art and allow achieving the needs mentioned above.
[0016] This and other objects are achieved by a method for manufacturing a protective label as claimed in claim 1, as well as method for applying the protective label to a document 17, a label made according to said method according to claim 20, and a document with protection of data present thereon according to claim 21.
[0017] Other advantageous embodiments are the subject of the dependent claims.
[0018] The following advantages can be achieved by virtue of the general embodiment and variants described above and further described below.
[0019] For example, by virtue of the suggested solutions, it is possible to simplify the manufacturing of security labels, but without however reducing the inherent security and the security of the product on which it is applied.
[0020] Furthermore, by virtue of the suggested solutions, it is possible to obtain labels the manufacturing accuracy of which is high and has a very high quality tolerance, allowing for a drastic reduction of waste.
[0021] Still further, by virtue of the suggested solutions, it is possible to eliminate the problems associated with adhesive bleeding, which problem prevented easy implementation of the manufacturing methods known to date.
[0022] Still further, by virtue of the suggested solutions, it is possible to provide even complex label shapes without complicating or compromising the manufacturing operations.
[0023] Still further, by virtue of the suggested solutions, it is possible to remove the temporary support film, when joined to the first portion, separating it from the second portion or area, which forms a data- protection security portion. Furthermore, it is possible to remove the temporary support film by separating it, by virtue of the at least one release layer, from the second assembly, which forms said support together with said third assembly. The desired solution is thus obtained, avoiding register diecutting operations (which are possible but only optional) and which are complex to perform because carried out on very thin layers and thus with possibility of error and waste. Without die-cutting, the separation of the temporary support film associated only with the first portion occurs by tearing it off with very high precision together with the first portion, thus creating a very clear-cut operation and delimiting the second portion.
[0024] Brief description of the drawings
[0025] Further features and advantages of the invention will become apparent from the description provided below of preferred embodiments thereof, given by way of non-limiting indication, with reference to the accompanying drawings, in which:
[0026] - figure 1 depicts a section view with separate and greatly enlarged parts of the first assembly comprising a layer with heat-activated adhesive and a partially transparent protective chemical layer or coating comprising structures which form security elements, such as holographs, for example; inthis assembly, the definition of a first portion 34 and an additional portion 35 in said assembly is highlighted by cross-hatching; further depicted is the second assembly comprising an optional coating layer for transparent layer and a heat-resistant transparent layer, e.g., polyester;
[0027] - figure 2 shows a section view with separate and greatly enlarged parts of the third assembly comprising a layer comprising a pressure-sensitive and not heat-sensitive, or low-heat- sensitive adhesive, e.g., PSA, and a support sheet, e.g., paper, to which a protective layer, e.g., silicone, is applied;
[0028] - figure 3 diagrammatically shows an axonometric view of continuous labels, in which the separation shearing of the labels is shown with a dashed line and the areas related to the data- protection security portion 2 and the free portion which allows gripping the support are highlighted;
[0029] - figure 4 shows a section view of a protective label portion in which the support and the data-protection security portion are shown in enlarged dimensions;
[0030] - figure 5 depicts two overlapping labels in which the extensions of the data-protection portion and the support are highlighted;
[0031] - figure 6 depicts a first embodiment of a method for manufacturing a protective label comprising a data-protection security portion assembled to a support for applying it securely and precisely to a document; in this figure, the register die-cutting step 24 is depicted but this is only optional and is preferably avoided;
[0032] - figure 7 depicts a second embodiment of a method for manufacturing a protective label comprising a data-protection security portion assembled to a support for applying it securely and precisely to a document; in this figure, the register die-cutting step 24 is depicted but this is only optional and is preferably avoided;
[0033] - figure 8 shows a method for applying the protective label to a document.
[0034] Detailed description of some preferred embodiments of the invention
[0035] The present invention will now be described in detail with reference to the accompanying figures in order to allow those skilled in the art to implement and use it. Various changes to the described embodiments will be immediately apparent to those skilled in the art, and the general principles described can be applied to other embodiments and applications without departing from the scope of protection of the present invention, as defined in the appended claims. Therefore, the present invention should not be considered limited to the embodiments described and shown, but instead it should be given the broadest scope of protection, in accordance with the features described and claimed herein.
[0036] Unless otherwise defined, all technical and scientific terms used herein have the same meaning commonly used by persons of ordinary skill in the field to which the present invention pertains. In case of conflict, this description, comprising the definitions provided, will be binding.Furthermore, the examples are provided for illustrative purposes only and as such should not be considered limiting.
[0037] In order to facilitate the understanding of the embodiments described herein, some specific embodiments will be referred to and a specific language will be used to describe them. The terminology used herein is intended to describe only particular embodiments, and is not intended to limit the scope of the present invention.
[0038] In order to meet specific, contingent needs, those skilled in the art may make several changes and adaptations to the embodiments described below and may replace elements with others which are functionally equivalent, without however departing from the scope of the following claims.
[0039] The term "document" means any document, including passports, identity cards and other identification documents, more preferably typically 95 mm x 125 mm or 87 mm x 125 mm in size; more preferably said document is made of paper material, with thickness / paper density ranging from 30 to 300 gsm, preferably 50 to 100 gsm, even more preferably 60 to 90 gsm, typically of 80 gsm.
[0040] The term "layer comprising heat-activated adhesive" means an adhesive which can be activated by heat, such as a hot melt adhesive, for example it comprises a two-component adhesive and has a thickness from 2 to 30 microns (micrometers), preferably from 5 to 10 microns. Two-component adhesive means two-component adhesives well known in the art, such as adhesives of polyurethane or bi-epoxy nature, for example, however suitable for the hot lamination treatment.
