A portable facility
The portable facility addresses the challenges of traditional custom facilities by offering an adaptable, easily transportable structure with integrated safety zones and systems, enabling rapid deployment and adaptation to meet evolving needs in specialized environments.
Patent Information
- Application Number
- PCT/AU2025/050824
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2025-04-10
- Filing Date
- 2025-07-31
- Publication Date
- 2026-02-05
AI Technical Summary
Traditional custom facilities are time-consuming and costly to construct, require complex permitting processes, and lack flexibility for adapting to changing needs, especially for specialized environments like cleanrooms.
A portable facility with an adaptable superstructure and substructure that can be easily transported and assembled, featuring distinct safety zones for contamination control, including a cold zone, warm zone, and hot zone, with integrated systems for decontamination and laboratory functions.
Provides a flexible, cost-effective solution for deploying specialized spaces that can be quickly adapted to various uses, ensuring rapid setup and compliance with stringent standards, suitable for applications requiring sterile environments.
Smart Images

Figure AU2025050824_05022026_PF_FP_ABST
Abstract
Description
A portable facilityField of the invention
[0001] The present invention is directed to a portable facility, in particular an adaptable, expandable portable facility adapted to be utilised in a variety of applications, including but not exclusively as a laboratory facility and control centre.Background of the invention
[0002] Many organisations and individuals have a need for specialised facilities or structures that can be used for a variety of purposes, such as offices, workshops, storage, accommodation, and the like. These custom facilities are often designed and built for a specific use or location, which can be a time-consuming and costly process.
[0003] One of the key issues with traditional custom facilities is the requirement to obtain land and building permits before construction can commence. This permitting process can add significant delays, as it often involves navigating complex local government regulations and approval procedures. Additionally, the need to construct these facilities on-site from the ground up further extends the timeline and increases costs.
[0004] Another challenge is the lack of flexibility inherent in custom-built facilities. Once constructed, it can be difficult and expensive to modify or repurpose these structures to meet changing needs over time. This lack of adaptability can be a significant limitation, especially for organisations or individuals with evolving operational requirements.
[0005] One such example of a facility is a cleanroom, which is a controlled, laboratory environment that ensures that airborne particles are maintained at a very low concentration. Typically, cleanrooms are isolated and actively cleansed and monitored to prevent contaminants from both entering and leaving the room (in particular, preventing the release of biological contaminants being handled inside it). A cleanroom can be used for several applications across several industries. They are necessary for applications for which sterile and clean environments are necessary. Cleanrooms typically form part of a larger facility, having a large footprint, and must meet onerouscompliance standards. Building facilities of this type are expensive, time consuming to set up and generally involve the need to meet stringent municipality requirements for construction.
[0006] There is a need, therefore, for portable facilities that can be quickly deployed and adapted to suit a variety of uses, without the delays and constraints associated with traditional custom-built structures. Such portable facilities would desirably be designed to be easily transported, assembled, and reconfigured as needed, providing a more flexible and cost-effective solution for those requiring specialised spaces.
[0007] Reference to any prior art in the specification is not an acknowledgment or suggestion that this prior art forms part of the common general knowledge in any jurisdiction or that this prior art could reasonably be expected to be understood, regarded as relevant, and / or combined with other pieces of prior art by a skilled person in the art.Summary of the invention
[0008] In a first aspect, the present invention provides a portable facility, the facility including: an adaptable, portable superstructure having a first collapsed state and a second expanded state, wherein in the first collapsed state the superstructure is transportable from one location to another, and wherein in the second expanded state, the superstructure is configured to form a laboratory for performing laboratory functions; and a substructure operatively associated with the superstructure, wherein said substructure is configured to support the superstructure.
[0009] In a second aspect, the present invention provides a portable laboratory facility, the facility including: a first safety zone; a second safety zone; anda third safety zone; wherein the first safety zone is configured to provide a first environment substantially free from contamination for a user; wherein the second safety zone is configured to provide a second, transitional environment for decontamination between the first and third safety zones; and wherein the third safety zone is configured to provide a third environment in which main laboratory functions are performed.
[0010] It will be appreciated that features disclosed below are applicable with respect to the first and second aspects of the invention, including different combinations of features disclosed.
[0011] As used herein, the term ‘portable’ is to be understood to mean that the facility is transportable (e.g. can be easily transported, mobile) from one location to another, typically by way of ship, train, trailer, truck or similar method.
[0012] In an embodiment, said laboratory provides controlled conditions in which scientific or technological research, experiments, and measurement may be performed. For example, said laboratory functions can include from basic experimentation to advanced BSL-3 (Biosafety Level 3) activities. For example, said main laboratory functions can include handling of biological material.
[0013] In an embodiment, the superstructure and the substructure are separate and distinct structures configured to be assembled together to form the portable facility.
[0014] In an alternative embodiment, the superstructure and the substructure are an integrally formed unitary structure. By an integrally formed unitary structure, it is meant that the superstructure and substructure are formed as a single, inseparable part. In an embodiment, the unitary structure may include partitioning structure delineating a boundary between the superstructure and the substructure of the unitary structure. In an embodiment, said partitioning structure is configured to both define a floor of the superstructure and a support of the substructure.
[0015] In an embodiment, the first safety zone defines a cold zone. It will be understood that “cold” in this context refers to a low hazard zone. Preferably, the first safety zone is an enclosed area defining said first environment. In another embodiment, the first safety zone forms at least a portion of a larger zone, in which said first safety zone defines said first environment within the larger zone. In an embodiment, substantially the whole larger zone defines the first environment. In an embodiment, the enclosed area of the first zone defines a gowning room in which a user can don safety apparel and / or personal protective equipment. In an embodiment, the enclosed area of the first zone defines a de-gowning room in which a user can take off safety apparel. In an embodiment, the enclosed area of the first zone defines a gowning room in which a user can don and take off safety apparel. In an embodiment, the facility includes a plurality of first zones. In an embodiment, a first of said plurality of first zones defines the gowning room, and a second of said plurality of first zones defines the de-gowning room.
[0016] In an embodiment, the first safety zone includes an entrance configured to provide access to the first safety zone. In an embodiment, an entry door is disposed at the entrance. In an embodiment, the entry door is configured to provide uni-directional access to the first safety zone. In other words, the entry door is configured to prevent egress from the first safety zone back to an adjoining space. In another embodiment, the entry door is configured to bi-directional access to the first safety zone. In an embodiment, the entry door is configured to provide a hermetic seal between the first safety zone and the adjoining space. In an embodiment, the first safety zone includes an exit configured to provide egress from the first safety zone. In an embodiment, an egress door is disposed at the exit. In an embodiment, the egress door is configured to provide uni-directional egress from the first safety zone. In other words, the egress door is configured to prevent entry back into the first safety zone. In an embodiment, the egress door is configured to provide uni-directional access to the second safety zone. In an embodiment, the entry door is configured to provide a hermetic seal between the first safety zone and the adjoining space. For example, the entry door is configured to provide a hermetic seal between the first safety zone and the second safety zone.
[0017] In an embodiment, the entry door of the first of said plurality of first safety zones is configured to provide uni-directional access to the first safety zone from an adjoiningspace, and the egress door of the first of said plurality of first safety zones is configured to provide uni-directional access to the second safety zone. In an embodiment, the entry door of the second of said plurality of first safety zones is configured to provide unidirectional access to the first safety zone from the second safety zone, and the egress door of the second of said plurality of first safety zones is configured to provide unidirectional access an adjoining space.
[0018] In an embodiment, the second safety zone defines a warm zone. It will be understood that “warm” in this context refers to a medium hazard zone or, put differently, represents the zone between the hot and cold zone where decontamination activity takes place. Preferably, the second safety zone is an enclosed area defining said second environment. In another embodiment, the second safety zone forms at least a portion of a larger zone, in which said second safety zone defines said second environment within the larger zone. In an embodiment, substantially the whole larger zone defines the second environment. In an embodiment, the enclosed area of the second safety zone defines an airlock in which decontamination activity takes place. In an embodiment, the second safety zone includes an air shower system configured to decontaminate a user before entry into the third safety zone. In an embodiment, the air shower system includes a high-velocity airflow fan. In an embodiment, the air shower system includes one or more detectors configured to detect the presence of a user, and in response to detecting the user, activate the fan. In an embodiment, the second safety zone includes a decontamination shower.
[0019] In an embodiment, the facility includes a plurality of second safety zones. In an embodiment, a first of said plurality of second safety zones defines an inbound airlock, and a second of said plurality of second safety zones defines an outbound airlock. In an embodiment, said inbound airlock includes the air shower system. In an embodiment, said outbound airlock includes the decontamination shower.
[0020] In an embodiment, the second safety zone includes an entrance configured to provide access to the second safety zone. In an embodiment, an entry door is disposed at the entrance. In an embodiment, the entry door is configured to provide unidirectional access to the second safety zone. In other words, the entry door is configured to prevent egress from the second safety zone back to the first safety zone.In an embodiment, the entry door is configured to provide a hermetic seal between the second safety zone and the first safety zone. In an embodiment, said entry door of the second safety zone corresponds to the egress door of the first safety zone. In an embodiment, the second safety zone includes an exit configured to provide egress from the second safety zone. In an embodiment, an egress door is disposed at the exit. In an embodiment, the egress door is configured to provide uni-directional egress from the second safety zone. In other words, the egress door is configured to prevent entry back into the second safety zone. In an embodiment, the egress door is configured to provide uni-directional access to the third safety zone. In an embodiment, the entry door is configured to provide a hermetic seal between the second safety zone and the first safety zone. For example, the entry door is configured to provide a hermetic seal between the first safety zone and the second safety zone. In another example, the entry door is configured to provide a hermetic seal between the second safety zone and the third safety zone.
[0021] In an embodiment, the entry door of the inbound airlock is configured to provide uni-directional access to the second safety zone from the first safety zone, and the egress door of the inbound airlock is configured to provide uni-directional access to the third safety zone. In an embodiment, the entry door of the outbound airlock is configured to provide uni-directional access to the second safety zone from the third safety zone, and the egress door of the outbound airlock is configured to provide uni-directional access to the first safety zone.
[0022] In an embodiment, the third safety zone defines a hot zone. It will be understood that “hot” in this context refers to a high hazard zone. In other words, the hot zone is a zone where there is the highest potential for exposure to hazardous substances. Preferably, the third safety zone is an enclosed area defining said third environment. In another embodiment, the third safety zone forms at least a portion of a larger zone, in which said third safety zone defines said third environment within the larger zone. In an embodiment, substantially the whole larger zone defines the third environment. In an embodiment, the enclosed area of the third zone defines a laboratory. In an embodiment, the facility includes a plurality of third safety zones. In an embodiment, a first of said plurality of third safety zones defines an inbound laboratory section. In an embodiment, said inbound laboratory is configured to allow handlingand / or storage of laboratory supplies and / or biological material. For example, said inbound laboratory is configured to allow handling and / or storage of petri dishes, fluid vials, and the like. In an embodiment, a second of said plurality of third safety zones defines a main laboratory section. In an embodiment, a third of said plurality of third safety zones defines an outbound laboratory section. In an embodiment, each of said plurality of third safety zones are physically separated from one another. For example, each respective one of said plurality of third safety zones can define an enclosed area.
[0023] In an embodiment, the third safety zone includes an autoclave. In an embodiment, said autoclave is configured to sterilise laboratory supplies and / or biological material. In an embodiment, said inbound laboratory section includes said autoclave. In an embodiment, the third safety zone includes at least one pass-through chamber configured to provide passage of laboratory supplies and / or biological material into the third safety zone. For example, the at least one pass-through chamber may provide passage of laboratory supplies and / or biological material into the third safety zone from the second safety zone. In another example, the at least one pass-through chamber may provide passage of laboratory supplies and / or biological material into the third safety zone from the first safety zone. In another example, the at least one pass- through chamber may provide passage of laboratory supplies and / or biological material into the third safety zone from another adjoining space. In an embodiment, said inbound laboratory section includes said at least one pass-through chamber. In an embodiment, said outbound laboratory section includes said at least one pass-through chamber.
