Modular manufacturing system and method for operating modular manufacturing system

Abstract

Disclosed is a modular manufacturing system comprising: at least one module that is transportable for at least deploying at a given site; wherein the at least one of the module includes a tool arrangement configured to perform manufacturing operations on one or more component parts; wherein the at least one module includes a data processing arrangement configured to control operation of the tool arrangement; wherein the tool arrangement is configured to perform the manufacturing operations that include at least one of: (i) quality assessing on the one or more component parts; (ii) performing metrology; (iii) performing at least one of MIG, TIG, ARC, or laser welding or laser or plasma cutting on the one or more component parts; and (iv) performing at least one of: milling, grinding, bending, polishing, painting, plating, coating, drilling, on the one or more component parts.

Description

[0001] MODULAR. MANUFACTURING SYSTEM AND METHOD FOR OPERATING MODULAR MANUFACTURING SYSTEM

[0002] TECHNICAL FIELD

[0003] The present disclosure relates to modular manufacturing systems. The present disclosure also relates to methods for (namely, methods of) operating such modular manufacturing systems. The present disclosure further relates to software products, for example stored on a data carrier or data storage device, that are executable on computing hardware to implement aforesaid methods.

[0004] BACKGROUND

[0005] A typical known modular manufacturing system includes a plurality of separate modules. The modular manufacturing system is configured to divide manufacturing tasks to be executed therein to the separate modules. Additionally, the modular manufacturing system is configured to streamline production processes that are executed therein. Moreover, the modules are beneficially equipped with advanced machinery and automated capabilities, thereby providing a flexible and scalable solution to meet diverse manufacturing needs. However, the known existing systems and methods for implementing modular manufacturing processes have certain limitations and problems.

[0006] Firstly, some known existing systems for implementing modular manufacturing processes have a limitation of not being readily transportable and deployable across diverse different locations of the world. Due to this limitation, existing systems have very limited flexibility and adaptability to cater for varying manufacturing needs at the different locations. For example, when operating in remote or sensitive locations, manufacturing tasks followed by non-destructive testing and qualification of a given work-product may be challenging with respect to site access and an availability of a qualified labour. Such manufacturing tasks may include, for example, coded welds, additive fabrication, and reductive machining tasks.

[0007] Secondly, some known existing modular manufacturing systems often require highly skilled operators for ensuring their efficient operation. This requirement of highly skilled operators considerably increases an overall operational cost of the existing modular manufacturing systems. Moreover, when high-precision work is to be performed in remote or classified location, it may be difficult or impossible to deploy professionals for operating machineries and completing manufacturing tasks, without exposing such professionals to a significant physical danger or a breach of confidentiality. There may also be high uncertainty regarding whether or not such professionals are able to complete the manufacturing tasks within a given stipulated time period.

[0008] Thirdly, other known existing modular manufacturing systems and methods are unable to handle multiple manufacturing tasks concurrently, leading to inefficiencies and bottlenecks in production processes.

[0009] Fourthly, some known existing modular manufacturing systems and methods have a limitation of only catering for specific types of products (i.e., being suitable for manufacturing only one or two mutually different types of products). This limitation limits their versatility in manufacturing.

[0010] Fifthly, vessel-to-vessel precision repairs and maintenance have not been achieved commercially due to the inability of existing technologies to match the course, speed, wave heave, and wake disturbance generated in marine environments. Existing solutions fail to compensate for realtime motion variations, leading to misalignment and inefficiencies in conducting precision work on moving maritime structures. Furthermore, current systems require frequent repositioning and recalibration, thereby increasing downtime and reducing operational effectiveness in marinebased repair and manufacturing applications.

[0011] Sixthly, land-based precision repair and maintenance operations have not been achieved commercially due to the inability of existing technologies to compensate for terrain irregularities, environmental vibrations, and dynamic external forces. Current solutions fail to provide real-time motion stabilization for mobile platforms operating on uneven ground, leading to misalignment and inefficiencies in performing high-precision tasks on stationary or slow-moving targets, such as pipelines, ship hulls, and offshore infrastructure. Additionally, existing systems require frequent repositioning and recalibration, resulting in increased downtime and reduced operational efficiency in land-based industrial applications.

[0012] Therefore, in light of the foregoing discussion, there exists a need to overcome the aforementioned drawbacks and problems associated with existing known modular manufacturing systems.

[0013] SUMMARY

[0014] The present disclosure seeks to provide a system, a method, and a software product to implement more effective, more reliable, more flexible, and more versatile modular manufacturing in a cost-efficient and energy-efficient manner. The aim of the present disclosure is achieved by a modular manufacturing system, a method of operating such a modular manufacturing system, and a software product to implement such a method, as defined in the appended independent claims to which reference is herewith made. Advantageous features are set out in the appended dependent claims.

[0015] Throughout the description and claims of this specification, the words "comprise" , "include", "have", and "contain" and variations of these words, for example "comprising" and "comprises" , mean "including but not limited to" , and do not exclude other components, items, integers or steps not explicitly disclosed also to be present. Moreover, the singular encompasses the plural unless the context otherwise requires. In particular, where the indefinite article is used, the specification is to be understood as contemplating plurality as well as singularity, unless the context requires otherwise.

[0016] BRIEF DESCRIPTION OF THE DRAWINGS

[0017] FIG. 1 is an exemplary plan view of a modular manufacturing system, according to an embodiment of the present disclosure;

[0018] FIG. 2 is a block diagram of an architecture of a module of a modular manufacturing system, according to an embodiment of the present disclosure;

[0019] FIG. 3A is an exemplary end view of a modular manufacturing system, while FIG. 3B is an illustration of a roofing module of the modular manufacturing system with associated roofing panels in a stored configuration therein, according to an embodiment of the present disclosure;

[0020] FIG. 4 is an illustration of steps of a method for (namely, a method of) operating a modular manufacturing system, according to an embodiment of the present disclosure;

[0021] FIG. 5A is a schematic illustration of a front view of a module of a modular manufacturing system;

[0022] FIG. 5B is schematic illustration of a top view of the module of FIG. 5A;

[0023] FIG. 5C is a schematic illustration of a perspective view of the module of FIG. 5A, according to an embodiment of the present disclosure;

[0024] FIG. 6A is a perspective view of a robotic arm mounted on a platform within a standard shipping container; FIG. 6B is a side view of the robotic arm of FIG. 6A, according to an embodiment of the present disclosure;

[0025] FIG. 7A is a perspective view of the modular manufacturing system deployed on a vessel; and

[0026] FIG. 7B is a back view of the module of FIG. 7A, according to an embodiment of the present disclosure.

[0027] DETAILED DESCRIPTION OF EMBODIMENTS

[0028] The following detailed description elucidates embodiments of the present disclosure and ways in which they may be implemented. Although some modes of carrying out the present disclosure have been disclosed, those skilled in the art will recognize that other embodiments for carrying out or practising embodiments of the present disclosure are also possible.

[0029] In a first aspect, the present disclosure provides a modular manufacturing system comprising: at least one module that is individually transportable for at least deploying at a given site; wherein the at least one module includes a tool arrangement configured in use to perform manufacturing operations on one or more component parts; wherein the at least one module includes a data processing arrangement configured in use to control an operation of the tool arrangement when performing the manufacturing operations on the one or more component parts; wherein the tool arrangement is configured to perform the manufacturing operations that include at least one of:

[0030] (i) quality assessing the one or more component parts; (ii) performing metrology on the one or more component parts;

[0031] (iii) performing at least one of MIG, TIG, ARC, or laser welding or laser or plasma cutting on the one or more component parts; and

[0032] (iv) performing at least one of: milling, grinding, bending, polishing, painting, plating, coating, drilling, on the one or more component parts.

[0033] In a second aspect, the present disclosure provides a method for (namely, a method of) operating a modular manufacturing system of the first aspect, wherein the method includes: configuring a tool arrangement provided in at least one module of the modular manufacturing system to perform manufacturing operations on one or more component parts; configuring a data processing arrangement provided in the at least one module to in use control operation of the tool arrangement when performing the manufacturing operations on the one or more component parts; and using the tool arrangement to perform the manufacturing operations that include at least one of:

[0034] (i) quality assessing on the one or more component parts;

[0035] (ii) performing metrology on the one or more component parts;

[0036] (iii) performing at least one of MIG, TIG, ARC, or laser welding or laser or plasma cutting on the one or more component parts; and

[0037] (iv) performing at least one of milling, grinding, bending, polishing, painting, plating, coating, drilling, extracting such as vacuuming or removal of fluid waste, on the one or more component parts. In a third aspect, the present disclosure provides a software product stored on a machine-readable data storage device, wherein the software product is executable on a computing hardware to implement a method of the second aspect.

[0038] The present disclosure elucidates the aforementioned modular manufacturing system, the aforementioned method, and the aforementioned software product to implement effective, reliable, flexible, and versatile modular manufacturing processes in a cost-efficient and energy-efficient manner. Herein, the at least one module is beneficially implemented as a plurality of modules that are individually transportable and at least deployable at the given site. Beneficially, such a modularity (namely, containerisation of the modules) facilitates transporting the plurality of modules to mutually different geographical locations, to have a high flexibility and adaptability for responding to varying manufacturing requirements at those different geographical locations. On account of the tool arrangement being controlled using the data processing arrangement when performing the manufacturing operations, highly skilled operators need not necessarily be required for managing functioning and operations of the modules; for example the tool arrangement may be remotely controlled, thereby enabling one or more operators of the tool arrangement to be located in more comfortable or safer conditions, for example when the tool arrangement is deployed at great height in an offshore environment servicing all structures such as oil rigs, offshore wind turbines, cargo chips, and similar. Beneficially, the modular manufacturing system and the method may be automated using Al-based technologies; for example tool arrangement may be controlled using a computer configured to execute an adaptive Al algorithm, for example an adaptive deep neural network configured to function as Boltzmann machine. Moreover, the modular manufacturing system and the method are susceptible for handling multiple manufacturing tasks concurrently, and thus are suitable for manufacturing several different types of end products. For example, the modular manufacturing system and the method may be configured to manufacture a diverse range of products, for example, such as aquatic vessels (for example, for manufacturing autonomous aquatic vessels whose operation is controlled using a computing arrangement configured to execute adaptive Al algorithms), bio-digesters, harvesting vessels, reconnaissance vessels, cutting tools, and the like. Each of the aforesaid manufacturing operations contribute to a final form and aesthetics of a given component part, ensuring that the given component part meets both structural and aesthetic requirements, for example. The modular manufacturing system and the method are implementable in a simple manner, namely to be robust, to support real-time operation, to facilitate reliable modular manufacturing, and to involve relatively modest effort when being configured and deployed.

[0039] Optionally, the at least one module of the modular manufacturing system is implemented as at least one of:

[0040] (i) a quick-release land based Autonomous Guided Vehicle (AGV) arrangement for use of land; and

[0041] (ii) a quick-release Uncrewed Surface Vessel (USV) chassis arrangement for use on water.

[0042] Optionally, the at least one module further comprises a motion sensor operably attached to a processing means for processing the motion data received from the motion sensor and subsequently generating data indicative of a continuous motion offset; a motion compensation arrangement operably attached to the processing means for receiving the continuous motion offset data; the motion compensation arrangement is operably attached to the tool arrangement, wherein the motion compensation arrangement is adjustable in accordance with the continuous motion offset data to provide a force that is equal and opposite to the force exerted on the one or more component parts, thereby motion stabilizing the tool arrangement relative to the one or more component parts, when the tool arrangement is performing manufacturing operations on the one or more components.

[0043] It will be appreciated that the aforementioned modular manufacturing system and the aforementioned method of the present disclosure may be susceptible to being used in scenarios where large numbers of repetitive specialised welds or fabrications in confined spaces are to be performed, wherein each work-product requires an individual test / qualification report to be generated, for example the report is generated automatically under Al supervision. Additionally, the system and the method of the present disclosure may also allow conducting and certifying welding tasks to within micron-level precision at crucial locations that facilitate confidential, short-term product development; the system beneficially, through use of Al technology, allows a broad range of fabrication tasks to be implemented without needing a large roster of personnel. Furthermore, the system and the method of the present disclosure are capable of improving an efficiency of completing manufacturing work orders, particularly in situations where extensive distances must be covered within a single working day. For example, such an improvement may be beneficial in execution of coded welding projects based on locations, spanning marshalling ports, harbours, construction sites, factories, and the like. This is particularly relevant in scenarios involving fixed components, such as wind turbine blades, ship hulls, bulkheads, offshore floating platforms, substructures of bridges and multistorey buildings, and the like. In these cases, a modular manufacturing system of the present disclosure needs to be transported directly to a component itself that is to be worked upon.

