Planar heating structure, atomization core and atomizer

WO2025185707A8PCT designated stage Publication Date: 2025-10-02SHENZHEN GEEKVAPE TECH CO LTD
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Patent Information

Application Number
PCT/CN2025/081062
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Priority Date
2024-03-06
Filing Date
2025-03-06
Publication Date
2025-10-02

AI Technical Summary

Technical Problem

The heating element in the existing atomizer core needs to go through a winding process, resulting in low operating efficiency and high cost.

Method used

It adopts a planar heating structure, with the heating element and the electrical connection part located on the same plane. It can be used directly in the atomizer without the need for a winding process. It is combined with a frame and a connecting frame to improve stability and assembly efficiency.

Benefits of technology

The production process is simplified, production efficiency and product stability are improved, and production costs are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

A planar heating structure, an atomization core and an atomizer. The planar heating structure comprises heating piece assemblies, wherein each heating piece assembly comprises a heating piece (1) and electrical connecting portions (2); the electrical connecting portions (2) are connected to the heating piece (1); the electrical connecting portions (2) and the heating piece (1) are located on the same plane. The heating piece (1) and the electrical connecting portions (2) are located on the same plane, and the heating piece can be directly used for heating an atomization liquid in the atomizer without a winding process, thereby effectively solving the problems of low operation efficiency and high action cost caused by a heating piece (1) that needs to be wound.
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Description

Planar heating structure, atomizing core and atomizer Technical Field

[0001] The present application relates to the technical field of atomization devices, and in particular to a planar heating structure, an atomization core, and an atomizer. Background Art

[0002] An atomizer is a device that heats the atomizing liquid through an atomizing core to atomize the atomizing liquid; a heating plate for generating heat is provided inside the atomizing core.

[0003] In existing atomizer cores, the heating element is generally rolled into a circular shape and then placed in a pipe for circulating atomized liquid and gas. However, the process of rolling the heating element has high technical requirements, resulting in low operating efficiency and high cost in the existing atomizer core manufacturing process. Utility Model Content

[0004] In view of this, the purpose of this application is to provide a planar heating structure, an atomizer core and an atomizer, which are used to solve the problem that the existing heating sheet needs to go through a winding process, resulting in low operating efficiency and high operating cost.

[0005] In order to achieve the above technical objectives, the present application provides a first aspect of a planar heating structure, comprising: a heating plate assembly;

[0006] The heating element assembly comprises: a heating element and an electrical connection portion;

[0007] The electrical connection portion is connected to the heating plate;

[0008] The electrical connection portion and the heating plate are located on the same plane.

[0009] Furthermore, the electrical connection portion is in a sheet shape.

[0010] Furthermore, a heating strip extending along the first direction is provided on the heating sheet.

[0011] Furthermore, the electrical connection portion is connected to the end portion of the heating plate along the second direction;

[0012] The first direction is perpendicular to the second direction.

[0013] Furthermore, the electrical connection portion includes a first connection portion and a second connection portion;

[0014] The first connecting portion and the second connecting portion are vertically connected to each other;

[0015] The first connecting portion is located at a side end of the heating plate along the first direction;

[0016] The second connecting portion connects the ends of the heating plate along the second direction.

[0017] Furthermore, the heating element assembly further includes a frame;

[0018] The electrical connection portion and / or the heating plate are fixedly arranged on the frame.

[0019] Furthermore, the heating element assembly further includes a liquid guide member;

[0020] The liquid guide is installed on the frame and abuts against the heating plate.

[0021] Furthermore, the heating element assembly further includes a connecting frame;

[0022] The frame is arranged on one side of the heating plate;

[0023] The connecting frame is arranged on the other side of the heating plate.

[0024] Furthermore, the heating element assembly includes two connecting frames;

[0025] The two connecting frames are respectively arranged at two ends of the other side surface of the heating plate;

[0026] The number of the heating element components includes at least two;

[0027] The two heating element assemblies are detachably connected via the connecting frame;

[0028] In the two heating plate assemblies, the four connecting frames and the two heating plates form a channel.

[0029] Furthermore, the connecting frame is provided with a buckle and / or a slot for connecting to another connecting frame.

[0030] Furthermore, one end or both ends of the heating plate are provided with a thickened portion for fixedly connecting to the connecting frame.

[0031] Furthermore, the thickened portion is formed by bending the heating sheet.

