CMOS-process compatible, tunable negative differential resistance (NDR) ferroelectric FET and method of operating the same
A CMOS-compatible NDR FET with a ferroelectric material layer addresses the impracticality of integrating NDR devices into existing IC manufacturing, achieving high peak-to-valley-current ratios and nonvolatile operation for efficient integrated circuits.
Patent Information
- Application Number
- PCT/US2025/030674
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2024-05-23
- Filing Date
- 2025-05-22
- Publication Date
- 2025-11-27
AI Technical Summary
The manufacture of practical Negative Differential Resistance (NDR) devices has been elusive and largely impractical, particularly in integrating them with existing CMOS IC manufacturing processes, and existing CMOS-compatible NDR devices suffer from low peak-to-valley-current ratios and high power dissipation.
A CMOS-compatible, electronically tunable NDR Field-Effect Transistor (FET) incorporating a ferroelectric material layer in the gate-insulating stack, which exhibits a negative differential resistance characteristic due to polarization switching, allowing for high peak-to-valley-current ratios and nonvolatile operation, and can be fabricated using conventional IC manufacturing processes.
The NDR FET achieves substantial peak-to-valley-current ratios of over ten thousand, enabling compact and energy-efficient integrated circuits with scalable performance and nonvolatile memory capabilities, suitable for various digital and analog applications.
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Figure US2025030674_27112025_PF_FP_ABST
Abstract
Description
CMOS-PROCESS COMPATIBLE, TUNABLE NEGATIVE DIFFERENTIAL RESISTANCE (NDR) FERROELECTRIC FET AND METHOD OF OPERATING THE SAMECROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This application claims priority to, and the benefit of, U.S. provisional patent application serial number 63 / 651 ,319 filed on May 23, 2024, incorporated herein by reference in its entirety.STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT
[0002] Not ApplicableNOTICE OF MATERIAL SUBJECT TO COPYRIGHT PROTECTION
[0003] A portion of the material in this patent document may be subject to copyright protection under the copyright laws of the United States and of other countries. The owner of the copyright rights has no objection to the facsimile reproduction by anyone of the patent document or the patent disclosure, as it appears in the United States Patent and Trademark Office publicly available file or records, but otherwise reserves all copyright rights whatsoever. The copyright owner does not hereby waive any of its rights to have this patent document maintained in secrecy, including without limitation its rights pursuant to 37 C. F. R. § 1 .14.BACKGROUND
[0004] 1. Technical Field
[0005] The technology of this disclosure pertains generally to semiconductor devices, and more particularly to a transistor device which exhibits a negative differential resistance characteristic.
[0006] 2. Background Discussion
[0007] Semiconductor devices that exhibit a Negative Differential Resistance (NDR) characteristic can provide a number of advantages toward increasing speed, circuit density and efficiency of a wide range of integrated circuits andassociated devices.
[0008] However, the manufacture of practical NDR devices has been elusive and largely impractical.
[0009] Accordingly, a need exists for practical NDR devices which can be fabricated using existing systems and processes. The present disclosure fulfills that need and provides additional benefits over existing systems.BRIEF SUMMARY
[0010] In contrast to prior approaches, this disclosure describes an electronically tunable, Negative Differential Resistance (NDR), device that enhances the drain-to-source-voltage induced depolarization phenomenon to achieve substantial levels of NDR. The device exhibits a Peak-to-Valley- Current Ratio (PVCR) of greater than ten thousand at room temperature, and enables the implementation of compact and energy-efficient Integrated Circuits (ICs) using a Complementary Metal Oxide Semiconductor (CMOS)- compatible manufacturing process. The device also exhibits nonvolatile operation, is compatibility with CMOS IC manufacturing technology, and should be scalability to smaller feature sizes as IC manufacturing technology progresses.
[0011] By way of example, and not of limitation, one embodiment of the device comprises a Field-Effect Transistor (FET) that includes a ferroelectric (FE) material layer in the gate-insulating material stack, wherein the FET exhibits a negative differential resistance in its output characteristic (drain current as a function of drain voltage). For a fixed applied gate voltage and small drain-to- source voltage, the FE layer has positive electric polarization (i.e. , the polarization vector points from the gate electrode towards the semiconductor channel region) such that the FET is in a low threshold voltage state. As the drain-to-source voltage increases above zero volts, the FET channel current first increases as the positive polarization of the FE layer is retained. Once the drain-to-source voltage exceeds a pre-determined level, the current subsequently decreases with increasing drain-to-source voltage as the polarization of the FE is reduced, and then rapidly decreases as the net FE polarization switches from positive to negative (i.e., the polarization vectorpoints from the semiconductor channel region towards the gate electrode) causing the threshold voltage of the FET to suddenly increase. In this region of operation, the device exhibits negative differential resistance, as the drain current decreases with increasing drain voltage.
[0012] The device may exhibit a hysteretic negative-differential-resistance region of operation in which the voltage at which the current reaches a peak is lower when the drain-to-source voltage is reduced from a high value to zero. The drain-to-source voltage corresponding to the onset of negative differential resistance is tunable by modifying the device structure during its manufacture or by electronically adjusting the applied gate voltage. The resulting device can be incorporated into an integrated circuit for a number of useful applications, including as part of a volatile memory device, nonvolatile memory device, a logic device, and other applications without limitation.
[0013] Further aspects of the technology described herein will be brought out in the following portions of the specification, wherein the detailed description is for the purpose of fully disclosing preferred embodiments of the technology without placing limitations thereon.BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The technology described herein will be more fully understood by reference to the following drawings which are for illustrative purposes only:
[0015] FIG. 1 A through FIG. 1C are schematic cross-sections along the direction of current flow, of NDR ferroelectric field-effect-transistor embodiments as a metal-ferroelectric-semiconductor field-effect transistor (MFSFET) (FIG. 1A), as a metal-ferroelectric-insulator-semiconductor fieldeffect transistor (MFISFET) (FIG. 1 B), and as a metal-ferroelectric-metal- insulator-semiconductor field-effect transistor (MFMISFET) (FIG. 1 C) according to at least one embodiment of the present disclosure.
[0016] FIG. 2A through FIG. 2D is a series of schematic cross-sections along the direction of current flow, showing polarization switching, propagating from the drain end to the source end of the channel region, in the ferroelectric (FE) layer of the gate stack of the (MFSFET) NDR-FeFET according to at least one embodiment of the present disclosure.
[0017] FIG. 3 is a graph illustrating drain current versus drain voltage characteristic of the NDR-FeFET, including a NDR region of operation with hysteretic behavior, according to at least one embodiment of the present disclosure.
[0018] FIG. 4 is a graph of drain current versus drain voltage characteristics of the NDR-FeFET for different values of applied gate voltage showing electrically tunable negative-differential-resistance onset voltage, according to at least one embodiment of the present disclosure.
[0019] FIG. 5 is a graph of drain current (on a logarithmic scale) versus gate voltage characteristics of the NDR-FeFET showing that for a fixed gate voltage the current at high drain voltage can be orders of magnitude less than at a low drain voltage, according to at least one embodiment of the present disclosure.
[0020] FIG. 6 is a graphical chart illustrating the drain current (on a logarithmic scale) versus gate voltage characteristics of the NDR-FeFET, showing how the FE material layer polarization state can be maintained through a shutdown procedure to retain the FE material layer polarization state and thereby achieve nonvolatile operation, according to at least one embodiment of the present disclosure.
[0021] FIG. 7 is a graphical chart illustrating the drain current (on a logarithmic scale) versus gate voltage characteristics of the NDR-FeFET having nonvolatile operation in which the state of the NDR-FeFET can be restored by first raising the drain voltage and then raising the gate voltage, according to at least one embodiment of the present disclosure.
[0022] FIG. 8 is a sequenced list of fabrication process steps for fabricating the NDR-FeFET in a manner compatible with a conventional CMOS IC manufacturing process, according to at least one embodiment of the present disclosure.
[0023] FIG. 9A through FIG. 9C are schematic cross-sections of NDR FeFETs according to the present disclosure, as a metal-ferroelectric-sem iconductor field-effect transistor (MFSFET) (FIG. 9A), metal-ferroelectric-insulator- sem iconductor field-effect transistor (MFISFET) (FIG. 9B) and metal- ferroelectric-metal-insulator-semiconductor field-effect transistor (MFMISFET)(FIG. 90), according to embodiments of the present disclosure.
[0024] FIG. 10A through FIG. 10C are schematic cross-sections orthogonal to the direction of current flow, for fin-shaped NDR ferroelectric field-effect- transistors (FeFETs) as a metal-ferroelectric-sem iconductor field-effect transistor (MFSFET) (FIG. 10A), metal-ferroelectric-insulator-semiconductor field-effect transistor (MFISFET) (FIG. 10B), and metal-ferroelectric-metal- insulator-semiconductor field-effect transistor (MFMISFET) (FIG. 10C), according to embodiments of the present disclosure.