[0044] Throughout the present disclosure, the term "modular manufacturing" refers to a type of manufacturing in which a manufacturing process is broken down into different separate modules (namely, containers), wherein each module is capable of performing its associated one or more manufacturing-related tasks in the manufacturing process. Herein, the term "manufacturing-related task" encompasses a manufacturing operation (such as drilling, milling, painting, coating, and the like) and / or a non-manufacturing operation (such as packaging, quality control and / or performance testing, and the like). The term "module" refers to a stand-alone unit that is capable of performing a manufacturing-related task in the modular manufacturing system. It will be appreciated that a given module from amongst the plurality of modules is designed in a manner that the given module is susceptible to being moved / transported from one geographical location to another geographical location, for example by building the given module into a standard container that is compatible with contemporary cranes, transport ships, trucks and such like. Beneficially, this ease of transportation facilitates in deployment of the given module at the given site. Optionally, the given site may be a construction site, a manufacturing plant site, a disaster relief site, a mining site, an offshore site, an agricultural site, a renewable energy installation site, an oil and gas exploration site, an electronic gadget production site, a rapid prototyping laboratory, an aviation equipment production facility, a nuclear power station decommissioning, and the like. The given module may, for example, be a materials handling module, a processing module, an assembly module, a quality control module, a testing module, a packaging module, a data processing module, and the like. Hereinafter, the term "modular manufacturing system" may sometimes be referred to as only "manufacturing system" or "system", for sake of simplicity and convenience. Throughout the present disclosure, the term "tool arrangement" refers to a single tool or a set of tools and machine tools that are capable of performing a given manufacturing operation on a given component part. Examples of the machine tool may include, but are not limited to, a spray-shop, a robotic welder, a milling machine, a 3D printing machine, a drilling pod, a sander, a grinder, a metal bender. The manufacturing operations are a part of one or more component manufacturing jobs being executed on the one or more component parts. Throughout the present disclosure, the term "data processing arrangement" refers to a data processing module including a data processor that is capable of executing one or more software products for controlling the operation of the tool arrangement. Such controlling may, for example, be executed by sending control signals to the tool arrangement for performing the manufacturing operations. Optionally, the data processing arrangement comprises at least one of: a processor, a storage device, an input device, an output device.

[0045] It will be appreciated that quality assessing performed on the one or more component parts may involve evaluating physical and visual attributes of the one or more component parts to ensure that they meet predefined standards. This evaluating operation beneficially uses various testing methods, such as computer visual inspection, X-ray inspection, positron tomography, ultrasonic testing, or electromagnetic acoustic transducer (EMAT) testing, to identify defects, deviations, or irregularities, as will be elucidated in greater detail later. The quality assessment is performed to check that each component part adheres to specified quality criteria, enhancing an overall reliability and functionality of a manufactured product including the component part. Furthermore, when performing the metrology on the one or more component parts, the tool arrangement is configured to perform dimensional analysis of the one or more component parts. In this regard, the tool arrangement comprises at least one of: a coordinate measuring machine (CMM), a laser scanning machine, that may be used to capture accurate 3D measurements of the one or more components. Performing the metrology in such a manner ensures that the one or more components meet design specifications, facilitating tight tolerances and adherence to precise geometrical requirements crucial for assembly and functionality.

[0046] Moreover, the laser welding and the laser cutting are beneficially implemented to execute advanced manufacturing operations utilising high-energy laser beams for precise material processing, for example cutting, welding, annealing, resurfacing, inscribing, ablating. The laser welding involves fusing materials of two or more components parts together by using a laser beam to melt the materials at given spatial region, and thereby creating strong and precise joints when the materials at the region resolidify. On the other hand, the laser cutting utilises the laser beam to remove material, enabling intricate and clean cuts to be achieved. Both the aforesaid operations are capable of offering high precision machining, reduced (for example, minimal) heat-affected zones, and are suitable for a wide range of materials. Notably, the tool arrangement is configured to perform at least one of: milling, grinding, bending, polishing, painting, plating, coating, electroplating, drilling, on the one or more component parts. The milling and the grinding operations involve material removal to achieve desired shapes and surface finishes. The bending operation shapes components to specific angles, while the polishing operation enhances surface smoothness. The painting, the plating, and the coating operations provide protective or decorative layers, and the drilling operation is performed to create holes (for example, for assembly for mutually attaching component parts together); for example, the plating operations may be used to prepare component parts for prolonged use in aquatic environments, to protect them against salt corrosion. Each of the aforesaid operations contribute to a final form and aesthetics of a given component part, ensuring that the component part meets both structural and aesthetic requirements. Different types of machine tools (such as a lathe machine, a milling machine, a drilling machine, a bending machine, a grinding machine, and the like) for performing the aforesaid operations are well-known in the art. Moreover, the welding technology beneficially comprises Metal Inert Gas (MIG) welding and Tungsten Inert Gas (TIG) welding to enhance manufacturing versatility. The MIG welding comprises utilizing a consumable wire electrode and shielding gas for efficient, high-strength welds, while the TIG welding comprises employing a tungsten electrode for precise, high-quality joints. Both processes beneficially ensure strong bonding, production efficiency, and compatibility with diverse materials.

[0047] Optionally, the at least one module is configured as a plurality of modules, wherein at least a portion of the modules are implemented in standard sizes of shipping containers that are compatible with standard transport vehicles for enabling the shipping containers to transported to a given site. In this regard, at least the portion of the modules are designed (i.e., one or more dimensions of the modules are selected) in a manner that a size of a given dimension of a given module fits (namely, conforms to) a standard size of a shipping container. Optionally, the standard size of a dimension of the shipping container is in a range of 10 feet to 50 feet; note that 1 foot is substantially 30 centimetres in SI units. Such a dimension may, for example, be a length of the shipping container. Examples of some well-known standard shipping containers may include, but are not limited to, a 20-foot standard container, a 40-foot standard container, a 40-foot high cube container, a 45-foot high cube container, a 10-foot container, a flat-rack container, a half-height container, a swap body container. Beneficially, by adhering to the standard sizes of the shipping containers, the plurality of modules may be conveniently and reliably transported to the given site, using standard transport vehicles (for example, such as trucks, trains, ships, aircrafts, helicopters and the like). Moreover, implementing the plurality of modules in the standard sizes enables in utilising existing transportation infrastructure only, which is relatively cost-effective. Furthermore, this standard size also facilitates improved logistics planning and streamlines a process of moving / transporting the given module between different deployment sites. It will be appreciated that compatibility with the standard transport vehicles may allow the modules to be shipped aboard on containerships and via other freight operations, facilitating remote deployment of temporary specialised welding / manufacturing solutions at the given site. Notably, due to this, there is no need to dismantle or reassemble the modules before shipment or before commencement of manufacturing at the given site. The standard transport vehicles may be certified for sea and rolling freight delivery.

[0048] Optionally, the tool arrangement includes at least one laser welding tool that is configured, when in use, to perform a circular welding beam maneuver of its laser spot at a given welding position on the one or more component parts, to reduce separation of metallic material components at the given welding position. Herein, the term "circular welding beam maneuver" refers to a welding process in which a welding beam (namely, a welding arc) is moved in a circular or rotational motion at the given welding position on a given component part, namely to mix or homogenize molten metallic materials present at welding sites. Thus, the circular welding beam maneuver produces circular welding joints on the given component part. The at least one laser welding tool utilises a focussed and high-intensity beam of light (for example, a laser beam) to heat and melt a material of the given component part, for performing the circular welding beam maneuver. The at least one laser welding tool may, for example, be a Carbon Dioxide (CO2) laser welding tool, a Neodymium-doped Yttrium Aluminum garnet (Nd :YAG) laser welding tool, a fiber laser welding tool, or similar. Generally, a circular welding process is used for welding cylindrical component parts in a continuous rotation, for example, such as to join pipes, tanks, pressure vessels, and the like. Optionally, the laser beam is steered in a circular motion at a circular frequency in a range of 0.025 to 20 seconds, more optionally in a range of 0.5 to 15 seconds, and yet more optionally in a range of 0.1 to 10 seconds, when performing a welding operation on a given component. It will be appreciated that using the at least one laser welding tool for performing the circular welding beam maneuver provides several advantages. For example, a more precise control of the laser, when performing the circular welding, allows for highly-controlled and accurate welding to be achieved, thereby resulting into high-quality welding joints that have increased strength and reduced tendency to suffer corrosion; such spatially graduated welds are especially useful in nuclear equipment (for example, nuclear waste reprocessing equipment, molten salt fission reactors, Uranium centrifuges and such like) wherein degradation of component parts by a combination of corrosive chemical species and radioactive radiation (wherein the radioactive radiation resulting in dislocations in crystalline structures of metallic components causes material stresses and fractures that provide enhanced access for the corrosive chemical species to cause corrosion). Moreover, a circular motion of the laser beam ensures a uniform distribution of heat across the given welding position, as an uneven distribution of heat and rapid cooling in non-circular welding processes is highly likely to result in high levels of residual stress, which may contribute to material separation over time (for example, manifest as corrosion). Thus, the circular welding motion helps to prevent localized overheating, and promotes a consistent chemical fusion of the metallic material components. Furthermore, the aforesaid circular motion allows for better control over a penetration depth of the weld. This better control improves weld quality, because an excessive penetration may likely create gaps or voids at the given welding position, contributing to the spatial separation of the metallic material components. Circular welding may help to reduce, for example to minimize, the development of residual stresses in the welded material. It will be appreciated that maneuverability of the laser beam allows for flexibility in adapting to different welding positions on diverse component parts. This maneuverability may be beneficial in situations where a variety of component parts with different complex shapes and sizes may require welding. Optionally, upon performing the circular welding beam maneuver at the given welding position, the tool arrangement includes at least one optical sensor that is capable of tracing the circular welding beam maneuver and assess its integrity for quality assessment; optionally, the at least one optical sensor is complemented with at least one of X-ray imaging and positron tomography to determine a spatial chemical composition of the given welding position, for example for quality assurance purposes. Optionally, the tool arrangement further includes at least one chiller that is used for removing excess heat generated by a given manufacturing process or a manufacturing equipment. The chiller is beneficially configured to circulating a coolant, typically a liquid such as water or a specialized fluid, through the manufacturing equipment to absorb the excess heat and maintain optimal operating temperatures. Such chilling may be beneficial to reduce material stresses occurring at the given welding position, for example when the weld resolidifies. Chillers are well-known in the art.

[0049] Optionally, the at least one module is configured as a plurality of modules, wherein one or more of the modules are configured to be at least one of: replaced, moved, repositioned, upgraded, resized. In this regard, when a given module is configured to be replaced, it means that the given module may be substituted with a new corresponding module or a different module. For example, when an improved version of the given module (for example, a processing module) is available (for example, due to a technological advancement), an existing version of the given module may be replaced with an improved version thereof. Beneficially, this flexibility and reconfigurability potentially ensures that the modular manufacturing system is up-to-date and adaptable to evolving manufacturing requirements and technical advancements. Moreover, such a replacement flexibility allows for easy integration of latest manufacturing technologies without any need for a comprehensive overhaul of an entirety of the modular manufacturing system. Additionally, optionally, when a given module is configured to be moved, it means that the given module may be re-located from one physical location to another physical location. For example, when there is a change in a production layout, the given module may be moved from an existing location to a new location. Beneficially, such a mobility of the given module facilitates in adjusting to dynamic changes in the modular manufacturing system, thereby enabling efficient space utilization and the modular manufacturing system being adaptable to different manufacturing requirements. Yet additionally, optionally, when a given module is configured to be repositioned, this repositioning means that a position of the given module within the modular manufacturing system is adjusted (namely, changed) without necessarily moving it to an entirely different area. For example, a quality control module may be repositioned to be in a proximity of a packaging module and a transportation module, in order to reduce (for example, to minimise) an overall cycle time when manufacturing component parts. It will be appreciated that repositioning the given module may also mean adjusting its orientation (for example, for aligning the given module with other modules), in addition to or without changing a position of the given module. Still additionally, optionally, when a given module is repositioned, this means that elements of the given module or technical capabilities of said elements of the given module may be enhanced / improved using technological advancements. For example, an assembly module may be upgraded with improved robotics or automation technology, thereby increasing an overall efficiency of the modular manufacturing system. Beneficially, such an adaptability of the given module to be upgraded ensures that the modular manufacturing system potentially remains technologically-competitive to cater to different manufacturing requirements. Yet additionally, optionally, when a given module is configured to be resized, it means that one or more physical dimensions of the given module or a physical capacity of the given module to accommodate different manufacturing requirements may be adjusted accordingly. For example, when a volume (i.e. number) of component parts to be processed is high, a material handling module may be resized to handle such a high volume of the component parts. Beneficially, such a resizing capability ensures that the modular manufacturing system may be easily adaptable to cater to variations in production scale or changes in sizes or volumes of raw materials or (finished) component parts. It will be appreciated that an area of the at least one module is compartmentalised (namely, divided) in a manner that it is capable of accommodating at least the tool arrangement and the data processing arrangement.