[0024] In an embodiment, the third safety zone includes a plurality of equipment, preferably customised to the specific application of the facility. In an embodiment, the third safety zone includes an incubator. In an embodiment, said incubator is configured to grow and / or maintain biological material. In an embodiment, said main laboratory section includes said incubator. In an embodiment, the third safety zone includes a flow hood configured to produce a laminar flow of contaminated free air across a workspace in the third safety zone, thereby allowing for an open sterile work area. In an embodiment, the flow hood is a horizontal laminar flow hood. In an alternative embodiment, the flow hood is a vertical laminar flow hood. Preferably, the flow hood is fan powered. In an embodiment, the flow hood includes an air filter. Preferably, said air filter is a HEPA filter. In an embodiment, said main laboratory section includes said flowhood. In an embodiment, the third safety zone includes a freezer or fridge configured to store biological material. In an embodiment, said main laboratory section includes said freezer or fridge. In an embodiment, said main laboratory section includes BSL, HAZMAT, CBRNE and / or pathogen certified equipment and / or apparatus. In an embodiment, said main laboratory includes equipment for the use, handling, generation, storage and / or disposal of radionuclide I radioactive materials.
[0025] In an embodiment, the third safety zone includes an entrance configured to provide access to the third safety zone. In an embodiment, an entry door is disposed at the entrance. In an embodiment, the entry door is configured to provide uni-directional access to the third safety zone. In other words, the entry door is configured to prevent egress from the third safety zone back to an adjoining space, such as the second safety zone. In an embodiment, the entry door is configured to provide a hermetic seal between the third safety zone and the adjoining space, such as the second safety zone. In an embodiment, said inbound laboratory section includes said entrance. In an embodiment, the third safety zone includes an exit configured to provide egress from the third safety zone. In an embodiment, an egress door is disposed at the exit. In an embodiment, the egress door is configured to provide uni-directional egress from the third safety zone. In other words, the egress door is configured to prevent entry back into the third safety zone. In an embodiment, the egress door is configured to provide uni-directional access to the second safety zone. In an embodiment, the entry door is configured to provide a hermetic seal between the third safety zone and the adjoining space. For example, the entry door is configured to provide a hermetic seal between the third safety zone and the second safety zone. In an embodiment, said outbound laboratory section includes said exit.
[0026] In an embodiment, the entry door of the inbound laboratory section is configured to provide uni-directional access to the third safety zone from the second safety zone, and the egress door of the outbound laboratory section is configured to provide uni-directional access to the second safety zone. For example, the entry door of the inbound laboratory section is configured to provide uni-directional access to the third safety zone from the inbound airlock, and the egress door of the outbound laboratory section is configured to provide uni-directional access to the outbound airlock.
[0027] In an embodiment, the inbound laboratory section includes an entrance configured to provide access to the inbound laboratory section. In an embodiment, an entry door is disposed at the entrance. In an embodiment, the entry door is configured to provide uni-directional access to the inbound laboratory section. In other words, the entry door is configured to prevent egress from the inbound laboratory section back to an adjoining space, such as the second safety zone (e.g. the inbound airlock). In an embodiment, the entry door is configured to provide a hermetic seal between the inbound laboratory section and the adjoining space, such as the second safety zone (e.g. the inbound airlock). In an embodiment, the inbound laboratory section includes an exit configured to provide egress from the inbound laboratory section. In an embodiment, an egress door is disposed at the exit. In an embodiment, the egress door is configured to provide uni-directional egress from the inbound laboratory section. In other words, the egress door is configured to prevent entry back into the inbound laboratory section. In an embodiment, the egress door is configured to provide unidirectional access to the main laboratory section. In another embodiment, the egress door is configured to enable entry back into the inbound laboratory section. In an embodiment, the entry door is configured to provide a hermetic seal between the inbound laboratory section and the adjoining space (e.g. the second zone). For example, the entry door is configured to provide a hermetic seal between the inbound laboratory section and the second safety zone.
[0028] In an embodiment, the main laboratory section includes an entrance configured to provide access to the main laboratory section. In an embodiment, an entry door is disposed at the entrance. In an embodiment, the entry door is configured to provide unidirectional access to the main laboratory section. In other words, the entry door is configured to prevent egress from the main laboratory section back to an adjoining space, such as the inbound laboratory section. In an embodiment, the entry door is configured to provide a hermetic seal between the main laboratory section and the adjoining space, such as the inbound laboratory section. In an embodiment, the main laboratory section includes an exit configured to provide egress from the main laboratory section. In an embodiment, an egress door is disposed at the exit. In an embodiment, the egress door is configured to provide uni-directional egress from the main laboratory section. In other words, the egress door is configured to prevent entryback into the main laboratory section. In an embodiment, the egress door is configured to provide uni-directional access to the outbound laboratory section. In another embodiment, the egress door is configured to enable entry back into the main laboratory section. In an embodiment, the entry door is configured to provide a hermetic seal between the main laboratory section and the adjoining space (e.g. the inbound laboratory section).
[0029] In an embodiment, the outbound laboratory section includes an entrance configured to provide access to the outbound laboratory section. In an embodiment, an entry door is disposed at the entrance. In an embodiment, the entry door is configured to provide uni-directional access to the outbound laboratory section. In other words, the entry door is configured to prevent egress from the outbound laboratory section back to an adjoining space, such as the main laboratory section. In another embodiment, the entry door is configured to enable entry back into the main laboratory section. In an embodiment, the entry door is configured to provide a hermetic seal between the outbound laboratory section and the adjoining space, such as the main laboratory section. In an embodiment, the outbound laboratory section includes an exit configured to provide egress from the outbound laboratory section. In an embodiment, an egress door is disposed at the exit. In an embodiment, the egress door is configured to provide uni-directional egress from the outbound laboratory section. In other words, the egress door is configured to prevent entry back into the outbound laboratory section. In an embodiment, the egress door is configured to provide uni-directional access to the second safety zone. In an embodiment, the entry door is configured to provide a hermetic seal between the outbound laboratory section and the adjoining space (e.g. the main laboratory section).
[0030] In an embodiment, the facility includes a housing, wherein said housing defines, at least in part, one or more of the first safety zone, the second safety zone and the third safety zone. The housing may be in the form of a substantially rectangular enclosure. However, it will be appreciated that the housing may be of a different form, such as cylindrical, spherical, hemispherical, etc.
[0031] In an embodiment, the facility includes a plurality of compartments. In an embodiment, at least one compartment defines the first safety zone. In an embodiment,at least one compartment defines the gowning room. In an embodiment, at least one compartment defines the de-gowning room. In an embodiment, at least one compartment defines the second safety zone. In an embodiment, at least one compartment defines the inbound airlock. In an embodiment, at least one compartment defines the outbound airlock. In an embodiment, at least one compartment defines the third safety zone. In an embodiment, at least one compartment defines the inbound laboratory section. In an embodiment, at least one compartment defines the main laboratory section. In an embodiment, at least one compartment defines the outbound laboratory section. In an embodiment, at least one of the plurality of compartments is differentiated from another adjacent compartment by the provision of a physical boundary between said adjacent compartments. In an embodiment, the physical boundary may be one or more divider walls, wherein said one or more divider walls delineate respective compartments. In some embodiments, delineation of adjacent compartments corresponds to delineation of adjacent zones. For example, a physical boundary may be provided between the first safety zone and the second safety zone and between the second safety zone and the third safety zone, thereby clearly delineating the bounds of each zone. In another embodiment, at least one of the plurality of compartments is differentiated from another adjacent compartment by the provision of a non-physical boundary between said adjacent compartments. In an embodiment, the non-physical boundary may be a visual marker(s) that delineate respective compartments. For example, a non-physical boundary may separate the inbound laboratory section from the main laboratory section and / or a non-physical boundary may separate the main laboratory section from the outbound laboratory section. In another example, where a non-physical boundary is provided, delineation of respective compartments is provided by location of equipment associated with a respective compartment. For example, equipment associated with the main laboratory section may be disposed in a portion of a given compartment and equipment associated with the outbound / inbound laboratory section may be disposed in another portion of the given compartment, thereby indicating the bounds of each section.
[0032] In an embodiment, the facility includes an entryway configured to provide access to and from the facility. Preferably, the entryway provides access to an entry vestibule, said entry vestibule defined by a compartment of the facility. In anembodiment, said entryway is provided at an end of the facility and said entry vestibule is disposed at or toward said end of the facility. In another embodiment, said entryway is provided at a substantially central location of the facility and said entry vestibule is disposed at or toward said substantially central location of the facility. In an embodiment, the entry vestibule is configured to provide access to one or more zones of the facility. In an embodiment, said one or more zones includes the first safety zone. In an embodiment, the entry vestibule is a multipurpose lobby facilitating access to said one or more zones.
[0033] In an embodiment, at least one compartment defines the entry vestibule.
[0034] In an embodiment, the facility includes one or more mechanical compartments configured to house and / or store one or more mechanical items associated with the facility. In an embodiment, said one or more mechanical compartments are accessible from the entry vestibule. In an embodiment, said one or more mechanical compartments are not accessible from any one or more of the first safety zone, the second safety zone or the third safety zone. For example, the facility may be configured to enable access to the one or more mechanical compartments without a need to access one or more of the first safety zone, the second safety zone and the third safety zone.
[0035] In an embodiment, the facility includes one or more electrical closets configured to house and / or store one or more electrical items associated with the facility. In an embodiment, said one or more electrical closets are accessible from the entry vestibule. In an embodiment, at least one compartment defines one electrical closet.
[0036] In an embodiment, the facility includes a transfer zone configured to receive biological samples from outside the facility. In an embodiment, the transfer zone is configured to facilitate transfer of said biological samples to the third safety zone. In an embodiment, the transfer zone is an enclosed area separated from one or more of the first safety zone, the second safety zone and the third safety zone. Preferably, the transfer zone is separated from each of the first safety zone, the second safety zone and the third safety zone. In an embodiment, the transfer zone includes at least one pass-through chamber or device configured to provide passage of laboratory supplies and / or biological material into the transfer zone from outside the facility. For example,the at least one pass-through chamber may provide passage of biological samples into the transfer zone. In an embodiment, the transfer zone includes at least one pass- through chamber configured to provide passage of laboratory supplies and / or biological material from the transfer zone into the third safety zone. For example, the at least one pass-through chamber may provide passage of biological samples into the third safety zone. In an embodiment, the at least one pass-through chamber may provide passage of biological samples into the outbound laboratory section. In an embodiment, the transfer zone includes an autoclave. In an embodiment, said autoclave is configured to sterilise laboratory supplies and / or biological material. In an embodiment, the transfer zone includes at least one pass-through chamber configured to provide passage of laboratory supplies from the first safety zone into the transfer zone. In an embodiment, said at least one pass-through chamber configured to provide passage of laboratory supplies from the first safety zone into the transfer zone is configured to provide passage of laboratory supplies from the de-gowning room into the transfer zone. For example, the at least one pass-through chamber may provide passage of used gowns into the transfer zone.
[0037] In an embodiment, the transfer zone includes an entrance configured to provide access to the transfer zone. In an embodiment, an entry door is disposed at the entrance. In an embodiment, the entry door is configured to provide access to the transfer zone. In an embodiment, the entry door is configured to provide access to the transfer zone from outside the facility. In an embodiment, the transfer zone is not accessible from one or more of the first safety zone, the second safety zone and the third safety zone. In an embodiment, the transfer zone is not accessible from each of the first safety zone, the second safety zone and the third safety zone. In an embodiment, the entry door is configured to provide a hermetic seal between the transfer zone and an adjoining space, such as one or more of the first safety zone, the second safety zone and the third safety zone. In an embodiment, the transfer zone includes an exit configured to provide egress from the transfer zone. In an embodiment, an egress door is disposed at the exit. In an embodiment, the egress door and the entry door are the same door.
[0038] In an embodiment, at least one compartment defines the transfer zone.