[0025] FIG. 11 A through FIG. 11 C are schematic cross-sections orthogonal to the direction of current flow, of nanosheet or “gate-all-around” NDR ferroelectric field-effect-transistors (FeFETs), as metal-ferroelectric- semiconductor field-effect transistor (MFSFET) (FIG. 11 A), metal-ferroelectric- insulator-semiconductor field-effect transistor (MFISFET) (FIG. 11 B), and metal-ferroelectric-metal-insulator-sem iconductor field-effect transistor (MFMISFET) (FIG. 11 C), according to embodiments of the present disclosure.
[0026] FIG. 12A and FIG. 12B are schematic cross-sections along the direction of current flow, of NDR ferroelectric field-effect-transistors (FeFETs), as metal-ferroelectric-sem iconductor field-effect transistor (MFSFET) (FIG. 12A), and metal-ferroelectric-insulator-sem iconductor field-effect transistor (MFISFET) (FIG. 12B), according to embodiments of the present disclosure.DETAILED DESCRIPTION
[0027] 1. Introduction
[0028] Semiconductor devices that exhibit a negative differential resistance (NDR) characteristic have long been sought after due to their promise of enabling faster, more compact, and / or more efficient integrated circuits compared to implementations using complementary metal-oxide- semiconductor (CMOS) field-effect transistors (FETs). NDR devices can be used in many types of circuits such as oscillators, amplifiers, switching circuits, logic circuit, memory circuits, and various digital and even analog applications. Innovation to enable practical NDR devices can have a broad impact.
[0029] A significant challenge for development of high-performance NDRdevices is the need for them to be compatible with established integrated circuit (IC) manufacturing processes. As the pace of advancement for the predominant CMOS IC technology has slowed, particularly for Static Random Access Memory (SRAM) cell area scaling in recent technology generations (“nodes”), the need has grown for new devices that can be easily integrated into a CMOS IC manufacturing process to enable more compact memory and digital logic circuits than pure CMOS implementations. In particular, increased SRAM capacity is necessary to achieve dramatic improvements in computational performance for applications such as machine learning.
[0030] Efforts thus far to develop CMOS-compatible NDR devices have primarily yielded quantum-mechanical-tunneling-based diode devices that are not straightforward to integrate with CMOS transistors and / or have poor performance characteristics, inadequate for practical application. A further drawback of NDR tunnel diode devices is that they have only two terminals; thus they cannot be electrically tuned via a third (control) terminal. A three- terminal NDR FET device was first described in U.S. Pat. No. 6,479,862 and is incorporated by reference herein, in which dynamic charge-carrier trapping and detrapping was proposed to dynamically modulate the transistor threshold voltage, eliciting an NDR effect in the device output characteristic. However, this device was never demonstrated to have peak-to-valley-current ratios above one-hundred and required undesirably high supply voltages, as described in U.S. Pat. No. 7,557,009.
[0031] The incorporation of one or more layers of ferroelectric (FE) material into the gate insulator of a field-effect transistor (FET) has been proposed to achieve a nonvolatile memory device or a low-voltage switch for digital logic applications. Mild NDR in steeply switching FeFETs due to partial depolarization of the ferroelectric layer has been reported in the literature, primarily as an undesirable feature, typically resulting in small peak-to-valley- current ratio (PVCR) and oftentimes hysteretic NDR behavior. In U.S. Pat. No. 11 ,631 ,447, incorporated by reference herein, a type of volatile memory circuit is disclosed in which this mild NDR behavior is leveraged to form a weak latch using two series-connected FeFETs. Notably, the PVCR of the devices described in this prior art is approximately two, which can result inundesirably high static power dissipation.
[0032] 2. Embodiments
[0033] By way of example, and not of limitation, the following description presents one or more embodiments of an electronically tunable, negative differential resistance (NDR), FeFET design that can be readily fabricated using conventional CMOS IC fabrication techniques. Other embodiments of the technology and variations of those disclosed will be obvious to those of ordinary skill in the art in view of the following description.
[0034] In the description that follows, a preferred device embodiment is described first. Next, device operation and the mechanism responsible for the negative differential resistance (NDR) mode is described, followed by descriptions of additional preferred embodiments for enhancing the performance of an NDR FeFET device. Finally, an exemplary fabrication process flow is described. The functionality of the NDR FeFET is demonstrated using the technology of computer aided design (TCAD) software simulations, with exemplary results provided in FIG. 2 through FIG. 7.
[0035] FIG. 1 A through FIG. 1C illustrate different cross-section embodiments of FeFET NDR device structures along the direction of current flow. The figures of these and the other embodiments are shown for illustrative purposes, wherein the drawings are not to scale.
[0036] The differences between these figures is in regard to the gate stack structure above the channel region. The following describes the common portions of each of these embodiments, implemented on a Silicon-On- Insulator (SOI) substrate. A SOI wafer contains a bulk semiconductor region 12 which has a Buried Oxide (BOX) layer 16 beneath the silicon channel region 18.
[0037] Shallow Trench Isolation (STI) dielectric regions 14 are formed to electrically insulate the device horizontally from adjacent devices. Above BOX layer 16 is the SOI channel region 18, on either side of which are heavily n-type doped (n+) source region 20 and drain region 24 to which voltages Vs 22 and VD 26 are applied, respectively. Outside of the BOX layer 16 and STI regions there is a heavily p-type doped (p+) body contact region 28 to whichvoltage VB 30 is applied.
[0038] In FIG. 1A is illustrated 10 a NDR ferroelectric field-effect-transistor (FeFET) which is configured in the form of a metal-ferroelectric-semiconductor field-effect transistor (MFSFET), as the SFET has a gate terminal 36 to which a voltage can be applied to a metal gate electrode 34 over a ferroelectric layer 32, which is directly over channel region 18. On either side of the metal gate electrode are dielectric spacers 33.
[0039] In FIG. 1 B is illustrated 50 a NDR ferroelectric field-effect-transistor (FeFET) which is configured in the form of a metal-ferroelectric-insulator- semiconductor field-effect transistor (MFISFET), as the SFET has an ‘MFI’ gate stack structure with a gate terminal 36 to which a voltage can be applied to a metal gate electrode 56 over a ferroelectric layer 54, over an interfacial dielectric insulator layer 52 which is directly over channel region 18.
[0040] In FIG. 1 C is illustrated 70 a NDR ferroelectric field-effect-transistor (FeFET) which is configured in the form of a metal-ferroelectric-metal- insulator-semiconductor field-effect transistor (MFMISFET), as the SFET has an ‘MFMI’ gate stack structure with a gate terminal 36 to which a voltage can be applied to a metal gate electrode 78 over a ferroelectric layer 76, over a floating metal gate layer 74, over an interfacial dielectric insulator layer 72 which is directly over channel region 18.
[0041] The above embodiments can be fabricated with a minimum of modifications to a conventional silicon-on-insulator (SOI) CMOS IC manufacturing process. Each of these NDR FeFET devices allows a gate voltage to be applied via a terminal 36 to a gate stack structure which includes at least a ferroelectric (FE) layer (e.g., 32, 54, 76).
[0042] The source 20 and drain 24 regions are each doped with an n-type dopant concentration exceeding approximately 1 E20 per cubic centimeter. These regions are located on each side of the channel region 18 and approximately aligned to the edges of the gate electrode.
[0043] The FE material layer can be separated from the channel region 18 by an interfacial dielectric insulator layer 52 as illustrated in FIG. 1 B, or by both an electrically floating metal layer “floating gate” 74 and dielectric insulating layer 72 as illustrated in FIG. 1 C.
[0044] Gate-sidewall dielectric spacers 33 are located on either side of the gate stack, partially over the source region 20 and drain region 24. The bulk semiconductor “well” region 13 below the BOX layer 16 is typically doped p- type and can be used to adjust the electric potential in the channel region by applying a bias voltage VB to a body terminal 30. It should be noted that, in standard practice, a heavily doped p-type region 28 is formed at the metalsemiconductor contact to provide for low contact resistance. It should be apparent that a p-channel NDR FeFET device can be constructed with the same key components as described herein, with standard modifications that are familiar to persons of ordinary skill in the art, to utilize holes instead of electrons for electric current conduction. An n-channel device is described herein for the sake of convenience.
[0045] Although these NDR FeFET devices are similar in appearance to a conventional SOI n-channel FeFET transistor, the present disclosure incorporates critical modifications in order that the device manifests the desired NDR output characteristics.
[0046] A first modification of these FeFET devices is that the FE material layer should comprise a minimum number of polarization domains, ideally one domain. This may be achieved in a number of ways, including by reducing the gate area of the device (by minimizing the gate length, i.e., the distance between the source and regions, and the channel width), by reducing the area of the FE material layer (e.g., 32, 54, 76) using a selective recess-etch process, by optimizing the FE material layer formation process, and by straining the FE material layer.