[0050] Optionally, the at least one module is configured to include a plurality of modules, wherein the modular manufacturing system further comprises a gantry arrangement having a spatial extent to encompass at least a spatial extent of one module, or at least two of the modules, wherein the gantry arrangement is configured to transport at least one of: the one or more component parts between the at least two of the modules. In this regard, the gantry arrangement facilitates transportation of a given component part between the at least two of the modules. Such a transportation may be required when the given component part requires different manufacturing operations to be performed thereon, and thus needs to be transported between different modules accordingly. In an example, the gantry arrangement may be implemented as a vertical autonomous climbing arrangement, enabling aforesaid transportation of the given component part between floors of a building under construction or shelves within a vertical warehouse. This climbing arrangement ensures that fabrication services may be provided directly in-situ, enhancing adaptability of the modular manufacturing system to diverse working environments. In an example, when electronic devices are produced in the modular manufacturing system, one module may be responsible for assembling circuit boards, while another module may be responsible for quality control and testing the circuit boards. In such a case, the gantry arrangement may be used to transport the circuit boards from the one module to the another module. Optionally, the gantry arrangement may be beneficially implemented as a mechanical structure comprising vertical beams and horizontal beams, wherein the mechanical structure supports a moving mechanism to transport a given component part between the at least two of the modules. The moving mechanism may be optionally implemented using at least one of: a linear guide and bearing mechanism, a linear motor, a cable-driven mechanism, an actuator, a rack-and-pinion mechanism, a screw-drive mechanism. It will be appreciated that the gantry arrangement promotes modularity within the modular manufacturing system, by serving as a connecting bridge between the at least two of the modules. Beneficially, the gantry arrangement enables an automation of a transfer of the given component part between the at least two of the modules, as it eliminates a need for manual handling of the given component part. Moreover, the spatial extent of the gantry arrangement allows for flexibility in configuring placements of the at least two of the modules; optionally, the gantry arrangement is configured in a modular manner, so that the gantry arrangement may be easily reconfigured to change is spatial extent, if required, or the container inverted on short end to be traversed between multiple floors of building under construction to perform in-situ structural fabrication and qualification tasks. The gantry arrangement may also be beneficially easily adapted to mutually different production layouts. Optionally, the gantry arrangement is implemented as an automated storage and retrieval system (AS / RS).

[0051] Optionally, the gantry arrangement includes at least one gantry rail suspended above a floor height of the one or more modules. In this regard, the at least one gantry rail is elevated to provide an overhead track for the gantry arrangement to traverse between the at least two of the modules. It will be appreciated that the at least one gantry rail being suspended above the floor height increases, for example maximizes, a floor space utilization within the modular manufacturing system, thereby allowing for an unobstructed workspace. This is particularly beneficial in applications where precision and repeatability are critical, such as when transporting delicate component parts. The at least one gantry rail is optionally made up of steel, Aluminium, or similar parts. Optionally, the gantry arrangement further includes a carriage that moves along the at least one gantry rail, wherein the carriage conveys the given component part from one module to another module. Optionally, the tool arrangement is arranged on the gantry arrangement (for example, on the at least one gantry rail). For example, the at least one laser welder may be arranged on (namely, suspended from) the at least one gantry rail, to perform the circular welding beam maneuver at various spatial location on a given component part, for example a ship's hull, a metallic tank of an anaerobic digester and so forth. Optionally, the at least one gantry rail is implemented as a computer numerical control (CNC)-controllable gantry rail. The benefit of having the CNC-controllable gantry rail is that the at least one gantry rail may be precisely controlled, enabling movements its carriage to be accurate controlled and at least partially automated.

[0052] Optionally, the at least one module is configured as a plurality of modules, wherein at least a subset of the modules is configured to include roofing panels that are deployable to provide a roof over at least the tool arrangement; such an inclusion of the roofing panels enable the modular manufacturing system to be deployed in tropical regions that experience considerable precipitation and also in offshore locations. In this regard, the roofing panels included in at least the subset of the modules is deployed, for example, to provide shelter and protection over at least the tool arrangement (such as machine tools in the tool arrangement). The term "roofing pane!" refers to a structural element designed to form a roof (namely, an upper covering) for at least the tool arrangement. The roofing panels may optionally be designed as flat panels or contoured panels. The roofing panels may, for example, be made up of a metal, a polymer, a composite, or similar materials. A technical benefit of deploying the roofing panels is safeguarding at least machinery within the modular manufacturing system from environmental factors (for example, such as temperature, weather, precipitation, dust, humidity, and the like). This may ensure longevity and optimal functioning of at least the tool arrangement, by preventing potential damage or wear-and- tear that environmental conditions might inflict on the tool arrangement. It will be appreciated that such a protection of at least the tool arrangement may particularly be crucial in outdoor or semi-exposed manufacturing environments. It will also be appreciated that in addition to the tool arrangement, the roof may beneficially also provide protection to personnel involved in manufacturing processes, and to manufacturing workspace. Optionally, the subset of the modules comprises at least one module. Optionally, the roofing panels are deployable to provide the roof over other modules (for example, a material handling module, an assembly module, a quality control module, a testing module, a packaging module, and the like), in addition to the tool arrangement.

[0053] Optionally, the subset of the modules is configured to store its roofing panels in a mutually parallel state when the roofing panels are not deployed to provide the roof over at least the tool arrangement. In this regard, the roofing panels are beneficially arranged / aligned in a parallel manner for their storage within a given module. In an example, the roofing panels may be implemented as a hydraulic articulated long-edge side wall opening, allowing for a creation of a sheltered canopy over at least the tool arrangement. When the subset of the modules are arranged in an avenue configuration, they form a connected archway, creating a covered avenue area. This setup may allow pairs of opposing containerized robot-assisted fabrication systems to collaborate, for example in a mutually abutting manner, on a mobile manufacturing conveyor line arrangement. The technical benefit of storing the roofing panels in the mutually parallel state, when not in use, is that it facilitates in efficiently utilising a storage space within the given module. This ensures a compact and organized configuration of elements (for example, such as the roofing panels, the tool arrangement, and the data processing arrangement) of the given module. It will be appreciated that the aforesaid way of storing the roofing panels allows for a synchronized and swift deployment of the roofing panels (as and when required), for example in a remotely-controlled or automated manner. The storage method underscores the importance of a synchronized and prompt deployment of roofing panels whenever the need arises. This strategic approach not only streamlines the assembly process but also ensures efficiency in inter-site transportation. When these roofing panels are stored in the aforesaid described manner, they facilitate an expedited delivery of the complete covered roofing structure during transportation between sites, particularly when utilizing conventional shipping and freight mechanisms. Furthermore, the panels are arranged to occupy the available space within containerised modules. This space-efficient storage within these modular units optimizes the overall logistics, allowing for a seamless transition between locations and minimizing any potential delays in the construction process. The synchronized deployment, coupled with the space-maximizing storage within containerized modules, enhances the overall operational effectiveness of the roofing panel system in diverse construction scenarios.

[0054] Herein, the phrase "mutually parallel state" means that the roofing panels are stored in a manner that surfaces of the roofing panels are aligned and substantially parallel to each other. In other words, when the roofing panels are in stored form, the roofing panels are arranged side-by-side, configured to be substantially parallel, instead of being stacked or stored in a haphazard / disorganised manner; such haphazard / disorganised manner results in occupying a significant space within the given module for storage. Optionally, the roofing panels comprise at least one of: a hinging mechanism, a telescopic structure, a motorized mechanism, a robotic mechanism, to enable storage of the roofing panels in the mutually parallel state when not in use, and to enable deployment of the roofing panels to provide the roof over at least the tool arrangement. Such an implementation has been illustrated in conjunction with FIG. 3B, for sake of better understanding. Optionally, the roofing panels include solar panels for use in generating electrical power in response to sunlight being received at the solar panels when the roofing panels are deployed, wherein the electrical power is used to provide energy to operate the modular manufacturing system. In this regard, when the roofing panels are deployed to provide the roof (as discussed earlier), the solar panels capture the sunlight and generate the electrical power (for example, due to the photovoltaic effect). The generated electrical power is then utilised to operate at least one of: the tool arrangement, the data processing arrangement, the gantry arrangement of the modular manufacturing system. Generation of the electrical power using the sunlight captured by the solar panels is well-known in the art. The technical benefit of such an implementation is that the solar panels enable in providing a self- sufficient and eco-friendly source of energy for operating the modular manufacturing system, for example enabling the modular manufacturing system to be deployed at remote sites that are devoid of electrical network connections or similar types in infrastructure, for example at remote offshore locations. This potentially reduces dependence on external sources of energy, lowers operational costs, and facilitates in practicing sustainable modular manufacturing (i.e., modular manufacturing with environmental consciousness). Optionally, a given solar panel comprises a plurality of photovoltaic cells that receive the sunlight, for generating the electrical power. It will be appreciated that the plurality of photovoltaic cells may be arranged on a surface of a given roofing panel that is exposed to the sunlight. Moreover, a design of the solar panels prioritises efficient energy conversion, durability, and weather resistance to ensure high performance in varying environmental conditions. Additionally, optionally, the subset of the modules further comprises at least one energy storage device that is coupled with the solar panels, wherein the at least one energy storage device is configured to store the electrical power that is generated in response to the sunlight being received at the solar panels. It will be appreciated that the stored electrical power (that is generated during sunny days) may be utilised for operating the modular manufacturing system during nights or on cloudy days. The energy storage device is optionally at least one of: a flow battery, a rechargeable Lithium battery, a Hydrogen battery configured to store Hydrogen in a metallic hydride arrangement, and so forth. Optionally, the metallic hydride arrangement is implemented using Magnesium Hydride, optionally with an addition of Barium Manganese Oxide.

[0055] Optionally, the at least one module is configured to include a plurality of modules, wherein the modules are configured to be arranged in one or more rows, such that the modular manufacturing system has a substantially linear ground plan. In this regard, the modules are arranged in the one or more rows in a manner that the modular manufacturing system would follow almost a linear layout (namely, the substantially linear ground plan). It is to be understood that the phrase "substantially linear ground plan" means a linear ground plan that encompasses some flexibility or minor deviations in said arrangement of the modules in the one or more rows. In other words, even when some of the modules may not be perfectly arranged in a linear manner in the one or more rows, the modular manufacturing system would still be considered to have a linear ground plan. The technical benefit of having the substantially linear ground plan is that it facilitates in improving material handling (namely, material flow) within the modular manufacturing system, as component parts may be beneficially transferred from one module to another module in a sequential and systematic manner. Moreover, a row-wise arrangement of the modules may enable quick and easy maintenance, repairs, and troubleshooting of the modules, as and when required. Such a ground plan may also allow for improved scalability, as additional modules may be beneficially added to the modular manufacturing system to expand its production capacity. The substantially linear ground plan may facilitate in increasing, for example maximising, a use of an available space within the modular manufacturing system, and in reducing a likelihood of bottlenecks or disruptions in manufacturing processes. The modular manufacturing system having the substantially linear ground plan may appear to be visually-cohesive and well-structured.