[0041] The term “at least partially transparent protective chemical layer” or coating comprising structures which form security elements, such as holographs, for example, means polymer material. The transparent protective chemical layer can be in the form of a film. The transparent protective chemical layer carries security elements, such as preferably: holographic mesh, organic or inorganic pigments decodable with readers at different wavelengths, fluorescent pigments, iridescent or visible only under a Wood's lamp, mechanical or optical refractive or diffractive elements, lenticular elements, or combinations thereof. A transparent protective chemical layer can be understood as comprising a “scratch-proof’ layer and / or a "durable" layer with chemical resistance and / or a layer suitable for holographic embossing, or combinations thereof. This layer, according to an embodiment, has a thickness from 1 to 10 microns, preferably from 1.5 to 5 microns, more preferably from 1.5 to 2 microns. In a further embodiments, when the transparent protective chemical layer carries the register of the holographic mesh, this is protected by a transparent metallization layer made of materials chosen from the group consisting of ZnS, ZrS, SiOx, TiOx or a mixed multilayer construction of the aforesaid materials, said protection is typically 400 angstrom thick.
[0042] According to an embodiment, this at least partially transparent protective chemical layer comprises at least one protective layer, e.g., at least one chemical layer with protective functions (e.g., anti- scratch and durability).
[0043] The term "release layer" means a layer capable of separating the two layers with which it is coupled, e.g., by releasing with mechanical tear action, for example comprises polymers of various nature, e.g., natural and / or synthetic waxes, thermosetting or thermoplastic acrylic -polyurethane polymers, or others which offer controllable inter-adhesion between adjacent layers, with a thickness of no more than 1 micron, typically of 0.1 micron, promoting the release or separation between the underlying layer and the upper layers when mechanically stressed to separate.
[0044] The term "coating layer for transparent layer" means any kind of surface treatment to which the "transparent layer" can be subjected in order to receive the "release layer” and make it adhere; in particular, this layer does not necessarily need not be present.
[0045] The term "transparent layer" means a heat-resistant layer, e.g., polyester, for example made of materials such as polyester, polypropylene PP, polyvinyl chloride PVC, polycarbonate resins, more preferably polyester resins, in particular biaxially oriented polyethylene terephthalate PET, said layer with a thickness from 8 to 150 microns, preferably from 19 to 50 microns, even more preferably from 19 to 23 microns.
[0046] The term "layer comprising pressure-sensitive adhesive", such as heat-insensitive PSA, e.g., a layer of hot-melted heat-activated adhesive, has a thickness from 5 to 25 microns, preferably from 9 to 10 microns, said layer comprising polymers with melting point from 80 to 150°C, for example.
[0047] The term "support sheet", e.g., paper, means a layer of paper, with thickness / paper density from 30 to 300 gsm, preferably from 50 to 100 gsm, even more preferably from 60 to 90 gsm, typically of 80 gsm.
[0048] The term "protective layer", e.g., silicone, means a layer capable of preventing the "layer comprising heat-activated adhesive" from adhering to the "support sheet" when the sheets are stacked on top of each other.
[0049] The term "data or information to be protected" means data or information "subject to forgery or alteration," in particular variable identification data, such as personal identification data, photographs, fingerprints, and travel authorizations, and the information is information the alteration or forgery of which causes serious legal consequences or economic harm. The data and information to be protected are carried on the substrate in the form of black and white or color text and / or photography and / or images, even by means of printing techniques, such as: inkjet technique, D2T2 color diffusion thermal transfer, toner, photographic techniques, TTR wax printing or laser engraving.
[0050] According to a general embodiment, a method for manufacturing a protective label 1 which comprises a data-protection security portion 2 assembled to a support 38 comprises at least the following steps, not necessarily in the following order.
[0051] Providing at least one partially transparent protective chemical layer 7 comprising structures which form security elements.
[0052] Providing at least one layer 6 comprising heat-activated adhesive.
[0053] Providing at least one release layer 8.
[0054] Providing at least one transparent heat-resistant layer 10.
[0055] Providing at least one layer comprising pressure-sensitive adhesive 11.
[0056] Providing at least one support sheet 12.
[0057] Assembling said at least one layer 6 comprising heat-activated adhesive and said at least one at least partially transparent protective chemical layer 7 comprising structures which form security elements to form a first assembly 18.
[0058] Assembling said at least one release layer 8 and said at least one transparent heat-resistant layer 10 to form a second assembly 19.
[0059] Assembling said first assembly 18 to said second assembly 19.
[0060] Assembling said at least one layer 11 comprising pressure-sensitive adhesive and said at least one support sheet 12 and said at least one protective layer 13 to form a third assembly 20.
[0061] Cold-laminating under pressure said combination of said first assembly 18 with said second assembly 19 together with said third assembly 20 so that said at least one layer 11 comprising pressuresensitive adhesive is activated at least with said at least one transparent heat-resistant layer 10.
[0062] Defining a predetermined area or first portion 34 in said at least one layer 6 comprising heat- activated adhesive and said at least one at least partially transparent protective chemical layer 7 comprising structures which form security elements, by separating said first assembly 18 into two areas, a first portion 34 and a second portion or area 35 forming a data-protection security portion 2.
[0063] Joining a temporary support film 30 or 40 to said first portion or area 34.
[0064] Removing said temporary support film 30 or 40 joined to said first portion or area 34 by separating it from said second portion or area 35, forming a data-protection security portion 2, and separating it, by virtue of said at least one release layer 8, from said second assembly 19 which forms said support 38 together with said third assembly 20.