[0047] In addition, a gate-to-source voltage (VGS) is applied to the NDR FeFET device which is greater than the FE material layer positive polarization switching voltage (i.e., the gate-to-source voltage at which the FE material layer switches from a negative polarization state to a positive polarization state). This voltage level is necessary to cause a conductive “inversion-layer” of mobile charge carriers (electrons, for an n-channel device) to form in the semiconductor channel region and thereby allow current to flow between the source and drain regions under the influence of the drain-to-source voltage (VDS). The positive polarization switching voltage (VPPS) is determined by acombination of transistor design parameters, including the effective work function of the metal gate electrode, and it can be engineered to be negative, such that the device is in the on state for VGS = 0 Volts.
[0048] When the NDR FeFET device is in the on state and VDS is non-zero, the electric potential profile along the channel region is non-uniform. As VDS is increased, the channel electric potential will rise, more so on the drain side, and eventually (at a certain value of VDS) the FE material layer can no longer maintain a uniformly positive polarization state. Ideally, polarization switching within the FE material layer to the negative state (i.e., with the polarization vector pointing from the semiconductor channel region towards the gate electrode) begins proximal (near to) the drain region and propagates toward the source region resulting in an increase in transistor threshold voltage and hence a decrease in transistor current with increasing VDS, i.e., NDR.
[0049] FIG. 2A through FIG. 2D illustrates 110, 120, 130, 140, progression in the state of polarization within the FE material layer corresponding to various different values of VDS. FIG. 2A is seen at VDS = 0 Volts, in which the FE material layer is positively polarized 112 (down arrows shown) along the entire channel region due to the positive electric field between the gate electrode and semiconductor, uniformly along the direction of current flow.
[0050] As VDS increases, the strength of polarization near the drain is reduced, such as seen in FIG. 2B, represented as lighter line shading 122 at the right side portion of the FE material, due to the reduced electric field there.
[0051] At a certain value of VDS (defined as VPEAK, 158 in FIG. 3) the polarization near the drain switches to negative (arrows shown reversed) 132 in a portion of the drain region (134 showing the dividing line of the reversal).
[0052] A further increase in VDS causes polarization switching 142 to propagate all the way to the source end so that the FE material layer becomes negatively polarized (up arrows 142), uniformly along the direction of current flow as seen in FIG. 2D. If the FE material layer comprises multiple polarization domains, then this propagation may occur via sequential domain switching or domain wall migration.
[0053] Relatively large values of remanent polarization and saturation polarization of the FE material layer are desirable for achieving a large Peak-to-Valley-Current Ratio (PVCR) since a larger charge density within the gate insulator will result in a larger change in transistor threshold voltage. If the polarization state of the FE material layer at the source end does not switch, then the change in threshold voltage is not maximized and hence PVCR is not maximized.
[0054] In some embodiments, for example that seen in FIG. 1 C, a floating gate may be inserted between the FE material layer and an interfacial dielectric insulator layer, which can relax the requirement for a minimum number of domains in the FE material layer because the floating gate equalizes the electric potential at the bottom interface of the FE material layer along the entire length of the channel, forcing a uniform electric field throughout the FE material layer. In this case, special care should be taken to optimize the thickness of the interfacial dielectric insulator material layer to prevent electronic charges from accumulating on the floating gate while maintaining small interfacial layer equivalent oxide thickness.
[0055] An additional modification to a conventional n-channel FeFET is that the FE material layer should have a low coercive electric field and hence a low polarization switching voltage, which is equal to the coercive electric field multiplied by the FE material layer thickness. Ideally, the coercive electric field should be relatively small while maintaining a sharp polarization-versus- voltage switching characteristic. This is desirable because the hysteresis of the polarization-versus-voltage switching characteristic can limit the extent to which the supply voltage (VDD) of a NDR FeFET-based IC can be scaled down for reduced power consumption. This is additionally desirable because a low coercive electric field facilitates fast FE material polarization switching. The capacitances of the FE material layer and the dielectric-semiconductor layers should be matched to minimize the hysteresis voltage.
[0056] With the source voltage (Vs) applied to terminal 22 and body voltage (VB) applied to terminal 30 (as per FIG. 1A - 1C) both held at ground potential and the gate voltage (VG) applied to terminal 36 such that the gate-to-source voltage VGS is greater than VPPS (so that an inversion-layer channel exists for small drain-to-source voltage VDS), the output characteristic (drain current as a function of drain-to-source voltage VDS) of the device will exhibit negativedifferential resistance over a range of VDS values.
[0057] FIG. 3 illustrates 150 a graph of drain current as a function of the applied drain voltage for this aspect of device operation demonstrating a hysteretic NDR behavior. It can be seen that for a fixed gate-to-source voltage (VGS) (198 in FIG. 5) the drain current firstly increases in a first VDS range 152, similarly as for a conventional n-channel MOSFET. However, beyond a certain VDS value the drain current decreases with increasing VDS, i.e. , the device operates in a NDR mode in a second VDS range 154. The VDS value at which the drain current peaks and begins to decrease (i.e., VPEAK 158) can be tuned by adjusting the transistor channel length, native threshold voltage, and / or other parameters during the manufacturing process, or by adjusting the applied body voltage. Within the voltage range 154, at a certain value of drain-to-source voltage 160, the current abruptly decreases with increasing VDS. It is at this voltage that the electric polarization of the FE material layer switches completely from positive to negative. The concomitant shift in charge within the FE material layer results in an abrupt increase in transistor threshold voltage. This complete FE-layer polarization switching enables higher PVCR than reported for other FeFET-based NDR devices.
[0058] As VDS is reduced back from VDD towards zero Volts (moving to the left on the graph 150), NDR behavior (increase in drain current with decreasing VDS) occurs at lower voltages due to the hysteretic switching characteristic of the FE material layer. In the resultant larger “valley” 162 of voltage range 156 the device essentially remains in the “off state.” Once the drain-to-source voltage is reduced sufficiently to a second certain voltage value 164 such that the positive coercive field is reached, the FE material layer will switch back to the positive polarization state and the device will operate with positive differential resistance as VDS is reduced to zero Volts. This hysteretic NDR behavior can be advantageous, for example to provide an increased noise margin in NDR FeFET-based digital ICs.
[0059] FIG. 4 illustrates 170 another unique aspect of the device of this disclosure, that is gate modulation of NDR behavior, as the drain current is plotted as a function of VDS for five different values of gate overdrive voltage (-0.1 to 0.4V), which are defined as the difference between the gate-to-sourcevoltage VGS and the positive polarization switching voltage VPPS, to show how the drain current increases and the drain-to-source voltage range for NDR behavior shifts with increasing gate overdrive voltage.
[0060] For large gate overdrive voltage, the peak voltage and current levels are increased, and the NDR behavior can even be eliminated for the operating voltage range (zero to VDD Volts) so that the device functions as a conventional n-channel MOSFET (curve 172). This tunable behavior makes possible reconfigurable CMOS-NDR ICs with dynamically adaptive functionality.
[0061] FIG. 5 illustrates a plot 190 of drain current (on a logarithmic scale) as a function of gate voltage, for low drain-to-source voltage VDS = 0.05 V as curves 191 , and for high drain-to-source voltage VDS = 1 V, as curves 195. It can be seen that for both sets of curves there is a region of operation in which the drain current rapidly increases 202, 206 with increasing VGS and rapidly decreases 200, 204 with decreasing VGS, corresponding to the FE material layer switching to a positive polarization state and to a negative polarization state, respectively.
[0062] Additionally, it can be seen that a region of operation 196 exists for which the drain current is lower for VDS = 1 V than for VDS = 0.05 V, corresponding to NDR behavior. In this region the FE material layer is in the positive polarization state for VDS = 0.05 V and in the negative polarization state for VDS = 1 V. If the gate voltage is biased, such as at the value indicated 198, to be only slightly higher than the gate voltage value at which the FE material layer switches to a positive polarization 202 when VDS = 0.05 V, then the value of VDS corresponding to the onset of NDR behavior is small.
[0063] Another highly desirable feature of the device of the present disclosure is its capacity for nonvolatile operation, in which the device may be operated so that the FE material layer retains its state of polarization without the need of voltages being applied, for example “memorizing” whether it was last in the NDR valley voltage range of operation 156 in FIG. 3 or not.
[0064] FIG. 6 illustrates 210 this aspect of the present disclosure, which is achieved by designing the NDR FeFET to have a positive polarization switching voltage slightly greater than 0 Volts, and shutting it down by firstreducing VGS from its typical NDR operation value 216 to 0 Volts, as illustrated with the arrows labeled 212, and subsequently reducing VDS to 0 Volts, illustrated with the arrows labeled 214a, 214b.
