Skid mounted device for dispersion, dissolution, mixing and injection of single well polymer
By introducing multiple sets of flow guiding and stirring structures into a single-well polymer dispersion, dissolution, mixing, and injection skid-mounted equipment, the problem of insufficient dissolution was solved, achieving uniform maturation and efficient production of the polymer solution, while reducing equipment investment and land requirements.
Patent Information
- Application Number
- PCT/CN2025/085625
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2024-07-30
- Filing Date
- 2025-03-28
- Publication Date
- 2026-02-05
AI Technical Summary
Existing single-well polymer dispersion, dissolution, mixing, and injection skid-mounted equipment suffers from insufficient dissolution during the curing process, easily producing "fish eyes" and bubbles, resulting in long curing times, low efficiency, high equipment investment, and large footprint.
The maturation tank is designed with multiple sets of flow guiding and stirring structures. The maturation tank is divided into multiple maturation chambers by the first and second baffles. Combined with the stirring shaft driven by the stirring motor and the adjusting stirring paddle, the polymer solution is gradually maturated and uniformly stirred. The polymer clusters and bubbles in the solution are collected and ground by the switching plate and the connecting hole to improve the degree of dissolution.
It achieves uniform curing of polymer solutions, shortens curing time, improves work efficiency, and reduces equipment investment and floor space.
Smart Images

Figure CN2025085625_05022026_PF_FP_ABST
Abstract
Description
Single well polymer dispersion dissolving mixed injection skid-mounted device TECHNICAL FIELD
[0001] The present application belongs to the technical field of polymer injection skid-mounted device, and particularly relates to a single well polymer dispersion dissolving mixed injection skid-mounted device. BACKGROUND
[0002] The single well polymer dispersion dissolving mixed injection skid-mounted device is mainly applied to online mixing of polymer solution drag reducer in oil and gas field fracturing engineering, and can quickly configure high-quality polymer solution without fisheye and lump, and efficiently provide matching services for the fracturing engineering.
[0003] When the polymer solution is configured, first, the polymer dry powder is dispersed and mixed in a certain amount of water through polymer dispersion dissolving, and the polymer dry powder particles are fully wetted; then the polymer dry powder particles are converted from a dispersion system into a solution in water through polymer ripening. The polymer ripening process needs to go through two stages. First, water molecules penetrate into the polymer molecules, causing the polymer volume to expand, which is called "swelling", and forming polymer micelles; then the polymer molecules uniformly diffuse into the water molecules, forming a completely dissolved molecular dispersion system, i.e. ripening liquid. In the polymer solution ripening link, the ripening tank stirring ripening process is currently mainly used.
[0004] When the single well polymer dispersion dissolving mixed injection skid-mounted device is used, the polymer is ripened through the ripening system. However, the ripening system only simply performs dispersion dissolving mixing when in use, so that the polymer solution entering the ripening tank is not fully dissolved, and "fisheye" (undissolved polymer lump) and air bubbles are prone to be generated. This causes the polymer solution to have a long ripening time in the ripening tank, and the working efficiency is low, which causes more ripening tanks to be needed for ripening the polymer solution, and the ground equipment investment is large and the land occupation area is large. SUMMARY
[0005] In view of the above situation, in order to overcome the defects of the prior art, the present application provides a single well polymer dispersion dissolving mixed injection skid-mounted device, which effectively solves the problem of long ripening time of the existing equipment.
[0006] To achieve the above purpose, the following technical scheme is adopted in the present application: a single well polymer dispersion dissolving mixed injection skid-mounted device, comprising a feeding system, a water-powder mixer, a ripening system, a clean water tank, a liquid mixer, and a polymer injection pump; the feeding system and the clean water tank are connected to the water-powder mixer, the water-powder mixer is connected to the ripening system; the ripening system and the clean water tank are connected to the liquid mixer, and the output end of the liquid mixer is connected to the polymer injection pump.