[0065] By virtue of said removal, forming a free removal portion 3 adapted to lift said support 38 to leave said second portion or area 35 assembled to said second assembly 19 and said third assembly 20.
[0066] Shearing said support 38, avoiding shearing said second portion or area 35 assembled to said second assembly 19 and said third assembly 20, into pieces of predefined extension by defining a longitudinal protective label extension 4 formed by said data-protection security portion 2 assembled to said support 38 which has at least one portion thereof protruding in a cantilevered manner from said data-protection security portion 2.
[0067] According to an optional embodiment, a method for manufacturing a protective label 1 which comprises a data-protection security portion 2 assembled to a support 38 comprises at least the following steps.
[0068] Providing at least one partially transparent protective chemical layer 7 comprising structures which form security elements.
[0069] Providing at least one layer 6 comprising heat-activated adhesive.
[0070] Providing at least one release layer 8.
[0071] Providing at least one transparent heat-resistant layer 10.
[0072] Providing at least one coating layer 9 for transparent layer. However, this layer is not essential; the release layer 8 can rest directly on the transparent layer 10.
[0073] Providing at least one layer comprising pressure-sensitive adhesive 11.
[0074] Providing at least one support sheet 12.
[0075] Assembling said at least one layer 6 comprising heat-activated adhesive and said at least one at least partially transparent protective chemical layer 7 comprising structures which form security elements to form a first assembly 18.
[0076] Assembling said at least one release layer 8 and said possible at least one coating layer 9 for transparent layer and said at least one transparent heat-resistant layer 10 to form a second assembly 19.
[0077] Assembling said first assembly 18 to said second assembly 19.
[0078] Assembling said at least one layer 11 comprising pressure-sensitive adhesive and said at least one support sheet 12 to form a third assembly 20.
[0079] Cold-laminating under pressure said combination of said first assembly 18 with said second assembly 19 together with said third assembly 20 so that said at least one layer 11 comprising pressuresensitive adhesive is activated with said at least one transparent heat-resistant layer 10.
[0080] Register die-cutting said predetermined area 34, said at least one layer 6 comprising heat- activated adhesive and said at least one at least partially transparent protective chemical layer 7 comprising structures which form security elements, by separating said first assembly 18 into two areas, a first portion or area 34 and a second portion or area 35 forming a data-protection security portion 2.
[0081] Joining a temporary support film 30 or 40 to said first portion or area 34.
[0082] Removing said temporary support film 30 or 40 joined to said first portion or area 34 by separating it, by virtue of said at least one release layer 8, from said second assembly 19 which forms said support 20 together with said third assembly 38.
[0083] By virtue of said removal, it is possible to form a free removal portion 3 adapted to lift said support 38, to leave said second portion or area 35 assembled to said second assembly 19 and said third assembly 20.
[0084] Shearing said support 38, avoiding shearing said second portion or area 35 assembled to said second assembly 19 and said third assembly 20, into pieces of predefined extension by defining a longitudinal protective label extension 4 formed by said data-protection security portion 2 assembled to said support 38 which has at least one portion thereof protruding in a cantilevered manner from saiddata-protection security portion 2.
[0085] According to a constructional variant of said methods, at least one of the following steps is included following said steps of cold-laminating under pressure.
[0086] Providing at least one protective layer 13;
[0087] and in said step of assembling to form said third assembly 20 comprising the step of:
[0088] assembling said at least one layer 11 comprising pressure-sensitive adhesive and said at least one support sheet 12 and said at least one protective layer 13 to form a third assembly 20.
[0089] According to a constructional variant of said methods, at least one of the following steps is included following said steps of cold-laminating under pressure.
[0090] Said at least one layer 6 comprising heat-activated adhesive is associated with said at least one at least partially transparent protective chemical layer 7 comprising structures which form security elements.
[0091] Said at least one at least partially transparent protective chemical layer 7 comprising structures which form security elements is associated with said at least one release layer 8.
[0092] Not necessarily, said at least one release layer 8 is associated with said at least one coating layer 9 for transparent layer.
[0093] Not necessarily, said at least one coating layer 9 for transparent layer is associated with said at least one transparent heat-resistant layer 10.
[0094] Conversely, said at least one release layer 8 is associated with said at least one transparent heat- resistant layer 10.
[0095] Said at least one transparent heat-resistant layer 10 is associated with said at least one layer 11 comprising pressure-sensitive adhesive.
[0096] Said at least one layer 11 comprising pressure-sensitive adhesive is associated with said at least one support sheet 12.
[0097] Said at least one support sheet 12 is associated with said at least one protective layer 13.
[0098] According to a constructional variant of said method, at least one of the following conditions or a combination thereof is provided.
[0099] Said at least one layer 6 comprising heat- activated adhesive is a hot melt adhesive.
[0100] Said at least one at least partially transparent protective chemical layer 7 comprising structures which form security elements is a coating comprising structures which form security elements, such as holographs, for example.
[0101] Said at least one release layer 8 is a release layer with mechanical tear-off action.
[0102] Said at least one transparent heat-resistant layer 10 is a polyester layer.
[0103] Said at least one layer 11 comprising pressure-sensitive adhesive is a pressure-sensitive adhesive or glue not sensitive to heat, e.g., Acrylic Pressure-Sensitive Adhesives PSA.
[0104] Said at least one support sheet 12 is made of paper.
[0105] According to a constructional variant of said method, said step of defining a predetermined area or first portion 34 comprises a step of register die-cutting said predetermined area 34, said at least one layer 6 comprising heat-activated adhesive and said at least one at least partially transparent protective chemical layer 7 comprising structures which form security elements, by separating said first assembly 18 into two areas, a first portion 34 and a second portion or area 35 forming a data-protection security portion 2.