[0065] FIG. 7 illustrates 230 the process of subsequently “waking up” the NDR FeFET with a reverse sequence of applying voltages by first increasing VDS, illustrated with the arrows labeled 234, 235, and then increasing VGS illustrated with the arrows labeled 232 toward its typical NDR operation value 236. In this way, the polarization state of the FE material layer can be retained when the IC is powered down, which can prove useful for embedded nonvolatile memory and logic applications.
[0066] The technology of the present disclosure leverages a phenomenon that has hitherto not been exploited to achieve significantly high levels of NDR behavior. In the prior art, band-to-band quantum-mechanical tunneling of charged particles (e.g., electrons and / or holes) from one side of a diode to the other side is the primary mechanism for achieving NDR in tunneling diodes. FeFET devices have been extensively investigated for nonvolatile memory applications, and they typically require relatively long programming time (resulting in low memory access speed) and large programming voltages (greater than 2 V), so practical dynamic operation of a FeFET device for digital logic and static memory applications is not obvious. Additionally, it is usually undesirable for an applied drain voltage to disturb the polarization state of the FE material layer, so this is typically avoided in designing FeFETs. It was recently proposed to use an applied drain voltage to assist the erase operation of a nonvolatile FeFET, but the mechanism utilizes generation of holes (forward biasing the body-source junction, increasing the vertical electric field) rather than a purely electrostatic effect to switch the polarization state of the FE material layer. Ferroelectric polarization switching recently has been shown to occur in less than 1 nanosecond, and careful interface and ferroelectric dopant engineering has enabled low coercive electric fields, below 1 MV / cm, for a range of materials taught herein; furthermore, manufacturing process advancements have enabled single-grain FEs for dimensions relevant to nanometer scale devices. These recent advances enable fast and low-voltage NDR FeFET operation.
[0067] The value of PVCR for a NDR FeFET can be estimated by calculating the change in threshold voltage (VT) effected by switching the polarization state of the entire FE material layer: AVT «AQfe / CFE where AQfe=2xPr; Pr is the remanent polarization, and CFE is the FE capacitance per unit area. As an example, for very mild remanent polarization of 3 microCoulombs per square centimeter (uC / cm2), and for a 2 nm-thick HZO ferroelectric layer with relative permittivity sr=30, AVT=400 mV so that PVCR is close to 10,000, assuming that the applied gate voltage is close to the threshold voltage and that the transistor sub-threshold swing is 100 mV per decade. A slight increase of Pr through material engineering to 4 uC / cm2can increase the PVCR to 200,000 due to larger VT. The PVCR also can be enhanced by dynamically changing the gate bias voltage to either enhance the peak current and / or to lower the valley current.
[0068] An additional and notable feature of the technology of the present disclosure is that the performance of the NDR-FeFET can improve at scaled transistor dimensions. In other words, as the transistor channel length is reduced, the ability of a single stable domain to form and switch in response to an applied drain voltage is enhanced, due to limitations of the maximum domain size set by ferroelectric material fabrication process and material properties. This aspect of the technology ensures that the structures and methods taught herein have future utility in more advanced devices and products that are made with smaller feature sizes, operated with lower voltage, etc. than those currently available.
[0069] FIG. 8 illustrates an example embodiment 310, specifically a sequenced list of fabrication process steps for fabricating the NDR-FeFET, such as seen in FIG. 1A. In at least one embodiment a standard semiconductor substrate 312 is utilized, which for example could be a silicon- on-insulator wafer or a bulk-silicon wafer (as seen in FIG. 1A), and is first processed through standard device-isolation-structure formation steps 314.
[0070] Subsequently a series of process steps are used to implant dopant atoms selectively, followed by thermal annealing, to form 316, 318 doped regions (“wells”) in the semiconductor substrate underneath the transistor regions.
[0071] Next, the dummy gate stack is formed 320 by deposition of silicon dioxide or thermal oxidation, followed by deposition of polycrystalline or amorphous silicon or silicon alloy material, and patterned using lithography and etch process steps to form dummy gate structures. Subsequently a series of process steps 322, 324 are used to implant dopant atoms selectively, followed by thermal annealing, to form doped source regions and doped drain regions and doped well contact regions in the surface region of the semiconductor.
[0072] Prior to dopant implantation, dielectric spacers (e.g., shown as 33 in FIG. 1 A) may be formed along the sidewall(s) of the dummy gate structures, by conformal deposition and anisotropic etching of one or more layers of dielectric material such as silicon oxide and silicon nitride, to adjust the lateral offset between the gate edges and the source and / or drain regions to optimize transistor performance characteristics. Thermal annealing is performed to heal implant-induced crystalline damage and activate the implanted dopant atoms. Afterwards, an insulating dielectric layer is conformally deposited and then planarized by chemical mechanical polishing, exposing the surfaces of the dummy gate structures.
[0073] Next, the dummy gate stack is selectively removed 326 by a masked etch process and replaced 328, 330 with the permanent gate stack, for the n- channel FeFETs, p-channel MOSFETs, and n-channel MOSFETs as separate process modules. The formation of the permanent gate stack may include steps to thoroughly clean the semiconductor surface, grow a thin (less than 1 nanometer thick) interfacial oxide layer, conformally deposit one or more insulator materials, and deposit one or more metal layers. For the FeFETs, the insulator would include a FE material layer (e.g., roughly 2 nanometer thick hafnium-zirconium oxide); a sacrificial layer of tungsten may be deposited, followed by rapid thermal annealing to crystallize the FE material layer; then the sacrificial tungsten would be selectively removed with an etch process, and layers of metal (e.g., titanium and platinum) may be deposited in succession and patterned to form gate electrode. The replacement gate process for the p-channel MOSFETs, and then the n-channel MOSFETs, is similar but does not include a crystallization anneal, and may feature differentmaterials for the gate insulator and gate metal layers.
[0074] After gate stack formation a forming gas anneal is performed to improve semiconductor-dielectric interface properties. IC fabrication is completed with a “middle-of-line” process sequence 332 to form contacts to the semiconductor regions and local interconnections, followed by a “back- end-of-line process” sequence 334 to form all of the remaining metallic interconnects and dielectric insulating layers in-between. Since the NDR FeFET is fully compatible with a standard CMOS IC manufacturing process, memory and logic circuits can be formed at the same time as the NDR FeFET, and thus integrated monolithically to form conventional CMOS circuits with added NDR capability.
[0075] It will be appreciated by those of ordinary skill in the art that various types of starting semiconductor substrates can be used, for example a SOI substrate as illustrated in FIGS. 1A, 1 B, and 1 C or a bulk-semiconductor substrate as illustrated in FIGS. 8A, 8B, and 8C. The main modification needed for a bulk-semiconductor FeFET is a retrograde doping profile for the well region, to suppress sub-surface leakage current. Suitable and / or optimal processing conditions for achieving the NDR mode in any particular CMOS technology will be easily designed and determined by those of ordinary skill in the art through conventional modeling and experimentation techniques.
[0076] FIG. 9A through FIG. 9C illustrate example embodiments 410, 450, 470 of an n-channel FeFET NDR device structure. These examples differ from each other in regard to their gate structures. Each of these depict a bulk semiconductor region 412, having Shallow Trench Isolation (STI) dielectric regions 414 to horizontally isolate the device region. Outside of the STI is a p+ doped area 428 for a VB connection 430. Doped (n+) source and drain regions 420, 424 are located on either side of the channel region 427 with terminal connections 422, 426 respectively. The device illustrated can be fabricated with a minimum of modifications to a conventional bulk CMOS IC manufacturing process. The NDR FeFET devices are n-channel metal-oxide- sem iconductor (nMOS) field-effect transistors in which the gate stack includes a metal gate electrode and gate-insulating layer(s) comprising a ferroelectric (FE) material layer.
[0077] In FIG. 9A the gate stack is formed with a ferroelectric layer 432, over which is a metal gate electrode 434 with a terminal 436 to which a gate voltage can be applied. On either side of the gate electrode are spacers comprising dielectric insulating material 433.
[0078] Gate terminal 436 is used to apply a voltage to control a current flowing in response to a voltage applied between the drain terminal 426 and the source terminal 422. Heavily doped n-type semiconductor surface regions 420, 424, with n-type dopant concentrations exceeding approximately 1 E20 per cubic centimeter, are located on each side of the channel region and approximately aligned to the edges of the gate electrode, forming the source and drain regions of the transistor, respectively.
[0079] In FIG. 9B it is illustrated that the FE material layer 454, beneath the metal gate electrode 456 (with a terminal 436), can be separated from the channel region by an interfacial dielectric insulator layer 452.
[0080] In FIG. 9C is illustrated an additional layer of an electrically floating metal layer “floating gate” 474. Thus the gate stack has an interfacial dielectric layer 472, over which is the floating metal gate 474, then the ferroelectric layer 476, and over which is the metal gate electrode 478 to which a gate terminal 436 is connected.
