Method and apparatus for calibrating laser scanning breadth, and related device
By selecting the target scanning format calibration type in the laser processing equipment, obtaining the lens type and performing segmented calibration, and generating a two-dimensional relationship array, the problem of scanning format error of the galvanometer motor is solved, and the calibration accuracy and efficiency are improved.
Patent Information
- Application Number
- PCT/CN2024/105704
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2024-03-18
- Filing Date
- 2024-07-16
- Publication Date
- 2025-09-25
AI Technical Summary
In the laser cleaning system, due to the different consistency of the galvanometer motor and the wear caused by long-term operation, there will be an error between the scanning format and the actual set scanning format, affecting the normal operation of the laser.
By selecting the target scanning format calibration type from multiple preset scanning format calibration types of the laser processing equipment, obtaining the lens type, determining the maximum scanning format, and performing segmented calibration, a two-dimensional relationship array between the target proportion parameter and the actual set scanning format is generated, and calibration is performed based on this array.
The scanning format calibration accuracy and efficiency of laser processing equipment are improved, and accurate calibration can be performed for multiple target scanning formats with expected output.
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Figure CN2024105704_25092025_PF_FP_ABST
Abstract
Description
Laser scanning format calibration method, device and related equipment
[0001] This application claims priority to the Chinese patent application filed with the China Patent Office on March 18, 2024, with application number 202410307011.8. The entire contents of the above application are incorporated by reference into this application. Technical Field
[0002] The present application relates to the field of laser control technology, and in particular to a laser scanning format calibration method, device and related equipment. Background Art
[0003] When using a laser to clean the surface of a workpiece, it is necessary to control the scanning width of the laser on the workpiece surface to ensure the normal operation of the laser. SUMMARY OF THE INVENTION
[0004] However, due to the different consistency of the galvanometer motor in the laser cleaning system and the wear and tear of the galvanometer motor after long-term operation, there will be an error between the scanning width of the galvanometer motor in the laser cleaning application and the actual set scanning width, affecting the normal operation of the laser.
[0005] The present application provides a laser scanning format calibration method, device and related equipment, aiming to eliminate format errors.
[0006] This application provides a laser scanning format calibration method, the method comprising:
[0007] Obtaining a currently selected target scanning format calibration type from among a plurality of preset scanning format calibration types of the laser processing equipment;
[0008] If the target scanning format calibration type is full format calibration, then obtain the lens type used by the laser processing equipment;
[0009] Determine the maximum scanning width of the laser processing equipment based on the lens type;
[0010] The maximum scanning width is calibrated in sections to obtain a two-dimensional relationship array between a target ratio parameter and an actual set scanning width. The target ratio parameter is represented by a first ratio of the target scanning width of all expected outputs of the laser processing equipment to the maximum scanning width.
[0011] Based on the two-dimensional relational array, the scanning format of the laser processing equipment is calibrated.
[0012] The present application also provides a laser scanning format calibration device, the device comprising:
[0013] A first acquiring unit is configured to acquire a currently selected target scanning format calibration type from a plurality of preset scanning format calibration types of the laser processing equipment;
[0014] A second acquiring unit is configured to acquire a lens type of a lens used by the laser processing equipment if the target scanning format calibration type is full format calibration;
[0015] A first determining unit is configured to determine a maximum scanning format of the laser processing device based on a lens type;
[0016] A segmented calibration unit is configured to perform segmented calibration on the maximum scanning width to obtain a two-dimensional relationship array between a target ratio parameter and an actual set scanning width, wherein the target ratio parameter is represented by a first ratio of the target scanning width of all expected outputs of the laser processing equipment to the maximum scanning width;
[0017] The calibration unit is configured to calibrate the scanning width of the laser processing equipment based on a two-dimensional relational array.
[0018] The present application also provides a computer device, comprising:
[0019] one or more processors;
[0020] Memory; and
[0021] One or more applications, wherein the one or more applications are stored in the memory and configured to be executed by the processor to implement the laser scanning format calibration method.
[0022] The present application also provides a computer-readable storage medium having a computer program stored thereon, which is loaded by a processor to execute the steps in the laser scanning format calibration method.