[0056] Optionally, the at least one module is configured to include a plurality of modules, wherein the modular manufacturing system includes a plurality of rows of modules defining one or more linear workspaces between the rows, wherein access for delivering materials to be processed by the modular manufacturing system and for removal of the one or more components parts when manufactured, is provided at ends of the one or more linear workspaces. In this regard, the modules are arranged in the plurality of rows in a manner that the one or more linear workspaces are defined between the plurality of rows. In an example, for sake of simplicity and clarity, 6 (six) modules may be arranged in 3 (three) rows (wherein each rows has 2 (two) modules) defining 2 (two) linear workspaces between the 3 (three) rows. The term "linear workspace" refers to an area between two consecutive rows of modules. The linear workspace serves as an organised pathway for delivering the materials that are to be processed by the modular manufacturing system to manufacture one or more component parts, and for removing the one or more manufactured components parts. In other words, the ends of the one or more linear workspaces are access points for delivering the materials and for removing the one or more manufactured component parts. The technical benefit of defining the one or more linear workspaces is that it facilitates an improved material flow (whether raw material or manufactured component parts or both) within the modular manufacturing system. This improved material flow arises because a linear workspace is able to ease a movement of a material from an access point to a given module in a row, and vice versa. Moreover, a placement of said access points at the ends of the one or more linear workspaces may also facilitate ease in transportation and logistics operations, as accessibility for both loading of raw materials into the modular manufacturing system and extracting finished component parts is enhanced. Such an implementation may contribute to an overall efficient and well-organized modular manufacturing process, aligning with principles of lean manufacturing. Optionally, the one or more linear workspaces comprise at least one conveyor. However, it will be appreciated that the modular manufacturing system may be implemented having a star-shaped ground plan arrangement of the modules, a crossshaped ground plan arrangement, a linear ground plan arrangement with one or more side-branches therefrom. Other configurations of ground plan are feasible for the modular manufacturing system.

[0057] Optionally, the data processing arrangement is configured to manage concurrently a plurality of component manufacturing jobs being executed through the modular manufacturing system. In this regard, multiple component manufacturing jobs are executed through the modular manufacturing system, wherein the multiple component manufacturing jobs involve processing the one or more component parts on which certain manufacturing operations are to be performed. The technical benefit of managing the plurality of component manufacturing jobs concurrently is that a throughput of the modular manufacturing system is increased and a manufacturing resource utilization within the modular manufacturing system is greatly improved, whilst reducing an overall cycle time when manufacturing a given component. This aligns with the principles of efficient production planning and execution, contributing to the modular manufacturing system's capacity to handle diverse manufacturing tasks concurrently and with precision. It will be appreciated that in order to concurrently (namely, simultaneously) manage the plurality of component manufacturing jobs, the data processing arrangement is optionally configured to utilise at least one scheduling algorithm, to allocate manufacturing resources and time slots for each component manufacturing job. Such scheduling algorithms are well-known in the art. The data processing arrangement may prioritize the component manufacturing jobs, based on factors such as deadlines, manufacturing requirements, and availability of manufacturing resources. Moreover, the data processing arrangement may utilise parallel processing within the modular manufacturing system, wherein when executing a given component manufacturing job, multiple similar manufacturing operations are performed on a given component part. Furthermore, the data processing arrangement is optionally configured to manage an availability of machine tools in the tool arrangement. This ensures that different component manufacturing jobs are able to receive necessary manufacturing resources concurrently without conflicts or bottlenecks. Optionally, the data processing arrangement is configured to perform a real-time monitoring of the manufacturing operations performed on the one or more component parts in different modules. This may allow the data processing arrangement to be informed about a progress of each component manufacturing job being executed in the modular manufacturing system, and may help in dynamically adjusting job schedules, allocating additional resources, re-prioritise manufacturing jobs, and the like, based on a real-time status of ongoing component manufacturing jobs (i.e. adaptive manufacturing scheduling). In addition to this, in events of failures or disruptions in manufacturing, the data processing arrangement may have built-in fault tolerance mechanisms to quickly identify issues, re-route manufacturing tasks, or allocate alternative manufacturing resources, in order to maintain uninterrupted manufacturing operations. Optionally, the modular manufacturing system further comprises a telemetry arrangement for enabling remote control and monitoring of the manufacturing operations being performed on the one or more component parts. The term "telemetry arrangement" refers to a set of software and hardware configured to enable remote control and monitoring of the manufacturing operations. In other words, the telemetry arrangement facilitates real-time monitoring and controlling of the manufacturing operations from a different geographical location than a geographical location of the modular manufacturing system (i.e., without requiring any direct on-site presence), by way of continuously receiving information pertaining to manufacturing (for example, such as performance metrics of the tool arrangement, operational status of the tool arrangement, environmental conditions, and the like) from sensors arranged on one or more modules. Beneficially, such remote control enables providing an operator with a remote access to vital data for management of the manufacturing operations (for example, by modifying manufacturing parameters such as machine speeds, temperatures, pressure levels, and the like, by identifying any anomalies or malfunctions, by taking corrective actions in real time, by improving production schedules, by providing remote guidance and training to onsite personnel, or the like). Such an operator is optionally a physical operator (such as a human) or an artificial intelligence (Al)-based operator, or a combination of both. Optionally, the telemetry arrangement comprises at least one of: a sensor, a processing device, a communication device, a data transmission protocol, a power source, a remote interface. It will be appreciated that enabling the remote control and the monitoring of the manufacturing operations by way of using the telemetry arrangement may, for example, be beneficial in scenarios where on-site physical presence might be impractical or when the modular manufacturing system is distributed across several different geographical locations. Moreover, the telemetry arrangement enables continuous monitoring of the manufacturing operations, thereby allowing for prompt identification and resolution of any issues in manufacturing processes, and facilitating proactive maintenance of the modular manufacturing system, reducing a downtime in manufacturing, and improving overall reliability of the modular manufacturing system. Additionally, the remote control and the monitoring facilitated by the telemetry arrangement enhance the modular manufacturing system's adaptability and responsiveness. For example, operators may remotely modify manufacturing parameters, address emerging issues promptly, and make informed decisions based on real-time data.

[0058] Beneficially, the modular manufacturing system includes at least one robotic arm; optionally, the robotic arm includes a tool arrangement including a sensing arrangement including one or more sensors mounted substantially at a distal end of the robotic arm. It will be appreciated that using the telemetry arrangement coupled to one or more optical sensors, a multi-axis hall storey, and one or more motion sensors coupled to a data processing arrangement configured to execute software algorithms to process data provided by the one or more sensors may, particularly, be beneficial in a scenario where welding-related tasks are to be performed for vessels anchored in marine or inland waterways, which otherwise would be challenging due to operator's exposure to water movement during such execution. Optionally, multiple servo linkages are optionally used within the robotic arm, to achieve real-time motion compensation that counteracts wave heave, water current, and wake disturbances, such that the distal end of the robotic arm is maintained stationary relative to vessels and similar to be worked upon. Moreover, incorporation of the telemetry arrangement coupled with such a real-time motion compensation, enables a remote operator to precisely control and execute manufacturing tasks even when the vessels are in motion. Thus, this approach eliminates a need for the operator to contend with environmental instability and safety concerns. Optionally, the robotic arm includes a telescopic friction-lock mechanism actuated by friction plates embedded with shape-memory alloys. In this regard, the shape-memory alloys are configured to dynamically increase the friction coefficient under wave impact or unexpected loads. Increasing the friction coefficient provides additional stability to the robotic arm and prevents excessive displacement.

[0059] Furthermore, optionally, the modular manufacturing system further comprises an Automated Guided Vehicle (AGV) or Autonomous Surface Vehicle (ASV) chassis, in conjunction with the telemetry arrangement. Such a combination enables tracking of physical land-based and marine- surface-mounted pipelines and structures. Thus, damaged sections of the pipelines and structures may be identified, and subsequently welding and other fabrication tasks may be performed accordingly. Additionally, it may also allow for remote qualification of repairs over terrains and in weather conditions that would typically impede conventional welding operations or other additive or reductive fabrication operations from being executed effectively.

[0060] Optionally, the data processing arrangement is configured to use artificial intelligence (Al) algorithms or machine learning (ML) algorithms to control an operation of the modular manufacturing system, wherein the data processing arrangement is configured to adaptively learn to optimize the operation of the modular manufacturing system. In this regard, the data processing arrangement utilises the Al algorithms or the ML algorithms to control operations of the modular manufacturing system, by way of a dynamic learning process, namely an adaptive learning process. In other words, by continuously analysing real-time data and historical data pertaining to the manufacturing operations performed within the modular manufacturing system, the data processing arrangement autonomously adapts to optimise the operation of the modular manufacturing system. For example, the Al algorithms may predict potential system bottlenecks or machinery failures, while the ML algorithms enable the modular manufacturing system to learn from variations in demand and resource availability, allowing for adaptive job scheduling. Optionally, the operations of the modular manufacturing system that are to be controlled and optimised using the Al algorithms or the ML algorithms comprise at least one of:

[0061] (i) adaptive scheduling of manufacturing operations based on real-time demand, resource availability, and historical production data;

[0062] (ii) predictive maintenance scheduling for the tool arrangement to reduce, for example to minimize, downtime and optimize operational efficiency;

[0063] (iii) continuous monitoring and adjustment of quality control processes based on historical defect data and real-time production metrics;

[0064] (iv) dynamic adjustment of inventory levels based on demand forecasting, reducing (for example minimizing) excess stock and ensuring timely replenishment;

[0065] (v) adaptive control of energy usage within the modular manufacturing system to reduce (for example to minimize) costs and environmental impact;

[0066] (vi) intelligent management of tool arrangements, ensuring optimal tool usage, reducing wear-and-tear, and improving production quality;

[0067] (vii) Al-driven optimization of supply chain logistics, ensuring timely and cost-effective delivery of materials; and

[0068] (viii) adaptive scheduling system optimizing human resources by integrating Al analysis of weather patterns, reorganizing welding and fabrication tasks based on efficacy in response to prevailing environmental conditions. The technical benefit of using the Al algorithms or the ML algorithms is that it facilitates adaptive learning to predict and pre-emptively address potential issues, such as equipment failures, tool wear or bottlenecks in operation of the modular manufacturing system, thereby improving an overall reliability of the modular manufacturing system. By continuously learning and optimising the manufacturing operations, the modular manufacturing system is able to be highly efficient over time, and may contribute to increased productivity and reduced operational costs. Additionally, this capability enables the modular manufacturing system to adapt to changes in product specifications, production volumes, and resource availability. This provides a level of flexibility that is essential in dynamic manufacturing scenarios. It will be appreciated the Al algorithms or the ML algorithms may optionally be at least one of: a variation Eigensolver, a quantum variational Eigensolver using a quantum computing resource, a Random Forest algorithm, a Long Short-Term Memory (LSTM) algorithm, at least one genetic algorithm, a Convolutional Neural Network (CNN), a Recurrent Neural Networks (RNN), Auto Regressive Integrated Moving Average algorithm, Q-learning or Deep Q Networks (DQN) algorithm.

[0069] Optionally, the data processing arrangement is configured to determine one or more ways to reuse offcuts arising in the modular manufacturing system when manufacturing the one or more component parts, to reduce waste. Herein, the term "offcut" refers to a leftover (namely, scrap) material generated upon performing any manufacturing process on a given component part. This approach aligns with sustainable practices and offers several technical benefits. The offcuts may, for example, be metal chips in a turning process, leftover pieces of metal sheets or bars after cutting and shaping, or the like. In an example, the data processing arrangement may suggest creating smaller components or parts from the offcuts. For example, when a larger sheet is cut for a specific component part, it may recommend designing smaller components that can be manufactured using a leftover material such as offcuts. In another example, the data processing arrangement may suggest combining offcuts from different materials to create composite materials with unique properties. In yet another example, the data processing arrangement may suggest using the offcuts for prototyping and / or testing purposes. In still another example, the data processing arrangement may suggest melting the offcuts (for example, of a same material) in a furnace to make a stock material such as a slab or a bar, on which further manufacturing operations may be performed as required. The technical benefit of reusing the offcuts is that it contributes to waste reduction by reducing (for example minimizing) disposal of material remnants. Instead of discarding offcuts as a waste, the data processing arrangement identifies ways to reintegrate them into a manufacturing cycle, and thereby reduce environmental impact of the modular manufacturing system. In addition to this, reusing the offcuts may beneficially lead to cost savings. By efficiently incorporating leftover materials into a production process, the modular manufacturing system potentially reduces a need for additional raw materials, thereby reducing overall production costs. This aligns with sustainability goals (such as green manufacturing) and economic efficiency in the production process.

[0070] Optionally, the data processing arrangement is configured to use a variational Eigensolver algorithm to optimize logistical operation of the modular manufacturing system, wherein the variational Eigensolver algorithm is applied to a cost function to solve for at least one of:

[0071] (i) fastest manufacture of the one or more component parts;

[0072] (ii) least energy utilization by the modular manufacturing system;

[0073] (iii) least material use when manufacturing the one or more component parts; (iv) least wear-and-tear on the tool arrangement;

[0074] (v) highest quality of manufacture of the one or more component parts.