[0081] Gate-sidewall dielectric spacers 433 are located on either side of the gate stack, partially overlapping the source 420 and drain 424 regions, respectively. The Shallow trench isolation (STI) dielectric regions 414 electrically isolate the source, drain, and channel regions from adjacent semiconductor regions. The bulk semiconductor region 412 is typically doped p-type and can be used to dynamically adjust the native threshold voltage by applying a bias voltage to the heavily doped contact region 428 through its contact terminal 430.
[0082] It will also be appreciated by those of ordinary skill in the art that a NDR FeFET may comprise any desired non-planar transistor structure.
[0083] FIG. 10A through FIG. 10C illustrate example embodiments 510, 530, 550 of a non-planar NDR FeFET, which by way of example and not limitation is fin-shaped. The device illustrated can be fabricated with minimum modification to a conventional fin-shaped FeFET CMOS IC manufacturingprocess. These NDR FeFET devices are depicted as metal-oxide- sem iconductor (MOS) field-effect transistors in which a fin-shaped channel region 520 is formed on top of a bulk semiconductor region 512, isolated from adjacent semiconductor regions by shallow trench isolation (STI) dielectric regions 514, and straddled by a gate stack comprising gate-insulating layer(s) including a ferroelectric (FE) material layer 516 and a gate electrode 518 having gate terminal 522 used for applying a voltage to control current flow in the fin-shaped channel region 520.
[0084] In FIG. 10A the FeFET 510 is shown with the channel region 520 surrounded by an FE layer 516 over which is the metal gate electrode 518.
[0085] In FIG. 10B the FeFET 530 is shown with the channel region 520 surrounded by an interfacial dielectric layer 532, a FE layer 516 over which is the metal gate electrode 518.
[0086] In FIG. 10C the FeFET 550 is shown with the channel region 520 surrounded by an interfacial dielectric layer 532, followed by a floating gate metal layer 552, then an FE layer 516 over which is the metal gate electrode 518.
[0087] These FeFET devices may also be fabricated in the form of “Nanosheet,” “nanoribbon” or “gate-all-around” NDR FeFET structures.
[0088] FIGS. 11A through FIG. 11 C illustrate these NDR FeFET devices 610, 630, 650. The devices illustrated can be fabricated with minimum modification to a conventional nanosheet FeFET CMOS IC manufacturing process. These NDR FeFET devices are metal-oxide-sem iconductor (MOS) transistors comprising multiple nanosheet-shaped channel regions 624 each wrapped by a gate stack comprising gate-insulating layer(s) including a ferroelectric (FE) material layer and a gate layer, and enveloped by a metal gate electrode 618. The device structure is formed on top of a bulk semiconductor region 612, electrically isolated from adjacent semiconductor regions by shallow trench isolation (STI) dielectric regions 614, and a substrate isolation layer 616. A gate terminal 626 is used to apply a voltage to control current flowing in the channel regions 624.
[0089] In FIG. 11A is illustrated 610 an NDR FeFET in which each channel region 624 is surrounded by a gate stack structure with a FE material layer.
[0090] In FIG. 11 B is illustrated 630 an NDR FeFET in which each channel region 624 is surrounded by an interfacial dielectric layer 636 which is surrounded by a FE material layer 622.
[0091] In FIG. 11 C is illustrated 650 an NDR FeFET in which each channel region 624 is surrounded by an interfacial dielectric layer 636 which is surrounded by a floating metal gate layer 656, which is surrounded by a FE material layer 622.
[0092] Modifications to the standard non-planar CMOS transistor fabrication process flows are similar to those described above for the planar transistor structures, to fabricate the NDR FeFETs.
[0093] Those of ordinary skill in the art will recognize that the transistor structures illustrated in FIGS. 1A-1 C, 9A-9C, and 10A-10C correspond to a so-called "gate-first" fabrication process in which the permanent gate stack (comprising the gate insulator layer(s) and metal gate layer(s)) are formed prior to the source and drain regions. The exemplary process flow depicted in FIG. 8 is known to those of ordinary skill in the art as a "gate-last" process because the permanent gate stack layers are formed after the source and drain regions are formed.
[0094] It should also be appreciated that these NDR FeFET devices can be fabricated using a “gate-last” fabrication process.
[0095] FIG. 12A and FIG. 12B illustrate example embodiments 710, 750 of a gate-last n-channel FeFET NDR device structure, shown by way of example and not limitation. The device illustrated can be fabricated with minimum modification to a conventional silicon-on-insulator (SOI) CMOS IC manufacturing process. The differences between these two examples is primarily found in the gate stack structure.
[0096] The substrate is shown with a bulk semiconductor region 712 (e.g., p- well) which is electrically insulated from the channel region 718 by a buried oxide (BOX) layer 716 and shallow trench isolation (STI) 714 dielectric regions. Outside of the region between the STI regions is a p+ doped contact region 728 for a VB connection 730. Heavily doped n-type semiconductor surface regions 720, 724, with an n-type dopant concentration exceeding approximately 1 E20 per cubic centimeter, are located at each end of thechannel region 718 and approximately aligned to the edges of the gate electrode, to form source and drain regions of the transistor.
[0097] In FIG. 12A is illustrated the NDR FeFET with a gate terminal 736 connected to a metal gate electrode 734 over gate-insulating layer(s) 732 comprising a ferroelectric (FE) material layer formed over the SOI channel region 718. At the sidewalls of the gate stack are dielectric spacers 733. It will be noted that the ferroelectric area 732 is in a shape that substantially surrounds metal gate 734, such as having a recess into which the metal gate is contained (e.g., ‘U’-shaped cross-section).
[0098] In FIG. 12B is illustrated the NDR FeFET 750 with a gate terminal 736 connected to a metal gate electrode 756 over gate-insulating layer(s) 754 comprising a ferroelectric (FE) material layer, over an interfacial dielectric layer 752 formed over the SOI channel region 718. At the sidewalls of the gate stack are dielectric spacers 733. It will be noted that the ferroelectric area 732 is in a shape that substantially surrounds metal gate 734. By way of example and not limitation, this example shows dielectric layer 752 extending down slightly into the channel region 718 and drain region 724.
[0099] In the above example the FE material layer 754 is separated from the channel region 718 by the interfacial dielectric layer 752 assuming that the interfacial dielectric layer 752 is formed at least in part by a semiconductor oxidation or nitridation process. Gate-sidewall dielectric spacers 733 are located on either side of the gate stack, over source 720 and drain 724 regions, respectively. The bulk semiconductor “p well” region 712 below the BOX layer 716 is typically doped p-type and can be used to dynamically adjust the electric potential in the channel region 718 by applying a bias voltage to the p-well contact terminal 730. It should be noted that, in standard practice, a heavily doped p-type region 728 is formed at the metalsemiconductor contact to provide for low contact resistance. Typically the ferroelectric layer is formed by a conformal deposition process, so in a gatelast process it would be deposited along the inner sidewalls of the dielectric spacers 733 as well as the surface of the semiconductor channel region, as illustrated in FIG. 12A and FIG. 12B.
[0100] It will be understood by those of ordinary skill in the art how the structures of the bulk-semiconductor transistor of FIG. 9A through FIG. 9C, non-planar fin-shaped transistor of FIG. 10A through FIG. 10C, and gate-all- around transistor of FIG. 11 A through FIG. 11 C can be similarly modified by using a gate-last process.
[0101] Furthermore it will be appreciated by those of ordinary skill in the art that the illustrative process flow of FIG. 8 allows an NDR device design to be optimized independently of the CMOS devices, which is advantageous for scaling with future generations of CMOS IC process technology.
[0102] It will be apparent to those skilled in the art that the NDR FeFET can be advantageously employed in both memory and digital logic applications, and in the types of circuits as described in the prior art, such as memory devices, use in logic circuits, self-latching logic devices, oscillators, power management devices, and a wide range of environments where these useful characteristics can be exploited.
[0103] 3. General Summary
[0104] Based on the foregoing, it will be appreciated that this disclosure describes various devices and features, including, but not limited to, the following:
[0105] (a) A new type of semiconductor device with a strong NDR characteristic that can be utilized to improve the density, performance, and / or functionality of integrated circuits.
[0106] (b) A new NDR device in which the dynamic switching of the electric polarization of a ferroelectric material layer can be used for achieving an NDR characteristic.
[0107] (c) A new NDR device with hysteretic behavior, wherein the onset of negative differential resistance with increasing applied voltage occurs at a larger value of applied voltage than that for the onset of negative differential resistance with decreasing applied voltage.
[0108] (d) A new NDR device in which the negative differential resistance region of operation includes a region with sharply decreasing current in response to increasing applied voltage due to the abrupt dynamic switching of the electric polarization of a ferroelectric material layer.
[0109] (e) A new NDR device which features full field-effect transistor features, wherein the conductivity between two terminals is influenced by a voltage applied to a third terminal.
[0110] (f) A new NDR device which can be fabricated with a process that is fully compatible with conventional CMOS IC manufacturing process.