[0023] The present application also provides a computer program product, comprising a computer program or instructions, and steps in a laser scanning format calibration method when the computer program or instructions are executed by a processor. Beneficial effects
[0024] The present application obtains the currently selected target scanning format calibration type from multiple preset scanning format calibration types of the laser processing equipment; if the target scanning format calibration type is full-format calibration, the lens type of the lens used by the laser processing equipment is obtained; based on the lens type, the maximum scanning format of the laser processing equipment is determined; the maximum scanning format is calibrated in sections to obtain a two-dimensional relationship array between a target proportion parameter and the actually set scanning format, where the target proportion parameter is represented by a first ratio of the target scanning format of all expected outputs of the laser processing equipment to the maximum scanning format; based on the two-dimensional relationship array, the scanning format of the laser processing equipment is calibrated, and by adopting the full-format calibration method, it can calibrate the target scanning formats of multiple expected outputs, thereby improving the calibration accuracy and efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] FIG1 is a schematic diagram of a laser scanning format calibration system according to an embodiment of the present application;
[0026] FIG2 is a schematic flow chart of an embodiment of a laser scanning format calibration method provided in an embodiment of the present application;
[0027] FIG3 is a schematic structural diagram of an embodiment of a laser scanning width calibration device provided in an embodiment of the present application;
[0028] FIG4 is a schematic diagram of the structure of a computer device according to an embodiment of the present application. Modes for Carrying Out the Invention
[0029] The embodiments of the present application provide a laser scanning format calibration method, device and related equipment, which are described in detail below.
[0030] As shown in Figure 1, Figure 1 is a scene diagram of the laser scanning format calibration system provided in an embodiment of the present application. The laser scanning format calibration system may include a computer device 100, and the computer device 100 is integrated with a laser scanning format calibration device, such as the computer device 100 in Figure 1.
[0031] In the embodiment of the present application, the computer device 100 is mainly configured to obtain the currently selected target scanning format calibration type from multiple preset scanning format calibration types of the laser processing equipment; if the target scanning format calibration type is full-format calibration, the lens type of the lens used by the laser processing equipment is obtained; based on the lens type, the maximum scanning format of the laser processing equipment is determined; the maximum scanning format is segmented and calibrated to obtain a two-dimensional relationship array between the target proportion parameter and the actually set scanning format, the target proportion parameter being represented as a first ratio of the target scanning format of all expected outputs of the laser processing equipment to the maximum scanning format; based on the two-dimensional relationship array, the scanning format of the laser processing equipment is calibrated.
[0032] In the embodiments of the present application, the computer device 100 may be a terminal or a server. When the computer device 100 is a server, it may be an independent server or a server network or server cluster composed of servers. For example, the computer device 100 described in the embodiments of the present application includes but is not limited to a computer, a network host, a single network server, a set of multiple network servers, or a cloud server constructed by multiple servers. The cloud server is constructed by a large number of computers or network servers based on cloud computing.
[0033] It is understood that in the embodiments of the present application, when the computer device 100 is a terminal, the terminal used can be a device that includes both receiving and transmitting hardware, that is, a device that has receiving and transmitting hardware capable of performing two-way communication over a two-way communication link. Such devices may include: cellular or other communication devices that have a single-line display, a multi-line display, or a cellular or other communication device without a multi-line display. The specific computer device 100 can be a desktop terminal or a mobile terminal. The computer device 100 can also be a mobile phone, a tablet computer, a laptop computer, a medical auxiliary instrument, etc.
[0034] Those skilled in the art will understand that the application environment shown in FIG1 is an application scenario of the present application solution, and is not intended to constitute a limitation on the application scenario of the present application solution. Other application environments may also include more or fewer computer devices than shown in FIG1 . For example, only one computer device is shown in FIG1 . It is understandable that the laser scanning format calibration system may also include one or more other computer devices, which are not specifically limited here.
[0035] In addition, as shown in FIG1 , the laser scanning format calibration system may further include a memory 200 configured to store data, such as a two-dimensional relational array and laser scanning format calibration data, such as laser scanning format calibration data when the laser scanning format calibration system is running.
[0036] It should be noted that the scenario diagram of the laser scanning format calibration system shown in Figure 1 is an example. The laser scanning format calibration system and scenario described in the embodiment of the present application are for the purpose of more clearly illustrating the technical solution of the embodiment of the present application, and do not constitute a limitation on the technical solution provided in the embodiment of the present application. Ordinary technicians in this field know that with the evolution of the laser scanning format calibration system and the emergence of new business scenarios, the technical solution provided in the embodiment of the present application is also applicable to similar technical problems.
[0037] Next, the laser scanning format calibration method provided in the embodiment of the present application is introduced.
