A collapsible cassette handling system for a charging and interchange station

Abstract

A collapsible cassette handling system for a charging and interchange station Embodiments herein disclose a collapsible cassette handling system for a charging and interchange station. Embodiments herein disclose a collapsible cassette handling system for a charging and interchange station, wherein the collapsible cassette handling system can be prefabricated in factories, transported to installation sites, and assembled on-site by expanding the collapsible structure, which streamlines the installation process, making it more efficient and less labour intensive. Embodiments herein disclose a collapsible cassette handling system for a charging and interchange station, wherein the collapsible cassette handling system is easy to transport, provides a less labour intensive installation process, and is sturdy and dependable.

Description

CROSS-REFERENCE TO RELATED APPLICATIONThis application is based on and derives the benefit of Indian Provisional Application IN202441065108, the contents of which are incorporated herein by reference.TECHNICAL FIELD

[0001] Embodiments disclosed herein relate to charging and interchange stations, and more particularly to a collapsible cassette handling system for a charging and interchange station.BACKGROUND

[0002] The transition from conventional vehicles to electric vehicles is particularly promising for heavy-duty vehicles. However, numerous challenges must be overcome to facilitate the adoption of electric technology in this sector. One major hurdle pertains to addressing issues related to range, charging time, and safety for electrified heavy vehicles.

[0003] To tackle these challenges, cassette interchange has emerged as a viable solution. Yet, manual cassette interchange for heavy vehicles proves impractical due to the sheer size of the cassettes involved. Consequently, an automated Cassette handling system (ABHS) becomes essential at charging and interchange stations to facilitate seamless exchange of cassettes.

[0004] However, the implementation of ABHSs faces its own set of obstacles. The considerable size and weight of these systems pose transportation and installation challenges. Skilled labour is required to install and calibrate the intricate features of ABHS, demanding considerable time and effort.

[0005] Hence, there is a need in the art for solutions which will overcome the above mentioned drawback(s), among others.OBJECTS

[0006] The principal object of embodiments herein is to disclose a collapsible cassette handling system for a charging and interchange station.

[0007] Another object of embodiments herein is to disclose a collapsible cassette handling system for a charging and interchange station that can be prefabricated in factories, transported to installation sites, and assembled on-site by expanding the collapsible structure in a streamlined installation process, making it more efficient and less labour intensive.

[0008] Another object of embodiments herein is to disclose a collapsible cassette handling system for a charging and interchange station that is easy to transport, provides a less labour intensive installation process, and is sturdy and dependable.

[0009] Another object of embodiments herein is to disclose a collapsible cassette handling system for a charging and interchange station, that reduces the need for highly skilled labour during installation and thereby lowers operational costs.

[0010] Another object of embodiments herein is to disclose a collapsible cassette handling system for a charging and interchange station, that enables rapid deployment at diverse sites without significant modifications to the existing infrastructure.

[0011] Another object of embodiments herein is to disclose a collapsible cassette handling system for a charging and interchange station, that occupies minimal space during storage and transportation, ensuring better logistical efficiency.

[0012] Another object of embodiments herein is to disclose a collapsible cassette handling system for a charging and interchange station, that maintains its structural integrity and functional performance after multiple collapses and expansions.

[0013] Another object of embodiments herein is to disclose a collapsible cassette handling system for a charging and interchange station, that supports modularity, allowing the system to adapt to various station layouts and capacities.

[0014] Another object of embodiments herein is to disclose a collapsible cassette handling system for a charging and interchange station, that facilitates quick maintenance and repair due to its accessible and modular construction.

[0015] Another object of embodiments herein is to disclose a collapsible cassette handling system for a charging and interchange station, that enhances safety during installation and operation by minimizing manual handling of heavy components.

[0016] These and other aspects of the embodiments herein will be better appreciated and understood when considered in conjunction with the following description and the accompanying drawings. It should be understood, however, that the following descriptions, while indicating at least one embodiment and numerous specific details thereof, are given by way of illustration and not of limitation. Many changes and modifications may be made within the scope of the embodiments herein without departing from the spirit thereof, and the embodiments herein include all such modifications.SUMMARY

[0017] Embodiments herein disclose a collapsible cassette handling system for a charging and interchange station, wherein the station comprises a collapsible frame. The collapsible frame can have a plurality of first vertical beams and a plurality of horizontal beams. The first vertical beams and horizontal beams are coupled together to form a rectangular prism structure. A cassette handling system is functionally coupled to the collapsible frame. The collapsible frame is configured to collapse in vertical and horizontal directions.