[0039] In an embodiment, the facility includes a control zone configured to facilitate control of one or more operations of the facility. In an embodiment, the control zone is configured to facilitate operation of one or more autonomous systems. In an embodiment, the control zone is configured to facilitate operation of one or more unmanned aerial vehicles (UAVs). In an embodiment, said one or more UAVs are configured to distribute supplies and / or collect biological samples from outside the facility and transfer said biological samples to the facility. In an embodiment, the control zone is an enclosed area separated from one or more of the first safety zone, the second safety zone and the third safety zone. Preferably, the control zone is separated from each of the first safety zone, the second safety zone and the third safety zone. In an embodiment, the control zone includes hardware for one or more of computing, battery storage, UAV control, facility management, and operational support.
[0040] Advantageously, the control zone can act as a central control hub so that the facility can act as distributed response network. In this way, the facility can find application in governmental, military and other higher risk settings.
[0041] In an embodiment, the facility includes said one or more autonomous systems, such as one or more UAVs.
[0042] In an embodiment, the control zone includes an entrance configured to provide access to the control zone. In an embodiment, an entry door is disposed at the entrance. In an embodiment, the entry door is configured to provide access to the control zone. In an embodiment, the entry door is configured to provide access to the control zone from outside the facility. In an embodiment, the control zone is not accessible from one or more of the first safety zone, the second safety zone and the third safety zone. In an embodiment, the control zone is not accessible from each of the first safety zone, the second safety zone and the third safety zone. In an embodiment, the entry door is configured to provide a hermetic seal between the control zone and an adjoining space, such as one or more of the first safety zone, the second safety zone and the third safety zone. In an embodiment, the control zone includes an exit configured to provide egress from the control zone. In an embodiment, an egress door is disposed at the exit. In an embodiment, the egress door and the entry door are the same door.
[0043] In an embodiment, at least one compartment defines the control zone.
[0044] In an embodiment, the facility further includes a utility system operatively associated with at least one of the first safety zone, the second safety zone and the third safety zone. Preferably, the utility system is operatively associated with each of the first safety zone, the second safety zone and the third safety zone. The utility system may be configured to generate, store and / or supply electric power to one or more of the first safety zone, the second safety zone and the third safety zone. Preferably, the utility system is configured to generate, store and / or supply electric power to each of the first safety zone, the second safety zone and the third safety zone. The utility system may be configured to treat and / or supply water to one or more of the first safety zone, the second safety zone and the third safety zone. Preferably, the utility system is configured to treat and / or supply water to each of the first safety zone, the second safety zone and the third safety zone. The utility system may be configured to collect and / or treat wastewater from one or more of first safety zone, the second safety zone and the third safety zone. Preferably, the utility system is configured to collect and / or treat wastewater from each of first safety zone, the second safety zone and the third safety zone. For example, the utility system may be configured to collect wastewater from the outbound airlock, such as the wastewater from the decontamination shower. In an embodiment, the utility system includes a wastewater tank for the storage of decontamination shower wastewater. In an embodiment, the utility system includes an atmospheric water generator for the generation of water for one or more of the first safety zone, the second safety zone and the third safety zone.
[0045] In an embodiment, the utility system includes an electrical system configured to generate, receive, manage, convert, transit, store and / or supply electric power. In an embodiment, the electrical system is configured to be connectable to an electric power grid, wherein electricity from the electric power grid is supplied to the facility by the electrical system to, at least in part, power the facility. In another embodiment, the electrical system is configured to be operable off-grid. In such an embodiment, the electrical system may be configured to generate, store and supply substantially all electric power required to power the facility. Preferably, the electrical system is configured to be both connectable to the electric power grid and operable off-grid. The electrical system may include one or more electrical storage devices. At least one of theone or more electrical storage devices may be in the form of a battery or other electrical energy storage unit (e.g. a Tesla Powerwall). The electrical storage device may be rechargeable. In an embodiment, the electrical system may include one or more photovoltaic cells, wherein said one or more photovoltaic (PV) cells are configured to supply electricity to the electrical storage device. In an embodiment, said one or more PV cells are mounted to an exterior of the facility, preferably to a roof or other exterior surface facing towards the sun. In an embodiment, the electrical system may include an electrical power generator. The electrical power generator may be in the form of a generator. Said generator may be powered by diesel, petrol, propane, hydrogen, nuclear or other sources. In an embodiment, the electrical system may include a fuel cell. The fuel cell may be in the form of a diesel fuel cell.
[0046] In an embodiment, the utility system includes a water supply system configured to collect, treat and / or supply water. In an embodiment, the water system includes a water storage tank configured to store and supply clean water. In an embodiment, the water supply system includes a grey water storage tank configured to receive and store wastewater. In an embodiment, the water supply system includes a water purifier configured to provide filtered water. For example, the water purifier may be configured to filter wastewater (such as wastewater from the grey water storage tank), thereby producing clean water for the facility.
[0047] In an embodiment, the facility further includes a communications system. In an embodiment, said communications system is configured to enable remote communication with and from the facility. Said communication systems may include any combination of satellite WAN services, cellular WAN services, WiFi LAN services, CFT LAN Services, Mesh networks and the like. The communications systems may include both open and private cellular networks. In an embodiment, equipment of the communications system may communicate via a plurality of frequencies including but not limited to AM, FM, VLF, LF, MF, HF, VHF, UHF, SHF, IBOC, DAB, ISDB-TSB, DRM, HFGCS, CDMA, GSM, GPRS, TDMA, UMTS, PCS, 3G, 4G, 5G, 6G, 7G and any other suitable communication methodologies, systems and frequencies.
[0048] In an embodiment, the facility includes one or more computers. For example, one or more of the first safety zone, the second safety zone, the third safety zone, thecontrol zone, and the transfer zone may include at least one computer. In an embodiment, the facility includes one or more data loggers configured to receive data from one or more sensors of the facility. Said one or more sensors of the facility may include one or more sensors of the first safety zone. Said one or more sensors of the facility may include one or more sensors of the second safety zone. Said one or more sensors of the facility may include one or more sensors of the third safety zone. Said one or more sensors of the facility may include one or more sensors of the transfer zone. Said one or more sensors of the facility may include one or more sensors of the control zone. In an embodiment, each data logger is operatively associated with at least one of said one or more computers. In an embodiment, at least one computer of the facility is in communication with another computer of the facility. Preferably, each computer of the facility is in communication with one another.
[0049] In an embodiment, the facility includes a security system. In an embodiment, said security system includes one or more security sensors. In an embodiment, said one or more security sensors include at least one security camera. In an embodiment, said security system includes one or more alarms. Said one or more alarms may be operatively associated with at least one of said one or more security sensors. In an embodiment, the security system includes an access control system configured to enable and / or prevent access to at least one of the aforementioned zones.
[0050] In an embodiment, the facility includes a superstructure, wherein said superstructure includes said housing. In an embodiment, the superstructure is in the form of an intermodal container. In another embodiment, the superstructure is in the form of purpose-built structure. In an embodiment, the superstructure is configured to be transportable.
[0051] In an embodiment, the facility further includes a substructure operatively associated with the superstructure, wherein said substructure is configured to support the superstructure. In an embodiment, the substructure is configured to operatively engage with the superstructure, wherein said substructure, when operatively engaged to the superstructure, is configured to support the superstructure. For example, the substructure may be configured to support the superstructure above ground level. Preferably, the substructure is further configured to enable movement and / ortransportation of the facility, in particular the superstructure. The substructure may be in the form of a movable chassis. For example, the movable chassis may be a skeletal trailer, a truck trailer, or similar. The movable chassis may include wheels, tracks, or other conveying means to enable movement and / or transportation of the superstructure. In an embodiment, the substructure includes at least two, longitudinally extending rails and a plurality of transversely extending cross members connected to the at least two, longitudinally extending rails. In an embodiment, said transversely extending cross members define floor joists configured to support a floor of the superstructure.
[0052] In an embodiment, the substructure defines one or more utility access channels configured to provide passage for utility connections between the superstructure and the substructure. In an embodiment, said one or more utility access channels are configured to provide access to utility connections disposed therein (e.g. for maintenance, utilities, connection, etc). In an embodiment, said one or more utility access channels are configured to be accessible from the superstructure. For example, said one or more utility access channels are configured to be accessible from a floor of the superstructure. In another example, said one or more utility access channels may be configured to be accessible from an exterior or interior of the superstructure. In an embodiment, said one or more utility access channels are configured to be accessible from the substructure. For example, said one or more utility access channels may be configured to be accessible from an exterior or interior of the substructure. In an embodiment, said one or more utility access channels are configured to be accessible from the substructure and the superstructure. In an embodiment, said one or more utility access channels are configured to provide passage for superstructure-side utility connections and passage for substructure-side utility connections, thereby facilitating connection of utility connections between the superstructure and the substructure. In an embodiment, said one or more utility access channels include a first utility access channel configured to provide passage for superstructure-side utility connections and a second utility access channel configured to provide passage for substructure-side utility connections. In an embodiment, said first utility access channel is disposed above said second utility access channel. In an embodiment, the substructure includes at least one divider configured to separate the first and second utility access channels. In an embodiment, said divider is a panel positioned between the first and second utilityaccess channels. In an embodiment, the one or more utility access channels extend in a longitudinal direction of the substructure. In an embodiment, the one or more utility access channels extend in a transverse direction of the substructure. In an embodiment, the utility access channels include one or more utility access channels extending in a longitudinal direction of the substructure and one or more utility access channels extending in a transverse direction of the substructure. In an embodiment, said utility connections include one or more of pipework (e.g. liquid conduits, gas conduits) and electrical wiring / cabling.
[0053] In an embodiment, the substructure includes a collapsed state and an expanded state.
[0054] In an embodiment, the superstructure includes a main body portion, e.g. a core. Said main body portion may be a substantially rectangular structure, such as in the form of a container or box. In an embodiment, the superstructure is of elongate form, thereby defining a longitudinal axis thereof. In an embodiment, the main body portion generally defines an exterior boundary or volume. In an embodiment, the superstructure includes one or more expandable compartments. In an embodiment, said one or more expandable compartments are configured to extend outwardly from said main body portion when arranged in an expanded state. For example, said one or more expandable compartments may be configured to extend beyond the exterior boundary or volume when arranged in the expanded state. In an embodiment, said one or more expandable compartments are configured to be housed or generally retained by or within the main body portion when arranged in a collapsed state. For example, said one or more expandable compartments may be configured to be received or stowed within the exterior boundary or volume when arranged in the collapsed state.
[0055] In an embodiment, the main body portion includes a first longitudinal end, an opposed second longitudinal end, a first lateral end extending between the first and second longitudinal ends and an opposed second lateral end extending between the first and second longitudinal ends.
[0056] In an embodiment, said one or more expandable compartments extend from the main body portion in their expanded state. For example, the or each expandablecompartment may define an outwardly extending wing with respect to the main body portion. In an embodiment, at least one expandable compartment extends laterally from the main body portion at or towards the first longitudinal end in its respective expanded state. In an embodiment, at least one expandable compartment extends laterally from the main body portion at or towards the second longitudinal end in its respective expanded state. In an embodiment, one or more expandable compartments extend outwardly from the main body portion from the first lateral end thereof. In an embodiment, two or more expandable compartments extend outwardly from the main body portion from the first lateral end thereof. In an embodiment, one or more expandable compartments extend outwardly from the main body portion from the second lateral end thereof. In an embodiment, two or more expandable compartments extend outwardly from the main body portion from the second lateral end thereof. In an embodiment, one expandable compartment extends outwardly from the main body portion from the first longitudinal end thereof. In an embodiment, one expandable compartment extends outwardly from the main body portion from the second longitudinal end thereof.