[0038] In the embodiment of the laser scanning format calibration method of the present embodiment, a laser scanning format calibration device is used as the execution body. For the sake of simplicity and ease of description, the execution body will be omitted in the subsequent method embodiments. The laser scanning format calibration device is applied to a computer device. The method includes: obtaining the currently selected target scanning format calibration type among multiple preset scanning format calibration types of the laser processing equipment; if the target scanning format calibration type is full format calibration, obtaining the lens type of the lens used by the laser processing equipment; based on the lens type, determining the maximum scanning format of the laser processing equipment; calibrating the maximum scanning format in sections to obtain a two-dimensional relationship array of the target proportion parameter and the actual set scanning format, the target proportion parameter being represented by a first ratio of the target scanning format of all expected outputs of the laser processing equipment to the maximum scanning format; based on the two-dimensional relationship array, calibrating the scanning format of the laser processing equipment.
[0039] The laser scanning format calibration method of the present application is described in detail below with reference to the accompanying drawings. Although the present application provides the method operation steps as shown in the following embodiments or drawings, more or fewer operation steps may be included in the method based on routine or no creative labor. In the steps where there is no necessary causal relationship logically, the execution order of these steps is not limited to the execution order provided in the embodiments of the present application. When the method is executed in an actual object processing process or device, it can be executed in the order of the method shown in the embodiments or drawings or in parallel (for example, in a parallel processor or multi-threaded processing environment).
[0040] Please refer to FIG. 2 to FIG. 4 . FIG. 2 is a flow chart of an embodiment of a laser scanning format calibration method provided in an embodiment of the present application. The laser scanning format calibration method includes:
[0041] 201. Obtain a currently selected target scanning format calibration type from among multiple preset scanning format calibration types of a laser processing device.
[0042] In the embodiments of this application, laser processing equipment utilizes laser beams for processes such as machining, cleaning, cutting, marking, welding, and engraving. It precisely processes materials by controlling parameters such as the laser beam's intensity, focus, and scanning path. Laser processing equipment primarily consists of a laser, an optical system, a control system, and a processing worktable. This application uses laser cleaning equipment as an example for illustration.
[0043] Laser cleaning equipment uses a laser beam to clean surfaces. The instantaneous high-energy laser beam vaporizes or removes dirt, paint, oxide layers, and other substances from the surface, achieving surface cleaning. Laser cleaning equipment primarily consists of a laser source, an optical system, a scanning control system, a cleaning nozzle, and a control system. The laser source generates a high-energy laser beam, which is focused and controlled by the optical system to create a high-density, high-energy beam. The scanning control system controls the laser beam's trajectory across the surface and the cleaning range.
[0044] Before using the laser cleaning equipment, it is usually tested. When errors are found in its scanning format, the laser cleaning equipment will be calibrated.
[0045] However, the related technology only calibrates a single fixed scanning format provided by the user. When there are multiple different cleaning orders or multiple different scanning format requirements in the same cleaning order, multiple calibrations are required. As a result, the calibration efficiency is low, affecting the normal use of the laser cleaning equipment.
[0046] To this end, the embodiment of the present application provides an operational interface for multiple preset scanning format calibration types on the operating system of the laser processing equipment, so that the staff can select the calibration type according to the current order requirements.
[0047] The plurality of preset scanning format calibration types include at least full format calibration. When the staff performs a selection operation, the system can obtain the currently selected target scanning format calibration type.
[0048] It should be noted that the multiple preset scanning format calibration types may also include ratio calibration, and details may be referred to the description of the following embodiment.
[0049] 202. If the target scanning format calibration type is full format calibration, obtain the lens type of the lens used by the laser processing equipment.
[0050] Due to the differences in parameters such as the size of the object to be cleaned and the cleaning intensity in the cleaning order, the types of lenses selected are different. Therefore, it is necessary to first configure the corresponding lens according to the cleaning order. After the configuration, the lens type used by the laser processing equipment can be obtained. Specifically, the lens type parameters can be entered by the staff in the system operation interface of the laser cleaning equipment.
[0051] 203. Based on the lens type, determine the maximum scanning format of the laser processing equipment.
[0052] In laser processing equipment, there's a close relationship between the lens and the scanning area. The lens primarily focuses the laser beam and controls the size and shape of the laser beam spot. The scanning area refers to the range of the laser beam's scanning on the work surface—the area covered by the laser beam during processing. The focal length of the lens determines the laser beam's ability to focus; the shorter the lens focal length, the greater the laser beam's ability to focus. There's a certain relationship between the lens focal length and the scanning area. By selecting the appropriate lens focal length, the size of the laser beam's focal point can be controlled, thereby achieving the desired processing effect across the scanning area.
[0053] In an embodiment of the present application, the step of determining the maximum scanning format of the laser processing equipment based on the lens type includes: obtaining a relationship mapping table between a preset lens type and the maximum scanning format; and determining the maximum scanning format of the laser processing equipment based on the relationship mapping table and the lens type.