[0007] The maturation system comprises a maturation tank, a plurality of flow guide structures are arranged in the maturation tank, stirring structures are arranged between adjacent flow guide structures and between the flow guide structures and the maturation tank; the flow guide structure comprises a first partition plate rotatably connected to the top of the maturation tank, and a lower flow passage for the flow of the polymer is formed between the first partition plate and the bottom of the maturation tank; a second partition plate is fixedly arranged in the maturation tank, and an upper flow passage for the flow of the polymer is formed between the second partition plate and the top of the maturation tank; the stirring structure comprises a stirring shaft rotatably connected to the maturation tank, and a fixed stirring paddle is fixedly arranged at the bottom of the stirring shaft; a plurality of support seats are uniformly arranged on the stirring shaft, and an adjustable stirring paddle that can rotate up and down is arranged on each support seat; the adjustable stirring paddles rotate up and down synchronously, and the rotation angles of the adjustable stirring paddles increase successively from top to bottom.
[0008] Further, a switching plate is slidably connected to the first partition plate, a plurality of first communication holes are arranged on the switching plate in a matrix, and a second communication hole corresponding to the first communication hole is arranged on the first partition plate; the distance between the first communication holes and the second communication holes of adjacent rows is greater than the diameter of the first communication holes and the second communication holes.
[0009] Further, a driving motor is fixedly arranged on the maturation tank, an input universal joint is fixedly arranged at the output end of the driving motor; a spline barrel is connected to the output end of the input universal joint, and a spline shaft is slidably connected to the spline barrel; an output universal joint is fixedly arranged on the spline shaft, an input bevel gear rotatably connected to the first partition plate is fixedly arranged at the output end of the output universal joint; an output bevel gear is meshed with the input bevel gear, and a traction assembly that drives the switching plate to slide up and down along the first partition plate is connected to the output bevel gear.
[0010] Further, the traction assembly comprises a crank coaxially fixedly arranged on the output bevel gear, a switching rod rotatably connected to the crank, and the switching rod is rotatably connected to the switching plate.
[0011] Further, a telescopic rod is fixedly arranged on the maturation tank, a synchronization block slidably connected to the maturation tank is fixedly arranged at the telescopic end of the telescopic rod; a synchronization assembly is arranged on the synchronization block, an adjusting assembly that drives the adjustable stirring paddle to rotate synchronously is connected to the synchronization assembly; a rotating assembly that drives the first partition plate to rotate is further arranged on the synchronization block, and a plurality of turbulence assemblies that act in response to the rotation of the first partition plate are arranged on the maturation tank.
[0012] Further, the synchronization assembly comprises a synchronization rod rotatably connected to the synchronization block, a lifting seat rotatably connected to the synchronization rod, a sliding block rotatably connected to the lifting seat, and the sliding block is connected to the adjusting assembly; a guide spline is arranged on the stirring shaft, and a spline groove matched with the guide spline is arranged on the sliding block.
[0013] Further, the adjusting assembly comprises a driving rod rotationally connected with the slider, and the other end of the driving rod is rotationally connected with the uppermost adjusting stirring paddle; a pulling rod is arranged between the upper and lower adjacent adjusting stirring paddles, and the upper and lower adjacent adjusting stirring paddles are rotationally connected with the pulling rod; the distance between the rotation shaft of the upper adjusting stirring paddle and the pulling rod and the stirring shaft is greater than the distance between the rotation shaft of the lower adjusting stirring paddle and the pulling rod and the stirring shaft.
[0014] Further, the rotating assembly comprises a connecting rod rotationally connected with the synchronous block, and a rotating shaft is rotationally connected with the connecting rod; the two ends of the rotating shaft are rotationally connected with the overturning rods, and the other ends of the overturning rods are coaxially fixedly connected with the first partition plate.
[0015] Further, the disturbing assembly comprises a plurality of rotating plates arranged in sequence from top to bottom, and the plurality of rotating plates are rotationally connected with the curing tank; a parallel rod is arranged between the adjacent rotating plates, and the adjacent rotating plates are rotationally connected with the parallel rod; the rotating plate is provided with a containing groove matched with the parallel rod; and the first partition plate is rotationally connected with an input rod, and the other end of the input rod is rotationally connected with one of the rotating plates.
[0016] Further, the curing tank is provided with a feeding pipe, and the curing tank is also provided with a discharging pipe corresponding to the feeding pipe; the curing tank is fixedly connected with a stirring motor, and the output end of the stirring motor is fixedly connected with the stirring shaft.