[0106] According to a constructional variant of said method, at least one of said at least one layer are continuous film layers at least before said die-cutting and / or shearing.
[0107] According to a constructional variant of said method, said assembly of assembling said first assembly 18 to said second assembly 19 is used in a continuous sheet rolled into a first assembly coil 21.
[0108] According to a constructional variant of said method, said third assembly 20 is used in a continuous sheet rolled into a second assembly coil 22.
[0109] According to a constructional variant of said method, there are included these further steps of providing at least one protective layer 13 and forming said third assembly 20 by assembling said at least one layer 11 comprising pressure-sensitive adhesive and said at least one support sheet 12 and said at least one protective layer 13.
[0110] According to an embodiment of said method, at least one of the following steps is included following the step of defining a predetermined area 34.
[0111] Register printing a sensitive adhesive 26 to be activated at a specific radiation only on said first portion or area 34.
[0112] Providing at least one film layer 28 not filtering said specific adhesive activating radiation.
[0113] Providing at least one coating layer 29 binding a sensitive adhesive to be activated with specific radiation.
[0114] Assembling said at least one coating layer 29 binding a sensitive adhesive to be activated with specific radiation on said at least one film layer 28 not filtering said specific adhesive activating radiation, to form a fourth temporary support film assembly 30.
[0115] Assembling said fourth temporary support film assembly 30 at least to said sensitive adhesive 26 to be activated at a specific radiation placed on said first portion.
[0116] Activating said sensitive adhesive 26 to be activated at a specific radiation by means of a device 32 emitting said specific radiation carrying out said step of joining a temporary support film 30 to said first portion or area 34.
[0117] According to a constructional variant of said method, said at least one film layer 28 not filtering said specific adhesive activating radiation is a film comprising polypropylene.
[0118] According to a constructional variant of said method, said fourth temporary film support assembly 30 is used in a continuous sheet rolled into a fourth assembly coil 31.
[0119] According to a constructional variant of said method, said step of removing said temporary support 30 joined to said first portion or area 34 by separating it, by virtue of said at least one release layer 8, from said support 38 to form a scrap film, includes collecting this scrap film in a scrap coil 37.
[0120] According to an embodiment of said method, at least one of the following steps is included following the step of defining a predetermined area 34.
[0121] Providing a heat-printable material film 40 forming a temporary support film.
[0122] Register printing said heat-printable material film 40 only on said first portion or area 34.
[0123] According to a constructional variant of said method, said heat-printable material film 40 is polyester.
[0124] According to a constructional variant of said method, said heat-printable film 40 forming a temporary support film is used in a continuous sheet rolled into a heat-sensitive material coil 41.
[0125] According to a constructional variant of said method, said step of removing said temporary support 40 joined to said first portion or area 34 by separating it, by virtue of said at least one release layer 8, from said support 38 to form a scrap film, includes collecting this scrap film in a scrap coil 43.
[0126] A first embodiment of the method is given below by way of example.
[0127] For example, the method includes the following steps in sequence:
[0128] - providing a first assembly coil 21 comprising:
[0129] said first sheet assembly 18, i.e., said at least one layer 6 comprising heat-activated adhesive and said at least one at least partially transparent protective chemical layer 7 comprising structures which form security elements; and
[0130] said second sheet assembly 19, i.e., said at least one release layer 8 and said possible at least one coating layer 9 for transparent layer and said at least one transparent heat-resistant layer 10;
[0131] exposing said at least one partially transparent protective chemical layer 7 comprising structures which form security elements of said first sheet assembly 18 to said at least one release layer 8 of said first sheet assembly 18;
[0132] - providing a second assembly coil 22 comprising:
[0133] said third sheet assembly 20, i.e., said at least one layer 11 comprising pressure-sensitiveadhesive and said at least one support sheet 12 and said at least one protective layer 13;
[0134] - exposing said at least one transparent heat-resistant layer 10 of said first assembly coil21 to said at least one layer 11 comprising pressure-sensitive adhesive of said second assembly coil 22;
[0135] - by means of a cold laminator 23, cold-laminating under pressure said combination of said first assembly 18 with said second assembly 19 together with said third assembly 20 so that said at least one layer 11 comprising pressure-sensitive adhesive is activated with said at least one transparent heat-resistant layer 10;
[0136] - defining a predetermined area or first portion 34 in said at least one layer 6 comprising heat-activated adhesive and said at least one at least partially transparent protective chemical layer 7 comprising structures which form security elements, by separating said first assembly 18 into two areas, a first portion 34 and a second portion or area 35 forming a data-protection security portion 2;
[0137] - register printing a sensitive adhesive 26 to be activated at a specific radiation only on said first portion or area 34;
[0138] - providing a fourth assembly coil 31 comprising
[0139] at least one film layer 28 not filtering said specific adhesive activating radiation; and
[0140] at least one coating layer 29 binding a sensitive adhesive to be activated with specific radiation;
[0141] said at least one coating layer 29 binding a sensitive adhesive to be activated with specific radiation on said at least one film layer 28 not filtering said specific adhesive activating radiation assembled together, to form a fourth temporary support film assembly 30;
[0142] - assembling said fourth temporary support film assembly 30 at least to said sensitive adhesive 26 to be activated at a specific radiation placed on said first portion;
[0143] - by means of a device 32 emitting specific radiation, activating said sensitive adhesive26 to be activated at a specific radiation to obtain the combination of the temporary support film 30 with said first portion or area 34;
[0144] - removing said temporary support film 30 or 40 joined to said first portion or area 34 by separating it from said second portion or area 35, forming a data-protection security portion 2, and separating it, by virtue of said at least one release layer 8, from said second assembly 19 which forms said support 38 together with said third assembly 20; by virtue of said removal, forming a free removal portion 3 adapted to lift said support 38 to leave said second portion or area 35 assembled to said second assembly 19 and said third assembly 20;
[0145] - forming a scrap film by virtue of the step of removing said temporary support film 30 joined to said first portion or area 34 by separating it, by virtue of said at least one release layer 8, from said support 38, and collecting this scrap film in a scrap coil 37;
[0146] - shearing said support 38, avoiding shearing said second portion or area 35 assembledto said second assembly 19 and said third assembly 20, into pieces of predefined extension defining a longitudinal protective label extension 4 formed by said data-protection security portion 2 assembled to said support 38 which has at least one portion 3 thereof protruding in a cantilevered manner from said data-protection security portion 2.