[0054] The mapping table between the lens type and the maximum scanning format may be pre-set, and specifically includes a one-to-one correspondence between different lens types and the maximum scanning format.
[0055] Specifically, based on the relationship mapping table and the lens type, the maximum scanning format of the laser processing equipment is determined, which specifically includes: inputting the lens type into the relationship mapping table, and according to the one-to-one correspondence between the lens type and the maximum scanning format in the relationship mapping table, the maximum scanning format corresponding to the lens type can be obtained. For example, the maximum scanning format corresponding to the F160 lens is 100mm.
[0056] 204. Calibrate the maximum scanning width in sections to obtain a two-dimensional relationship array between a target ratio parameter and an actually set scanning width, wherein the target ratio parameter is represented by a first ratio of the target scanning width of all expected outputs of the laser processing equipment to the maximum scanning width.
[0057] In an embodiment of the present application, the maximum scanning format is segmented and calibrated to obtain a two-dimensional relationship array between the target proportion parameter and the actual set scanning format, including: segmenting the maximum scanning format to obtain multiple initial segmented scanning formats and a second ratio of each initial segmented scanning format to the maximum scanning format; based on the second ratio, determining a two-dimensional relationship array between the target proportion parameter and the actual set scanning format.
[0058] In an embodiment of the present application, segmenting the maximum scanning width may specifically include segmenting the maximum scanning width in equal proportion according to a preset target ratio. For example, if the target ratio is 10%, then segmenting in equal proportion according to 10% can obtain 10% of the maximum scanning width, 20% of the maximum scanning width, 30% of the maximum scanning width, 40% of the maximum scanning width, 50% of the maximum scanning width, 60% of the maximum scanning width, 70% of the maximum scanning width, 80% of the maximum scanning width, 90% of the maximum scanning width, and 100% of the maximum scanning width.
[0059] In a specific embodiment, the maximum scanning format is 130 mm, then 10% of the maximum scanning format is 13 mm, 20% of the maximum scanning format is 26 mm, 30% of the maximum scanning format is 39 mm, 40% of the maximum scanning format is 52 mm, 50% of the maximum scanning format is 65 mm, 60% of the maximum scanning format is 78 mm, 70% of the maximum scanning format is 91 mm, 80% of the maximum scanning format is 104 mm, 90% of the maximum scanning format is 117 mm, and 100% of the maximum scanning format is 130 mm.
[0060] In an embodiment of the present application, based on the second ratio, a two-dimensional relationship array between the target proportion parameter and the actual set scanning format is determined, including: determining the actual set scanning format corresponding to each second ratio; sorting all the second ratios according to a preset order to obtain a second ratio set; determining the linear relationship between any two adjacent second ratios in the second ratio set and their corresponding actual set scanning formats; based on the linear relationship, determining a two-dimensional relationship array between the target proportion parameter and the actual set scanning format.
[0061] The actual setting scanning width is characterized by that when the actual setting scanning width value is set on the laser processing equipment, the expected output scanning width corresponding to the actual output second ratio of the laser processing equipment can be obtained.
[0062] The distance is described with the second ratio of 10%. For example, the maximum scanning width is 130 mm, and the expected output scanning width is 10% of the maximum scanning width, that is, the expected output scanning width is 13 mm. At this time, the second ratio is 10%. However, due to errors in the laser processing equipment, if the actual scanning width is set to 13 mm, the actual output width cannot be 13 mm. Therefore, it is necessary to collect the actual setting scanning width of 15 mm corresponding to the actual output width of 13 mm.
[0063] In an embodiment of the present application, the preset order can be from small to large or from large to small. The present application is explained from small to large. All second ratios are sorted in order from small to large to obtain a second ratio set, which can obtain [10%, 20%, 30%, 40%, 50%, 60%, 70%, 80%, 90%, 100%].
[0064] In the embodiment of the present application, a linear relationship between any two adjacent second ratios in the second ratio set and their corresponding actual set scanning widths is determined. For example, a linear relationship between 10% and 20% and their corresponding actual set scanning widths is determined:
[0065] For example: suppose the format is set to 10% (a 13mm format is required), but the actual cleaning format is only 13mm when the system needs to be set to 15mm. When the format is set to 20%, that is, the cleaning format needs to be 26mm, the actual system setting format is 28mm. For example, when the maximum scanning format is 10%, the actual setting scanning format is 15mm, and when it is 20%, it needs to be set to 28mm. The corresponding initial linear relationship is entered into y=kx+b, where x is the proportion parameter of the maximum scanning format, and y is the actual setting scanning format, that is, 15=0.1k+b; 28 = 0.2k+b, and the calculated k=130, b=2; therefore, the linear relationship within 10% to 20% is y = 130x+2.