[0017] Compared with the prior art, the present application has the following beneficial effects:
[0018] 1. When the present application is used, the curing tank is divided into a plurality of curing cavities by the first partition plate and the second partition plate in the flow guide structure, the polymer solution passes through the plurality of curing cavities in sequence, and the polymer solution is stirred by the stirring structure to make the solution more uniform; when the polymer solution passes through the plurality of curing cavities in sequence, the polymer solution is gradually cured, and is completely cured in the last curing cavity, so that the polymer solution that is discharged through the discharging pipe is the polymer solution that has reached the requirement, so that the present application can continuously cure the polymer solution, and the persistence of solution injection is improved.
[0019] 2. When the present application is used, the stirring motor stirs the polymer solution through the stirring shaft, the fixed stirring paddle and the adjusting stirring paddle thereon, so as to promote the curing of the solution; in addition, the plurality of adjusting stirring paddles rotate upward and downward synchronously, and the rotation angles thereof increase in sequence from top to bottom, so that the adjusting stirring paddles rotate synchronously when reciprocating with the first partition plate, the stirring position of the solution is changed, and the uniformity of the solution is improved.
[0020] 3、The application, when in use, through the setting of the first partition plate, the switching plate and the like, rotates with the stirring shaft, makes the first partition plate swing back and forth, and disturbs the solution in the curing cavity to improve the uniformity of the solution; the first partition plate and the switching plate collect the polymer groups and the bubbles in the solution through the second communication hole and the first communication hole, and in the process of reciprocating along the first partition plate, the switching plate grinds and crushes the polymer groups, so that the solution is more fully dissolved. BRIEF DESCRIPTION OF DRAWINGS
[0021] Fig. 1 is a structural schematic diagram of the application;
[0022] Fig. 2 is a structural schematic diagram of the curing system in the application;
[0023] Fig. 3 is a schematic diagram of the cooperation state of the mixing structure, the flow guide structure and the like in the application;
[0024] Fig. 4 is a structural schematic diagram of the mixing structure in the application;
[0025] Fig. 5 is a structural schematic diagram of the flow guide structure in the application;
[0026] Fig. 6 is a schematic diagram of the cooperation state of the first partition plate, the rotating plate, the driving motor and the like in the application;
[0027] Fig. 7 is a schematic diagram of the cooperation state of the input universal joint, the spline barrel, the output universal joint, the crank, the switching rod and the like in the application;
[0028] Fig. 8 is a structural schematic diagram of the flow disturbance assembly in the application;
[0029] Fig. 1 is a structural schematic diagram of the application; 1, the blanking system, 2, the water powder mixer, 3, the curing system, 4, the clean water tank, 5, the mixing device, 6, the polymer injection pump, 7, the curing tank, 8, the feeding pipe, 9, the stirring shaft, 10, the first partition plate, 11, the fixed stirring paddle, 12, the adjusting stirring paddle, 13, the second partition plate, 14, the stirring motor, 15, the driving motor, 16, the telescopic rod, 17, the supporting seat, 18, the pulling rod, 19, the driving rod, 20, the sliding block, 21, the lifting seat, 22, the guide spline, 23, the synchronous rod, 24, the synchronous block, 25, the connecting rod, 26, the overturning rod, 27, the crank, 28, the switching rod, 29, the input rod, 30, the parallel rod, 31, the rotating plate, 32, the switching plate, 33, the first communication hole, 34, the rotating shaft, 35, the accommodating groove, 36, the second communication hole, 37, the input universal joint, 38, the spline barrel, 39, the input bevel gear, 40, the output bevel gear, 41, the output universal joint, 42, the spline shaft. DETAILED DESCRIPTION
[0030] A single well polymer dispersion dissolving mixing and injecting skid-mounted device, as shown in Figures 1-8, comprises a feeding system 1, a water-powder mixer 2, a curing system 3, a clean water tank 4, a mixing device 5, and a polymer injection pump 6; the feeding system 1 and the clean water tank 4 are connected to the water-powder mixer 2, and the water-powder mixer 2 is connected to the curing system 3; the water-powder mixer 2 is provided with polymer dry powder particles through the feeding system 1, and the water-powder mixer 2 is provided with clean water through the clean water tank 4; the polymer dry powder particles and the clean water are dispersed and dissolved through the water-powder mixer 2, and the polymer solution after dispersion and dissolution enters the curing system 3 for curing; the curing system 3 and the clean water tank 4 are connected to the mixing device 5, and the output end of the mixing device 5 is connected to the polymer injection pump 6; the polymer solution is cured through the curing system 3, and the solution after curing and the clean water in the clean water tank 4 enter the mixing device 5 for mixing and dilution, and then the solution is injected into the wellhead of the polymer injection well through the polymer injection pump 6.