[0032] A second aspect of the present application provides an atomizer core comprising any of the above-mentioned planar heating structures.

[0033] A third aspect of the present application provides an atomizer comprising any of the above-mentioned planar heating structures.

[0034] It can be seen from the above technical solution that the present application provides a planar heating structure, an atomizer core and an atomizer; wherein the planar heating structure includes: a heating plate assembly; the heating plate assembly includes: a heating plate and an electrical connection portion; the electrical connection portion is connected to the heating plate; the electrical connection portion and the heating plate are located in the same plane.

[0035] In this solution, the heating plate and the electrical connection part are located in the same plane, and can be directly used in the atomizer to heat the atomized liquid without going through a winding process. This can effectively solve the problem that the existing heating plate needs to go through a winding process, resulting in low operating efficiency and high operating cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0036] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0037] FIG1 is a schematic diagram of a heating plate and an electrical connection portion of a planar heating structure provided by an embodiment of the present application;

[0038] FIG2 is a schematic structural diagram of a planar heating structure provided in an embodiment of the present application;

[0039] FIG3 is a schematic structural diagram of a planar heating structure provided by an embodiment of the present application with a liquid guide installed thereon;

[0040] FIG4 is a schematic diagram of a planar heating structure heating sheet and an electrical connection portion provided by another embodiment of the present application;

[0041] FIG5 is a schematic structural diagram of the other side of a planar heating structure provided in an embodiment of the present application;

[0042] FIG6 is a schematic structural diagram of a planar heating structure provided in another embodiment of the present application. DETAILED DESCRIPTION

[0043] The following will clearly and completely describe the technical solutions of the embodiments of this application in conjunction with the accompanying drawings. Obviously, the embodiments described are part of the embodiments of this application, not all of them. Based on the embodiments in this specification, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection requested by this application.

[0044] In the description of the embodiments of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the embodiments of the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, they should not be understood as limiting the embodiments of the present application. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and should not be understood as indicating or implying relative importance.

[0045] In the description of the embodiments of the present application, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, replaceable connections, or integral connections. They can also refer to mechanical connections or electrical connections. They can also refer to direct connections or indirect connections through an intermediate medium. They can also refer to internal connections between two components. For those skilled in the art, the specific meanings of the above terms in the embodiments of the present application can be understood according to specific circumstances.

[0046] Please refer to Figure 1. The first aspect of the embodiment of the present application provides a planar heating structure, including: a heating plate assembly. The heating plate assembly includes: a heating plate 1 and an electrical connection portion 2. The electrical connection portion 2 is connected to the heating plate 1; the electrical connection portion 2 and the heating plate 1 are located on the same plane. Among them, the electrical connection portion 2 serves as the electrical input end of the heating plate 1, corresponding to the two poles of the power supply that the heating plate 1 needs to be connected to. In the heating plate assembly, the electrical connection portion 2 can include two, and they are respectively arranged at the two ends of the heating plate 1.

[0047] In this embodiment, the heating sheet 1 is in the shape of a flat sheet, and the heating sheet 1 can be made of iron-chromium alloy or other resistance alloy materials.

[0048] In this solution, the heating sheet 1 and the two electrical connection parts 2 are all located on the same plane, and the three together constitute a planar heating structure, which can be used to heat the atomized liquid without going through a winding process. The planar heating structure has the advantages of simple assembly and high efficiency, which is more conducive to the consistency of product production and helps to improve production efficiency.

[0049] It should be noted that in existing atomizers, the heating sheet wound into a cylindrical shape is structurally unstable and easily deformed. In this embodiment, the planar heating sheet 1 and the electrical connection portion 2 can effectively improve the stability of the heating structure and help extend the service life of the atomizer.

[0050] As an embodiment, the electrical connection portion 4 may be in a sheet shape.

[0051] Specifically, in existing heating sheets that require winding, the heating sheet generally uses strip-shaped pins as the electrical input terminal. In this embodiment, the electrical connection portion 4 and the heating sheet 1 are both sheet-shaped, which facilitates the planarization of the overall structure of the heating sheet assembly and facilitates the connection of connectors in actual applications; for example, the frame 2 in the following embodiment can be fixedly connected to the sheet-shaped electrical connection portion 4.

[0052] Furthermore, in existing heating sheets that require winding, the strip-shaped pins need to be welded to achieve pin fixation. In this embodiment, the sheet-shaped electrical connection portion 4 has a wider contact surface and can be fixed in the shell of the atomizer without welding, thereby further simplifying the assembly process.