[0057] In an embodiment, an expandable compartment extends outwardly from the main body portion from each of the first lateral end, second lateral end, first longitudinal end and second longitudinal end. In an embodiment, an expandable compartment can define more than one operational compartment of the facility. In other words, an expandable compartment may be subdivided to therefore delineate separate operational compartments, wherein the term operational compartment is to be understood as one of the earlier defined operation specific compartments. In an embodiment, a first expandable compartment may define at least in part the entry vestibule, the inbound gowning room and the outbound gowning room. In an embodiment, said first expandable compartment is a laterally extending compartment (with respect to the main body portion). In an embodiment, a second expandable compartment may define at least in part the inbound laboratory section, the main laboratory section and the outbound laboratory section. In an embodiment, said second expandable compartment is a laterally extending compartment (with respect to the main body portion). In an embodiment, a third expandable compartment may define at least in part the control zone. In an embodiment, said third expandable compartment is alongitudinally extending compartment (with respect to the main body portion). In an embodiment, a fourth expandable compartment may define at least in part the transfer zone. In an embodiment, said fourth expandable compartment is a longitudinally extending compartment (with respect to the main body portion).
[0058] In an embodiment, said one or more expandable compartments are each defined, at least in part, by a plurality of walls, wherein said plurality of walls are configured to be arranged or otherwise assembled into a respective compartment. In an embodiment, said plurality of walls are movable into a compartment configuration. In an embodiment, said plurality of walls are provided by said superstructure, wherein in a first collapsed state of the superstructure, said plurality of walls are substantially received within said boundary or volume defined by the main body portion of the superstructure, and wherein in a second expanded state of the superstructure, said plurality of walls are arranged or otherwise assembled to form said one or more expandable compartments that extend beyond the boundary or volume defined by the main body portion of the superstructure.
[0059] In an embodiment, in the first collapsed state of the superstructure, said plurality of walls are folded in towards the main body portion. Preferably, the plurality of walls are disposed in a stacked or nested arrangement when in the first collapsed state. In an embodiment, in the second expanded state of the superstructure, said plurality of walls are folded out away from the main body portion. One or more pivotable connections may be provided between walls of the plurality of walls. For example, the one or more pivotable connections may be hinged connections. In an embodiment, at least some of the plurality of walls defining a single compartment are interconnected.
[0060] In an embodiment, at least one of the one or more expandable compartments defines, at least in part, the first safety zone. In an embodiment, at least one of the one or more expandable compartments defines, at least in part, the gowning room. In an embodiment, at least one of the one or more expandable compartments defines, at least in part, the de-gowning room. In an embodiment, at least one of the one or more expandable compartments defines, at least in part, the second safety zone. In an embodiment, at least one of the one or more expandable compartments defines, at least in part, the inbound airlock. In an embodiment, at least one of the one or moreexpandable compartments defines, at least in part, the outbound airlock. In an embodiment, at least one of the one or more expandable compartments defines, at least in part, the third safety zone. In an embodiment, at least one of the one or more expandable compartments defines, at least in part, the inbound laboratory section. In an embodiment, at least one of the one or more expandable compartments defines, at least in part, the main laboratory section. In an embodiment, at least one of the one or more expandable compartments defines, at least in part, the outbound laboratory section. In an embodiment, at least one of the one or more expandable compartments defines the entry vestibule. In an embodiment, at least one of the one or more expandable compartments defines the transfer zone. In an embodiment, at least one of the one or more expandable compartments defines the control zone.
[0061] In an embodiment, the third safety zone is defined by the combination of at least one of the one or more expandable compartments and a portion of the main body portion of the superstructure. In an embodiment, the third safety zone is defined by the combination of the compartments defining the inbound laboratory section, the main laboratory section and the outbound laboratory section. In an embodiment, the second safety zone is defined by the combination of at least one of the one or more expandable compartments and a portion of the main body portion of the superstructure. In an embodiment, the second safety zone is defined by the combination of the compartments defining the inbound airlock and the outbound airlock. In an embodiment, the first safety zone is defined by the combination of at least one of the one or more expandable compartments and a portion of the main body portion of the superstructure. In an embodiment, the first safety zone is defined by the combination of the compartments defining the gowning room and the de-gowning room.
[0062] In an embodiment, at least one of the one or more expandable compartments includes one or more supports configured to support, at least in part, said at least one of the one or more expandable compartments above ground level. In an embodiment, said one or more supports includes at least one support leg. Preferably, said one or more supports includes a plurality of support legs. In an embodiment, said at least one support leg is pivotally mounted to the wall defining the base of the expandable compartment. In an embodiment, said at least one leg is movable between a first, stowed position and a second, extended position. In an embodiment, said at least oneleg is disposed in the second, extended position when the superstructure is in the second expanded state and said plurality of walls are arranged as a respective expandable compartment. In an embodiment, said at least one leg is disposed in the first, stowed position when the superstructure is in the first collapsed state and said plurality of walls are substantially received within the boundary defined by the main portion of the superstructure.
[0063] In an embodiment, at least a portion of said utility system is mounted to or otherwise disposed in the substructure. In an embodiment, at least a portion of the electrical system is mounted to or otherwise disposed in the substructure. In an embodiment, said power generator is mounted to or otherwise disposed in the substructure. In an embodiment, said fuel cell is mounted to or otherwise disposed in the substructure. In an embodiment, at least a portion of the water supply system is mounted to or otherwise disposed in the substructure. In an embodiment, the water storage tank is mounted to or otherwise disposed in the substructure. In an embodiment, the grey water storage tank is mounted to or otherwise disposed in the substructure.
[0064] In an embodiment, said substructure includes a utility module interface configured to removably receive one or more utility modules. In an embodiment, said utility module interface is configured to removably receive a plurality of utility modules. In an embodiment, said utility module interface is configured to operatively engage with said one more utility modules, thereby facilitating supply of utilities to the superstructure. In an embodiment, said utility module interface includes at least one reception cavity defined at least in part by said substructure, wherein the at least one reception cavity is configured to receive at least one utility module. In an embodiment, said at least one reception cavity is configured to receive a plurality of utility modules. For example, said at least one reception cavity is configured to receive a plurality of utility modules spaced along a longitudinal direction of the substructure. In an embodiment, said at least one reception cavity includes one or more divider elements configured to delineate a plurality of pockets within the at least one reception cavity. In an embodiment, said at least one reception cavity is elongate. In an embodiment, said at least one reception cavity generally extends in a substantially longitudinal direction of the substructure. In an embodiment, said at least one reception cavity is defined at least by a first receptioncavity and a second reception cavity. In an embodiment, said first reception cavity is positioned opposite said second reception cavity. For example, said first reception cavity is positioned near a first longitudinal side of the substructure and said second reception cavity is positioned near a second longitudinal side of the substructure. In an embodiment, said first reception cavity and said second reception cavity are positioned on either side of the one or more utility access channels. In an embodiment, said first reception cavity is configured to facilitate operative connection between at least one utility module received therein and the one or more utility access channels. In an embodiment, said second reception cavity is configured to facilitate operative connection between at least one utility module received therein and the one or more utility access channels. In an embodiment, said first reception cavity and said second reception cavity are configured to facilitate operative connection between respective module(s) received therein and the second utility access channel.
[0065] In an embodiment, said one or more utility modules includes one or more power modules configured to generate, store and / or supply electric power to the superstructure. For example, at least one of the power modules may be a battery array. In an embodiment, said one or more utility modules includes one or more atmospheric water generation modules configured to generate, store and / or supply water to the superstructure. In an embodiment, said one or more utility modules includes one or more water storage modules configured to store, remove from and / or supply water to the superstructure. In an embodiment, said one or more utility modules includes one or more affluent liquid storage modules configured to store, remove from and / or supply water to the superstructure (e.g. for wastewater, grey water or biohazard materials). In an embodiment, said one or more utility modules includes one or more fuel storage modules configured to generate, store and / or supply fuel to the superstructure. In an embodiment, said one or more utility modules includes one or more UAV, droid and / or robot storage modules.
[0066] In an embodiment, each of the one or more utility modules is in the form of a cartridge or other modular structure configured to be received by the utility module interface. In an embodiment, the one or more utility modules are slidingly received by the utility module interface. For example, the one or more utility modules are slidingly received in the at least one reception cavity. In an embodiment, said one or more utilitymodules are configured to extend in a transverse direction when received with the at least one reception cavity.
[0067] In an embodiment, said utility module interface includes one or more connection points configured to engage with one or more corresponding connection points of a respective utility module. In an embodiment, said utility module interface includes a plurality of connection points configured to engage with a plurality of corresponding connection points of a plurality of utility modules. In an embodiment, said one or more connection points of the utility module interface are configured to facilitate connection between respective utility module(s) and associated utility connections disposed in the one or more utility access channels (e.g. the second utility access channel).
[0068] In an embodiment, the portable facility may be portable by having wheels, tracks or alternatively, by being loadable onto another means of transportation, such as for example and without limitation a truck or tractor trailer. In an embodiment, when the superstructure is in the collapsed state, the facility is configured to be housed in a transport container. In an embodiment, when the superstructure is in the collapsed state, the superstructure is configured to be housed in a transport container. In an embodiment, when the substructure is in the collapsed state, the substructure is configured to be housed in a transport container. In an embodiment, when the superstructure is in the collapsed state, the superstructure and the substructure is configured to be housed in a transport container. For example, the transport container may be an intermodal container. In an embodiment, the transport container is a standard ISO dimension shipping / ocean container and / or open top ocean container. In an embodiment, the superstructure is designed to be the same dimensions as standard ISO dimension shipping / ocean containers. In an embodiment, the superstructure may be larger than a standard ISO dimension shipping / ocean container. In an embodiment, the superstructure is between 20ft and 55ft, preferably between about 40 ft and 53ft. All embodiments may be designed to ship via intermodal methods including ocean freight, rail freight, truck freight, and similar multimodal means. In an embodiment where the superstructure and substructure are a unitary structure, the unitary structure may be configured to roll-on / roll-off a transport vehicle or other multimodal means.
[0069] In an embodiment, one or more pieces of equipment associated with the first safety zone are pre-installed in the main body portion. In other words, said one or more pieces of equipment are already installed in the main body portion whilst the superstructure is in the collapsed state. In an embodiment, one or more pieces of equipment associated with the second safety zone are pre-installed in the main body portion. In other words, said one or more pieces of equipment are already installed in the main body portion whilst the superstructure is in the collapsed state. In an embodiment, one or more pieces of equipment associated with the third safety zone are pre-installed in the main body portion. In other words, said one or more pieces of equipment are already installed in the main body portion whilst the superstructure is in the collapsed state. In an embodiment, one or more pieces of equipment associated with the transfer zone are pre-installed in the main body portion. In other words, said one or more pieces of equipment are already installed in the main body portion whilst the superstructure is in the collapsed state. In an embodiment, one or more pieces of equipment associated with the utility system are pre-installed in the main body portion. In other words, said one or more pieces of equipment are already installed in the main body portion whilst the superstructure is in the collapsed state.
[0070] In an embodiment, in the expanded state, the control zone is defined at least in part by a compartment extending from the first longitudinal end of the main body portion. In an embodiment, in the expanded state, the transfer zone is defined at least in part by a compartment extending from the second longitudinal end of the main body portion. In an embodiment, in the expanded state, the first safety zone is defined at least in part by one or more compartments extending from the first lateral end of the main body portion. In an embodiment, in the expanded state, the third safety zone is defined at least in part by one or more compartments extending from the second lateral end of the main body portion. In an embodiment, in the expanded state, the second safety zone is defined substantially by one or more compartments within the exterior boundary of the main body portion.
[0071] In an embodiment, the first environment is maintained at a first pressure. In an embodiment, the first environment is maintained at a first temperature. In an embodiment, the second environment is maintained at a second pressure. In an embodiment, the second environment is maintained at a second temperature. In anembodiment, the third environment is maintained at a third pressure. In an embodiment, the third environment is maintained at a third temperature. In an embodiment, the first pressure is greater than the second pressure. In an embodiment, the second pressure is greater than the third pressure. In an embodiment, the first pressure is greater than the second pressure and the third pressure. In an embodiment, the first, second and third environments are negative pressure environments, with the third environment having the lowest pressure to substantially prevent pathogens or other biological contamination from flowing to adjoining environments. In an embodiment, pressure differential between the first environment and the second environment is configured to range between about 2.5 Pa and about 12.5 Pa, wherein the second pressure is lower than the first pressure. In an embodiment, pressure differential between the second environment and the third environment is configured to range between about 2.5 Pa and about 12.5 Pa, wherein the third pressure is lower than the second pressure.