[0147] A second embodiment of the method is given below by way of example.
[0148] For example, the method includes the following steps in sequence.
[0149] - providing a first assembly coil 21 comprising:
[0150] said first sheet assembly 18, i.e., said at least one layer 6 comprising heat-activated adhesive and said at least one at least partially transparent protective chemical layer 7 comprising structures which form security elements; and
[0151] said second sheet assembly 19, i.e., said at least one release layer 8 and said possible at least one coating layer 9 for transparent layer and said at least one transparent heat-resistant layer 10;
[0152] exposing said at least one partially transparent protective chemical layer 7 comprising structures which form security elements of said first sheet assembly 18 to said at least one release layer 8 of said first sheet assembly 18;
[0153] - providing a second assembly coil 22 comprising:
[0154] said third sheet assembly 20, i.e., said at least one layer 11 comprising pressure-sensitive adhesive and said at least one support sheet 12 and said at least one protective layer 13;
[0155] - exposing said at least one transparent heat-resistant layer 10 of said first assembly coil21 to said at least one layer 11 comprising pressure-sensitive adhesive of said second assembly coil 22;
[0156] - by means of a cold laminator 23, cold-laminating under pressure said combination of said first assembly 18 with said second assembly 19 together with said third assembly 20 so that said at least one layer 11 comprising pressure-sensitive adhesive is activated with said at least one transparent heat-resistant layer 10;
[0157] - defining a predetermined area or first portion 34 in said at least one layer 6 comprising heat-activated adhesive and said at least one at least partially transparent protective chemical layer 7 comprising structures which form security elements, by separating said first assembly 18 into two areas, a first portion 34 and a second portion or area 35 forming a data-protection security portion 2;
[0158] - providing a heat- sensitive material coil 41 comprising a heat-printable material film40 forming a temporary support film;
[0159] - register printing said heat-printable material film 40 only on said first portion or area34;
[0160] - removing said temporary support film 30 or 40 joined to said first portion or area 34 by separating it from said second portion or area 35, forming a data-protection security portion 2, and separating it, by virtue of said at least one release layer 8, from said second assembly 19 which formssaid support 38 together with said third assembly 20; by virtue of said removal, forming a free removal portion 3 adapted to lift said support 38 to leave said second portion or area 35 assembled to said second assembly 19 and said third assembly 20;
[0161] - forming a scrap film by virtue of the step of removing said temporary support film 40 joined to said first portion or area 34 by separating it, by virtue of said at least one release layer 8, from said support 38, and collecting this scrap film in a scrap coil 43;
[0162] - shearing said support 38, avoiding shearing said second portion or area 35 assembled to said second assembly 19 and said third assembly 20, into pieces of predefined extension defining a longitudinal protective label extension 4 formed by said data-protection security portion 2 assembled to said support 38 which has at least one portion 3 thereof protruding in a cantilevered manner from said data-protection security portion 2.
[0163] According to a general embodiment, a method of applying the protective label 1 to a document 14 is described below, where said protective label 1 comprises a data-protection security portion 2 assembled to a support 38 according to any of the embodiments of the previously described methods.
[0164] Said document 14 comprises at least one page 15, where said page 15 comprises a page surface 16 bearing data 17 to be protected.
[0165] Said method comprises at least the following steps.
[0166] Arranging said label 1 with the data protection portion 2 thereof facing said page surface 16 to cover said data 17 to be protected and leave said support 38 on the opposite side of said page surface 16 with respect to said data protection portion 2.
[0167] Applying at least heat to said assembly of document 14 and label 1 by activating said layer 6 comprising heat-activated adhesive and joining said at least partially transparent protective chemical layer 7 comprising structures which form security elements to said page surface 16 by at least partially covering said data 17 to be protected.
[0168] By virtue of the cantilevered portion 3 of said support 38, removing said support 38 from said data-protection security portion 2.
[0169] According to a constructional variant of said method, said step of removing said support38 from said data-protected security portion 2 includes removing said support 38 by mechanical tear- off by virtue of said at least one release layer 8 and using said portion protruding in a cantilevered manner from said data-protected security portion 2 of said support 38.
[0170] According to a constructional variant of said method, the step of applying at least heat to said assembly of document 14 and label 1 is performed by means of a hot laminator 42 which applies pressure and heat.
[0171] The present invention further relates to a label 1 made according to any one of themethods described above.