[0031] Further, the curing system 3 comprises a curing tank 7, a plurality of flow guide structures are arranged in the curing tank 7, and stirring structures are arranged between adjacent flow guide structures and between the flow guide structures and the curing tank 7; the curing tank 7 is provided with a feeding pipe 8, and the curing tank 7 is further provided with a discharging pipe corresponding to the feeding pipe 8; the flow guide structure comprises a first partition plate 10 rotatably connected to the top of the curing tank 7, and a lower flow passage for the flow of the polymer is formed between the first partition plate 10 and the bottom of the curing tank 7; a second partition plate 13 is fixedly connected in the curing tank 7, and an upper flow passage for the flow of the polymer is formed between the second partition plate 13 and the top of the curing tank 7; the stirring structure comprises a stirring shaft 9 rotatably connected to the curing tank 7, and a fixed stirring paddle 11 is fixedly connected to the bottom of the stirring shaft 9; a stirring motor 14 is fixedly connected to the curing tank 7, and the output end of the stirring motor 14 is fixedly connected to the stirring shaft 9; support seats 17 are uniformly distributed on the stirring shaft 9, and adjustable stirring paddles 12 that can rotate up and down are arranged on the support seats 17; the adjustable stirring paddles 12 rotate up and down synchronously with the rotation of the first partition plate 10, and a plurality of the adjustable stirring paddles 12 rotate up and down synchronously, and the rotation angles of the adjustable stirring paddles 12 from top to bottom increase successively.
[0032] When the curing system 3 is in use, the curing tank 7 is divided into a plurality of curing cavities by the first partition plate 10 and the second partition plate 13 in the flow guide structure, the polymer solution sequentially passes through the plurality of curing cavities, and the polymer solution is stirred by the stirring structure to make the solution more uniform; when the polymer solution sequentially passes through the plurality of curing cavities, the polymer solution is gradually cured, and is completely cured in the last stage of the curing cavities, so that the polymer solution that meets the requirements is discharged through the discharging pipe.
[0033] In addition, when the polymer solution is stirred, the stirring motor 14 is started, and the polymer solution is stirred by the stirring shaft 9 and the fixed stirring paddle 11 and the adjusting stirring paddle 12 on the stirring shaft 9, so as to promote the ripening of the solution; in addition, the first baffle 10 reciprocatingly swings with the rotation of the stirring shaft 9, and the solution in the ripening cavity is disturbed to improve the uniformity of the solution; the adjusting stirring paddles 12 are synchronously rotated upward and downward, and the rotation angles of the adjusting stirring paddles 12 from top to bottom are sequentially increased, so that the adjusting stirring paddles 12 are synchronously rotated when reciprocatingly swinging with the first baffle 10, the stirring position of the solution is changed, and the uniformity of the solution is improved.
[0034] Further, as shown in FIGS. 5-7, the first baffle 10 is slidably connected with a switching plate 32, the switching plate 32 is provided with first communication holes 33 in a matrix, the first baffle 10 is provided with second communication holes 36 corresponding to the first communication holes 33, and the distance between the first communication holes 33 and the second communication holes 36 of adjacent rows is greater than the diameter of the first communication holes 33 and the second communication holes 36.
[0035] In use, when the switching plate 32 slides along the first baffle 10, the solution can flow through the first communication holes 33 and the second communication holes 36 when the first communication holes 33 and the second communication holes 36 are communicated, and in the reciprocating movement of the switching plate 32, the switching plate 32 and the first baffle 10 cooperate to collect and grind the polymer groups and bubbles in the solution, so that the solution is more fully dissolved. When the first communication holes 33 and the second communication holes 36 are misaligned, the first baffle 10 and the switching plate 32 are combined to separate and guide the flow of the solution.