[0066] It should be noted that the above only gives the linear relationship within 10% to 20%. In addition, there are linear relationships between 20% and 30%, 30% and 40%, 40% and 50%, 50% and 60%, 60% and 70%, 70% and 80%, 80% and 90%, and 90% and 100%. The calculation principles are the same and will not be repeated here.
[0067] In some embodiments of the present application, based on the linear relationship, determining the two-dimensional relationship array between the target proportion parameter and the actual setting scanning format includes: performing secondary segmentation on any two adjacent second ratios in the second ratio set to obtain multiple third ratios, and based on the linear relationship, respectively calculating the actual setting scanning format corresponding to each third ratio, and constructing a two-dimensional relationship array between the target proportion parameter and the actual setting scanning format based on the multiple third ratios and the corresponding actual setting scanning formats, and the multiple second ratios and the corresponding actual setting scanning formats.
[0068] The secondary segmentation may specifically include segmenting any two adjacent second ratios in the second ratio set in equal proportions according to a preset ratio, which may be 1%. Thus, multiple third ratios may be obtained. For example, segmenting 10% and its adjacent 20% by 1% may yield 11%, 12%, 13%, 14%, 15%, 16%, 17%, 18%, 19%, and 20%.
[0069] Through the above embodiment, a two-dimensional relationship array of the actual set scanning width corresponding to all target proportion parameters with an interval of 1% from 10% to 100% can be obtained.
[0070] It should be noted that, if necessary, a two-dimensional relationship array of the actual set scanning width corresponding to all target proportion parameters with an interval of 1% from 0 to 100% can also be calculated.
[0071] 205. Based on the two-dimensional relational array, the scanning width of the laser processing equipment is calibrated.
[0072] In an embodiment of the present application, the scanning width of the laser processing equipment is calibrated based on the two-dimensional relationship array, including: obtaining the target scanning width expected to be output by the laser processing equipment; and calibrating the scanning width of the laser processing equipment based on the target scanning width and the two-dimensional relationship array.
[0073] In an embodiment of the present application, the scanning width of the laser processing equipment is calibrated based on the target scanning width and the two-dimensional relationship array, including: calculating the ratio parameter of the target scanning width and the maximum scanning width; inputting the ratio parameter into the two-dimensional relationship array to generate the actual setting scanning width corresponding to the ratio parameter; and calibrating the scanning width of the laser processing equipment through the actual setting scanning width.
[0074] For example, if the target scanning area is 20mm and the maximum scanning area is 130mm, then the ratio of the target scanning area to the maximum scanning area is 20 / 130 = 2 / 13 (approximately 0.154, or 15.4%). Since it is not an integer, it can be determined to be between 10% and 20%. According to the linear relationship calculated above, y = 130x + 2, y = 130*(20 / 130) + 2 = 22. Therefore, when the target scanning area is 20mm, the corresponding actual set scanning area should be 22mm. Then, 22mm is input into the laser processing equipment to calibrate the scanning area of the laser processing equipment.
[0075] In an embodiment of the present application, a currently selected target scanning format calibration type is obtained from a plurality of preset scanning format calibration types of the laser processing equipment; if the target scanning format calibration type is full-format calibration, the lens type of the lens used by the laser processing equipment is obtained; based on the lens type, the maximum scanning format of the laser processing equipment is determined; the maximum scanning format is segmented and calibrated to obtain a two-dimensional relationship array of a target proportion parameter and an actually set scanning format, wherein the target proportion parameter is represented as a first ratio of the target scanning format of all expected outputs of the laser processing equipment to the maximum scanning format; based on the two-dimensional relationship array, the scanning format of the laser processing equipment is calibrated, and by adopting the full-format calibration method, it can calibrate the target scanning formats of multiple expected outputs, thereby improving the calibration accuracy and efficiency.
[0076] In order to better implement the laser scanning format calibration method in the embodiment of the present application, based on the laser scanning format calibration method, the embodiment of the present application further provides a laser scanning format calibration device. As shown in FIG3 , the laser scanning format calibration device 300 includes:
[0077] The first acquiring unit 301 is configured to acquire a currently selected target scanning format calibration type from a plurality of preset scanning format calibration types of the laser processing equipment;
[0078] The second acquisition unit 302 is configured to acquire the lens type used by the laser processing equipment if the target scanning format calibration type is full format calibration;
[0079] A first determining unit 303 is configured to determine a maximum scanning width of the laser processing device based on the lens type;
[0080] The segmented calibration unit 305304 is configured to perform segmented calibration on the maximum scanning width to obtain a two-dimensional relationship array between a target ratio parameter and an actual set scanning width, wherein the target ratio parameter represents a first ratio of the target scanning width of all expected outputs of the laser processing device to the maximum scanning width;
[0081] The calibration unit 305 is configured to calibrate the scanning width of the laser processing equipment based on a two-dimensional relationship array.