[0111] (g) A new NDR device for which the voltage and current level corresponding to the onset of negative differential resistance is electronically tunable.
[0112] (h) A new NDR device that can be useful for electronic information processing and storage devices.
[0113] (i) A semiconductor field-effect transistor (FET) device that achieves aNegative Differential Resistance (NDR) mode by using a dynamically variable threshold voltage. Specifically, the transistor threshold voltage can be dynamically adjusted using the drain-to-source voltage. Unlike prior art devices, the NDR device of the present disclosure utilizes a change in the electric polarization state of a ferroelectric material layer embedded in the gate insulator, rather than a band-to-band tunneling mechanism or chargetrapping mechanism, to vary the transistor threshold voltage.
[0114] (j) A semiconductor field-effect transistor device which comprises three terminals and is operable with a NDR mode by applying a voltage across two of the terminals to induce current flow through the semiconductor between the two terminals, and applying a control signal to a third terminal for influencing the conductivity of the current path by controlling an initial electric polarization of the ferroelectric material layer and the density of mobile charge carriers in the current path.
[0115] (k) A ferroelectric (FE) material layer embedded in the gate insulator of the field-effect transistor structure comprising one or more of the following materials, but not limited to: hafnium oxide, hafnium-zirconium oxide, hafniumaluminum oxide, hafnium-silicon oxide, hafnium-lanthanum oxide, hafniumyttrium oxide, hafnium-gadolinium oxide, zirconium oxide, lead-zirconium- titanate oxide. The ferroelectric material layer may be in direct contact with the semiconductor, or it may be separated from the semiconductor by a dielectric insulator layer or by a metal layer and dielectric insulator layer stack.
[0116] A NDR mode of transistor operation is induced by lowering the magnitude of, and furthermore reversing the polarization state, of the FE material layer with increasing applied drain-to-source voltage, and hence decreasing gate-to-drain voltage for a fixed applied gate voltage. In the preferred embodiment, the FE material layer contains one or close-to-one domain, to achieve an abrupt reduction of transistor current when the electric polarization of the FE material layer switches from (substantially) positive to (substantially) negative, in order to achieve a high Peak-to-Valley-Current Ratio (PVCR). It is desirable for the FE material to have a low coercive voltage and high remanent polarization to ensure a low peak-current voltage and high peak-to-valley current ratio, respectively. Furthermore, the thicknesses of the FE material layer and the dielectric insulator layer can be adjusted to maximize PVCR.
[0117] (I) A FE material layer formed as an integral part of the gate (insulatormetal) stack for the FET, which may optionally include a dielectric insulator material layer at the semiconductor interface; this interfacial layer may comprise one or more of the following insulating materials: silicon-dioxide, silicon-oxynitride, aluminum-oxynitride, and / or a high-permittivity dielectric material with a relative permittivity greater than approximately nine. The interfacial dielectric insulator material layer may be formed by a chemical oxidation, thermal oxidation, or atomic layer deposition process and the FE material layer may be formed by atomic layer deposition or sputtering.
[0118] Furthermore, the interfacial dielectric insulator material layer has both thickness and material properties optimized to maintain high effective carrier mobility in the channel while allowing for a large change in threshold voltage due to polarization switching in the FE material layer. In general, a smaller effective oxide (SiC ) thickness of the interfacial dielectric insulator material layer will enable a larger PVCR in an NDR FeFET device due to FE material layer polarization switching. The gate stack may optionally include an electrically floating metal layer “floating gate” between the interfacial dielectric insulator material layer and the FE material layer, which serves to equalize the electric potential across the bottom interface of the FE material layer to provide a consistent electric field throughout the FE layer.
[0119] (m) The effective work function of the gate electrode (control terminal) of the field-effect transistor achieve an NDR mode of operation. In order to switch the electric polarization of the FE material layer with increasing drain- to-source voltage, the gate work function and the coercive electric field of the FE material should be chosen such that the polarization of the FE material layer can be switched without the need for negative drain-to-source voltage or negative gate-to-source voltage. This is in contrast to a ferroelectric memory transistor which requires the application of a negative voltage to switch the electric polarization. A metallic material or combination of materials, such as Ti, TiN, W can be used as the material for the gate electrode. Metal work function tuning techniques, such as chemical treatment, geometrical optimization, or other means may be employed to lower the effective work function of the metal gate, which may lower the gate voltage required to operate the NDR device. Other possible embodiments may utilize alternative gate materials, such as doped polycrystalline silicon, doped polycrystalline silicon-germanium, or any number of other materials conventionally used in CMOS IC manufacturing.
[0120] (n) The hysteretic switching behavior of the FE material layer results in hysteresis in the NDR operating region of the FET device and thereby can constrain the operating ranges of drain-to-source voltage and gate voltage for the FET to operate with NDR. The capacitance of the FE material layer can be engineered to “match” the combined dielectric and semiconductor capacitance in order to reduce the hysteresis voltage of the NDR-FeFET below the hysteresis voltage (equal to two times the coercive voltage) of the FE material layer alone. When the FE material layer switches polarization, the voltage dropped across it will decrease (“snapback”) by an amount that is dependent on the relative capacitances of the FE material layer and the dielectric-semiconductor layers as well as the remanent polarization. These should be co-optimized to reduce the hysteresis voltage and maximize the change in transistor threshold voltage upon polarization switching within the FE material layer.
[0121] (o) FET design can be optimized to maximize the relative influence of the drain voltage (relative to the source voltage) on the FE material layerpolarization state, so that a change in the drain voltage can cause the FE material layer polarization to switch. Specifically, the geometry and dielectric constant of the gate-sidewall dielectric spacers may be engineered to enhance capacitive coupling between the drain and the FE material layer and / or to decrease capacitive coupling between the source and the FE material layer. Other more detailed features of this aspect of the device of the present disclosure include source and drain dopant concentration profiles tailored to enhance the influence of the drain voltage on the FE material polarization state..
[0122] (p) A gate-sidewall dielectric spacer between the source and gate electrode can be incorporated which has a relatively low dielectric constant of approximately one to decrease capacitive coupling between the source and the FE material layer. This feature can enhance polarization switching, such as making the FE material layer polarization completely switch with changes in the drain voltage.
[0123] (q) A transistor structure that includes the use of a thin semiconductor body to suppress sub-surface leakage current in the NDR region of operation. This “thin-body” structure can be achieved with a fully-depleted (FD) Silicon- On-Insulator (SOI) FET, FinFET, nanosheet or gate-all-around transistor with silicon thickness smaller than the channel length.
[0124] (r) Methods of operating the NDR FeFET devices are described above.
[0125] (s) Methods of making the structures and devices are described above. These include manufacturing processes that are compatible with conventional CMOS transistor fabrication techniques used in commercial IC manufacturing facilities, thus providing a substantial advantage over the prior art. An additional benefit lies in the fact that the onset voltage for the NDR mode can be adjusted during the manufacturing process.
[0126] 4. General Scope of Embodiments
[0127] From the description herein, it will be appreciated that the present disclosure encompasses multiple implementations of the technology which include, but are not limited to, the following:
[0128] A semiconductor field-effect transistor device, comprising: (a) a gate; (b) a drain; (c) a gate insulator; and (d) a ferroelectric material layer in the gate insulator; (e) wherein conduction in a channel of the device occurs only when an applied gate voltage is greater than a threshold voltage; (f) wherein the threshold voltage can be controlled by an applied drain voltage due to polarization state of the ferroelectric material layer changing in response to a change in the applied drain voltage; and (g) wherein the device can be operated in a negative differential resistance mode.
[0129] A silicon based semiconductor field-effect transistor device, comprising: (a) a gate electrode; (b) a gate insulator; (c) a ferroelectric material layer incorporated in the gate insulator, said ferroelectric material layer having a coercive voltage of approximately 0.5 Volts or less; (d) an n- type source region; (e) an n-type drain region; and (f) a lightly doped channel region; (g) wherein the device is operable in a negative differential resistance mode in response to an applied gate voltage and a voltage applied to said n- type drain region due to polarization state of the ferroelectric material layer changing in response to a change in the voltage applied to said n-type drain region.
[0130] A method of operating a semiconductor field-effect transistor device to have a negative differential resistance mode, the device having a drain, a gate insulator, and ferroelectric material incorporated within the gate insulator, the method comprising dynamically changing polarization state of the ferroelectric material layer in response to a changing applied drain voltage.
[0131] A method of operating a semiconductor field-effect transistor device in a nonvolatile manner, comprising: (a) providing a silicon based semiconductor field-effect transistor device, the device comprising: a gate electrode; a gate insulator; (b) a ferroelectric material layer incorporated in the gate insulator, said ferroelectric material layer having a coercive electric field of approximately 1 MV / cm or less; (c) an n-type source region; (d) an n-type drain region; and (e) a lightly doped channel region; (f) wherein the device is operable in a negative differentia.