[0172] The present invention further relates to a document 14 with data protection security portion 2 according to any of the methods described above.REFERENCE NUMERALS protective label or document data page laminate or DDPL data-protection security portion free removal portion of a support longitudinal protective label extension extension of the data-protection security portion only layer comprising heat-activated adhesive, e.g., hot melt adhesive at least partially transparent protective chemical layer or coating comprising structures which form security elements, such as holographs, for example release layer for releasing by mechanical tear-off action coating layer for transparent layer transparent layer, e.g., polyester (e.g., heat resistant) layer comprising pressure-sensitive adhesive, e.g., not heat-sensitive PSA support sheet, e.g., paper protective layer, e.g., silicone document page page surface data to be protected applied to page surface first assembly of 6+7 second assembly of 8+9+10 third assembly of 11+12+13 first assembly coil second coil assembly cold laminator register die cutter for cutting first assembly 6+7 delimiting the area 3 and creating 35 sensitive adhesive for its activation at a specific radiation - e.g., UV-sensitive glue register printing for adhesive 25 sensitive adhesive layer activatable with specific radiation film layer that does not filter any adhesive activating radiation, e.g., polypropylene coating layer binding a sensitive adhesive to be activated with specific radiation fourth assembly of 28+29 or temporary film support fourth assembly coil 28+29 seventh assembly of 34+25+30 scrap coil of seventh assembly 36eighth assembly comprising second assembly and third assembly 19+20; this assembly is a support shearing device film layer of heat- sensitive material, e.g., polyester or temporary support film coil of heat- sensitive material 40 register hot printing on area 3 of 34 only scrap coil of 34 + 40 bound by hot printing hot laminator
Claims
CLAIMS1. A method for manufacturing a protective label (1) comprising a data -protection security portion (2) assembled to a support (38), said method comprising at least the steps of:- providing at least one partially transparent protective chemical layer (7) comprising structures which form security elements;- providing at least one layer (6) comprising heat-activated adhesive;- providing at least one release layer (8);- providing at least one transparent heat-resistant layer (10);- providing at least one layer (11) comprising pres sure- sensitive adhesive;- providing at least one support sheet (12);- assembling said at least one layer (6) comprising heat-activated adhesive and said at least one at least partially transparent protective chemical layer (7) comprising structures which form security elements to form a first assembly (18);- assembling said at least one release layer (8) and said at least one transparent heat-resistant layer (10) to form a second assembly (19);- assembling said first assembly (18) to said second assembly (19);- assembling said at least one layer (11) comprising pressure-sensitive adhesive and said at least one support sheet (12) to form a third assembly (20);- cold-laminating under pressure said combination of said first assembly (18) with said second assembly (19) together with said third assembly (20) so that said at least one layer (11) comprising pres sure- sensitive adhesive is activated with said at least one transparent heat-resistant layer (10);-defining a predetermined area or first portion (34) in said at least one layer (6) comprising heat- activated adhesive and said at least one at least partially transparent protective chemical layer (7) comprising structures which form security elements by separating said first assembly (18) into two areas, a first portion (34) and a second portion or area (35) forming a data-protection security portion (2);- joining a temporary support film (30 or 40) to said first portion (34);- removing said temporary support film (30 or 40) joined to said first portion or area (34) by separating it from said second portion or area (35), forming a data-protection security portion (2), and separating it, by virtue of said at least one release layer (8), from said second assembly (19) which forms said support (38) together with said third assembly (20);- by virtue of said removal, forming a free removal portion (3) adapted to lift said support (38) to leave said second portion or area (35) assembled to said second assembly (19) and said third assembly (20);- shearing said support (38), avoiding shearing said second portion or area (35) assembled to said second assembly (19) and said third assembly (20), into pieces of predefined extension defining a longitudinal protective label extension (4) formed by said data-protection security portion (2)assembled to said support (38) which has at least one portion thereof protruding in a cantilevered manner from said data-protection security portion (2).
2. A method according to claim 1, wherein there are included one or more of the further steps of:- providing at least one protective layer (13); and wherein said step of assembling to form said third assembly (20) comprises the step of:- assembling said at least one layer (11) comprising pressure-sensitive adhesive and said at least one support sheet (12) and said at least one protective layer (13) to form a third assembly (20); and / or wherein there are included the further steps of- providing at least one coating layer (9) for transparent layer; after said step of assembling said at least one layer (6) comprising heat-activated adhesive and said at least one at least partially transparent protective chemical layer (7) comprising structures which form security elements to form a first assembly (18);- assembling said at least one release layer (8) and said at least one coating layer (9) for transparent layer and said at least one transparent heat-resistant layer (10) to form a second assembly (19); or after said cold-lamination step under pressure,- said at least one layer (6) comprising heat-activated adhesive is associated with said at least one at least partially transparent protective chemical layer (7) comprising structures which form security elements; and wherein- said at least a partially transparent protective chemical layer (7) comprising structures which form security elements is associated with said at least one release layer (8); and- said at least one release layer (8) is associated with said at least one transparent heat-resistant layer (10); and- said at least one transparent heat-resistant layer (10) is associated with said at least one layer (11) comprising pressure-sensitive adhesive; and- said at least one layer (11) comprising pres sure- sensitive adhesive is associated with said at least one support sheet (12); and- said at least one support sheet (12) is associated with said at least one protective layer (13); or after said cold-lamination step under pressure,- said at least one layer (6) comprising heat-activated adhesive is associated with said at least one at least partially transparent protective chemical layer (7) comprising structures which form security elements; and wherein- said at least a partially transparent protective chemical layer (7) comprising structures which form security elements is associated with said at least one release layer (8); and- said at least one release layer (8) is associated with said at least one coating layer (9) for transparent layer; and- said at least one coating layer (9) for transparent layer is associated with said at least one transparent heat-resistant layer (10); and- said at least one transparent heat-resistant layer (10) is associated with said at least one layer (11) comprising pressure-sensitive adhesive; and- said at least one layer (11) comprising pres sure- sensitive adhesive is associated with said at least one support sheet (12); and- said at least one support sheet (12) is associated with said at least one protective layer (13);3. A method according to claim 1 or 2, wherein at least one of the following conditions or a combination thereof is included:- said at least one layer (6) comprising heat-activated adhesive is a hot melt adhesive;- said at least one at least partially transparent protective chemical layer (7) comprising structures which form security elements is a coating comprising structures which form security elements, such as holographs, for example;- said at least one release layer (8) is a release layer with mechanical tear-off action;- said at least one transparent heat-resistant layer (10) is a polyester layer;- said at least one layer (11) comprising pressure-sensitive adhesive is a pressure-sensitive adhesive not sensitive to heat, for example Acrylic Pressure-Sensitive Adhesives PSA;- said at least one support sheet (12) is paper.