[0053] In a more specific embodiment, please refer to Figure 1 or Figure 2; the heating sheet 1 can be in the shape of a mesh sheet and is provided with heating strips 12 extending outwardly along a first direction. The outwardly extending heating strips 12 are used to increase the heating area of ​​the heating sheet 1.

[0054] Taking the two electrical connection parts 4 as an example, which are arranged vertically, in the embodiment shown in Figure 1, the first direction can be the y direction, that is, the heating strip 12 on the heating plate 1 extends in the horizontal direction; in the embodiment shown in Figure 2, the first direction can be the x direction, that is, the heating strip 12 on the heating plate 1 extends in the vertical direction.

[0055] When the first direction is horizontal, as shown in Figure 1, the electrical connection portion 4 includes a first connection portion 41 and a second connection portion 42; the first connection portion 41 and the second connection portion 42 are vertically connected to each other; the first connection portion 41 is located at the side end of the heating plate 1 along the first direction; and the second connection portion 42 is connected to the end of the heating plate 1 along the second direction. In other words, in this embodiment, the electrical connection portion 4, through the first connection portion 41 and the second connection portion, forms a vertical structure for connecting the heating plate 1 in the vertical direction.

[0056] When the first direction is the vertical direction, as shown in FIG2 , both ends of the heating plate 1 along the horizontal direction can be directly connected to the electrical connection part 4 , which can simplify the structure of the electrical connection part 4 compared with the method shown in FIG1 .

[0057] It should be noted that the heating strips 12 on the heating sheet 1 extend in different directions, so that the heating sheet assembly can have different atomization effects.

[0058] In a further improved embodiment, referring to Figures 1 to 4, the heating plate assembly further includes: a frame 2; the heating plate 1 is sheet-shaped and is directly fixed on the frame 2 or fixed on the frame 2 through the electrical connection part 4; the frame 2 is hollow and has hollow holes on it.

[0059] The frame 2 can shape the heating sheet 1 to increase the structural strength of the sheet-like heating sheet 1 and prevent the heating sheet 1 from deforming.

[0060] The frame 2 can be used to install the liquid guide 3 so that the liquid guide 3 can pass through the hollow hole and abut against the heating plate 1. The liquid guide 3 is used to guide the atomized liquid in the atomizer to the heating plate 1.

[0061] The liquid guiding member 3 may be, for example, liquid guiding cotton, liquid guiding ceramic or a porous matrix, etc., and specifically the liquid guiding member can absorb the atomized liquid and guide it to the heating plate 1 .

[0062] By fixing the heating sheet 1 on the frame 2, the heating sheet 1 can maintain a flat surface. During use, the heating sheet 1 directly heats the atomized liquid in the liquid guide 3 without the need to wind the heating sheet 1, which can reduce the difficulty of operation and improve the efficiency of operation.

[0063] In a further improved embodiment, referring to Figures 3 to 5 , the heating element assembly further includes a connecting frame 5; the frame 2 is disposed on one side of the heating element 1, such as the front side of the heating element 1; and the connecting frame 5 is disposed on another side of the heating element 1, such as the rear side of the heating element 1. Similarly, the connecting frame 5 can be disposed directly on the heating element 1 or on the electrical connection portion 4.

[0064] The heating sheet 1, the electrical connection portion 4, and the connecting frame 5 can be integrally formed using an injection molding process, so that the heating sheet 1 is embedded in the connecting frame 5. By providing the frame 2 and the connecting frame 5 on both sides of the heating sheet 1, the rigidity of the heating sheet assembly can be further increased, thereby maintaining the heating sheet 1 in a flat, planar sheet shape, thereby ensuring that the heating sheet 1 can fully contact the liquid guide 3.

[0065] In one embodiment, two heating element assemblies can be connected and used together via a connecting frame 5. Specifically, the heating element assemblies include at least two connecting frames 5 disposed at both ends of the other end surface of the heating element 1, such that the middle portion of the other end surface of the heating element 1 is hollowed out. The two heating element assemblies are detachably connected via the connecting frame 5, meaning that the connecting frame 5 is configured to detachably connect to the connecting frame 5 of another heating element assembly.