[0075] In this regard, the data processing arrangement uses the variational Eigensolver algorithm to the cost function for solving the aforementioned objectives, with a goal of optimising the logistical operation of the modular manufacturing system. It will be appreciated that the logistical operation may encompass planning, coordination, and execution of various activities involved in movement and management of resources, materials, and information within the modular manufacturing system, for example, such as transportation, inventory management, order fulfilment, supply chain coordination, and the like. The variational Eigensolver algorithm is a quantum-inspired optimisation algorithm that is typically used in quantum computing and applied to solve complex optimisation problems. It leverages principles from quantum mechanics to find optimal solutions efficiently.

[0076] Optionally, when the variational Eigensolver algorithm is applied to the cost function to solve for (i), the variational Eigensolver algorithm helps in determining an efficient sequence of operations and resource allocations, to reduce (for example to minimize) a time required for manufacturing at an optimal cost. When such an efficient sequence of operations and resource allocations are implemented in real-time, the modular manufacturing system, for example, dynamically adapts its operations for a quickest production cycle. Additionally, optionally, when the variational Eigensolver algorithm is applied to the cost function to solve for (ii), the variational Eigensolver algorithm identifies energyefficient strategies and manufacturing conditions (for example, such as machine speeds, heating cycles, cooling cycles, and the like). This may also facilitate reducing environmental impact and operational costs involved in manufacture. Additionally, optionally, when the variational Eigensolver algorithm is applied to the cost function to solve for (iii), the variational Eigensolver algorithm identifies parameters related to material consumption (for example, such as cutting patterns, material thickness, and the like), and ways to perform manufacturing tasks and to utilise resources accordingly, for having a minimal wastage. Additionally, optionally, when the variational Eigensolver algorithm is applied to the cost function to solve for (iv), the variational Eigensolver algorithm helps determine at least one of: optimal tool paths, cutting speeds, manufacturing layouts, maintenance schedules. This optimization aims to extend a lifespan of machine tools, reducing maintenance costs and ensuring consistently high manufacturing quality. Additionally, optionally, when the variational Eigensolver algorithm is applied to the cost function to solve for (v), the variational Eigensolver algorithm helps to identify parameters influencing manufacturing quality (for example, such as precision settings, inspection points, quality control measures, and the like) that potentially enhance an end quality of manufactured component parts. For any of the aforementioned objectives, the variational Eigensolver algorithm iteratively determines potential solutions to minimize the cost function. By optimizing the energy, the material use, and the wear-and-tear, the modular manufacturing system maximizes utilization of manufacturing resources, contributing to cost savings and sustainability, for example by reducing Carbon Dioxide emissions associated with manufacturing a given component.

[0077] Optionally, the tool arrangement includes at least one laser welding tool mounted on a robotic arm, for example at substantially a distal end of the robotic arm. It will be appreciated that mounting the at least one laser welding tool on the robotic arm enables a high degree of flexibility and precision for a welding process, for example, in terms of accessing intricate welding positions, adapting to complex geometries with ease, providing precise control over a welding path, ensuring accuracy in joining of component parts. Beneficially, this mounting of the welding tool at the distal end of the robotic arm facilitates producing high-quality welds. Moreover, the robotic arm's programmable nature enables automated and repeatable welding processes, enhancing efficiency and consistency in manufacturing operations. Such an automation not only reduces labor-intensive tasks, but also reduces (for example minimises) a likelihood of human error. Techniques and methods for mounting the at least one laser welding tool on the robotic arm is well-known in the field of robotics and automation. For example, such a mounting process may involve integrating the at least one laser welding tool with an endeffector or a tool mount of the robotic arm. In an example, the at least one laser welding tool is mounted at a distal end of a robotic arm, wherein the robotic arm is mounted at its proximate end to a platform, wherein the platform is mounted on at least one gantry rail that is beneficial movable along at least one supplementary axis, beneficially along two supplementary axes; by such an approach, movement relative to 8-axes is feasible to achieve. Such a configuration enables the at least one laser welding tool to access all sides of a workpiece positioned on a floor of a module that accommodates the robotic arm and its associated platform. This increased reach may facilitate welding operations to be performed on components extending beyond a module's spatial extent, for example with the robotic arm being provided with accessibility through the module's doors. Such an arrangement enables, for example, at least one of the modules of the modular manufacturing system to be lifted and aligned to a workpiece, for example a hull of a ship, wherein the welding operations performed beyond the module's extent enable one or more welds to be executed on the hull, for example for repairing hull damage arising through corrosion or impact damage (for example, repairing a naval vessel hull after project impact damage has occurred).

[0078] Optionally, the robotic arm is implemented as a 6-axis haptic machine robotic arm arrangement. In this regard, the robotic arm has six degrees of freedom (DOF) of movement at its distal end, thereby allowing its movement of its distal end in six different directions namely, along three translational axes (such as three mutually perpendicular Cartesian axes X, Y, and Z) and three rotational axes (such as pitch, yaw, and roll axes). In other words, the robotic arm is implemented as a multi-axis robotic arm arrangement. Additionally, such haptic capabilities are of benefit in that the robotic arm is able to provide force feedback data to an operator, enhancing a sense of touch and control of the at least one laser welding tool at the distal end of the robotic arm during a manual operation of the at least one laser welding tool. The technical benefit of such an implementation is that the six DOF provides a high flexibility in positioning the at least one laser welding tool, for example potentially enabling intricate movements and precise adjustments during welding processes using the at least one laser welding tool. This flexibility is beneficial for navigating complex workpiece geometries and accessing challenging welding positions. Furthermore, a haptic feedback capability in the robotic arm enhances an operator's tactile perception, thereby allowing for more nuanced control over the at least one laser welding tool and thereby potentially improving an overall accuracy in the welding process. In the art, a 6-axis haptic machine robot arm arrangement is well-known.

[0079] In one embodiment, the at least one module further comprises an autonomous guided vehicle (AGV) chassis that includes the at least one laser welding tool mounted on the robotic arm, for enabling movement of the at least one laser welding tool within the at least one module. In another embodiment, the at least one module further comprises an autonomous surface vessel (ASV) that includes the at least one welding tool mounted on the robotic arm, for enabling the robotic arm and the at least one gantry rail to have adequate real-time movement compensation to offset wave heave, water currents and wake disturbances. This compensation enables a complex coded weld to be performed easily, even when a target on which welding operation is to be performed is either located within or next to a water body, whether berthed, or in transit. In an embodiment, the at least one laser welding tool mounted on the robotic arm is capable of inverting itself by 90 degrees, to achieve a tower formation, wherein the robotic arm may then be loaded / mounted / secured to a vertical gantry rail for enabling the at least one laser welding tool to travel between floors of multi-storey buildings under construction, or within vertical warehouses where precision welds are required on either building structures or inventory contained within shelving equipment.

[0080] Optionally, the robotic arm comprises at least one end effector (namely, end-of-arm tooling (EOAT) equipment), wherein the at least one end effector is arranged at a given end of the robotic arm. The technical benefit of the at least one end effector is that it can support a plurality of additive and reductive manufacturing assemblies (for example, related to laser welding, metal inert gas (MIG) welding, tungsten inert gas (TIG) welding, laser cutting, water jet cutting, and the like), milling attachments, cutting attachments, additive printing attachments, and quality testing attachments (for example, related to optical testing, ultrasonic testing, X-ray testing, magnetic testing, positron tomography and the like). The at least one end effector enables the robotic arm to conduct precision additive and reductive manufacturing tasks followed by, for example immediate, non-destructive testing and qualification of the performed manufacturing tasks. Using an automated tool changing system, a plurality of EOAT options are optionally installed within a containerized unit of the module, enabling complex multi-stage work to be implemented.

[0081] Optionally, the tool arrangement further comprises an automated tool changing mechanism that allows for quick and seamless interchange of a plurality of end effectors on the robotic arm. This seamless interchange may facilitate efficient swapping of various tools (manufacturing tools and / or quality inspection tools) at the distal end of the robotic arm, enabling the robotic arm to perform different tasks without any manual intervention. The automated tool changing mechanism enhances versatility and adaptability of the robotic arm by allowing it to use different EOAT options based on specific requirements of each task or operation.

[0082] It will be appreciated that the modular manufacturing system of the present disclosure may facilitate easily consignment of rolling stock for delivery to the given site by road, or by containership between ports and countries without any need to disassemble the robotic arm, the gantry system, the at least one end effector, or supporting technologies such as a fibre laser generator, a high pressure water pump, chiller systems, gas bottle systems, power distribution systems and the like.

[0083] Optionally, the tool arrangement is configured to use at least one of: computer visual inspection, Electromagnetic Acoustic Transducer (EMAT) testing, ultrasonic testing (for example, piezo-electric ultrasonic testing), gamma ray imaging, resonant inductive testing, X-ray imaging, positron tomography when performing testing and / or quality control on the one or more component parts. Optionally, the ultrasonic testing may be implemented using piezo-electric transducers; coupling fluid used for coupling the transducer to a given component part may also cool the component part (for example after a welding operation has been executed), to avoid thermal damage to the piezo-electric transducers. The "computer visual inspection" is an inspection that utilises cameras and computer vision algorithms to assess visual attributes of the one or more component parts. Such an inspection analysis captures images for determining any defects such as surface scratches, cosmetic defects, misalignments, surface irregularities, and the like. The computer visual inspection enables rapid and precise identification of visual anomalies, thereby potentially ensuring a high level of accuracy when performing the quality control. Various types of computer visual inspection arrangements are well-known in the art. The inspection analysis enables, for example, reworking of components within the modular manufacturing system, when one or more deviations in component parts are identified.

[0084] The "Electromagnetic Acoustic Transducer" testing utilizes electromagnetic pulses to generate and receive ultrasonic waves in a material of the one or more component parts. Unlike traditional ultrasonic methods, the EMAT testing does not require a direct contact with the material, thus allowing non-contact inspection of, for example, paramagnetic components at high temperatures without a need for using an ultrasonic coupling fluid. The EMAT testing is ideal for inspecting weld regions still in a work piece at a high temperature, immediately after laser welding of the work piece has occurred, allowing for re-welding of the work piece if required, without having to significantly move the work piece relative to the laser. The EMAT testing is beneficially used for flaw detection, thickness measurement, material characterization, and the like. This is advantageous for inspecting complex geometries, rough surfaces, and materials at high temperature or in harsh real-world environments of manufacturing. The EMAT testing is described in detail, for example, in "Electromagnetic acoustic transducers for robotic nondestructive inspection in harsh environments" by Sung ho Choi et al., published in Sensors, Vol. 18, Issue 2, 2018, and in "A new electromagnetic acoustic transducer design for generating and receiving SO lamb waves in ferromagnetic steel plate" by Jianpeng He et al., published in Sensors, Vol. 17, Issue 5, 2017, which have been incorporated herein by reference. One way of using the EMAT testing (via using EMAT sensors) is described, for example, in a US granted patent no. US11448620B2, titled "MOTORIZED SCANNER FOR INSPECTION WITH MAGNETOSTRICTIVE EMAT SENSORS" that was filed on October 21, 2020, which has been incorporated herein by reference. The "ultrasonic testing" is a testing that involves using high-frequency sound waves to detect internal defects or inconsistencies within the one or more component parts. The ultrasonic testing is typically used for thickness measurement, flaw detection, weld inspection, and the like. This testing provides real-time feedback, is non-destructive, and is suitable for assessing a structural integrity of the one or more components parts. The ultrasonic testing may, for example, be a piezo- electric-transducer-based ultrasonic testing. The ultrasonic testing is well-known in the art. The "gamma ray imaging" is an imaging technique that utilizes gamma rays to create detailed images of an internal structure of a material of a given component part; mutatis mutandis, similar consideration pertain to using "X-ray imaging" in the modular manufacturing system. It is particularly effective for detecting internal defects, irregularities, or variations in density of the material of the given component part. The gamma ray imaging is typically used in industries such as aerospace and manufacturing for performing testing and / or quality control. It provides high-resolution images, aiding in precise defect localization and characterization. The gamma ray imaging is well- known in the art. The "resonant inductive testing" involves inducing a resonant frequency in a component part, and analysing its response. Changes in the resonant frequency may indicate variations in material properties or presence of defects within the component part. The resonant inductive testing is sensitive to subtle changes, making it suitable for detecting small defects and material inconsistencies. This resonant inductive testing is typically used for quality control in component parts with consistent shapes and material characteristics. It will be appreciated that each of the aforesaid testing methods contributes to the modular manufacturing system's quality control processes by offering unique capabilities suited to different materials, geometries, and defect types. These contributions ensure comprehensive and reliable assessment of the one or more component parts, enhancing an overall quality and reliability of the manufacturing processes implemented in the modular manufacturing system.