[0082] In some embodiments of the present application, the maximum scanning width is calibrated in sections to obtain a two-dimensional relationship array between the target ratio parameter and the actual set scanning width, including:
[0083] Segmenting the maximum scanning width to obtain a plurality of initial segmented scanning widths and a second ratio of each initial segmented scanning width to the maximum scanning width;
[0084] Based on the second ratio, a two-dimensional relationship array between the target proportion parameter and the actual set scanning format is determined.
[0085] In some embodiments of the present application, determining a two-dimensional relationship array between the target proportion parameter and the actual set scanning width based on the second ratio includes:
[0086] determining an actual set scanning width corresponding to each second ratio;
[0087] Sorting all second ratios according to a preset order to obtain a second ratio set;
[0088] Determine a linear relationship between any two adjacent second ratios in the second ratio set and their corresponding actual set scanning widths;
[0089] Based on the linear relationship, determine the two-dimensional relationship array between the target ratio parameter and the actual set scanning format.
[0090] In some embodiments of the present application, the step of determining the maximum scanning width of the laser processing equipment based on the lens type includes:
[0091] Obtain a mapping table of the relationship between the preset lens type and the maximum scanning format;
[0092] Based on the relationship mapping table and lens type, the maximum scanning format of the laser processing equipment is determined.
[0093] In some embodiments of the present application, the scanning width of the laser processing equipment is calibrated based on the two-dimensional relational array, including:
[0094] Obtain the target scanning format expected to be output by the laser processing equipment;
[0095] The scanning format of the laser processing equipment is calibrated based on the target scanning format and the two-dimensional relationship array.
[0096] In some embodiments of the present application, the scanning width of the laser processing device is calibrated based on the target scanning width and the two-dimensional relationship array, including:
[0097] Calculate the ratio of target scanning area to maximum scanning area;
[0098] Input the proportion parameter into the two-dimensional relational array to generate the actual setting scanning format corresponding to the proportion parameter;
[0099] Calibrate the scanning format of the laser processing equipment by actually setting the scanning format.
[0100] In an embodiment of the present application, a first acquisition unit 301 is configured to acquire a currently selected target scanning format calibration type from a plurality of preset scanning format calibration types of the laser processing equipment; a second acquisition unit 302 is configured to acquire the lens type of the lens used by the laser processing equipment if the target scanning format calibration type is full-format calibration; a first determination unit 303 is configured to determine the maximum scanning format of the laser processing equipment based on the lens type; a segmented calibration unit 305304 is configured to segmentally calibrate the maximum scanning format to obtain a two-dimensional relationship array of a target proportion parameter and an actually set scanning format, wherein the target proportion parameter is represented by a first ratio of the target scanning format of all expected outputs of the laser processing equipment to the maximum scanning format; a calibration unit 305 is configured to calibrate the scanning format of the laser processing equipment based on the two-dimensional relationship array, and it can calibrate the target scanning formats of multiple expected outputs by adopting the full-format calibration method, thereby improving the calibration accuracy and calibration efficiency.
[0101] In addition to the above-described method and device for laser scanning format calibration, the present embodiment further provides a computer device that integrates any of the laser scanning format calibration devices provided in the present embodiment. The computer device includes:
[0102] one or more processors;
[0103] Memory; and
[0104] One or more applications, wherein the one or more applications are stored in the memory and configured to execute, by the processor, the operations of any method in any of the above-mentioned laser scanning format calibration method embodiments.
[0105] The present application also provides a computer device that integrates any of the laser scanning format calibration devices provided in the present application. As shown in FIG4 , it shows a schematic diagram of the structure of the computer device involved in the present application embodiment. Specifically:
[0106] The computer device may include components such as a processor 401 with one or more processing cores, a storage unit 402 with one or more computer-readable storage media, a power supply 403, and an input unit 404. Those skilled in the art will appreciate that the computer device structure shown in FIG4 does not limit the computer device and may include more or fewer components than shown, or combine certain components, or arrange the components differently.