[0072] In an embodiment, the first pressure is lower than the second pressure. In an embodiment, the second pressure is lower than the third pressure. In an embodiment, the first pressure is lower than the second pressure and the third pressure. In an embodiment, the first, second and third environments are positive pressure environments, with the third environment having the highest pressure to prevent pathogens or other biological contamination from flowing into the third environment.
[0073] In an embodiment, the facility is configured to enable uni-directional movement through the facility. In other words, the facility can be configured to prevent a user moving back into a zone or compartment that they have already moved through. For example, the facility is configured to enable uni-directional movement through the facility such that the user moves from the gowning room to the inbound airlock, from the inbound airlock to the third safety zone, from the third safety zone to the outbound airlock, and from the outbound airlock to the de-gowning room. In an embodiment, said uni-directional movement through the facility includes a substantially circular path through the facility. In an embodiment, the entry vestibule is the start and end of the substantially circular path.
[0074] In embodiment, the facility is configured to bi-directional movement through the facility.
[0075] In an embodiment, at least part of the facility is configured to be up to BSL-3 rated (Biosafety Level 3), compliant and / or certifiable. In an embodiment, the third safety zone is configured to be up to BSL-3 rated, compliant and / or certifiable.Preferably, the main laboratory section is configured to be up to BSL-3 rated, compliant and / or certifiable. In an embodiment, the main laboratory section is, at least in part, configured to be up to BSL-3 rated, compliant and / or certifiable. In an embodiment, the facility is configured to contain equipment that is up to BSL-3 rated.
[0076] In a third aspect, the present invention provides a method of forming a laboratory facility, including: providing an adaptable, portable superstructure in a first collapsed state, wherein in the first collapsed state the superstructure is transportable from one location to another, the superstructure including a main body portion; forming at least one expandable compartment by extending said at least one expandable compartment outwardly from said main body portion such that the superstructure assumes a second expanded state, wherein the superstructure is configured to form said laboratory facility in the second expanded state.
[0077] It will be appreciated that features disclosed with respect to the first and second aspects of the invention are also applicable with respect to the third aspect of the invention, including different combinations of features disclosed.
[0078] In a fourth aspect, the present invention provides a portable laboratory facility kit, including: an adaptable, portable superstructure having a first collapsed state and a second expanded state, wherein in the first collapsed state the superstructure is transportable from one location to another, and wherein in the second expanded state, the superstructure is configured to form said laboratory facility.
[0079] It will be appreciated that features disclosed with respect to the first, second and third aspects of the invention are also applicable with respect to the fourth aspect of the invention, including different combinations of features disclosed.
[0080] In a fifth aspect, the present invention provides a portable facility, the facility including: an adaptable, portable superstructure having a first collapsed state and a second expanded state, wherein in the first collapsed state the superstructure is transportable from one location to another, and wherein in the second expanded state, the superstructure is configured to form an expanded facility area; and a substructure operatively associated with the superstructure, wherein said substructure is configured to support the superstructure.
[0081] It will be appreciated that features disclosed with respect to the first, second, third and fourth aspects of the invention are also applicable with respect to the fifth aspect of the invention, including different combinations of features disclosed.
[0082] In a sixth aspect, the present invention provides a method of forming an expanded facility area, including: providing an adaptable, portable superstructure in a first collapsed state, wherein in the first collapsed state the superstructure is transportable from one location to another, the superstructure including a main body portion; forming at least one expandable compartment by extending said at least one expandable compartment outwardly from said main body portion such that the superstructure assumes a second expanded state, wherein the superstructure is configured to form said expanded facility area in the second expanded state.
[0083] It will be appreciated that features disclosed with respect to the first, second, third, fourth and fifth aspects of the invention are also applicable with respect to the sixth aspect of the invention, including different combinations of features disclosed.
[0084] In a seventh aspect, the present invention provides a portable facility kit, including: an adaptable, portable superstructure having a first collapsed state and a second expanded state, wherein in the first collapsed state the superstructure istransportable from one location to another, and wherein in the second expanded state, the superstructure is configured to form said facility.
[0085] It will be appreciated that features disclosed with respect to the first, second, third, fourth, fifth and sixth aspects of the invention are also applicable with respect to the seventh aspect of the invention, including different combinations of features disclosed.
[0086] As used herein, except where the context requires otherwise, the term "comprise" and variations of the term, such as "comprising", "comprises" and "comprised", are not intended to exclude further additives, components, integers or steps.
[0087] Further aspects of the present invention and further embodiments of the aspects described in the preceding paragraphs will become apparent from the following description, given by way of example and with reference to the accompanying drawings.Brief description of the drawings
[0088] Figure 1 is a side view of a portable facility in accordance with an embodiment, in an expanded state;
[0089] Figure 2 is a rear view of the portable facility of Figure 1 ;
[0090] Figure 3 is a front view of the portable facility of Figure 1 ;
[0091] Figure 4 is a schematic plan view of the portable facility of Figure 1 ;
[0092] Figure 5 is a schematic plan view of another portable facility in accordance with an embodiment, in an expanded state;
[0093] Figure 6 is a perspective view of two portable facility in accordance with an embodiment, in a collapsed state;
[0094] Figure 7 is a top view of the portable facility of Figure 6 in an expanded state;
[0095] Figure 8 is a perspective view of Figure 7;
[0096] Figure 9 is a perspective view of the portable facility of Figure 6 in an expanded state, deployed at a desired site;
[0097] Figure 10 is a perspective view of another portable facility in an expanded state;
[0098] Figure 11 is a close-up perspective view of the portable facility of Figure 10, focusing on a utility module interface of the portable facility;
[0099] Figure 12 is a close-up perspective view of the portable facility of Figure 10, focusing on the utility module interface of the portable facility and with a utility module partially removed from the utility module interface;
[0100] Figure 13 is a close-up perspective view of the portable facility of Figure 10, focusing on the utility module interface of the portable facility and with a utility module removed from the utility module interface; and
[0101] Figure 14 is a close-up partial front view of the utility module interface of the portable facility of Figure 10 showing utility access channels.Detailed description of the embodiments
[0102] Described herein is a configurable and expandable portable facility suitable for transport to and deployment at a desired location. Whilst the below description largely focuses on the provision of a portable laboratory facility, it will be understood that the portable facility is adaptable to a wide range of different use cases. Some of the use cases proposed include deployable office space, deployable housing (e.g. one or more apartments), deployable hygiene facilities (e.g. one or more bathrooms, toilets, showers, laundromat, etc), deployable secure storage space, deployable gym facility, deployable game room, deployable cafe / restaurant (e.g. having a commercial kitchen), deployable emergency response facility, portable VR studios, deployable incident command facility, deployable solar generation facility, deployable water generation facility, deployable autonomous vehicle, drone, droid, dog or robot facility, etc.
[0103] Reference is made to Figures 1 -3, which provides a portable laboratory facility 10, capable of being transported globally, and be installed and operational within a few hours. Facility 10 is adapted to provide up to a BSL-3 rated cleanroom facility that canbe deployed in a remote, high-risk environment, such as during a mass contagion event, mass casualty event, during wartimes (e.g. biological warfare), or similar event that necessitates the use of a high-compliance portable laboratory facility. In addition, facility 10 is adapted to act as a central distributed response network for receiving and processing biological samples in these remote, high-risk environments. However, it will be appreciated that facility 10 can also be utilised in more general applications, including but not limited to triage response, animal testing, toxicology testing, etc.
[0104] Facility 10 includes a superstructure 20, provided here in the form of a 20-53ft intermodal container. However, it will be appreciated that the superstructure may be of different form. One of the advantages of facility 10 is that it provides all the necessary equipment and conditions to operate as a functional laboratory, but within a much smaller footprint than typical laboratory facilities of this type. Further, as will become more apparent to the skilled reader, the ability to provide a ready-made high-compliance laboratory facility provides a great advantage over typically larger footprint facilities that are required to meet the same onerous high-compliance standards, as well as municipality requirements for constructions of such facilities. Conversely, facility 10 is already adapted to meet the high-compliance regulatory standards and can be easily setup on an existing site without the need for additional permits and approvals that a new build would require (see Figure 9).
[0105] Figure 6 shows a pair of superstructures 20 in a collapsed state. Superstructure 20 includes a front wall, an opposing rear wall, a first side wall, an opposed second side wall, a lower wall and an opposed upper wall. Thus, in the present embodiment, superstructure 20 is substantially in the shape of a rectangular prism.
[0106] Facility 10 further includes a substructure 30, provided here in the form of a skeletal trailer. However, it will be appreciated that the substructure may be of different form such as a custom-made purpose-built trailer, tracks, sled or floating vessels. Substructure 30 is configured to operatively engage with superstructure 20, thereby supporting the superstructure 20 above ground level, and also enable transportation of superstructure 20 between different locations. In the skeletal trailer form, it will be understood that substructure 30 is effectively a movable chassis that can be coupled with a tractor unit of a semi-trailer truck or similar, thereby making facility 10transportable by road. Substructure 30 includes typical skeletal trailer components, such as frame, wheels, etc.
[0107] Whilst superstructure 20 and substructure 30 are described as separate structures of the facility 10, it will be understood that facility 10 may be formed of a unitary structure - i.e. one where superstructure 20 and substructure 30 are manufactured as a single structure rather than two separate structures connected to one another.
[0108] One of the advantages of substructure 30 is that it is configured to support various utility components of facility 10, as well as other functional components and equipment. In the depicted embodiment, mounted to substructure 30 is a water storage tank 31 , grey water storage tank 32, diesel generator 33, diesel fuel cell 34, UAV / autonomous system storage box 35 and field team kit storage box 36. In some embodiments, other components can be mounted to substructure 30 including one or more of an atmospheric water generator, autonomous security robots, air handling unit, hydraulic power units, pressure conveying systems, etc. By utilising substructure 30 in this way, greater space is available in superstructure 20 for laboratory equipment and workspace.
[0109] As best shown in Figures 6-9, superstructure 20 is in the form of a purpose-built structure having a plurality of movable walls that when suitably arranged form a plurality of expandable compartments. This enables superstructure 20 to assume an expanded state for operations on-site, and the collapsed state during transport to the site. As will be appreciated, in the collapsed state, superstructure 20 has a smaller footprint for ease of transportation, whilst in the expanded state, superstructure 20 has a larger footprint, thereby providing greater space for operations of the facility. In the present embodiment, superstructure 20 has a footprint of about 34 sqm (approx. 366 sqft) in the collapsed state, and a footprint of about 128 sqm (approx. 1378 sqft) in the expanded state. Specifically, the depicted embodiment of facility 10 is 43 ft in length, 8.5 ft wide, and 13.5 ft tall in the collapsed state, and 55 ft in length, 25 ft wide, and 13.5 ft tall in the expanded state. However, it will be appreciated that facility 10 can include any plurality of dimensions or footprints encompassing its expandable and multimodal form.Superstructure 20 can be coupled to a tractor unit of a semi-trailer truck via substructure30 (further on this below), thereby making facility 10 transportable by road. In some embodiments, superstructure 20 can be cartridgised and therefore placed within and / or transported inside a standard intermodal shipping / ocean container.
[0110] As best shown in Figures 2 and 3, in the expanded state, superstructure 20 includes a main, substantially rectangular prism-shaped body 22. Body 22 generally defines an exterior boundary or volume in which movable walls, which form expandable compartments of the facility 10, are received when they are stowed away (i.e. when superstructure 20 is in the collapsed state). Body 22 may be viewed as the ‘core’ of superstructure 20. The movable walls can be a series of hingedly connected walls that are folded inwards towards body 22, effectively being stacked against each other, when stowed away. In one embodiment, the walls may be connected to one another by a geared continuous hinge. However, it will be appreciated that other hinge arrangements can be utilised. To move between the collapsed state of superstructure 20 and the expanded state, the movable walls may be manually manoeuvred into position to form the various compartments, or the walls may be moved by a powered system. As shown in Figure 1 , substructure 20 also includes auto leveling legs and feet 17 configured to support and level superstructure 30 with respect to the ground.