[0085] Optionally, the at least one module includes a plurality of modules, wherein the modular manufacturing system further comprises a base foundation on which at least a subset of the modules is mountable. In this regard, the base foundation provides a structural support and a stability to the subset of the modules. Optionally, the base foundation is designed by taking into account at least one of: weights, dimensions, operational requirements, of the modules, in order to ensure a highly robust and reliable mounting. Examples of the base foundation may be a reinforced floor structure with embedded alignment guides, modular mounting platforms with integrated power and data connections, a gridbased foundation with securing mechanisms for module placement. A technical benefit of having the base foundation is that it mitigates an adverse impact of certain factors (for example, such as an uneven terrain of a location at which the subset of modules are present, vibrations produced by the tool arrangement, and the like) on the manufacturing processes. Furthermore, the base foundation may incorporate features such as alignment guides, securing mechanisms, and power / data distribution arrangements, or the like. These features help to increase an overall operational efficiency of the modular manufacturing system.

[0086] Optionally, the base foundation is implemented in a multi-piece modular manner. In this regard, implementing the base foundation in the multipiece modular manner means that the base foundation itself is composed of modular elements that may be assembled and disassembled as and when required. Such modular elements may be designed to be coupled to each other seamlessly, thereby allowing adjustments and reorganization of the modules to accommodate different manufacturing layouts, manufacturing processes, or manufacturing requirements. It will be appreciated that the aforesaid implementation may allow for addition or removal of specific pieces of the base foundation, for accommodating changes according to the different manufacturing layouts and the manufacturing processes. This adaptability may be beneficial in dynamic manufacturing environments where expansion or re-configuration of the modular manufacturing system may be necessary. Moreover, a multipiece modular base foundation facilitates easy mounting of the modules, as individual corresponding pieces of the base foundation may be easily maneuvered and assembled. Similarly, routine maintenance or repairs potentially become manageable in cases of localized damage or wear, as specific pieces of the base foundation may be accessed without disrupting an entirety of the base foundation. The multi-piece modular base foundation may also enhance a transportability and deployment of the modular manufacturing system, and improve an overall structural resilience of the modular manufacturing system.

[0087] Optionally, the at least one module includes a plurality of modules, wherein at least a subset of the modules is configured to include at least one space that is utilizable for at least one of: storing the one or more component parts, storing the tool arrangement or its parts, storing tools and / or supplies for cleaning the modular manufacturing system, dispersal and recovery or storage of fluids used during remediation of radioactive surfaces, providing ducting for ventilation in the modular manufacturing system, providing ducting for enabling toxic or waste fluids to be extracted out of the modular manufacturing system. In this regard, the subset of the modules is designed to include dedicated spaces for storing the one or more component parts. These dedicated spaces facilitate organized and easily accessible storage of the one or more (manufactured) component parts within the modular manufacturing system. Moreover, a technical effect of these spaces is improved inventory management, reducing a risk of misplacement and streamlining a retrieval process during assembly or further processing. Additionally, optionally, the subset of the modules is configured to have designated spaces for storing the tool arrangement or its parts. This ensures secure storage of at least one of machinery and manufacturing equipment, thereby reducing, for example minimizing, a risk of damage or loss. The technical effect of these spaces is improved tool arrangement longevity and ease of maintenance, contributing to an overall reliability of the modular manufacturing system. Additionally, optionally, the subset of the modules include the at least one space for storing at least one of the tools and the supplies. The technical effect of this at least one space is to maintain a clean and well-organized linear workspace, to enhancing safety, and to prevent an accumulation of debris that may potentially affect the one or more manufacturing processes. Additionally, optionally, the subset of the modules includes the at least one space for providing ducting for the ventilation. This ventilation beneficially ensures a circulation of fresh air within the modular manufacturing system, contributing to a healthy working environment therein. The technical effect of this circulation is to provide an improved air quality, which is crucial for the well-being of personnel and optimal functioning of at least the data processing arrangement and the tool arrangement. Additionally, optionally, the subset of the modules include the at least one space for ducting for extracting the toxic or the waste fluids generated during the one or more environmental remediation or manufacturing processes, from the modular manufacturing system. This circulation helps in maintaining a safe and controlled environment by effectively removing potentially harmful substances, for example radioactive substances, radioactively hot particles, and other toxic or dangerous materials, thereby enhancing workplace safety and compliance with environmental regulations.

[0088] Optionally, a floor surface of the at least one module comprises at least one fixture on which the one or more component parts is attached or held, when performing the manufacturing operations on the one or more component parts. In this regard, the at least one fixture is utilised for securing or holding the one or more component parts when performing the manufacturing operations. Examples of some well-known fixtures may be clamps, magnetic holders, vices, jigs, fixture plates, chucks, pallets, toggle clamps, and the like. As another example, the at least one fixture of the modular manufacturing system includes a removable trolley system secured in a repeatable manner to an existing floor of the least one module, enabling preparation of components onto mobile work surfaces before inserting into the workspace to improve workflow efficiencies, when manufacturing the one or more components.

[0089] Optionally, the modular manufacturing system includes a trolley system that is removably secured to a floor region of the at least one module, wherein the trolley system is configured to enable preparation of one or more components onto mobile work surfaces before the one or more components are inserting into the workspace to improve workflow efficiencies. Such preparation may include cleaning, decontaminating from radioactive contamination, sterilizing and so forth.

[0090] The technical benefit of attaching the one or more component parts using the at least one fixtures is that a secure attachment of a given component part is thereby ensures, and thus preventing unintended movements or misalignments of the given component part when performing a manufacturing operation on the given component part. This prevention of unintended movements and misalignments beneficially helps in achieving accurate and consistent results in processes like machining, welding, or assembly. Additionally, the at least one fixture enhances a repeatability of manufacturing tasks, promoting efficiency and maintaining a high level of quality across production cycles.

[0091] Optionally, the modular manufacturing system further comprises a gas cylinder module and a gas regulation module to provide inert cover gasses or accelerants required when performing a given manufacturing operation on a given component part. The gas cylinder module and the gas regulation module enable in creating a controlled environment necessary for specific operations such as welding or cutting operations, for MIG and TIG welding operations.

[0092] Optionally, the modular manufacturing system further comprises a heating, ventilation and air-conditioning (HVAC) module that is configured to analyse and process at least one of: exhaust gases, fumes, particulate matter, that are generated from performing a given manufacturing operation. This HVAC module ensures that a working environment in which the modular manufacturing system is used remains safe for human cohabitation, by effectively managing air quality and reducing, for example minimising, potential health risks associated with the manufacturing emissions from the modular manufacturing system.

[0093] Optionally, the modular manufacturing system further comprises a power management module configured to provide power to at least the tool arrangement and the data processing arrangement. The power management module enables overseeing of efficient utilisation and distribution of power within the modular manufacturing system. This power management module may function to manage power requirements for the robotic arm, for implementing a given laser welding task, and the like, thereby ensuring optimal energy utilisation and performance of the modular manufacturing system. It will be appreciated that the data processing arrangement is optionally configured in use to control operation of at least one of: the robotic arm, the power management module, the HVAC module, a health, safety, and an environment (HSE) control module, in addition to controlling operation of the tool arrangement.

[0094] Optionally, the modular manufacturing system further comprises a teaching pendant configured to enable manual control and programming of the robotic arm. It will be appreciated that the teaching pendant (namely, a jog pendant) may be implemented as a handheld device with - M - buttons, joysticks, or other controls that allow an operator (which may optionally be a remote operator) to move the robotic arm (and move thus the at least one end effector arranged on the robotic arm) in different directions or along specific paths within the at least one module. The teaching pendant is often communicably connected to a control system of the robotic arm, thereby allowing the operator to program and teach the robotic arm, for example by physically guiding it through at least one of required motions and trajectories. In an example, as the operator moves the EOAT and demonstrates a desired weld, cut, fabrication, or qualification path, the control system of the robotic arm records waypoints from such a physical guidance. This recorded path may then be run through and demonstrated to the operator, offering a preview before committing to the waypoints being used for implementing the actual weld, cut, fabrication, or qualification process to be performed using the robotic arm. The teaching pendant may enable operators to visually assess and verify planned manufacturing paths before initiating any automated fabrication operations.

[0095] It will be appreciated that the modular manufacturing system further optionally comprises an automatic safety module that is configured to perform a safety action in order to ensure that the modular manufacturing system meets safety guidelines while performing a given manufacturing operation. The safety action may, for example, be closure of a door of a machine, activating one or more alarms, implementing deactivation of a sensor, activation of a water sprinkler in case of a fire hazards, and the like, when operating with high-brightness lasers, high speed spindles, fixed fused filament extruders, gas transferring, and the like. It will also be appreciated that the modular manufacturing system optionally includes a land-based autonomous guided vehicle chassis that allows robotic arm-assisted manufacturing tasks to achieve land-based autonomy. Such a chassis enables the robotic arm to move between different locations for providing manufacturing services, offering flexibility in deployment. Additionally, the modular manufacturing system optionally includes a marine-based autonomous guided vessel that allows robotic arm-assisted manufacturing tasks to achieve water-based autonomy. This versatility allows the system to adapt to various locations and operational scenarios.

[0096] The modular manufacturing system of the present disclosure exhibits diverse practical applications, showcasing its adaptability and versatility. For example, the system is useful in rapid prototyping labs, facilitating fast and iterative model production. In marshalling ports, the modular manufacturing system facilitates in efficiently covering large areas, addressing immovable fabrication tasks with precision. The modular manufacturing system may be implemented in construction of road tunnels, particularly during narrow time windows, ensuring swift operation and qualification of batch jobs. Implementing the modular manufacturing system in shipyards may contribute to steel hull construction. Its ability to move along the transom of the hull allows for coded and qualified welds. The modular manufacturing system may be beneficially implemented for temporary manufacturing operations, as it is susceptible to being swiftly commissioned for short-run complex jobs in remote and confidential locations. Moreover, the modular manufacturing system may be adept at surveying, repairing, and qualifying pipelines and other continuous structures. On film and television sound stage backlots, the system facilitates rapid construction and fabrication of sets, props, gantries, and support structures. The modular manufacturing system may be beneficially deployed on bodies of water to provide coded welds during wave heave and wake disturbance. The robotic arm compensates for unwanted movement, enabling fabrication opportunities in challenging environments. The modular manufacturing system integrates telepresence remote monitoring and control solutions, allowing remote operation in locations where environmental conditions pose risks to on-site operators. The modular manufacturing system proves invaluable in fabrication projects where demand for coded welding man-hours exceeds a total number of qualified welders available within a specific time window in a given geography. The modular manufacturing system is beneficially used in radioactive environments, for example in fission nuclear reactor maintenance, in decommissioning of radioactive facilities such as defunct fission nuclear reactors, in nuclear waste handling, in nuclear waste packaging for disposal in a safe geological disposal repository (GDR), for example. In particular, the modular manufacturing system in especially effective for safely dismantling and decommissioning naval nuclear submarines.

[0097] A further embodiment of the invention includes a land-based mobile platform, which utilizes an actively stabilized support structure to counteract environmental disturbances. This embodiment enables precision work on stationary or slow-moving targets, such as pipelines or marine structures moored to a dock. The system's ability to maintain continuous alignment with the target eliminates the need for repeated repositioning and recalibration, thereby increasing operational efficiency in industrial applications. Additionally, the robotic arm may be mounted on a vertical gantry rail, allowing it to traverse multiple levels within the vessel for precision welding applications across different ship compartments.

[0098] Optionally, the movement between the tool arrangement and the one or more components is determined by the manipulation of one or more actuators to provide the control of tools arrangement in 9-axis of movement, which comprises the 6-axis of the haptic machine arm arrangement and the 3-axis of the movement of the arm along the gantry arrangement within the at least one module.

[0099] Another embodiment of the present invention comprises a robotic system mounted on a mobile vessel, enabling vessel-to-vessel and vessel-to- structure repair, inspection, and maintenance operations. The robotic arm, capable of extending beyond the vessel's perimeter, maintains positional accuracy within ±0.5mm despite external disturbances. This is achieved through real-time motion compensation, utilizing sensor arrays, including wave radars, strain gauges, and inertial measurement units (IMUs), coupled with Al-driven control algorithms. The system continuously calculates and applies motion offsets, counteracting wave heave, wake disturbances, and vessel movement. The robotic system features a 9-axis actuation mechanism controlled by high-precision actuators, ensuring continuous realignment with the target structure. The compensation for wave heave up to 3 metres is achieved through a combination of active and passive heave compensation, comprising magnetorheological (MR.) dampers, mechanical springs, and fluid accumulators. Additionally, a gantry arrangement supports controlled extension and retraction of the robotic arm, optimizing reach and stability. By eliminating manual realignment and reducing downtime, this system enhances efficiency in offshore repair and maintenance operations.