[0132] The apparatus or method of any preceding implementation, wherein the device switches between a negative differential resistance mode and anon-negative differential resistance mode in response to said applied drain voltage in a time period substantially equal to a switching speed of the device.
[0133] The apparatus or method of any preceding implementation, wherein said threshold voltage is dynamically variable and dynamically reversible.
[0134] The apparatus or method of any preceding implementation, wherein said device is configured for being fabricated with a fabrication process used to make conventional logic and / or static random access memory devices.
[0135] The apparatus or method of any preceding implementation, wherein the ferroelectric material layer can retain its polarization state to provide for nonvolatile storage due to its threshold voltage and hysteresis voltage window.
[0136] The apparatus or method of any preceding implementation, wherein the ferroelectric material layer has a coercive electric field of approximately 1 MV / cm or less.
[0137] The apparatus or method of any preceding implementation, wherein a silicon-on-insulator substrate is used for the device.
[0138] The apparatus or method of any preceding implementation, wherein the channel region is fin shaped such that the gate insulator and the gate electrode wrap around three sides of the channel region.
[0139] The apparatus or method of any preceding implementation, wherein the gate insulator and the gate electrode wraps around all sides of the channel region.
[0140] The apparatus or method of any preceding implementation, wherein said negative differential resistance mode can be achieved in a time substantially equal to a switching speed of the device.
[0141] The apparatus or method of any preceding implementation, wherein the device switches between a negative differential resistance mode and a non-negative differential resistance mode in response to said applied drain voltage in a time substantially equal to a switching speed of the device.
[0142] The apparatus or method of any preceding implementation, wherein said device is formed with a fabrication process used to make logic and / or memory devices at the same time as said device.
[0143] The apparatus or method of any preceding implementation, whereinthe ferroelectric material layer has a coercive electric field of approximately 1 MV / cm or less
[0144] The apparatus or method of any preceding implementation, wherein a coupling between the n-type source region and the ferroelectric material layer is weaker than a coupling between the n-type drain region and the ferroelectric material layer.
[0145] The apparatus or method of any preceding implementation, wherein the gate insulator further comprises a dielectric material layer at an interface with the channel region.
[0146] The apparatus or method of any preceding implementation, wherein a silicon-on-insulator substrate is used for the device.
[0147] The apparatus or method of any preceding implementation, wherein the channel region is fin shaped such that the gate insulator and the gate electrode wrap around three sides of the channel region.
[0148] The apparatus or method of any preceding implementation, wherein the gate insulator and the gate electrode wrap around all sides of the channel region.
[0149] The apparatus or method of any preceding implementation, further comprising a metal layer in-between the ferroelectric material layer and the dielectric material layer.
[0150] The apparatus or method of any preceding implementation, wherein a silicon-on-insulator substrate is used for the device.
[0151] The apparatus or method of any preceding implementation, wherein the channel region is fin shaped such that the gate insulator and the gate electrode wrap around three sides of the channel region.
[0152] The apparatus or method of any preceding implementation, wherein the gate insulator and the gate electrode wrap around all sides of the channel region.
[0153] A semiconductor field-effect transistor device, comprising: a gate; a drain; a gate insulator; and a ferroelectric material layer in the gate insulator; wherein conduction in a channel of the device occurs only when an applied gate voltage is greater than a threshold voltage; wherein the threshold voltage can be controlled by an applied drain voltage due to polarization state of theferroelectric material layer changing in response to a change in the applied drain voltage; and wherein the device can be operated with a negative differential resistance mode.
[0154] The device of any preceding or following implementation, wherein the device switches between a negative differential resistance mode and a nonnegative differential resistance mode in response to said applied drain voltage in a time substantially equal to a switching speed of the device.
[0155] The device of any preceding or following implementation, wherein said threshold voltage is dynamically variable and dynamically reversible.
[0156] The device of any preceding or following implementation, wherein said device is formed with a fabrication process used to make logic and / or memory devices at the same time as said device.
[0157] The device of any preceding or following implementation, wherein the threshold voltage and hysteresis voltage window are such that the ferroelectric material layer can retain its polarization state for nonvolatile storage.
[0158] The device of any preceding or following implementation, wherein the ferroelectric material layer has a coercive electric field of approximately 1 MV / cm or less.
[0159] A silicon based semiconductor field-effect transistor device, comprising: a gate electrode; a gate insulator; a ferroelectric material layer incorporated in the gate insulator, said ferroelectric material layer having a coercive electric field of approximately 1 MV / cm or less; an n-type source region; an n-type drain region; and a lightly doped channel region; wherein the device is operable in a negative differential resistance mode in response to an applied gate voltage and a voltage applied to said n-type drain region due to polarization state of the ferroelectric material layer changing in response to a change in the voltage applied to said n-type drain region.
[0160] The device of any preceding or following implementation, wherein a silicon-on-insulator substrate is used for the device.
[0161] The device of any preceding or following implementation, wherein the channel region is fin shaped such that the gate insulator and the gate electrode wrap around three sides of the channel region.
[0162] The device of any preceding or following implementation, wherein the gate insulator and the gate electrode wrap around all sides of the channel region.
[0163] The device of any preceding or following implementation, wherein said negative differential resistance mode can be achieved in a time substantially equal to a switching speed of the device.
[0164] The device of any preceding or following implementation, wherein the device switches between a negative differential resistance mode and a nonnegative differential resistance mode in response to said applied drain voltage in a time substantially equal to a switching speed of the device.
[0165] The device any preceding or following implementation, wherein said device is formed with a fabrication process used to make logic and / or memory devices at the same time as said device.
[0166] The device of any preceding or following implementation, wherein the ferroelectric material layer has a coercive electric field of approximately 1 MV / cm or less.
[0167] The device of any preceding or following implementation, wherein a coupling between the n-type source region and the ferroelectric material layer is weaker than a coupling between the n-type drain region and the ferroelectric material layer.
[0168] The device of any preceding or following implementation, wherein the gate insulator further comprises a dielectric material layer at an interface with the channel region.
[0169] The device of any preceding or following implementation, wherein a silicon-on-insulator substrate is used for the device.
[0170] The device of any preceding or following implementation, wherein the channel region is fin shaped such that the gate insulator and the gate electrode wrap around three sides of the channel region.
[0171] The device of any preceding or following implementation, wherein the gate insulator and the gate electrode wrap around all sides of the channel region.
[0172] The device of any preceding or following implementation, further comprising a metal layer in-between the ferroelectric material layer and thedielectric material layer.
[0173] The device of any preceding or following implementation, wherein a silicon-on-insulator substrate is used for the device.
[0174] The device of any preceding or following implementation, wherein the channel region is fin shaped such that the gate insulator and the gate electrode wrap around three sides of the channel region.
[0175] The device of any preceding or following implementation, wherein the gate insulator and the gate electrode wrap around all sides of the channel region.
[0176] A method of operating a semiconductor field-effect transistor device to have a negative differential resistance mode, the device having a drain, a gate insulator, and ferroelectric material incorporated within the gate insulator, the method comprising dynamically changing polarization state of the ferroelectric material layer in response to a changing applied drain voltage.
[0177] A method of operating a semiconductor field-effect transistor device in a nonvolatile manner, comprising: A. providing a silicon based semiconductor field-effect transistor device, the device comprising: a gate electrode; a gate insulator; a ferroelectric material layer incorporated in the gate insulator, said ferroelectric material layer having a coercive electric field of approximately 1 MV / cm or less; an n-type source region; an n-type drain region; and a lightly doped channel region; wherein the device is operable in a negative differential resistance mode in response to an applied gate voltage and a voltage applied to said n-type drain region due to polarization state of the ferroelectric material layer changing in response to a change in the voltage applied to said n-type drain region; and B. operating the device by performing steps comprising: shutting down said device by first reducing said gate voltage to zero Volts, then reducing said drain voltage to zero Volts; and waking up said device by first increasing drain voltage, then increasing gate-to-source voltage.
[0178] As used herein, the term "implementation" is intended to include, without limitation, embodiments, examples, or other forms of practicing the technology described herein.
[0179] As used herein, the singular terms "a," "an," and "the" may include plural referents unless the context clearly dictates otherwise. Reference to anobject in the singular is not intended to mean "one and only one" unless explicitly so stated, but rather "one or more."
[0180] Phrasing constructs, such as “A, B and / or C”, within the present disclosure describe where either A, B, or C can be present, or any combination of items A, B and C. Phrasing constructs indicating, such as “at least one of” followed by listing a group of elements, indicates that at least one of these groups of elements is present, which includes any possible combination of the listed elements as applicable.
[0181] References in this disclosure referring to “an embodiment”, “at least one embodiment” or similar embodiment wording indicates that a particular feature, structure, or characteristic described in connection with a described embodiment is included in at least one embodiment of the present disclosure. Thus, these various embodiment phrases are not necessarily all referring to the same embodiment, or to a specific embodiment which differs from all the other embodiments being described. The embodiment phrasing should be construed to mean that the particular features, structures, or characteristics of a given embodiment may be combined in any suitable manner in one or more embodiments of the disclosed apparatus, system, or method.