[0018] Each first vertical beam comprises a first primary receptacle, a first secondary insert, and a first tertiary insert. The first primary receptacle can be rigidly mounted on a floor surface vertically at one end, wherein the first secondary insert can be slidably inserted into the first primary receptacle, and the first tertiary insert can be slidably inserted into the first secondary insert. In a collapsible condition, the first tertiary insert is substantially enclosed within the first secondary insert, and the first secondary insert is substantially enclosed within the first primary receptacle, forming a tube-inside-tube arrangement.

[0019] Each horizontal beam comprises a second primary receptacle, a second secondary insert, and a second tertiary insert. The second secondary insert can be slidably inserted into the primary receptacle, and the second tertiary insert can be slidably inserted into the second secondary insert. Each of the first and second primary receptacles, the first and second secondary inserts, and the first and second tertiary inserts are equipped with a pair of adjacent holes located near the top and bottom ends, with the holes designed to align during both expansion and collapsing processes. Lock pins are inserted into the holes to secure alignment and prevent unintended movement.

[0020] The cassette handling system is attached to the collapsible frame through an H frame. The H frame comprises a second vertical beam similar to the first vertical beam of the collapsible frame, wherein the second vertical beam of the H frame includes a third primary receptacle, a third secondary insert, and a third tertiary insert. The H frame is configured to be collapsed vertically.

[0021] A flange is provided with three beam mating faces oriented perpendicular to adjacent faces. The flange possesses a flange mating face perpendicular to the mating faces located at one end. A pair of pins are situated on a central face of the flange. The configuration of the flange enables connection of inserts and receptacles in an expanded condition, thereby securing the beams in place. The flange mating face is designed to align with another flange’smating face, allowing pins to be inserted into a plurality of holes to lock two subsequent flanges together firmly.

[0022] Guide rails are attached to the first horizontal beams to enable horizontal movement of the cassette handling unit when the collapsible cassette handling system is expanded. The guide rails are provided with a stepped profile due to the non-linearity of the horizontal beams.

[0023] The collapsible frame and the H frame are equipped with a hydraulic lift to expand the system from the collapsible condition to the expanded condition and vice versa. The expansion and collapse of the system can be controlled through a cloud device, locally, or via a remote device.

[0024] The first, second, and third primary receptacles and first, second, and third secondary inserts are provided internally with a stopper to restrict movement of inserts beyond a certain point. The stopper helps prevent the inserts from dropping accidentally within the respective primary receptacle or secondary insert entirely.

[0025] Wheels are provided at the bottom portion of the first and second vertical beams for easy transportation of the collapsible cassette handling system. After the system is mounted at the designated location, the wheels and additional structures can be retracted, and the system can be secured with adjustable screwjacks to ensure proper vertical alignment.BRIEF DESCRIPTION OF FIGURES

[0026] Embodiments herein are illustrated in the accompanying drawings, throughout which like reference letters indicate corresponding parts in the various figures. The embodiments herein will be better understood from the following description with reference to the following illustrative drawings. Embodiments herein are illustrated by way of examples in the accompanying drawings, in which:

[0027] FIG. 1 illustrates an isometric view of a collapsible cassette handling system in a charging and interchange station, according to embodiments as disclosed herein;

[0028] FIG. 2 illustrates a front view of the collapsible cassette handling system in a charging and interchange station, according to embodiments as disclosed herein;

[0029] FIG. 3 illustrates a side view of the collapsible cassette handling system in a charging and interchange station, according to embodiments as disclosed herein;

[0030] FIG. 4 illustrates an isometric view of a collapsible frame of the collapsible cassette handling system in a charging and interchange station, according to embodiments as disclosed herein;

[0031] FIG. 5 illustrates a top view of a collapsible cassette handling system in the collapsed form, according to embodiments as disclosed herein;

[0032] FIG. 6A illustrates an isometric view of a flange of the collapsible cassette handling system in a charging and interchange station, according to embodiments as disclosed herein; and

[0033] FIG. 6B illustrates a front view of the flange of the collapsible cassette handling system in a charging and interchange station, according to embodiments as disclosed herein.DETAILED DESCRIPTION

[0034] The embodiments herein and the various features and advantageous details thereof are explained more fully with reference to the non-limiting embodiments that are illustrated in the accompanying drawings and detailed in the following description. Descriptions of well-known components and processing techniques are omitted so as not to unnecessarily obscure the embodiments herein. The examples used herein are intended merely to facilitate an understanding of ways in which the embodiments herein may be practiced and to further enable those of skill in the art to practice the embodiments herein. Accordingly, the examples should not be construed as limiting the scope of the embodiments herein.