[0107] Processor 401 is the control center of the computer device. It connects the various components of the computer device using various interfaces and circuits. By running or executing software programs and / or modules stored in storage unit 402 and accessing data stored in storage unit 402, it performs various functions of the computer device and processes data, thereby providing overall monitoring of the computer device. Optionally, processor 401 may include one or more processing cores; processor 401 may integrate an application processor and a modem processor. The application processor primarily processes the operating system, user interface, and application programs, while the modem processor primarily handles wireless communications. It is understood that the modem processor may not be integrated into processor 401.
[0108] Storage unit 402 can be configured to store software programs and modules. Processor 401 executes various functional applications and data processing by running the software programs and modules stored in storage unit 402. Storage unit 402 may primarily include a program storage area and a data storage area. The program storage area may store an operating system and at least one application required for a function (such as sound playback or image playback); the data storage area may store data generated based on the use of the computer device. Storage unit 402 may also include high-speed random access memory and non-volatile memory, such as at least one disk storage device, flash memory device, or other volatile solid-state memory device. Accordingly, storage unit 402 may also include a memory controller to provide processor 401 with access to storage unit 402.
[0109] The computer device also includes a power supply 403 for supplying power to various components. Power supply 403 can be logically connected to processor 401 via a power management system, thereby enabling the power management system to manage charging, discharging, and power consumption. Power supply 403 can also include one or more DC or AC power supplies, a recharging system, a power failure detection circuit, a power converter or inverter, a power status indicator, and other arbitrary components.
[0110] The computer device may further include an input unit 404, which may be configured to receive input digital or character information and generate keyboard, mouse, joystick, optical or trackball signal input related to user settings and function control.
[0111] Although not shown, the computer device may further include a display unit, etc., which will not be described in detail here. Specifically, in the embodiment of the present application, the processor 401 in the computer device will load the executable files corresponding to the processes of one or more application programs into the storage unit 402 according to the following instructions, and the processor 401 will run the application programs stored in the storage unit 402 to implement various functions as follows:
[0112] Among multiple preset scanning format calibration types of the laser processing equipment, obtain the currently selected target scanning format calibration type; if the target scanning format calibration type is full-format calibration, obtain the lens type of the lens used by the laser processing equipment; based on the lens type, determine the maximum scanning format of the laser processing equipment; calibrate the maximum scanning format in sections to obtain a two-dimensional relationship array between a target proportion parameter and the actually set scanning format, where the target proportion parameter is represented as a first ratio of the target scanning format of all expected outputs of the laser processing equipment to the maximum scanning format; based on the two-dimensional relationship array, calibrate the scanning format of the laser processing equipment.
[0113] In an embodiment of the present application, a currently selected target scanning format calibration type is obtained from a plurality of preset scanning format calibration types of the laser processing equipment; if the target scanning format calibration type is full-format calibration, the lens type of the lens used by the laser processing equipment is obtained; based on the lens type, the maximum scanning format of the laser processing equipment is determined; the maximum scanning format is segmented and calibrated to obtain a two-dimensional relationship array of a target proportion parameter and an actually set scanning format, wherein the target proportion parameter is represented as a first ratio of the target scanning format of all expected outputs of the laser processing equipment to the maximum scanning format; based on the two-dimensional relationship array, the scanning format of the laser processing equipment is calibrated, and by adopting the full-format calibration method, it can calibrate the target scanning formats of multiple expected outputs, thereby improving the calibration accuracy and efficiency.
[0114] To this end, embodiments of the present application provide a computer-readable storage medium, which may include: read-only memory (ROM), random access memory (RAM), a magnetic disk, or an optical disk. The computer-readable storage medium may be non-volatile or volatile. The computer-readable storage medium stores multiple instructions that can be loaded by a processor to execute the steps of any of the laser scanning format calibration methods provided in embodiments of the present application. For example, the instructions may execute the following steps:
[0115] Among multiple preset scanning format calibration types of the laser processing equipment, obtain the currently selected target scanning format calibration type; if the target scanning format calibration type is full-format calibration, obtain the lens type of the lens used by the laser processing equipment; based on the lens type, determine the maximum scanning format of the laser processing equipment; calibrate the maximum scanning format in sections to obtain a two-dimensional relationship array between a target proportion parameter and the actually set scanning format, where the target proportion parameter is represented as a first ratio of the target scanning format of all expected outputs of the laser processing equipment to the maximum scanning format; based on the two-dimensional relationship array, calibrate the scanning format of the laser processing equipment.
[0116] According to one aspect of the present application, a computer program product or computer program is also provided, the computer program product or computer program including computer instructions stored in a computer-readable storage medium. A processor of an electronic device reads the computer instructions from the computer-readable storage medium and executes the computer instructions, causing the electronic device to perform the methods provided in various optional implementations of the above embodiments.