[0182] As used herein, the term "set" refers to a collection of one or more objects. Thus, for example, a set of objects can include a single object or multiple objects.
[0183] Relational terms such as first and second, top and bottom, upper and lower, left and right, and the like, may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions.
[0184] The terms "comprises," "comprising," "has", "having," "includes", "including," "contains", "containing" or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, apparatus, or system, that comprises, has, includes, or contains a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, apparatus, or system. An element proceeded by "comprises . . . a", "has . . . a", "includes . . . a", "contains . . . a" does not, without more constraints,preclude the existence of additional identical elements in the process, method, article, apparatus, or system, that comprises, has, includes, contains the element.
[0185] As used herein, the terms "approximately", "approximate", "substantially", "substantial", "essentially", and "about", or any other version thereof, are used to describe and account for small variations. When used in conjunction with an event or circumstance, the terms can refer to instances in which the event or circumstance occurs precisely as well as instances in which the event or circumstance occurs to a close approximation. When used in conjunction with a numerical value, the terms can refer to a range of variation of less than or equal to ± 10% of that numerical value, such as less than or equal to ±5%, less than or equal to ±4%, less than or equal to ±3%, less than or equal to ±2%, less than or equal to ±1 %, less than or equal to ±0.5%, less than or equal to ±0.1 %, or less than or equal to ±0.05%. For example, "substantially" aligned can refer to a range of angular variation of less than or equal to ±10°, such as less than or equal to ±5°, less than or equal to ±4°, less than or equal to ±3°, less than or equal to ±2°, less than or equal to ±1 °, less than or equal to ±0.5°, less than or equal to ±0.1 °, or less than or equal to ±0.05°.
[0186] Additionally, amounts, ratios, and other numerical values may sometimes be presented herein in a range format. It is to be understood that such range format is used for convenience and brevity and should be understood flexibly to include numerical values explicitly specified as limits of a range, but also to include all individual numerical values or sub-ranges encompassed within that range as if each numerical value and sub-range is explicitly specified. For example, a ratio in the range of about 1 to about 200 should be understood to include the explicitly recited limits of about 1 and about 200, but also to include individual ratios such as about 2, about 3, and about 4, and sub-ranges such as about 10 to about 50, about 20 to about 100, and so forth.
[0187] The term "coupled" as used herein is defined as connected, although not necessarily directly and not necessarily mechanically. A device or structure that is "configured" in a certain way is configured in at least that way,but may also be configured in ways that are not listed.
[0188] Benefits, advantages, solutions to problems, and any element(s) that may cause any benefit, advantage, or solution to occur or become more pronounced are not to be construed as a critical, required, or essential feature or element of the technology described herein or any or all the claims.
[0189] In addition, in the foregoing disclosure various features may be grouped together in various embodiments for the purpose of streamlining the disclosure. This method of disclosure is not to be interpreted as reflecting an intention that the claimed embodiments require more features than are expressly recited in each claim. Inventive subject matter can lie in less than all features of a single disclosed embodiment.
[0190] The abstract of the disclosure is provided to allow the reader to quickly ascertain the nature of the technical disclosure. It is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims.
[0191] It will be appreciated that the practice of some jurisdictions may require deletion of one or more portions of the disclosure after the application is filed. Accordingly, the reader should consult the application as filed for the original content of the disclosure. Any deletion of content of the disclosure should not be construed as a disclaimer, forfeiture, or dedication to the public of any subject matter of the application as originally filed.
[0192] All text in a drawing figure is hereby incorporated into the disclosure and is to be treated as part of the written description of the drawing figure.
[0193] The following claims are hereby incorporated into the disclosure, with each claim standing on its own as a separately claimed subject matter.
[0194] Although the description herein contains many details, these should not be construed as limiting the scope of the disclosure, but as merely providing illustrations of some of the presently preferred embodiments. Therefore, it will be appreciated that the scope of the disclosure fully encompasses other embodiments which may become obvious to those skilled in the art.
[0195] All structural and functional equivalents to the elements of the disclosed embodiments that are known to those of ordinary skill in the art are expressly incorporated herein by reference and are intended to beencompassed by the present claims. Furthermore, no element, component, or method step in the present disclosure is intended to be dedicated to the public regardless of whether the element, component, or method step is explicitly recited in the claims. No claim element herein is to be construed as a "means plus function" element unless the element is expressly recited using the phrase "means for". No claim element herein is to be construed as a "step plus function" element unless the element is expressly recited using the phrase "step for".
Claims
CLAIMSWhat is claimed is:1 . A semiconductor field-effect transistor device, comprising: a gate; a drain; a gate insulator; and a ferroelectric material layer in the gate insulator; wherein conduction in a channel of the device occurs only when an applied gate voltage is greater than a threshold voltage; wherein the threshold voltage can be controlled by an applied drain voltage due to polarization state of the ferroelectric material layer changing in response to a change in the applied drain voltage; and wherein the device can be operated in a negative differential resistance mode.
2. The device of claim 1 , wherein the device switches between a negative differential resistance mode and a non-negative differential resistance mode in response to said applied drain voltage in a time period substantially equal to a switching speed of the device.
3. The device of claim 1 , wherein said threshold voltage is dynamically variable and dynamically reversible.
4. The device of claim 1 , wherein said device is configured for being fabricated with a fabrication process used to make conventional logic and / or static random access memory devices.
5. The device of claim 1 , wherein the ferroelectric material layer can retain its polarization state to provide for nonvolatile storage due to its threshold voltage and hysteresis voltage window.
6. The device of claim 1 , wherein the ferroelectric material layer has a coercive electric field of approximately 1 MV / cm or less.
7. A silicon based semiconductor field-effect transistor device, comprising: a gate electrode; a gate insulator; a ferroelectric material layer incorporated in the gate insulator, said ferroelectric material layer having a coercive voltage of approximately 0.5 Volts or less; an n-type source region; an n-type drain region; and a lightly doped channel region; wherein the device is operable in a negative differential resistance mode in response to an applied gate voltage and a voltage applied to said n-type drain region due to polarization state of the ferroelectric material layer changing in response to a change in the voltage applied to said n-type drain region.
8. The device of claim 7, wherein a silicon-on-insulator substrate is used for the device.
9. The device of claim 7, wherein the channel region is fin shaped such that the gate insulator and the gate electrode wrap around three sides of the channel region.
10. The device of claim 7, wherein the gate insulator and the gate electrode wraps around all sides of the channel region.11 . The device of claim 7, wherein said negative differential resistance mode can be achieved in a time substantially equal to a switching speed of the device.
12. The device of claim 7, wherein the device switches between a negative differential resistance mode and a non-negative differential resistance mode in response to said applied drain voltage in a time substantially equal to a switching speed of the device.
13. The device claim 7, wherein said device is formed with a fabrication process used to make logic and / or memory devices at the same time as said device.
14. The device of claim 7, wherein the ferroelectric material layer has a coercive electric field of approximately 1 MV / cm or less.
15. The device of claim 7, wherein a coupling between the n-type source region and the ferroelectric material layer is weaker than a coupling between the n- type drain region and the ferroelectric material layer.
16. The device of claim 7, wherein the gate insulator further comprises a dielectric material layer at an interface with the channel region.
17. The device of claim 16, wherein a silicon-on-insulator substrate is used for the device.
18. The device of claim 16, wherein the channel region is fin shaped such that the gate insulator and the gate electrode wrap around three sides of the channel region.
19. The device of claim 16, wherein the gate insulator and the gate electrode wrap around all sides of the channel region.
20. The device of claim 16, further comprising a metal layer in-between the ferroelectric material layer and the dielectric material layer.21 . The device of claim 20, wherein a silicon-on-insulator substrate is used for the device.
22. The device of claim 20, wherein the channel region is fin shaped such that the gate insulator and the gate electrode wrap around three sides of the channel region.
23. The device of claim 20, wherein the gate insulator and the gate electrode wrap around all sides of the channel region.
24. A method of operating a semiconductor field-effect transistor device to have a negative differential resistance mode, the device having a drain, a gate insulator, and ferroelectric material incorporated within the gate insulator, the method comprising dynamically changing polarization state of the ferroelectric material layer in response to a changing applied drain voltage.
25. A method of operating a semiconductor field-effect transistor device in a nonvolatile manner, comprising: providing a silicon based semiconductor field-effect transistor device, the device comprising: a gate electrode; a gate insulator; a ferroelectric material layer incorporated in the gate insulator, said ferroelectric material layer having a coercive electric field of approximately 1 MV / cm or less; an n-type source region; an n-type drain region; and a lightly doped channel region; wherein the device is operable in a negative differentia.
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