[0111] The lower wall of each expandable compartment (or at least the laterally extending compartments) is provided with a plurality of support legs 29 pivotally mounted thereto and configured to support said expandable compartment above the ground. In the collapsed state of superstructure 20, support legs 29 are provided in a stowed position within a storage rack inside substructure 20, and when superstructure 20 is in the expanded state, support legs 29 can be moved into an extended position for engagement with the ground.
[0112] In the depicted embodiment, there are four main expandable compartments that effectively form eight separate operational compartments - one expandable compartment extending laterally and away from body 22 about the first lateral side 26 that forms three operational compartments, one expandable compartment extending laterally and away from body 22 about the second lateral side 27 that forms three operational compartments, one expandable compartment extending longitudinally away from body 22 about the first longitudinal side 24 that forms one operationalcompartment, and one expandable compartment extending longitudinally away from body 22 about second longitudinal side 25 that forms one operational compartment. Thus, in such an embodiment, the expandable compartments define two laterally extending wings with respect to body 22 and two longitudinally extending wings with respect to body 22.
[0113] As best shown in Figure 1 , superstructure 20 includes a generally centrally located entryway 42 towards a lateral end of superstructure 20 in the expanded state. Entryway 42 includes an entry platform 44 that folds out and downwards from body 22, and a retractable step ladder 45 to enable simple access to access door 46. Door 46 includes access control (such as RFID, NFC, biometric and the like) to provide access to the interior of superstructure 20 to individuals with approved access credentials. Access door 46 is also provided with a security door sensor (not shown) to detect for unauthorised access, as well as a security camera.
[0114] Upon entry through access door 46, there is provided a compartment in the form of entry vestibule 50. Entry vestibule 50 is a substantially rectangular compartment when viewed in plan, and is disposed laterally of main body 22, about first lateral side 26. Entry vestibule 50 can act as a front office / reception area from which specific areas of facility 10 can be accessed. In particular, entry vestibule includes a door 52 configured to provide uni-directional access to a first compartment 61 , said compartment 61 being a gowning room (or similar function). By uni-directional access, it is to be understood that once a user enters gowning room 61 via door 52, the user is prohibited from returning back into entry vestibule 50 via door 52. Gowning room 61 is separated from entry vestibule 50 by a divider wall. Door 52 includes access control (such as RFID, NFC, biometric and the like) to provide access to gowning room 61 to individuals with approved access credentials. Entry vestibule 50 further includes other security features including security motion sensors, thermal sensors, and security cameras (not shown).
[0115] Entry vestibule 50 further includes doors 54, 56. Door 54 is configured to provide a user access to a mechanical closet 55. Mechanical closet 55 is defined by a compartment of facility 10. In particular, mechanical closet 55 is a compartment defined by main body portion 22, i.e. it is not one of the expandable compartments. Mechanicalcloset 55 can include various equipment for the operation of facility 10, including HVAC head units, air scrubbers, HEPA filters, humidification systems, vapor mist sanitation systems, formaldehyde gas, hydrogen peroxide gas, fans, inbound scrubbing and outbound scrubbing and similar specialised air handling equipment necessary for BSL and HASMAT ratings - using external ambient air, filtering and putting air into hot zone, UV sanitisation systems, bag in / bag out filter swaps, filtration, monitors, cctv, conferencing, intercoms, access control doors. The HEPA filter can be provided to ensure that the internal environment in facility 10 is substantially free of contaminates, toxins or hazards, such as dust, pollen, mold, bacteria, fungi and any other airborne particles in order to provide a sterilised environment. The humidification system is configured to control the humidity within the internal environment of facility 10. Door 56 is configured to provide a user access to an electrical closet 57. Electrical closet 57 is also defined by a compartment of facility 10. In particular, electrical closet 57 is a compartment defined by main body portion 22, i.e. it is not one of the expandable compartments. Electrical closet 57 can include various equipment for the operation of facility 10, in particular components of an electrical system configured to generate, store and supply electric power to facility 10. Electrical closet 57 can include an electrical panel with WiFi smart breakers, and an electrical storage device (e.g. a Tesla Powerwall with controller). It is noted that access to mechanical closet 55 and electrical closet 57 via entry vestibule 50 is advantageous as it means a service technician can access the relevant equipment for repair and maintenance without having to enter any of the safety zones, which will be described in further detail below.
[0116] Entry vestibule 50 can house various components including an administrative computer that can store various information such as entry logs, status conditions, etc.
[0117] Gowning room 61 forms part of a first safety zone of facility 10. The first safety zone, also referred to as a cold zone, represents a zone of facility 10 that is a low hazard zone - i.e. providing an environment substantially free from contamination for a user. Gowning room 61 provides an enclosed area for a user to change out of street clothes and don suitable laboratory uniform that is required to safely operate in high hazard zones of facility 10. Gowning room 61 can include various equipment such as storage lockers, benches, workstations, etc. Gowning room 61 is hermetically sealed from adjacent compartments of facility 10 to maintain a desired level of pressure in theenvironment. Gowning room 61 can be maintained at the same pressure as entry vestibule 50 or at a negative pressure relative to entry vestibule 50. For example, the pressure differential between entry vestibule 50 and gowning room 61 can range between about 2.5 Pa and about 12.5 Pa.
[0118] Gowning room 61 includes an exit door 71 configured to provide uni-directional access to a compartment 62, said compartment 62 being an inbound airlock. By unidirectional access, it is to be understood that once a user enters inbound airlock 62 via door 71 , the user is prohibited from returning back into gowning room 61 via door 71 . Inbound airlock 62 is separated from gowning room 61 by a divider wall. Door 71 includes access control (such as RFID, NFC, biometric and the like) to provide access to inbound airlock 62 to individuals with approved access credentials. Doors 52 and 71 are dual locking doors that cannot be opened at the same time. In this way, the environment within gowning room 61 can be maintained at the desired pressure and substantially free of contamination. Gowning room 61 further includes other security features including security motion sensors and security cameras (not shown).
[0119] Inbound airlock 62 forms part of a second safety zone of facility 10. The second safety zone, also referred to as a warm zone, represents a zone of facility 10 that is a medium hazard zone - i.e. a zone between hot and cold zone where decontamination activity takes place. Inbound airlock 62 includes an air shower system configured to decontaminate a user before entry into the hot zone. The air shower system includes a high-velocity airflow fan configured to turn on when a user is detected, blowing air onto the user to effectively scrub the user of any lingering particulate. Sufficient scrubbing can typically be achieved in about 4 to 8 seconds, with the fan remaining on for an additional amount of time (e.g. 2-4 seconds) for the room to be purged of the contaminants. Inbound airlock 62 is hermetically sealed from adjacent compartments of facility 10 to maintain a desired level of pressure in the environment. Inbound airlock 62 is maintained at a negative pressure relative to gowning room 61 . For example, the pressure differential between gowning room 61 and inbound airlock 62 can range between about 2.5 Pa and about 12.5 Pa.
[0120] Inbound airlock 62 includes an exit door 72 configured to provide uni-directional access to a compartment 63, said compartment 63 being an inbound laboratory section.By uni-directional access, it is to be understood that once a user enters inbound laboratory section 63 via door 72, the user is prohibited from returning back into inbound airlock 62 via door 72. Inbound laboratory section 63 is separated from inbound airlock 62 by a divider wall. Door 72 can include access control (such as RFID, NFC, biometric and the like) to provide access to inbound laboratory section 63 to individuals with approved access credentials. Doors 71 and 72 are dual locking doors that cannot be opened at the same time. In some embodiments, door 72 is unlocked, thereby enabling egress from the inbound airlock 62 into inbound laboratory section 63 upon or shortly after the high-velocity airflow fan is turned off. In this way, the environment within inbound airlock 62 can be maintained at the desired pressure and substantially free of contamination. Inbound airlock 62 further includes other security features including security motion sensors, environmental monitoring and alerting sensors, and security cameras (not shown).
[0121] Inbound laboratory section 63 forms part of a third safety zone of facility 10. The third safety zone, also referred to as a hot zone, represents a zone of facility 10 that is a high hazard zone - i.e. a zone where there is the highest potential for exposure to hazardous substances. Inbound laboratory section 63 provides an enclosed area for a user to conduct any lab preparatory work, such as preparing petri dishes, vials of fluid, etc. Inbound laboratory section can include various equipment such as storage lockers, benches, workstations, etc. Inbound laboratory section 63 includes an autoclave 74 configured to sterilise laboratory supplies and / or biological material. In some embodiments, in addition or instead of autoclave 74 can be provided a pass-through chamber configured to provide passage of laboratory supplies and / or biological material into the inbound laboratory section 63. For example, the pass-through chamber may provide passage of laboratory supplies and / or biological material into the inbound laboratory section 63 from gowning room 61 . Inbound laboratory section 63 is hermetically sealed from adjacent compartments of facility 10 to maintain a desired level of pressure in the environment. Inbound laboratory section 63 is maintained at a negative pressure relative to inbound airlock room 62. For example, the pressure differential between inbound airlock 62 and inbound laboratory section 63 can range between about 2.5 Pa and about 12.5 Pa.
[0122] Inbound laboratory section 63 includes an exit door 73 configured to provide access to a compartment 64, said compartment 64 being a main laboratory section. Access to main laboratory section 64 need not be uni-directional, as moving from inbound laboratory section 63 to main laboratory section 64 simply represents movement through the hot zone. However, in alternative embodiments, exit door 73 could provide uni-directional access to main laboratory section 64. Inbound laboratory section 63 is separated from main laboratory section 64 by a divider wall. Door 73 can include access control (such as RFID, NFC, biometric and the like) to provide access to main laboratory section 64 to individuals with approved access credentials. Doors 72 and 73 can be dual locking doors that cannot be opened at the same time, although this is not necessary given both inbound laboratory section 63 and main laboratory section 64 form part of the hot zone. The environment within inbound laboratory section 63 can be maintained at the desired pressure, temperature, humidity, light spectrum and be substantially free of contamination. Inbound laboratory section 63 further includes other security features including security motion sensors and security cameras (not shown).
[0123] Main laboratory section 64 forms part of the third safety zone of facility 10. Main laboratory section 64 provides an enclosed area for a user to conduct any of the main laboratory work, such as processing biological samples. Main laboratory section 64 can include various equipment such as benches, workstations, other laboratory hardware, etc. The specific equipment can in certain embodiments be customisable for the user’s needs. Main laboratory section 64 includes an incubator 75 configured to grow and / or maintain biological material. Main laboratory section 65 further includes a pair of flow hoods 76 configured to produce a laminar flow of contaminated free air across a workspace in the main laboratory section 64, thereby allowing for an open sterile work area. In this embodiment, flow hoods 76 are fan-powered horizontal laminar flow hoods. Flow hoods 76 include a HEPA filter. Main laboratory section 64 further includes a freezer or fridge 68 configured to store biological material. Main laboratory section 64 is generally hermetically sealed from adjacent compartments of facility 10 to maintain a desired level of pressure in the environment. However, main laboratory section 64 need not be hermetically sealed from adjacent compartments forming the hot zone, such as inbound laboratory section 63 and outbound laboratory section 65. Main laboratorysection 64 is generally maintained at the same pressure as the inbound laboratory section 63 (as all of the third safety zone is generally maintained at the same pressure).
[0124] Main laboratory section 64 includes an exit door 77 configured to provide access to a compartment 65, said compartment 65 being an outbound laboratory section 65. Access to outbound laboratory section 65 need not be uni-directional, as moving from main laboratory section 64 to outbound laboratory section 65 simply represents movement through the hot zone. However, in alternative embodiments, exit door 77 could provide uni-directional access to outbound laboratory section 65. Main laboratory section 64 is separated from outbound laboratory section 65 by a divider wall. Door 77 can include access control (such as RFID, NFC, biometric and the like) to provide access to outbound laboratory section 65 to individuals with approved access credentials. Doors 73 and 77 can be dual locking doors that cannot be opened at the same time, although this is not necessary given both main laboratory section 64 and outbound laboratory section 65 form part of the hot zone. The environment within main laboratory section 64 can be maintained at the desired pressure and substantially free of contamination. Main laboratory section 64 further includes other security features including security motion sensors and security cameras (not shown).