[0100] Optionally, the system employs sensor fusion and Al to enhance realtime motion compensation. In this regard, machine learning algorithms are configured to process data from multiple sensors, including wave radars, strain gauges, inertial measurement units (IMUs), and weather forecasts. Processing this data enables the system to perform adaptive adjustments to the vessel's hull geometry, ballast distribution, and gangway damping parameters, thereby ensuring precise alignment with the target structure despite environmental disturbances.

[0101] Optionally, the system incorporates predictive wave motion algorithms to anticipate vessel, deck, and gangway motion several seconds in advance. In this regard, leveraging historical wave patterns in combination with real-time sensor inputs enables the system to mitigate sudden load spikes on the robotic arm through pre-emptive damping. Minimizing these load spikes reduces mechanical stress on the system and enhances operational stability.

[0102] Optionally, the system comprises vessel-to-structure communication via wireless data links. In this regard, the wireless data links are configured to facilitate real-time synchronization between the vessel and offshore platforms or target structures. Ensuring such synchronization allows for controlled approach, secure positioning, and seamless work execution.

[0103] Optionally, the robotic arm includes a telescopic friction-lock mechanism actuated by friction plates embedded with shape-memory alloys. In this regard, the shape-memory alloys are configured to dynamically increase the friction coefficient under wave impact or unexpected loads. Increasing the friction coefficient provides additional stability to the robotic arm and prevents excessive displacement.

[0104] Optionally, the system comprises a central ball hinge, positioned at or near the vessel's centre of gravity. In this regard, the central ball hinge is configured to enable multi-directional articulation, allowing the robotic system to compensate for vessel pitch, roll, and yaw. Allowing for such articulation enhances stability and reduces the risk of misalignment during precision operations.

[0105] Optionally, the system comprises passive heave compensation using magnetorheological (MR.) or other smart dampers. In this regard, the MR dampers are configured to adjust their viscosity in response to real-time motion data, thereby absorbing wave-induced forces and reducing reliance on active power-driven compensation mechanisms.

[0106] Optionally, the system further comprises a second passive heave compensation system that optimizes energy efficiency by incorporating mechanical springs or fluid accumulators. In this regard, incorporating mechanical springs or fluid accumulators enables the system to store and release wave energy to counteract motion disturbances. Additionally, excess energy generated during operations may be harvested through miniature generator sets or stored in supercapacitors, thereby contributing to a self-sustaining system that minimizes external power requirements.

[0107] The present disclosure also relates to the method as described above. Various embodiments and variants disclosed above, with respect to the aforementioned first aspect, apply mutatis mutandis to the method.

[0108] Optionally, the at least one module includes a plurality of modules, wherein the method further includes transporting the plurality of modules of the modular manufacturing system for at least deploying at a given site, prior to configuring the tool arrangement.

[0109] The present disclosure also relates to the software product as described above. Various embodiments and variants disclosed above, with respect to the aforementioned second aspect, apply mutatis mutandis to the software product.

[0110] Examples of the machine-readable data storage device includes, but are not limited to, an electronic storage device, a magnetic storage device, an optical storage device, an electromagnetic storage device, a semiconductor storage device, a portable computer diskette, a hard disk, a random access memory (RAM), a read-only memory (ROM), an erasable programmable read-only memory (EPROM or Flash memory), a static random access memory (SRAM), a portable compact disc read-only memory (CD-ROM), a digital versatile disk (DVD), a memory stick, a floppy disk, a mechanically encoded device such as punch-cards or raised structures in a groove having instructions recorded thereon, or any suitable combination thereof. Throughout the present disclosure, the term "computing hardware" refers to a device that is capable of processing program instructions of the software product. The computing hardware may, for example, comprise a microprocessor, a microcontroller, a processing unit, or similar. In an example implementation, the computing hardware may be implemented as a computing device. Examples of the computing device include, but are not limited to, a laptop, a desktop, a tablet, a phablet, a personal digital assistant, a workstation, and a console.

[0111] DETAILED DESCRIPTION OF THE DRAWINGS

[0112] Referring to FIG. 1, there is provided an exemplary plan view of a modular manufacturing system 100, according to an embodiment of the present disclosure. The modular manufacturing system 100 comprises at least one module that is optionally implemented as a plurality of modules (for example, depicted as modules 102a, 102b, 102c, and 102d). The modules 102a-d are individually transportable for at least deploying at a given site. The modules 102a, 102b, 102c, and 102d are shown to include tool arrangements 104a, 104b, 104c, and 104d, and data processing arrangements 106a, 106b, 106c, and 106d, respectively. The data processing arrangements 106a-d are configured in use to control operations of respective tool arrangements 104a-d when performing manufacturing operations on component parts, for example as described earlier with respect to the aforementioned first aspect. Optionally, the tool arrangement 104a includes a laser welding tool (not shown) mounted at substantially a distal end of a robotic arm 108 that is implemented as a 6-axis haptic machine robot arm arrangement. Optionally, the modular manufacturing system 100 further comprises a gantry arrangement 110 and telemetry arrangement 112. The gantry arrangement 110 is optionally configured to transport one or more component parts between at least two modules from amongst the modules 102a-d. Optionally, the modular manufacturing system 100 is shown to include two rows of the modules 102a-b defining a linear workspace 114 between the two rows, wherein access for delivering materials to be processed by modular manufacturing system 100 and for removal of the components parts when manufactured, is provided at ends 116a and 116b of the linear workspace 114. Optionally, the modules 102a-b are shown to be arranged in two rows, such that the modular manufacturing system 100 has a substantially linear ground plan.

[0113] It may be understood by a person skilled in the art that FIG. 1 includes a simplified plan view of the modular manufacturing system 100, for sake of clarity, which should not unduly limit the scope of the claims herein. It is to be understood that the specific implementation of the modular manufacturing system 100 is provided as an example and is not to be construed as limiting it to specific numbers or types of modules, tool arrangements, data processing arrangements, laser welding tools, robotic arms, gantry arrangements, telemetry arrangements, and linear workspaces. The person skilled in the art will recognize many variations, alternatives, and modifications of embodiments of the present disclosure.

[0114] Referring to FIG. 2, there is provided a block diagram of an architecture of a module 200 of a modular manufacturing system (for example, the modular manufacturing system 100 of FIG. 1), according to an embodiment of the present disclosure. The module 200 comprises a tool arrangement 202 and a data arrangement 204. Optionally, the tool arrangement 202 comprises at least one laser welding tool (depicted as a laser welding tool 206). Optionally, the module 200 further comprises roofing panels 208. Optionally, the roofing panels 208 comprises solar panels 210 for providing electrical power for use in operation of the modular manufacturing system 100. Optionally, the module 200 further comprises at least one space (depicted as a space 212).

[0115] It may be understood by a person skilled in the art that FIG. 2 includes a simplified architecture of the module 200, for sake of clarity, which should not unduly limit the scope of the claims herein. It is to be understood that the specific implementation of the module 200 is provided as an example and is not to be construed as limiting it to specific numbers or types of tool arrangements, data processing arrangements, laser welding tools, fabrication tools, qualification tools, roofing panels, solar panels, and spaces. The person skilled in the art will recognize many variations, alternatives, and modifications of embodiments of the present disclosure.

[0116] Referring to FIGs. 3A and 3B, FIG. 3A is an exemplary end view of a modular manufacturing system 300, while FIG. 3B is an illustration of a roofing module 308 of the modular manufacturing system 300 with associated roofing panels 306 in a stored configuration therein, according to an embodiment of the present disclosure. With reference to FIG. 3A, the modular manufacturing system 300 comprises at least one module that is optionally implemented as a plurality of modules (for example, depicted as modules 302a and 302b). The module 302a comprises a tool arrangement 304a, and the module 302b comprises a tool arrangement 304b. The modules 302a-b include roofing panels 306 that are deployable to provide a roof over the tool arrangements 302a-b. The roofing panels 306 are optionally a part of a roofing module 308. The tool arrangement 304a is configured to perform manufacturing operations (such as milling, grinding, and the like) on a material 310a that is delivered into the modular manufacturing system 300. Upon performing the manufacturing operations, a component part 312a is removed out of the module 302a. For performing the manufacturing operations, a robotic arm 314 is optionally used by the tool arrangement 304a. Similarly, the tool arrangement 304b is configured to perform manufacturing operations (such as milling, grinding, and the like) on a material 310b that is delivered into the modular manufacturing system 300. Upon performing the manufacturing operations, a component part 312b is removed out of the module 302b. Optionally, the modular manufacturing system 300 comprises a gantry arrangement 316 having a spatial extent to encompass the modules 302a-b, wherein the gantry arrangement 316 is configured to transport the component part 312b between the modules 302a-b. Optionally, the gantry arrangement 316 includes a gantry rail 318 suspended above a floor height of the modules 302a-b. Optionally, a carrier 320 attached to the gantry rail 318 is configured to carry the component part 312b to transport it between the modules 302a-b, namely from one module to another. Optionally, the modular manufacturing system 300 further comprises a base foundation 322 on which the modules 302a-b are mountable, wherein the base foundation 322 is optionally implemented in a multi-piece modular manner. Optionally, a floor surface 324 of the module 302a comprises a fixture 326 on which the component part 312a is attached or held, when performing the manufacturing operations on the component part 312a.

[0117] With reference to FIG. 3B, there is a provided an illustration of substantially planar roofing panels 306 being stored in a mutually parallel manner within a given container of a roofing module 308. Such a storage configuration pertains when the roofing module 308 is being transported from one geographical location to another geographical location.

[0118] It will be understood by a person skilled in the art that FIG. 3A includes a simplified end view of the modular manufacturing system 300, for sake of clarity, which should not unduly limit the scope of the claims herein. It is to be understood that the specific implementation of the modular manufacturing system 300 is provided as an example and is not to be construed as limiting it to specific numbers or types of modules, tool arrangements, roofing panels, roofing modules, materials, component parts, robotic arms, gantry arrangements, gantry rails, and fixtures. The person skilled in the art will recognize many variations, alternatives, and modifications of embodiments of the present disclosure. Referring to FIG. 4, there is shown an illustration of steps of a method of operating a modular manufacturing system (for example, the modular manufacturing systems 100, 300), according to an embodiment of the present disclosure. At a step 402, a tool arrangement provided in at least one module of the modular manufacturing system, is configured to perform manufacturing operations on one or more component parts. At a step 404, a data processing arrangement provided in the at least one module, is configured to, when in use, control operation of the tool arrangement when performing the manufacturing operations on the one or more component parts. At a step 406, the tool arrangement is used to perform the manufacturing operations that include at least one of:

[0119] (i) quality assessing on the one or more component parts;

[0120] (ii) performing metrology on the one or more component parts;

[0121] (iii) performing at least one of laser welding or laser cutting on the one or more component parts; and

[0122] (iv) performing at least one of milling, grinding, bending, polishing, painting, plating, coating, drilling, on the one or more component parts.

[0123] The aforementioned steps are only illustrative and other alternatives may also be provided where one or more steps are added, one or more steps are removed, or one or more steps are provided in a different sequence without departing from the scope of the claims. For example, prior to configuring the tool arrangement as described at the aforementioned step 402, one additional step may be performed, wherein the at least one module includes a plurality of modules of the modular manufacturing system are transported for at least deploying at a given site.

[0124] Referring to FIGs. 5A, 5B, and 5C, FIG. 5A is a schematic illustration of a front view of a module 502 of a modular manufacturing system, FIG. 5B is a schematic illustration of a top view of the module 502, while FIG. 5C is a schematic illustration of a perspective view of the module 502, according to an embodiment of the present disclosure. With reference to FIGs. 5A to 5C, the module 502 is implemented as a single container. The module 502 comprises a tool arrangement 504 that includes at least one laser welding tool (depicted as a laser welding tool 506) mounted on a robotic arm 508. The robotic arm 508 is shown to be suspended at its proximal end 510 from a roof 512 of the module 508, wherein the robotic arm 508 is mounted on a support structure 514 that is arranged on gantry rails 516, thereby allowing a longitudinal movement of the robotic arm 508 within the module 502. The robotic arm 508 has changeable tools (not shown) at its distal end 518, wherein the robotic arm 508 is capable for performing one or more manufacturing operations on a workpiece 520 that is arranged within the module 502, and is accessible through doors 522 of the module 502. The module 502 is shown to include the doors 522, a power arrangement 524, a chiller 526, and a base foundation 528. It will be appreciated that only some components of the module 502 are shown in the FIGs. 5A to 5C, for sake of simplicity and clarity.