[0035] For the purposes of interpreting this specification, the definitions (as defined herein) will apply, and whenever appropriate, the terms used in the singular will also include the plural and vice versa. It is to be understood that the terminology used herein is for the purposes of describing particular embodiments only and is not intended to be limiting. The terms “comprising”, “having” and “including” are to be construed as open-ended terms unless otherwise noted.

[0036] The words / phrases "exemplary", “example”, “illustration”, “in an instance”, “and the like”, “and so on”, “etc.”, “etcetera”, “e.g.,”, “i.e.,” are merely used herein to mean "serving as an example, instance, or illustration." Any embodiment or implementation of the present subject matter described herein using the words / phrases "exemplary", “example”, “illustration”, “in an instance”, “and the like”, “and so on”, “etc.”, “etcetera”, “e.g.,”, “i.e.,” is not necessarily to be construed as preferred or advantageous over other embodiments.

[0037] Embodiments herein may be described and illustrated in terms of blocks which carry out a described function or functions. These blocks, which may be referred to herein as managers, units, modules, hardware components or the like, are physically implemented by analogue and / or digital circuits such as logic gates, integrated circuits, microprocessors, microcontrollers, memory circuits, passive electronic components, active electronic components, optical components, hardwired circuits and the like, and may optionally be driven by a firmware. The circuits may, for example, be embodied in one or more semiconductor chips, or on substrate supports such as printed circuit boards and the like. The circuits constituting a block may be implemented by dedicated hardware, or by a processor (e.g., one or more programmed microprocessors and associated circuitry), or by a combination of dedicated hardware to perform some functions of the block and a processor to perform otherfunctions of the block. Each block of the embodiments may be physically separated into two or more interacting and discrete blocks without departing from the scope of the disclosure. Likewise, the blocks of the embodiments may be physically combined into more complex blocks without departing from the scope of the disclosure.

[0038] It should be noted that elements in the drawings are illustrated for the purposes of this description and ease of understanding and may not have necessarily been drawn to scale. For example, the flowcharts / sequence diagrams illustrate the method in terms of the steps required for understanding aspects of the embodiments as disclosed herein. Furthermore, in terms of the construction of the device, one or more components of the device may have been represented in the drawings by conventional symbols, and the drawings may show only those specific details that are pertinent to understanding the present embodiments so as not to obscure the drawings with details that will be readily apparent to those of ordinary skill in the art having the benefit of the description herein. Furthermore, in terms of the system, one or more components / modules which comprise the system may have been represented in the drawings by conventional symbols, and the drawings may show only those specific details that are pertinent to understanding the present embodiments so as not to obscure the drawings with details that will be readily apparent to those of ordinary skill in the art having the benefit of the description herein.

[0039] The accompanying drawings are used to help easily understand various technical features and it should be understood that the embodiments presented herein are not limited by the accompanying drawings. As such, the present disclosure should be construed to extend to any modifications, equivalents, and substitutes in addition to those which are particularly set out in the accompanying drawings and the corresponding description. Usage of words such as first, second, third etc., to describe components / elements / steps is for the purposes of this description and should not be construed as sequential ordering / placement / occurrence unless specified otherwise.

[0040] The embodiments herein achieve a collapsible cassette handling system for a charging and interchange station. Referring now to the drawings, and more particularly to FIGS. 1 through 6B, where similar reference characters denote corresponding features consistently throughout the figures, there are shown embodiments.

[0041] The following terms and reference numerals have been referred to herein:100 - Collapsible BHS110 - Collapsible Frame120 - First Vertical Beam122 - First Primary Receptacle124 - First Secondary Insert126 - First Tertiary Insert130 - Horizontal Beam132 - Second Primary Receptacle134 - Second Secondary Insert136 - Second Tertiary Insert140 - Flange142 - Flange Mating Face144 - Beam Mating Face146 - Locating Pin150 - BHS160 - H-Frame

[0042] The cassette as referred to herein can be an electro-mechanical device comprising at least one Electrical energy storage device, an ICU (Interface Control Unit), a TIU (Telematic Interface Unit), a BCU (Body Control Unit), and a plurality of sensors interconnected to behave as a unitary system.