[0036] Further, the ripening tank 7 is fixedly connected with a driving motor 15, the output end of the driving motor 15 is fixedly connected with an input universal joint 37, the output end of the input universal joint 37 is connected with a spline barrel 38, the spline barrel 38 is slidably connected with a spline shaft 42, the spline shaft 42 is fixedly connected with an output universal joint 41, the output end of the output universal joint 41 is fixedly connected with an input bevel gear 39 which is rotationally connected with the first baffle 10, the input bevel gear 39 is meshed with an output bevel gear 40, the output bevel gear 40 is connected with a traction assembly which drives the switching plate 32 to slide upward and downward along the first baffle 10; the traction assembly comprises a crank 27 which is coaxially fixedly connected with the output bevel gear 40, the crank 27 is rotationally connected with a switching rod 28, and the switching rod 28 is rotationally connected with the switching plate 32.
[0037] When the switching plate 32 needs to reciprocate along the first partition plate 10, the driving motor 15 is started to drive the input universal joint 37 to rotate; the input universal joint 37 drives the output universal joint 41 to rotate through the spline barrel 38 and the spline shaft 42; the output universal joint 41 drives the input bevel gear 39 to rotate; the input bevel gear 39 drives the crank 27 to rotate through the output bevel gear 40; and the crank 27 drives the switching plate 32 to reciprocate through the switching rod 28.
[0038] Further, the curing tank 7 is fixedly connected with a telescopic rod 16, the telescopic end of the telescopic rod 16 is fixedly connected with a synchronous block 24 which is in sliding connection with the curing tank 7, and the telescopic rod 16 is preferably a hydraulic rod; the synchronous block 24 is provided with a synchronous assembly, and the synchronous assembly is connected with an adjusting assembly which drives the adjusting stirring paddle 12 to rotate synchronously; the synchronous block 24 is also provided with a rotating assembly which drives the first partition plate 10 to rotate, and the curing tank 7 is provided with a plurality of turbulence assemblies which act in response to the rotation of the first partition plate 10.
[0039] Further, as shown in FIG. 4, the synchronous assembly comprises a synchronous rod 23 which is in rotational connection with the synchronous block 24, and the synchronous rod 23 is rotatably connected with a lifting seat 21; the lifting seat 21 is rotatably connected with a sliding block 20, and the sliding block 20 is connected with the adjusting assembly; and the stirring shaft 9 is provided with a guide spline 22, and the sliding block 20 is provided with a spline groove which cooperates with the guide spline 22.
[0040] In use, the synchronous block 24 slides along the curing tank 7 under the action of the telescopic rod 16, the synchronous block 24 drives the synchronous rod 23 to rotate, the synchronous rod 23 drives the lifting seat 21 to move up and down, the synchronous seat drives the sliding block 20 to slide along the stirring shaft 9, the sliding block 20 slides along the guide spline 22 on the stirring shaft 9 through the spline groove, and the sliding block 20 drives the adjusting assembly to move; in addition, when the stirring shaft 9 rotates, the stirring shaft 9 drives the sliding block 20 to rotate through the cooperation between the guide spline 22 and the spline groove, and the sliding block 20 rotates along the synchronous seat.
[0041] Further, the adjusting assembly comprises a driving rod 19 which is in rotational connection with the sliding block 20, and the other end of the driving rod 19 is rotatably connected with the uppermost adjusting stirring paddle 12; the upper and lower adjacent adjusting stirring paddles 12 are provided with a pulling rod 18, and the upper and lower adjacent adjusting stirring paddles 12 are rotatably connected with the pulling rod 18; the distance between the rotating shaft 34 of the upper adjusting stirring paddle 12 and the pulling rod 18 and the distance between the rotating shaft 34 of the lower adjusting stirring paddle 12 and the pulling rod 18 are different.
[0042] When the adjusting assembly is in use, when the slider 20 moves up and down, the slider 20 drives the uppermost adjusting stirring paddle 12 to rotate through the driving rod 19, and the upper adjusting stirring paddle 12 drives the lower adjusting stirring paddle 12 to rotate along the support seat 17 through the pulling rod 18; in addition, since the distance between the rotating shaft 34 of the upper adjusting stirring paddle 12 and the pulling rod 18 and the stirring shaft 9 is greater than the distance between the rotating shaft 34 of the lower adjusting stirring paddle 12 and the pulling rod 18 and the stirring shaft 9, the up-and-down rotating angles of the adjusting stirring paddles 12 from top to bottom increase in turn.