[0125] FIGs. 5A to 5C are merely examples, which should not unduly limit the scope of the claims herein. A person skilled in the art will recognize many variations, alternatives, and modifications of embodiments of the present disclosure.

[0126] Referring to FIGs. 6A and 6B, FIG. 6A is a perspective view of a modular manufacturing system 600, while FIG. 6B is a side view of the same system, according to an embodiment of the present disclosure. With reference to FIG. 6A, the modular manufacturing system 600 comprises a robotic arm 602 having a tool arrangement at its distal end 604. The robotic arm 602 is extendable and is mounted on a platform 608, which is enclosed within a containerized module 606. The platform 608 is surrounded by a safety railing 610, ensuring operational security. The robotic arm 602 is configured to perform automated welding and other precision manufacturing tasks. The platform 608 is mounted on a dynamically stabilized support structure 612, which is equipped with multiple actuated linkages to counteract external disturbances such as wave heave, water currents, and vessel movement. The base of the support structure 612 is mounted on footings 614, which provide stability and facilitate movement across different surfaces.

[0127] In operation, the robotic arm 602, in conjunction with the platform 608 and support structure 612, enables real-time motion compensation, maintaining a stable working interface with the target workpiece. The system is configured to be deployable in various environments, including offshore platforms, vessels, and other modular manufacturing settings, providing a versatile and adaptive solution for automated welding and precision assembly.

[0128] Referring to FIGs. 7A and 7B, FIG. 7A illustrates a perspective view of a vessel-mounted robotic system 700, while FIG. 7B provides a rear view of the same system, according to an embodiment of the present disclosure. With reference to FIG. 7A, the robotic system 700 comprises a robotic arm 702, having a tool arrangement at its distal end 704. The robotic arm 702 extends from a modular platform 708, which is housed in a containerized structure 706. The modular platform 708 is secured to the deck of the vessel 710, by way of active or passive motion compensation system, providing a stable base for the robotic system. The connection between the containerized structure 706 and the deck of the vessel 710 comprises a rotational interface, allowing controlled rotation to aid in motion compensation and position maintenance. A safety railing 712 surrounds the platform, ensuring operational security.

[0129] The robotic arm 702 is equipped with a tool arrangement at its distal end 704, enabling it to conduct automated repair and assembly tasks on adjacent structures, such as other vessels, marine infrastructure, or offshore installations. The vessel-mounted configuration allows for mobility, ensuring that repair and maintenance operations can be conducted at sea without requiring the target structure to be dry-docked. The robotic system 700 is designed to compensate for vessel motion due to wave heave, current, and wind, ensuring high-precision operations in dynamic marine environments.

Claims

CLAIMS1. A modular manufacturing system comprising: at least one module that is individually transportable for being deployed at at least one site; wherein the at least one module is implemented as a single container, wherein the at least one module includes: a tool arrangement that is configured in use to perform manufacturing operations on one or more component parts; and a data processing arrangement that is configured in use to control an operation of the tool arrangement when performing the manufacturing operations on the one or more component parts; wherein the tool arrangement is configured to perform the manufacturing operations that include at least one of:(i) quality assessing the one or more component parts;(ii) performing metrology on the one or more component parts;(iii) performing at least one of MIG, TIG, ARC, or laser welding or laser or plasma cutting on the one or more component parts; and(iv) performing at least one of: milling, grinding, bending, polishing, painting, plating, coating, drilling, extracting at least one of particulate and fluid waste from the one or more component parts.

2. A modular manufacturing system of claim 1, wherein the at least one module is configured as a plurality of modules, wherein at least a portion of the modules are implemented in standard sizes of shipping containers that are compatible with standard transport vehicles to transport them to the given site.

3. A modular manufacturing system of claim 1 or 2, wherein the at least one module of the modular manufacturing system is implemented as at least one of:(i) a quick-release land based Autonomous Guided Vehicle (AGV) chassis for use of land; and(ii) a quick-release Uncrewed Surface Vessel (USV) chassis arrangement for use on water.

4. A modular manufacturing system of claim 1, 2 or 3, wherein the at least one module further comprises a motion sensor operably attached to a processing means for processing the motion data received from the motion sensor and subsequently generating data indicative of a continuous motion offset; a motion compensation arrangement operably attached to the processing means for receiving the continuous motion offset data; the motion compensation arrangement is operably attached to the tool arrangement, wherein the motion compensation arrangement is adjustable in accordance with the continuous motion offset data to provide a force that is equal and opposite to the force exerted on the one or more component parts, thereby motion stabilizing the tool arrangement relative to the one or more component parts, when the tool arrangement is performing manufacturing operations on the one or more components.

5. A modular manufacturing system of any one of the preceding claims, wherein the tool arrangement includes at least one laser welding tool that is configured when in use to perform a circular welding beam maneuver at a given welding position on the one or more component parts, to reduce separation of metallic material components at the given welding position.

6. A modular manufacturing system of any one of the preceding claims, wherein the at least one module is configured as a plurality of modules, wherein one or more of the modules are configured to be at least one of: replaced, moved, repositioned, upgraded, resized.

7. A modular manufacturing system of any one of the preceding claims, wherein the at least one module is configured to include a gantry arrangement therein having a spatial extent to encompass at least a portion of the at least one module, wherein the gantry arrangement is configured to transport the one or more component parts within the at least one module.

8. A modular manufacturing system of any one of claims 1 to 4, wherein the at least one module is configured to include a plurality of modules, further comprising a gantry arrangement having a spatial extent to encompass at least two of the modules, wherein the gantry arrangement is configured to transport the one or more component parts between the at least two of the modules.

9. A module manufacturing system of claim 7 or 8, wherein the gantry arrangement includes at least one gantry rail suspended above a floor height of the one or more modules.

10. A modular manufacturing system of any one of the preceding claims, wherein the at least one module is configured as a plurality of modules, wherein at least a subset of the modules is configured to include roofing panels that are deployable to provide a roof over at least the tool arrangement.

11. A modular manufacturing system of claim 8, wherein the subset of the modules is configured to store its roofing panels in a substantially mutually parallel state when the roofing panels are not deployed to provide the roof over at least the tool arrangement.

12. A modular manufacturing system of claim 10 or 11, wherein the roofing panels include one or more solar panels for use in generating electrical power in response to sunlight being received at the solar panels when the roofing panels are deployed, wherein the electrical power is used to provide energy to operate the modular manufacturing system.

13. A modular manufacturing system of any one of the preceding claims, wherein the at least one module is configured to include a plurality of modules, wherein the modules are configured to be arranged in one or more rows, such that the modular manufacturing system has a substantially linear ground plan.

14. A modular manufacturing system of claim 11, wherein the at least one module is configured to include a plurality of modules, and wherein the modular manufacturing system includes a plurality of rows of modules defining one or more linear workspaces between the rows, wherein access for delivering materials to be processed by the modular manufacturing system and for removal of the one or more components parts when manufactured, is provided at ends of the one or more linear workspaces.

15. A modular manufacturing system of any one of the preceding claims, wherein the data processing arrangement is configured to manage concurrently a plurality of component manufacturing jobs or tasks being executed through the modular manufacturing system.

16. A modular manufacturing system of any one of the preceding claims, further comprising a telemetry arrangement for enabling at least one of remote control and monitoring of the manufacturing operations being performed on the one or more component parts.

17. A modular manufacturing system of any one of the preceding claims, wherein the data processing arrangement is configured to use atleast one of artificial intelligence (Al) algorithms or machine learning (ML) algorithms to control an operation of the modular manufacturing system, wherein the data processing arrangement is configured to adaptively learn to optimize a given operation of the modular manufacturing system based on analysing real-time data and historical data pertaining to the manufacturing operations performed within the modular manufacturing system.

18. A modular manufacturing system of any one of the preceding claims, wherein the data processing arrangement is configured to determine one or more ways to reuse offcuts arising in the modular manufacturing system when manufacturing the one or more component parts, to reduce waste including at least one of: create smaller components or parts from the offcuts; combine the offcuts to create composite materials; use the offcuts for prototyping and / or testing purposes; and perform manufacturing operations on the offcuts to make new products.

19. A modular manufacturing system of any one of the preceding claims, wherein the data processing arrangement is configured to use a variational Eigensolver algorithm to optimize logistical operation of the modular manufacturing system, wherein the variational Eigensolver algorithm is applied to a cost function to solve for at least one of:(i) fastest manufacture of the one or more component parts by determining an efficient sequence of operations and resource allocations;(ii) least energy utilization by the modular manufacturing system by determining efficient strategies and manufacturing conditions including at least one of: machine speeds, heating cycles, and cooling cycles;(iii) least material use when manufacturing the one or more component parts by determining parameters related to material consumption including at least one of: cutting patterns and material thickness;(iv) least wear-and-tear on the tool arrangement by determining at least one of: optimal tool paths, cutting speeds, manufacturing layouts, and maintenance schedules; and(v) a highest quality of manufacture of the one or more component parts by determining parameters influencing manufacturing quality including at least one of: precision settings, inspection points, and quality control measures.

20. A modular manufacturing system of any one of the preceding claims, wherein the tool arrangement includes at least one laser welding tool mounted on a robotic arm.

21. A modular manufacturing system of claim 20, wherein the robotic arm is implemented as a 6-axis haptic machine robot arm arrangement.

22. A modular manufacturing system of any one of the preceding claims, wherein the tool arrangement is configured to use at least one of: computer visual inspection, Electromagnetic Acoustic Transducer (EMAT) testing, ultrasonic testing, gamma ray imaging, resonant inductive testing, X-ray imaging, positron tomography when performing at least one of testing and quality control on the one or more component parts.

23. A modular manufacturing system of any one of the preceding claims, wherein the at least one module includes a plurality of modules, further comprising a base foundation on which at least a subset of the modules is mountable.

24. A modular manufacturing system of claim 23, wherein the base foundation is implemented in a multi-piece modular manner.

25. A modular manufacturing system of any one of the preceding claims, wherein the at least one module includes a plurality of modules, wherein at least a subset of the modules is configured to include at least one space that is utilizable for at least one of: storing the one or more component parts, storing the tool arrangement or its parts, storing tools for cleaning the modular manufacturing system, storing materials for cleaning the modular manufacturing system, dispersing and recovering or storage of fluids used during remediation of radioactive surfaces, providing ducting for ventilation, providing ducting for enabling toxic or waste fluids to be extracted out of the modular manufacturing system.

26. A modular manufacturing system of any one of the preceding claims, wherein a floor surface of the at least one module comprises at least one fixture on which the one or more component parts is attached or held, when performing the manufacturing operations on the one or more component parts.

27. A modular manufacturing system of any one of the preceding claims, wherein the movement between the tool arrangement and the one or more components is determined by the manipulation of one or more actuators to provide the control of tools arrangement in 9-axis of movement, which comprises the 6-axis of the haptic machine arm arrangement and the 3-axis of the movement of the arm along the gantry arrangement within the at least one module.

28. A method of operating a modular manufacturing system of any one of the preceding claims, wherein the method includes: configuring a tool arrangement provided in at least one module of the modular manufacturing system to perform manufacturing operations on one or more component parts;configuring a data processing arrangement provided in the at least module to, when in use, control operation of the tool arrangement when performing the manufacturing operations on the one or more component parts; and using the tool arrangement to perform the manufacturing operations that include at least one of:(i) quality assessing on the one or more component parts;(ii) performing metrology on the one or more component parts;(iii) performing at least one of MIG, TIG, ARC, or laser welding or laser or plasma cutting on the one or more component parts; and(iv) performing at least one of: milling, grinding, bending, polishing, painting, plating, coating, drilling, extracting at least one of particulate and fluid waste from the one or more component parts.

29. A method of claim 27, wherein the at least one module includes a plurality of modules, further including transporting the plurality of modules of the modular manufacturing system for deploying the at least one module at least one given site, prior to configuring the tool arrangement.

30. A software product stored on a machine-readable data storage device, wherein the software product is executable on a computing hardware to implement the method of claim 27 or 28.

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