[0125] Outbound laboratory section 65 forms part of the third safety zone of facility 10. Outbound laboratory section 65 provides an enclosed area for a user to conduct any lab preparatory work, particularly that which involves handling actual biological samples. Outbound laboratory section 65 can include various equipment such as benches, workstations, etc. As will be described further below, collected biological samples can be passed through into the hot zone by way of a pass-through chamber positioned between outbound laboratory section 65 and a transfer zone. Outbound laboratory section 65 is generally hermetically or environmentally sealed from adjacent compartments of facility 10 to maintain a desired level of pressure in the environment. However, outbound laboratory section 65 need not be hermetically sealed from adjacent compartments forming the hot zone, such as main laboratory section 64 and inbound laboratory section 63. Outbound laboratory section 64 is generally maintained at the same pressure as the rest of the third safety zone.
[0126] Outbound laboratory section 65 includes an exit door 78 configured to provide uni-directional access to a compartment 66, said compartment 66 being an outbound airlock. By uni-directional access, it is to be understood that once a user enters outbound airlock 66 via door 78, the user is prohibited from returning back into outbound laboratory section 66 via door 78. Outbound laboratory section 65 is separated from outbound airlock 66 by a divider wall. Door 78 can include access control (such as RFID, NFC, biometric and the like) to provide access to outbound laboratory section 65 to individuals with approved access credentials. Doors 77 and 78 can be dual locking doors that cannot be opened at the same time. In this way, the environment within outbound laboratory section 65 can be maintained at the desired pressure. Outbound laboratory section 65 further includes other security features including security motion sensors and security cameras (not shown).
[0127] It will be appreciated that inbound laboratory section 63, main laboratory section 64 and outbound laboratory section 65 together form a cleanroom, i.e. a controlled environment in which pollutants such as dust, microorganisms in the air, and aerosol particles are filtered out to provide the cleanest possible area. In some embodiments, only main laboratory section 64 may be regarded as a cleanroom.
[0128] Outbound airlock 66 forms part of the second safety zone of facility 10. Outbound airlock 66 includes in some embodiments a decontamination shower configured to decontaminate a user before exit into the cold zone. The decontamination shower can be one or both of a fluid (e.g. water, chemical, fog) shower and an air shower (similar to the air shower of the inbound airlock). Similar to the earlier described air shower, the decontamination shower can be configured to turn on when a user is detected for a set period of time to clean the user, with the shower remaining on for an additional amount of time for the room to be purged of the contaminants. In other instances, the decontamination shower can be manually operated. In some embodiments, outbound airlock 66 can also include an eye-washing apparatus. Wastewater from outbound airlock 66 can be collected in a wastewater tank for biological waste. Outbound airlock 66 is hermetically sealed from adjacent compartments of facility 10 to maintain a desired level of pressure in the environment.Outbound airlock 66 is maintained at a positive pressure relative to outbound laboratory section 65. For example, the pressure differential between outbound laboratory section65 and outbound airlock 66 can range between about 2.5 Pa and about 12.5 Pa. The pressure of inbound airlock 62 and outbound airlock 66 is approximately the same.
[0129] Outbound airlock 66 includes an exit door 79 configured to provide unidirectional access to a compartment 67, said compartment 67 being a de-gowning room. By uni-directional access, it is to be understood that once a user enters degowning room 67 via door 79, the user is prohibited from returning back into outbound airlock 66 via door 79. De-gowning room 67 is separated from outbound airlock 66 by a divider wall. Door 79 can include access control (such as RFID, NFC, biometric and the like) to provide access to de-gowning room 67 to individuals with approved access credentials. Doors 78 and 79 are dual locking doors that cannot be opened at the same time. In some embodiments, door 79 is unlocked, thereby enabling egress from the outbound airlock 66 into de-gowning room 67 upon or shortly after the decontamination shower is turned off. In this way, the environment within outbound airlock 66 can be maintained at the desired pressure and prevent escape of contaminants. Outbound airlock 66 further includes other security features including security motion sensors and security cameras (not shown).
[0130] De-gowning room 67 forms part of the first safety zone of facility 10. De- gowning room 67 provides an enclosed area for a user to change back out of their laboratory uniform and back into street clothes so that any used / possibly contaminated uniform can be disposed of. De-gowning room 67 can include various equipment such as storage lockers, benches, workstations, etc. De-gowning room 67 is hermetically sealed from adjacent compartments of facility 10 to maintain a desired level of pressure in the environment. De-gowning room 67 is maintained at a positive pressure relative to outbound airlock 66. For example, the pressure differential between outbound airlock 66 and de-gowning room 67 can range between about 2.5 Pa and about 12.5 Pa. The pressure of de-gowning room 67 and gowning room 61 is approximately the same.
[0131] De-gowning room 67 includes an exit door 80 configured to provide unidirectional access to entry vestibule 50. By uni-directional access, it is to be understood that once a user enters the entry vestibule 50 via door 80, the user is prohibited from returning back into de-gowning room 67 via door 80. Entry vestibule 50 is separated from de-gowning room 67 by a divider wall. Door 80 includes access control (such asRFID, NFC, biometric and the like) to provide access to entry vestibule 50 to individuals with approved access credentials. Doors 80 and 79 are dual locking doors that cannot be opened at the same time. In this way, the environment within de-gowning room 67 can be maintained at the desired pressure and substantially free of contamination. Degowning room 67 further includes other security features including security motion sensors and security cameras (not shown).
[0132] As best shown in Figure 2, superstructure 20 includes an entryway 82 towards a longitudinal end, in this case a rear end, of superstructure 20 in the expanded state. Entryway 82 includes an entry platform 84 that folds out and downwards from body 22, and a retractable step ladder 85 to enable simple access to access door 86. Door 86 includes access control (such as RFID, NFC, biometric and the like) to provide access to the interior of superstructure 20 to individuals with approved access credentials. Access door 86 is also provided with a security door sensor (not shown) to detect for unauthorised access, as well as a security camera.
[0133] Upon entry through access door 86, there is provided a compartment 91 that defines a transfer room. Transfer room 91 is a substantially rectangular compartment when viewed in plan, and is disposed longitudinally of main body 22, about second longitudinal side 25. Transfer room 91 is configured to provide a room for transferring items between the inside and outside of facility 10. It will be appreciated that no adjacent compartments are accessible from transfer room 91 . Transfer room 91 includes a pass-through chamber 92 configured to provide passage of laboratory supplies and / or biological material from the transfer room into the hot zone, specifically here outbound laboratory section 65. For example, biological samples that are collected outside the facility can be passed through to the hot zone via said pass-through chamber 92. Pass-through chamber 92 can be a single pass through, or an over-under pass through and autoclave mechanism. These sample may be provided from outside facility 10 to transfer room 91 via a further pass-through chamber 93, one end of which can be accessed from outside facility 10. Alternatively, a biological sample (or batch of samples) may be delivered to transfer room 91 for subsequent passage through pass- through chamber 92 to the hot zone. Transfer room 91 also includes an autoclave 94 configured to sterilise laboratory supplies and / or biological material. In some embodiments, pass-through chamber 92 and autoclave 94 may be the same piece ofequipment. Whilst not shown in this embodiment (but is shown in the embodiment of Figure 5), transfer room 91 can also include a further pass-through chamber 95 positioned between transfer room 91 and de-gowning room 67. Uniform that is to be disposed of, along with other medical waste, can be passed through pass-through chamber 95 from de-gowning room 67 to transfer room 91 for safe disposal of the used uniform.
[0134] Door 86 includes access control (such as RFID, NFC, biometric and the like) to provide access to transfer room 91 to individuals with approved access credentials. Transfer room 91 further includes other security features including security motion sensors and security cameras (not shown).
[0135] As best shown in Figure 3, superstructure 20 includes an entryway 96 towards a longitudinal end, in this case a front end, of superstructure 20 in the expanded state. Entryway 96 includes an entry platform 97 that folds out and downwards from body 22, and a retractable step ladder 98 to enable simple access to access door 99. Door 99 includes access control (such as RFID, NFC, biometric and the like) to provide access to the interior of superstructure 20 to individuals with approved access credentials. Access door 99 is also provided with a security door sensor (not shown) to detect for unauthorised access, as well as a security camera.
[0136] Upon entry through access door 99, there is provided a compartment 90 that defines a control room. Control room 90 is a substantially rectangular compartment when viewed in plan, and is disposed longitudinally of main body 22, about first longitudinal side 24. Control room 91 is configured to facilitate control of one or more operations of facility 10. One of the primary functions of control room 91 is to facilitate operation of one or more unmanned aerial vehicles (UAVs) or autonomous systems 18 (see Figure 1 ). In an embodiment, UAV 18 is configured to collect biological samples from outside facility 10 and transfer said biological samples to facility 10. It will be appreciated that no adjacent compartments are accessible from control room 90. Control room 90 includes a communications system configured to enable remote communication with and from facility 10. The communication system includes a Starlink controller and receiver, a cellular controller and receiver, a GPS receiver and a multisource WAN router. However, it will be appreciated that the communicationssystem can include other types or methods of communication including WiFi, Bluetooth, 3-wire serial, SigFox or other proprietary systems placed in independent, redundant and / or mesh configurations. The communications systems may include both open and private cellular networks. In an embodiment, equipment of the communications system may communicate via a plurality of frequencies including but not limited to AM, FM, VLF, LF, MF, HF, VHF, UHF, SHF, IBOC, DAB, ISDB-TSB, DRM, HFGCS, CDMA, GSM, GPRS, TDMA, UMTS, PCS, 3G, 4G, 5G, 6G, 7G and any other suitable communication methodologies, systems and frequencies. Some of the communications systems can be provided on top of superstructure 20, such as antenna 19 (Figure 1 ). In general, the communications system can include any plurality of transmitting and receiving equipment suitable for the desired operation of facility 10.
[0137] Control room 90 further includes other security features including security motion sensors and security cameras (not shown).
[0138] Control room 90 acts as a central control hub so that facility 10 can act as distributed response network. In this way, the facility can find application in military and other higher risk settings.
[0139] References above to hermetical sealing between the various walls of the expandable compartments can be achieved in any suitable way known in the art. In one example, magnetic seals may be used. In another example, interlocking mechanical seals may be used.
[0140] It will be appreciated that in the described embodiment, reference is generally made to uni-directional movement through facility 10. This is suitable in particular high- compliance and high contamination risk applications where controlled movement through facility 10 is desired. However, in other embodiments where such requirements are not as onerous, bi-directional movement can be allowed (e.g. the various doors may enable two-way access).
[0141] Whilst an explanation of the term safety zone(s) is provided above with respect to the depicted embodiments and the particular application facility 10 is used for, it will be appreciated that this term can be used as a generalisation for any configuration or intent related to biocontainment, biosafety, biosecurity, quarantine, non-proliferation,isolation, segregation, containment, xenotransplantation or similar regardless of language or translation.
[0142] Reference is made to Figures 10-14, which illustrate a further embodiment of a facility 100. Facility 100 includes a superstructure 120 in the form of a purpose-built structure having a plurality of movable walls that when suitably arranged form a plurality of expandable compartments. This enables superstructure 120 to assume an expanded state for operations on-site, and a collapsed state during transport to the site. As will be appreciated, in the collapsed state, superstructure 120 has a smaller footprint for ease of transportation, whilst in the expanded state, superstructure 120 has a larger footprint, thereby providing greater space for operations of the facility. In the present embodiment, superstructure 120 and a substructure 130 are an integrally formed unitary structure. By an integrally formed unitary structure, it is meant that superstructure 120 and substructure 130 are formed as a single, inseparable part. In this example, a floor of the superstructure 120 also forms the support of substructure 130. One of the advantages of having facility 100 formed as a unitary structure is that it can be of relatively lighter weight than some of the superstructure / substructure arrangements described earlier.