[0043] Further, as shown in Figure 5, the rotating assembly comprises a connecting rod 25 rotationally connected with the synchronous block 24, and a rotating shaft 34 rotationally connected with the connecting rod 25; the rotating shaft 34 is rotationally connected with a turnover rod 26 at both ends, and the other end of the turnover rod 26 is coaxially fixedly connected with the first partition plate 10.
[0044] When the rotating assembly is in use, when the synchronous block 24 slides along the curing tank 7, the synchronous block 24 drives the connecting rod 25 to rotate, the connecting rod 25 drives the turnover rod 26 to rotate through the rotating shaft 34, and the turnover rod 26 drives the first partition plate 10 to rotate, so that the first partition plate 10 disturbs the flow of the solution and improves the uniformity of the solution.
[0045] Further, as shown in Figure 8, the flow disturbing assembly comprises a plurality of rotating plates 31 arranged in turn from top to bottom, and the rotating plates 31 are rotationally connected with the curing tank 7; parallel rods 30 are arranged between adjacent rotating plates 31, and the rotating plates 31 are rotationally connected with the parallel rods 30, and the rotating plates 31 are provided with accommodating grooves 35 matched with the parallel rods 30; the first partition plate 10 is rotationally connected with an input rod 29, and the other end of the input rod 29 is rotationally connected with one of the rotating plates 31.
[0046] When the flow disturbing assembly is in use, when the first partition plate 10 reciprocates, the first partition plate 10 drives the input rod 29 to rotate, and the input rod 29 drives one of the rotating plates 31 to rotate; adjacent rotating plates 31 and the parallel rods 30 form a parallelogram structure, so that when one of the rotating plates 31 rotates, the remaining rotating plates 31 synchronously rotate under the action of the parallel rods 30 to disturb the flow of the solution and improve the uniformity of the solution.
[0047] The working process of the present application is as follows:
[0048] When the present application is in use, the polymer dry powder particles are provided for the water powder mixer 2 through the discharging system 1, and the water tank 4 provides water for the water powder mixer 2, and the polymer dry powder particles and the water are dispersed and dissolved through the water powder mixer 2, and the polymer solution after dispersion and dissolution enters the curing system 3 for curing; the solution after curing and the water in the water tank 4 enter the mixer 5 for mixing and dilution, and then are injected into the wellhead of the injection well through the injection pump 6.
[0049] The maturation system 3 divides the maturation tank 7 into multiple maturation cavities by the first partition 10 and the second partition 13 in the flow guide structure when in use, and the polymer solution sequentially passes through the multiple maturation cavities and is stirred by the stirring structure to make the solution more uniform; the polymer solution is gradually matured when sequentially passing through the multiple maturation cavities, and is completely matured in the last maturation cavity, so that the polymer solution that meets the requirements is obtained through the discharge pipe.
[0050] In addition, the stirring structure starts the stirring motor 14 when stirring the polymer solution, and the stirring motor 14 stirs the polymer solution through the stirring shaft 9 and the fixed stirring paddle 11 and the adjusting stirring paddle 12 thereon to promote the maturation of the solution; at the same time, the telescopic rod 16 is started, and the telescopic rod 16 drives the synchronous block 24 to slide along the maturation tank 7, and the synchronous block 24 drives the synchronous rod 23 to rotate; the synchronous rod 23 drives the lifting seat 21 to move up and down, and the synchronous seat drives the sliding block 20 to slide along the stirring shaft 9, and the sliding block 20 slides along the guide spline 22 on the stirring shaft 9 through the spline groove; the sliding block 20 drives the uppermost adjusting stirring paddle 12 to rotate through the driving rod 19, and the upper adjusting stirring paddle 12 drives the lower adjusting stirring paddle 12 to rotate along the support seat 17 through the pull rod 18; in addition, the distance between the rotating shaft 34 of the upper adjusting stirring paddle 12 and the pull rod 18 and the stirring shaft 9 is greater than the distance between the rotating shaft 34 of the lower adjusting stirring paddle and the pull rod 18 and the stirring shaft 9, so that the up-and-down rotation angles of the adjusting stirring paddles 12 from top to bottom increase in turn, the stirring position of the solution is changed, and the uniformity of the solution is improved.