4. A method according to any one of the preceding claims, wherein- at least one of said at least one layers is a continuous film layer before said shearing; and / or wherein- said step of defining a predetermined area or first portion (34) comprises a step of- register die-cutting said predetermined area (34), said at least one layer (6) comprising heat- activated adhesive and said at least one at least partially transparent protective chemical layer (7) comprising structures which form security elements, by separating said first assembly (18) into two areas, a first portion or area (34) and a second portion or area (35) forming a data-protection security portion (2).
5. A method according to any one of the preceding claims, wherein said assembly of assembling said first assembly (18) to said second assembly (19) is used in a continuous sheet rolled into a first assembly coil (21).
6. A method according to any one of the preceding claims, wherein said third assembly (20) is used in a continuous sheet rolled into a second assembly coil (22); and / or wherein these further steps are included- providing at least one protective layer (13);- forming said third assembly (20) by assembling said at least one layer (11) comprising pressuresensitive adhesive and said at least one support sheet (12) and said at least one protective layer (13).
7. A method according to any one of the preceding claims, wherein after the step of defining a predetermined area (34), the following steps are included:- register printing a sensitive adhesive (26) to be activated at a specific radiation only on said first portion or area (34);- providing at least one film layer (28) not filtering said specific adhesive activating radiation;- providing at least one coating layer (29) binding a sensitive adhesive to be activated with specific radiation;- assembling said at least one coating layer (29) binding a sensitive adhesive to be activated with specific radiation on said at least one film layer (28) not filtering said specific adhesive activating radiation, to form a fourth temporary support film assembly (30);- assembling said fourth temporary support film assembly (30) at least to said sensitive adhesive (26) to be activated at a specific radiation placed on said first portion;- activating said sensitive adhesive (26) to be activated at a specific radiation by means of a device (32) emitting said specific radiation to carry out said step of joining a temporary support film (30) to said first portion or area (34).
8. A method according to claim 7, wherein said at least one film layer (28) not filtering said specific adhesive activating radiation is a film comprising polypropylene.
9. A method according to claim 7 or 8, wherein said fourth temporary film support assembly (30) is used in a continuous sheet rolled into a fourth assembly coil (31).
10. A method according to claim 7 or 8 or 9, wherein said step of removing said temporary support film (30) joined to said first portion or area (34) by separating it, by virtue of said at least one release layer (8), from said support (38) to form a scrap film, includes collecting this scrap film in a scrap coil (37).
11. A method according to any one of the preceding claims, wherein after the step of defining a predetermined area (34), the following steps are included:- providing a heat-printable material film (40) forming a temporary support film;- register printing said heat-printable material film (40) only on said first portion or area (34).
12. A method according to claim 11, wherein said heat-printable material film (40) is polyester.
13. A method according to claim 11 or 12, wherein said heat-printable film material (40), forming a temporary support film, is used in a continuous sheet rolled into a heat- sensitive material coil (41).
14. A method according to claim 11 or 12 or 13, wherein said step of removing said temporary support film (40) joined to said first portion or area (34) by separating it, by virtue of said at least one release layer (8), from said support (38) to form a scrap film, includes collecting this scrap film in a scrap coil (43).
15. A method according to any one of the preceding claims 1 to 10, wherein there are included the steps of- providing a first assembly coil (21) comprising:• said first sheet assembly (18), i.e., said at least one layer (6) comprising heat- activated adhesive and said at least one at least partially transparent protective chemical layer (7) comprising structures which form security elements; and• said second sheet assembly (19), i.e., said at least one release layer (8) and said at least one transparent heat-resistant layer (10);• exposing said at least one partially transparent protective chemical layer (7) comprising structures which form security elements of said first sheet assembly (18) to said at least one release layer (8) of said first sheet assembly (18);- providing a second assembly coil (22) comprising:• said third sheet assembly (20), i.e., said at least one layer (11) comprising pressuresensitive adhesive and said at least one support sheet (12) and said at least one protective layer (13);- exposing said at least one transparent heat-resistant layer (10) of said first assembly coil (21) to said at least one layer (11) comprising pressure-sensitive adhesive of said second assembly coil (22);- by means of a cold laminator (23), cold-laminating under pressure said combination of said first assembly (18) with said second assembly (19) together with said third assembly (20) so that said atleast one layer (11) comprising pressure-sensitive adhesive is activated with said at least one transparent heat-resistant layer (10);- defining a predetermined area or first portion (34) in said at least one layer (6) comprising heat- activated adhesive and said at least one at least partially transparent protective chemical layer (7) comprising structures which form security elements, by separating said first assembly (18) into two areas, a first portion (34) and a second portion or area (35) forming a data-protection security portion (2);- register printing a sensitive adhesive (26) to be activated at a specific radiation only on said first portion or area (34);- providing a fourth assembly coil (31) comprising• at least one film layer (28) not filtering said specific adhesive activating radiation; and• at least one coating layer (29) binding a sensitive adhesive to be activated with specific radiation;• said at least one coating layer (29) binding a sensitive adhesive to be activated with specific radiation on said at least one film layer (28) not filtering said specific adhesive activating radiation being assembled together, to form a fourth temporary support film assembly (30);- assembling said fourth temporary support film assembly (30) at least to said sensitive adhesive (26) to be activated at a specific radiation placed on said first portion;- by means of a device (32) emitting specific radiation, activating said sensitive adhesive (26) to be activated at a specific radiation to obtain the combination of the temporary support film (30) with said first portion or area (34);- removing said temporary support film (30 or 40) joined to said first portion or area (34) by separating it from said second portion or area (35), forming a data-protection security portion (2), and separating it, by virtue of said at least one release layer (8), from said second assembly (19) which together with said third assembly (20) forms said support (38); by virtue of said removal, forming a free removal portion (3) adapted to lift said support (38) to leave said second portion or area (35) assembled to said second assembly (19) and said third assembly (20);- forming a scrap film by virtue of the step of removing said temporary support film (30) joined to said first portion or area (34) by separating it, by virtue of said at least one release layer (8), from said support (38), and collecting this scrap film in a scrap coil (37);- shearing said support (38), avoiding shearing said second portion or area (35) assembled to said second assembly (19) and said third assembly (20), into pieces of predefined extension by defining a longitudinal protective label extension (4) formed by said data-protection security portion (2) assembled to said support (38) having at least one portion (3) thereof protruding in a cantilevered manner from said data-protection security portion (2).