[0143] As best shown in Figures 11 -14, substructure 130 includes a utility module interface 140 configured to removably receive a plurality of utility modules 150. Utility module interface 140 is in the form of a pair of utility cabinets 141 disposed on either side of a longitudinal axis of substructure 130, at an approximate centre thereof. Each utility cabinet 141 includes a plurality of walls that together define a cabinet cavity 142, wherein each cabinet cavity 142 is configured to receive one or more utility modules 150. In the depicted embodiment each cabinet cavity 142 includes a plurality of parallel, spaced apart divider walls 143, thereby defining a plurality (in this example, four) cabinet pockets 144 each configured to receive a respective utility module 150. Each cabinet pocket 144 is defined by a rear wall 145 extending in a longitudinal direction of substructure 130, a pair of side walls 146 extending in a transverse direction of substructure 130 (e.g. one or both of said side walls 146 being a divider wall 143), and an upper wall 147.
[0144] In this embodiment, utility modules 150 are configured to be slidably received within a respective cabinet pocket 144. To this end, each cabinet pocket 144 includes a pair of parallel, spaced apart stationary drawer slides 148 extending inwardly from upper wall 147 and along a substantial length of upper wall 147 towards rear wall 145. Each stationary drawer slide 148 is substantially in the form of a C-channel with a central elongate slot as shown in Figure 13.
[0145] Each utility module 150 is substantially in the form of a rectangular prism container 152 for housing utilities (e.g. componentry for storage and / or supply of water, electricity, etc). Container 152 includes a door 154 configured to pivot about a pair of hinges 155 to provide access into container 152 (e.g. for maintenance, addition / removal of components, etc).
[0146] Different types of utility modules 150 can be employed depending on the desired utilities and / or functionality to be supplied to superstructure 120. Utility modules 150 can include: one or more power modules (e.g. a battery array) configured to generate, store and / or supply electric power to the superstructure; one or more atmospheric water generation modules configured to generate, store and / or supply water to the superstructure; one or more water storage modules configured to store, remove from and / or supply water to the superstructure; one or more affluent liquid storage modules configured to store, remove from and / or supply water to the superstructure (e.g. for waste water, grey water or biohazard materials); one or more fuel storage modules configured to generate, store and / or supply fuel to the superstructure; one or more UAV, droid and / or robot storage modules. Other suitable modules may be employed depending on the desired application of facility 100.
[0147] As best shown in Figure 12, each utility module 150 includes a pair of parallel, spaced apart moving drawer slides 149 extending upwardly from an upper wall of container 152 and along a substantial length of said upper wall. Each moving drawer slide 149 is substantially in the form of a T-shaped rail that is intended to complementarily engage with stationary drawer slide 148 and enable utility module 150 to be slidably received and removed from cabinet pocket 144 through sliding engagement between the stationary and moving drawer slides 148, 149.
[0148] With reference to Figure 10, utility module interface 140 further includes two utility access channels 156, 158 extending longitudinally with respect to substructure 130 and positioned between utility cabinets 141. In other words, utility cabinets 141 are disposed on either side of utility access channels 156, 158. The utility access channels 156, 158 are configured to provide passage for utility connections (e.g. pipework, such as liquid conduits and gas conduits, and electrical wiring / cabling) between superstructure 120 and substructure 130. A divider panel 157 separates the two utility access channels 156, 158, with the lower utility access channel 156 being of greater height that the upper utility access channel 158.
[0149] With reference to Figure 14, lower utility access channel 156 is configured to provide passage for substructure-side utility connections (e.g. pipes 161 ), particularly those utility connections that are to be connected to utility modules 150. Whilst not shown in the figures, each utility module 150 may include connecting portions configured to directly engage with corresponding connection portions of cabinet pocket 144, with utility connections passing through lower utility access channel 156 connected to the connecting portions of cabinet pocket 144. Upper utility access channel 158 is configured to provide passage for superstructure-side utility connections (e.g. pipes 162), particularly those utility connections that are to be connected to utilities / equipment within superstructure 120. The utility connections within lower utility access channel 156 can be connected, through divider panel 157, to utility connections within upper utility access channel 158 that lead to suitable points within superstructure 120.
[0150] It will be appreciated that substructure 130 facilitates ready interchangeability and customisability of facility 100 by enabling different combinations of utilities to be provided for a desired user application. For example, in certain applications, water supply and / or storage is required and therefore substructure 100 can be equipped with suitable water storage and / or water generation modules. In another example, only power may be required, in which case substructure 130 need only be fitted out with suitable power modules. In some embodiments, cabinet pockets 144 may be configured to receive any suitable utility module, such as a case where utility connections are installed and fitted out for order. Alternatively, cabinet pockets 144 may be specifically configured to receive a designated type of utility module, such as a case where utility connections are installed and fitted out pre-order. For example, a particular cabinetpocket may be designed to only receive a power module, and therefore if a use case arises where no power module is required, this part of the utility module interface can remain free (i.e. no power module is connected to that cabinet pocket).
[0151] One of the advantages of the portable facilities disclosed herein is that the facility can be manufactured as a multi-purpose structure that can be later fitted out as desired for a particular use case.
[0152] For heavier or specific equipment that may be required for a given use case, such equipment can be pre-installed on the core, e.g. main body portion, of the superstructure, with other pieces of equipment either stowed away on board the superstructure when being transported or separately delivered. The heavier or specific equipment that is pre-installed may coincide with equipment requiring utilities, such as electricity or water, and therefore connection to the utility system of the substructure. Further, users of the facility will have ample room within the compartment / wing space of the superstructure to manoeuvre and operate, whilst many of the main fitted out equipment resides in the core / main body portion of the superstructure.
[0153] It will be understood that the invention disclosed and defined in this specification extends to all alternative combinations of two or more of the individual features mentioned or evident from the text or drawings. All of these different combinations constitute various alternative aspects of the invention.
Claims
CLAIMS1 . A portable facility, the facility including: an adaptable, portable superstructure having a first collapsed state and a second expanded state, wherein in the first collapsed state the superstructure is transportable from one location to another, and wherein in the second expanded state, the superstructure is configured to form an expanded facility area; and a substructure operatively associated with the superstructure, wherein said substructure is configured to support the superstructure; wherein the superstructure and the substructure are an integrally formed unitary structure.
2. The portable facility of claim 1 , wherein the unitary structure includes partitioning structure delineating a boundary between the superstructure and the substructure of the unitary structure, wherein said partitioning structure is configured to both define a floor of the superstructure and a support of the substructure.
3. The portable facility of claim 1 or 2, wherein the superstructure includes a main body portion, wherein the main body portion generally defines an exterior boundary or volume.
4. The portable facility of claim 3, wherein the superstructure includes one or more expandable compartments, wherein said one or more expandable compartments are configured to extend outwardly from said main body portion when arranged in an expanded state such that the one or more expandable compartments are configured to extend beyond the exterior boundary or volume when arranged in the expanded state.
5. The portable facility of claim 4, wherein said one or more expandable compartments are configured to be received or stowed within the exterior boundary or volume when arranged in the collapsed state.
6. The portable facility of claim 4 or 5, wherein the or each expandable compartment defines an outwardly extending wing with respect to the main body portion;wherein: one or more expandable compartments extend outwardly from the main body portion from a first lateral end thereof; and / or one or more expandable compartments extend outwardly from the main body portion from a second lateral end thereof; and / or one expandable compartment extends outwardly from the main body portion from a first longitudinal end thereof; and / or one expandable compartment extends outwardly from the main body portion from a second longitudinal end thereof.
7. The portable facility of any one of claims 4 to 6, wherein said one or more expandable compartments are each defined, at least in part, by a plurality of walls, wherein said plurality of walls are configured to be arranged or otherwise assembled into a respective compartment.
8. The portable facility of claim 7, wherein said plurality of walls are provided by said superstructure, wherein in a first collapsed state of the superstructure, said plurality of walls are substantially received within said boundary or volume defined by the main body portion of the superstructure, and wherein in a second expanded state of the superstructure, said plurality of walls are arranged or otherwise assembled to form said one or more expandable compartments that extend beyond the boundary or volume defined by the main body portion of the superstructure.
9. The portable facility of any one of claims 4 to 8, wherein at least one of the one or more expandable compartments includes one or more supports configured to support, at least in part, said at least one of the one or more expandable compartments above ground level.
10. The portable facility of any one of the preceding claims, wherein the substructure is further configured to enable movement and / or transportation of the superstructure.11 . The portable facility of any one of the preceding claims, wherein the substructure defines one or more utility access channels configured to provide passage for utility connections between the superstructure and the substructure.
12. The portable facility of claim 11 , wherein said one or more utility access channels are configured to provide access to utility connections disposed therein.
13. The portable facility of claim 11 or 12, wherein said one or more utility access channels are configured to be accessible from the superstructure.
14. The portable facility of any one of claims 11 to 13, wherein said one or more utility access channels are configured to provide passage for superstructure-side utility connections and passage for substructure-side utility connections, thereby facilitating connection of utility connections between the superstructure and the substructure.
15. The portable facility of any one of claims 11 to 14, wherein said one or more utility access channels include a first utility access channel configured to provide passage for superstructure-side utility connections and a second utility access channel configured to provide passage for substructure-side utility connections.
16. The portable facility of claim 15, wherein said first utility access channel is disposed above said second utility access channel and the substructure includes at least one divider configured to separate the first and second utility access channels.
17. The portable facility of claim 15 or 16, wherein said one or more utility access channels extend in a longitudinal direction of the substructure.
18. The portable facility of any one of claims 11 to 17, wherein said substructure includes a utility module interface configured to removably receive one or more utility modules and operatively engage with said one more utility modules, thereby facilitating supply of utilities to the superstructure.
19. The portable facility of claim 18, wherein said utility module interface includes at least one reception cavity defined at least in part by said substructure, wherein the at least one reception cavity is configured to receive at least one utility module.
20. The portable facility of claim 19, wherein said at least one reception cavity is configured to receive a plurality of utility modules.21 . The portable facility of claim 19, wherein said at least one reception cavity is configured to receive a plurality of utility modules spaced along a longitudinal direction of the substructure.
22. The portable facility of claim 20 or 21 , wherein said at least one reception cavity includes one or more divider elements configured to delineate a plurality of pockets within the at least one reception cavity.
23. The portable facility of any one of claims 19 to 22, wherein said at least one reception cavity is defined at least by a first reception cavity and a second reception cavity, said first reception cavity positioned opposite said second reception cavity.
24. The portable facility of claim 23, wherein said first reception cavity is configured to facilitate operative connection between at least one utility module received therein and the one or more utility access channels, and said second reception cavity is configured to facilitate operative connection between at least one utility module received therein and the one or more utility access channels.
25. The portable facility of any one of claims 18 to 24, wherein the facility includes said one or more utility modules.
26. The portable facility of any one of claims 18 to 25, wherein said one or more utility modules include: one or more power modules configured to generate, store and / or supply electric power to the superstructure; and / or one or more atmospheric water generation modules configured to generate, store and / or supply water to the superstructure; and / or one or more water storage modules configured to store, remove from and / or supply water to the superstructure; and / orone or more affluent liquid storage modules configured to store, remove from and / or supply water to the superstructure; and / or one or more fuel storage modules configured to generate, store and / or supply fuel to the superstructure; and or one or more UAV, droid and / or robot storage modules.
27. The portable facility of any one of claims 18 to 26, wherein each of the one or more utility modules is in the form of a cartridge or other modular structure configured to be received by the utility module interface.
28. The portable facility of claim 27, wherein the one or more utility modules are configured to be slidingly received by the utility module interface.
29. The portable facility of any one of claims 18 to 28, wherein said utility module interface includes one or more connection points configured to engage with one or more corresponding connection points of a respective utility module, wherein said one or more connection points of the utility module interface are configured to facilitate connection between respective utility module(s) and associated utility connections disposed in the one or more utility access channels.
30. The portable facility of any one of the preceding claims, wherein at least a portion of a utility system of the facility is mounted to or otherwise disposed in the substructure.
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