[0051] When the synchronous block 24 slides along the maturation tank 7, the synchronous block 24 drives the connecting rod 25 to rotate, the connecting rod 25 drives the turnover rod 26 to rotate through the rotating shaft 34, the turnover rod 26 drives the first partition 10 to rotate, and the first partition 10 disturbs the flow of the solution; the first partition 10 drives the input rod 29 to rotate, and the input rod 29 drives one of the rotating plates 31 to rotate; the adjacent rotating plates 31 and the parallel rod 30 cooperate to form a parallelogram structure, so that when one of the rotating plates 31 rotates, the remaining rotating plates 31 synchronously rotate under the action of the parallel rod 30 to disturb the flow of the solution and improve the uniformity of the solution.
[0052] At the same time, the driving motor 15 is started, the driving motor 15 drives the input universal joint 37 to rotate; the input universal joint 37 drives the output universal joint 41 to rotate through the spline barrel 38 and the spline shaft 42, the output universal joint 41 drives the input bevel gear 39 to rotate; the input bevel gear 39 drives the crank 27 to rotate through the output bevel gear 40, the crank 27 drives the switching plate 32 to reciprocate through the switching rod 28; when the first communication hole 33 and the second communication hole 36 are communicated, the solution can flow through the first communication hole 33 and the second communication hole 36, in the reciprocating movement of the switching plate 32, the switching plate 32 cooperates with the first partition plate 10 to collect and grind the polymer groups and the bubbles in the solution, so that the solution is dissolved more fully; when the first communication hole 33 and the second communication hole 36 are misaligned, the first partition plate 10 and the switching plate 32 are combined to separate and guide the flow of the solution.
Claims
1. A single well polymer dispersion dissolving blending and injection skid mounted unit characterized by: The application relates to a polymerization system, which comprises a feeding system (1), a water-powder mixer (2), a curing system (3), a clean water tank (4), a mixing device (5) and a polymer injection pump (6); the feeding system (1) and the clean water tank (4) are connected with the water-powder mixer (2), the water-powder mixer (2) is connected with the curing system (3); the curing system (3) and the clean water tank (4) are connected with the mixing device (5), and the output end of the mixing device (5) is connected with the polymer injection pump (6). The curing system (3) comprises a curing tank (7), a plurality of guide structures are arranged in the curing tank (7), stirring structures are arranged between adjacent guide structures and between the guide structures and the curing tank (7); the guide structure comprises a first partition plate (10) which is rotationally connected with the top of the curing tank (7), and a lower flow passage for the flow of polymer is formed between the first partition plate (10) and the bottom of the curing tank (7); a second partition plate (13) is fixedly connected in the curing tank (7), and an upper flow passage for the flow of polymer is formed between the second partition plate (13) and the top of the curing tank (7); the stirring structure comprises a stirring shaft (9) which is rotationally connected with the curing tank (7), and a fixed stirring paddle (11) is fixedly connected to the bottom of the stirring shaft (9); support seats (17) are uniformly distributed on the stirring shaft (9), and an adjustable stirring paddle (12) which can rotate up and down is arranged on each support seat (17); the adjustable stirring paddles (12) rotate up and down synchronously, and the rotating angles of the adjustable stirring paddles (12) from top to bottom increase gradually.
2. The single well polymer dispersion dissolving and blending pigging skid injection unit of claim 1 wherein: A switching plate (32) is slidably connected to the first partition plate (10), and a plurality of first communication holes (33) are arranged on the switching plate (32) in a matrix mode; a second communication hole (36) corresponding to each first communication hole (33) is arranged on the first partition plate (10), and the distance between adjacent first communication holes (33) and second communication holes (36) in each row is greater than the diameter of the first communication holes (33) and the second communication holes (36).