[0066] Specifically, referring to Figures 5 and 6, the two heating sheet assemblies can be combined into one by a connecting frame 5. In the two heating sheet assemblies, a channel 6 is formed in the middle between the two heating sheets 1; in operation, when air flows through the channel 6, it mixes with the heated atomized liquid to form an aerosol.

[0067] In another embodiment, the connecting frame 5 can be detachably connected to another connecting frame 5 by providing a buckle 52 and / or a slot 51 on the connecting frame 5 for connecting to another connecting frame 5 .

[0068] Among them, the connecting frame 5 at both ends of the end surface of the other side of the heating plate 1 can be respectively provided with a buckle 52 and a slot 51, so that the two heating plate components can be assembled through the connecting frame 5.

[0069] Furthermore, thickened portions 11 are provided at both ends of the heating plate 1 ; the thickened portions 11 are used for fixedly connecting to the connecting frame 5 .

[0070] The thickened portion 11 can be formed by bending the heating strip 12 on the heating plate 1 , so that the heating plate 1 can be partially embedded in the connecting frame 5 , thereby better fixing the heating plate 1 and the connecting frame 5 .

[0071] A second aspect of the present application provides an atomizer core, comprising the planar heating structure in any of the above embodiments.

[0072] A third aspect of the present application provides an atomizer, comprising the planar heating structure in any one of the above embodiments.

[0073] Specifically, the atomizer may further include an outer shell and a battery core. The outer shell is provided with a liquid storage chamber for storing atomized liquid; a liquid storage sponge is disposed within the liquid storage chamber. The planar heating structure in the above embodiment is disposed within the outer shell and connected to the liquid storage sponge via a liquid guide 3, thereby directing the atomized liquid in the liquid storage chamber to the heating element 1. The battery core is electrically connected to the aforementioned electrical connection portion to power the heating element assembly.

[0074] The above are only preferred embodiments of the present application and are not intended to limit the present invention. Although the present application has been described in detail with reference to examples, those skilled in the art can still modify the technical solutions described in the aforementioned examples or make equivalent replacements for some of the technical features therein. However, any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present application should be included in the scope of protection of the present application.

Claims

1. A planar heating structure, characterized in that: include: Heating element assembly; The heating element assembly comprises: a heating element and an electrical connection portion; The electrical connection portion is connected to the heating plate; The electrical connection portion and the heating plate are located on the same plane.

2. The planar heating structure according to claim 1, characterized in that: The electrical connection portion is in a sheet shape.

3. The planar heating structure according to claim 1, characterized in that: The heating sheet is provided with a heating strip extending along a first direction.

4. The planar heating structure according to claim 3, characterized in that: The electrical connection portion is connected to the end portion of the heating plate along the second direction; The first direction is perpendicular to the second direction.

5. The planar heating structure according to claim 4, characterized in that: The electrical connection portion includes a first connection portion and a second connection portion; The first connecting portion and the second connecting portion are vertically connected to each other; The first connecting portion is located at a side end of the heating plate along the first direction; The second connecting portion connects the ends of the heating plate along the second direction.

6. The planar heating structure according to claim 1, characterized in that: The heating element assembly further includes a frame; The electrical connection portion and / or the heating plate are fixedly arranged on the frame.

7. The planar heating structure according to claim 6, characterized in that: The heating element assembly further includes a liquid guide member; The liquid guide is installed on the frame and abuts against the heating plate.

8. The planar heating structure according to claim 6, characterized in that: The heating element assembly further includes a connecting frame; The frame is arranged on one side of the heating plate; The connecting frame is arranged on the other side of the heating plate.

9. The planar heating structure according to claim 8, characterized in that: The heating element assembly includes two connecting frames; The two connecting frames are respectively arranged at two ends of the other side surface of the heating plate; The number of the heating element components includes at least two; The two heating element assemblies are detachably connected via the connecting frame; In the two heating plate assemblies, the four connecting frames and the two heating plates form a channel.

10. The planar heating structure according to claim 9, characterized in that: The connecting frame is provided with a buckle and / or a slot for connecting to another connecting frame.

11. The planar heating structure according to claim 8, characterized in that: One end or both ends of the heating plate are provided with a thickened portion for fixedly connecting to the connecting frame.

12. The planar heating structure according to claim 11, characterized in that: The thickened portion is formed by bending the heating sheet.

13. An atomizer core, characterized in that: It comprises the planar heating structure described in any one of claims 1-12.

14. An atomizer, characterized in that: It comprises the planar heating structure described in any one of claims 1-12.