[0117] In the above embodiments, the description of each embodiment has its own focus. For parts that are not described in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.
[0118] The above is a detailed introduction to a laser scanning format calibration method, device and related equipment provided in the embodiments of the present application. Specific examples are used in this article to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the method of the present application and its core idea; at the same time, for technical personnel in this field, based on the ideas of the present application, there will be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as a limitation on the present application.
Claims
1. A laser scanning format calibration method, the method comprising: Obtaining a currently selected target scanning format calibration type from among a plurality of preset scanning format calibration types of the laser processing equipment; If the target scanning format calibration type is full format calibration, then obtaining the lens type of the lens used by the laser processing equipment; Determining the maximum scanning format of the laser processing equipment based on the lens type; Calibrate the maximum scanning width in sections to obtain a two-dimensional relationship array between a target ratio parameter and an actually set scanning width, wherein the target ratio parameter is represented by a first ratio of the target scanning width of all expected outputs of the laser processing equipment to the maximum scanning width; Based on the two-dimensional relationship array, the scanning format of the laser processing equipment is calibrated.
2. The laser scanning format calibration method according to claim 1, wherein: The maximum scanning width is calibrated in sections to obtain a two-dimensional relationship array between the target ratio parameter and the actual set scanning width, including: Segmenting the maximum scanning width to obtain a plurality of initial segmented scanning widths and a second ratio of each initial segmented scanning width to the maximum scanning width; Based on the second ratio, a two-dimensional relationship array between the target proportion parameter and the actual set scanning format is determined.
3. The laser scanning format calibration method according to claim 2, wherein: The determining of a two-dimensional relationship array between the target proportion parameter and the actual set scanning width based on the second ratio includes: determining an actually set scanning width corresponding to each second ratio; Sorting all the second ratios according to a preset order to obtain a second ratio set; Determining a linear relationship between any two adjacent second ratios in the second ratio set and their corresponding actual set scanning widths; Based on the linear relationship, a two-dimensional relationship array between the target proportion parameter and the actual set scanning format is determined.
4. The laser scanning format calibration method according to claim 1, wherein: The step of determining the maximum scanning format of the laser processing equipment based on the lens type includes: Obtain a mapping table of the relationship between the preset lens type and the maximum scanning format; Based on the relationship mapping table and the lens type, the maximum scanning format of the laser processing equipment is determined.
5. The laser scanning format calibration method according to claim 1, wherein: The step of calibrating the scanning width of the laser processing equipment based on the two-dimensional relationship array includes: Obtaining a target scanning width expected to be output by the laser processing equipment; Based on the target scanning format and the two-dimensional relationship array, the scanning format of the laser processing equipment is calibrated.
6. The laser scanning width calibration method according to claim 5, wherein: The step of calibrating the scanning width of the laser processing device based on the target scanning width and the two-dimensional relationship array includes: Calculating a ratio parameter of the target scanning width to the maximum scanning width; Input the proportion parameter into the two-dimensional relation array to generate the actual set scanning format corresponding to the proportion parameter; The scanning format of the laser processing equipment is calibrated by actually setting the scanning format.
7. A laser scanning format calibration device, comprising: A first acquiring unit is configured to acquire a currently selected target scanning format calibration type from a plurality of preset scanning format calibration types of the laser processing equipment; a second acquiring unit configured to acquire a lens type of a lens used by the laser processing equipment if the target scanning format calibration type is full format calibration; A first determining unit is configured to determine a maximum scanning format of the laser processing device based on the lens type; a segmented calibration unit configured to perform segmented calibration on the maximum scanning width to obtain a two-dimensional relationship array between a target proportion parameter and an actually set scanning width, wherein the target proportion parameter is represented by a first ratio of the target scanning width of all expected outputs of the laser processing device to the maximum scanning width; The calibration unit is configured to calibrate the scanning format of the laser processing equipment based on the two-dimensional relationship array.
8. A computer device, comprising: one or more processors; Memory; as well as One or more application programs, wherein the one or more application programs are stored in the memory and configured to be executed by the processor to implement the laser scanning format calibration method according to any one of claims 1 to 6.
9. A computer-readable storage medium having a computer program stored thereon, wherein the computer program is loaded by a processor to execute the steps of the laser scanning format calibration method according to any one of claims 1 to 6.
10. A computer program product, comprising a computer program / instruction, which, when executed by a processor, implements the steps of the laser scanning format calibration method according to any one of claims 1 to 6.
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