3. The single well polymer dispersion dissolving and blending skid mounted injection unit of claim 2 wherein: A driving motor (15) is fixedly connected to the curing tank (7), an input universal joint (37) is fixedly connected to the output end of the driving motor (15); a spline barrel (38) is connected to the output end of the input universal joint (37), and a spline shaft (42) is slidably connected to the spline barrel (38); an output universal joint (41) is fixedly connected to the spline shaft (42), an input bevel gear (39) which is rotationally connected with the first partition plate (10) is fixedly connected to the output end of the output universal joint (41); an output bevel gear (40) is meshed with the input bevel gear (39), and a traction assembly which drives the switching plate (32) to slide up and down on the first partition plate (10) is connected to the output bevel gear (40).
4. The single well polymer dispersion dissolving and blending skid mounted injection unit of claim 3 wherein: The traction assembly comprises a crank (27) which is coaxially fixed to the output bevel gear (40), a switching rod (28) which is rotationally connected to the crank (27), and the switching rod (28) is rotationally connected with the switching plate (32).
5. A single well polymer dispersion dissolving and blending skid mounted unit as claimed in any one of claims 1 or 2 wherein: The aging tank (7) is fixed with a telescopic rod (16), and the telescopic end of the telescopic rod (16) is fixed with a synchronous block (24) which is slidingly connected with the aging tank (7); the synchronous block (24) is provided with a synchronous assembly, and the synchronous assembly is connected with an adjusting assembly which drives the adjusting stirring paddle (12) to rotate synchronously; the synchronous block (24) is further provided with a rotating assembly which drives the first partition plate (10) to rotate, and the aging tank (7) is provided with a plurality of turbulence assemblies which are driven to act by the rotation of the first partition plate (10).
6. The single well polymer dispersion dissolving and blending skid mounted injection unit of claim 5 wherein: The synchronous assembly comprises a synchronous rod (23) which is rotationally connected with the synchronous block (24), and the synchronous rod (23) is rotationally connected with a lifting seat (21); the lifting seat (21) is rotationally connected with a sliding block (20), and the sliding block (20) is connected with the adjusting assembly; the stirring shaft (9) is provided with a guide spline (22), and the sliding block (20) is provided with a spline groove which is matched with the guide spline (22).
7. The single well polymer dispersion dissolving and blending skid mounted injection unit of claim 6 wherein: The adjusting assembly comprises a driving rod (19) which is rotationally connected with the sliding block (20), and the other end of the driving rod (19) is rotationally connected with the uppermost adjusting stirring paddle (12); a pulling rod (18) is arranged between the upper and lower adjusting stirring paddles (12), and the upper and lower adjusting stirring paddles (12) are both rotationally connected with the pulling rod (18); the distance between the rotating shaft (34) of the upper adjusting stirring paddle (12) and the pulling rod (18) and the stirring shaft (9) is greater than the distance between the rotating shaft (34) of the lower adjusting stirring paddle (12) and the pulling rod (18) and the stirring shaft (9).
8. The single well polymer dispersion dissolving and blending skid mounted injection unit of claim 5 wherein: The rotating assembly comprises a connecting rod (25) which is rotationally connected with the synchronous block (24), and the connecting rod (25) is rotationally connected with a rotating shaft (34); the rotating shaft (34) is rotationally connected with a turnover rod (26) at both ends, and the other end of the turnover rod (26) is coaxially fixed with the first partition plate (10).
9. The single well polymer dispersion dissolving and blending skid mounted injection unit of claim 5 wherein: The turbulence assembly comprises a plurality of rotating plates (31) which are sequentially arranged from top to bottom, and the rotating plates (31) are all rotationally connected with the aging tank (7); parallel rods (30) are arranged between adjacent rotating plates (31), and the adjacent rotating plates (31) are all rotationally connected with the parallel rods (30); the rotating plates (31) are provided with accommodating grooves (35) which are matched with the parallel rods (30); the first partition plate (10) is rotationally connected with an input rod (29), and the other end of the input rod (29) is rotationally connected with one of the rotating plates (31).
10. The single well polymer dispersion dissolving blending and injection skid mounted unit as claimed in claim 1 wherein: The aging tank (7) is provided with a feeding pipe (8), and the aging tank (7) is further provided with a discharging pipe which corresponds to the feeding pipe (8); the aging tank (7) is fixed with a stirring motor (14), and the output end of the stirring motor (14) is fixed with the stirring shaft (9).
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