16. A method according to any one of the preceding claims 1 to 6 and 11 to 14, wherein there are included the further steps of- providing a first assembly coil (21) comprising:• said first sheet assembly (18), i.e., said at least one layer (6) comprising heat- activated adhesive and said at least one at least partially transparent protective chemical layer (7) comprising structures which form security elements; and• said second sheet assembly (19), i.e., said at least one release layer (8) and said at least one transparent heat-resistant layer (10);• exposing said at least one partially transparent protective chemical layer (7) comprising structures which form security elements of said first sheet assembly (18) to said at least one release layer (8) of said first sheet assembly (18);- providing a second assembly coil (22) comprising:• said third sheet assembly (20), i.e., said at least one layer (11) comprising pressuresensitive adhesive and said at least one support sheet (12) and said at least one protective layer (13);- exposing said at least one transparent heat-resistant layer (10) of said first assembly coil (21) to said at least one layer (11) comprising pressure-sensitive adhesive of said second assembly coil (22);- by means of a cold laminator (23), cold-laminating under pressure said combination of said first assembly (18) with said second assembly (19) together with said third assembly (20) so that said at least one layer (11) comprising pressure-sensitive adhesive is activated with said at least one transparent heat-resistant layer (10);- defining a predetermined area or first portion (34) in said at least one layer (6) comprising heat- activated adhesive and said at least one at least partially transparent protective chemical layer (7) comprising structures which form security elements, by separating said first assembly (18) into two areas, a first portion (34) and a second portion or area (35) forming a data-protection security portion (2);- providing a heat- sensitive material coil (41) comprising a heat-printable material film (40) forming a temporary support film;- register printing said heat-printable material film (40) only on said first portion or area (34);- removing said temporary support film (30 or 40) joined to said first portion or area (34) by separating it from said second portion or area (35), forming a data-protection security portion (2), and separating it, by virtue of said at least one release layer (8), from said second assembly (19) which together with said third assembly (20) forms said support (38); by virtue of said removal, forming a free removal portion (3) adapted to lift said support (38) to leave said second portion or area (35) assembled to said second assembly (19) and said third assembly (20);- forming a scrap film by virtue of the step of removing said temporary support film (40) joined to said first portion or area (34) by separating it, by virtue of said at least one release layer (8), from said support (38), and collecting this scrap film in a scrap coil (43);- shearing said support (38), avoiding shearing said second portion or area (35) assembled to said second assembly (19) and said third assembly (20), into pieces of predefined extension by defining a longitudinal protective label extension (4) formed by said data-protection security portion (2) assembled to said support (38) having at least one portion (3) thereof protruding in a cantilevered manner from said data-protection security portion (2).
17. A method for applying the protective label (1) to a document (14), wherein said protective label (1) comprises a data-protection security portion (2) assembled to a support (38) according to any one of the preceding claims; and wherein- said document (14) comprises at least one page (15), wherein said page (15) comprises a page surface (16) bearing data (17) to be protected; said method comprising at least the steps of:- arranging said label (1) with the data protection portion (2) thereof facing said page surface (16) to cover said data (17) to be protected and leave said support (38) on the opposite side of said page surface (16) with respect to said data protection portion (2);- applying at least heat to said assembly of document (14) and label (1) by activating said layer (6) comprising heat- activated adhesive and joining said at least partially transparent protective chemical layer (7) comprising structures which form security elements to said page surface (16) by at least partially covering said data (17) to be protected;- by virtue of the cantilevered portion (3) of said support (38), removing said support (38) from said data-protection security portion (2).
18. A method for using the protective label (1) according to claim 17, wherein said step of removing said support (38) from said data-protected security portion (2) includes a mechanical tear-off removal of said support (38) by virtue of said at least one release layer (8) and using said portion protruding in a cantilevered manner from said data-protected security portion (2) of said support (38).
19. A method for using the protective label (1) according to claim 17, wherein said step of applying at least heat to said assembly of document (14) and label (1) is performed by a hot laminator (42) which applies pressure and heat.
20. A label (1) according to any one of the methods of claims 1 to 16.
21. A document (14) with data protection security portion (2) according to any one of claims 17 to 19.
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