[0043] FIGs 1 - 5 disclose a collapsible cassette handling system 100 for a charging and interchange station. The collapsible cassette handling system 100 comprises a collapsible frame 110, and a cassette handling system 150 functionally coupled to the collapsible frame 110. The collapsible frame 110 includes a first plurality of vertical beams 120 and a first plurality of horizontal beams 130 coupled together to form a rectangular prism structure. An H frame 160 is attached to the collapsible frame 110 to support the cassette handling system 150.

[0044] The collapsible frame 110 forms the primary structure of the cassette handling system 100. The collapsible frame 110 is designed to be expandable and collapsible, allowing for easy transportation and on-site assembly. The first plurality of vertical beams 120 and the first plurality of horizontal beams 130 are interconnected to create a stable and robust structure.In an embodiment herein, the frame 110 may be constructed using lightweight materials (such as, but not limited to, aluminium, composite materials, and so on) to further enhance portability.

[0045] Each of the first vertical beams 120 are equipped with a first primary receptacle 122 configured to be rigidly mounted on the floor surface vertically on one end of the beam. Each of the first primary receptacles 122 are configured to accommodate a first secondary insert 124. The first secondary insert 124 is configured to be slidably inserted into the respective first primary receptacle 122. Each of the first secondary inserts 124 are configured to accommodate a first tertiary insert 126. The first tertiary insert 126 is configured to be slidably inserted into the respective first secondary insert 124. In a collapsible condition, the first tertiary insert 126 is substantially enclosed within the respective first secondary insert 124, and the first secondary insert 124 is substantially enclosed within the respective first primary receptacle 122. This telescopic design allows for significant height adjustment and compact storage when collapsed.

[0046] Each horizontal beam 130 is provided with a second primary receptacle 132. Each end of each of the second primary receptacle 132 is configured to accommodate a second secondary insert 134. The second secondary insert 134 is configured to be slidably inserted into the respective second primary receptacle 132. Each of the second secondary inserts 134 are configured to accommodate a second tertiary insert 136. The second tertiary insert 136 is configured to be slidably inserted into the respective second secondary insert 134 from the open end. The free end of the second tertiary insert 134 of the horizontal beams 130 is coupled to the free end of the first tertiary insert 124 of the first vertical beams 120 forming a rectangular prism structure. This telescopic design of the horizontal beams 130 allows for width adjustment of the frame 110.

[0047] The free end of the second tertiary insert 136 of the horizontal beams 130 is coupled to the free end of the first tertiary insert 126 of the vertical beams 120, forming a rectangular prism structure. This coupling mechanism ensures stability and rigidity when the frame 110 is fully expanded. In an embodiment herein, the coupling points may incorporate one or more locking mechanisms to prevent unintended collapse during operation.

[0048] In an embodiment herein, the collapsible frame 110 is configured to collapse in the vertical and horizontal directions. In an embodiment herein, the collapsible frame 110 is configured to not collapse in a depth-wise direction. This allows for a compact form factor during transportation while maintaining structural integrity.

[0049] Each primary receptacle 122, 132, secondary insert 124, 134, and tertiary insert 126, 136 are equipped with a pair of adjacent holes near its top and bottom ends. These holes are designed to align during both the expansion and collapsing processes, allowing for the insertion of lock pins to secure the alignment and prevent unintended movement. Specifically, when collapsing, the initial two end holes of the inserts 124, 134, 126, 136 align with corresponding holes in the primary receptacles 122, 132. During expansion, the two end holes of the inserts 124, 134, 126, 136 align accordingly.

[0050] The cassette handling unit 150 is attached to the collapsible frame 110 through the H frame 160. The H frame 160 features a second vertical beam, wherein the second vertical beam is similar to the first vertical beam 120 of the collapsible frame 110. The second vertical beam of the H frame 160 can comprise a third primary receptacle, a third secondary insert, and a third tertiary insert (not shown). This design allows the H frame 160 to be collapsed vertically, maintaining the overall collapsibility of the system.

[0051] As shown in FIG. 5, in collapsible condition, the first tertiary insert 126 is substantially enclosed within the respective first secondary insert 124, and the first secondary insert 124 is substantially enclosed within the respective first primary receptacle 122. This arrangement forms a compact tube-inside-tube structure, significantly reducing the overall dimensions of the system for transportation or storage.

[0052] FIGs. 6 A and 6B depict a flange 140 featuring three beam mating faces 144 oriented perpendicular to the adjacent faces, resembling the letter 'c'. Additionally, the flange 140 possesses a flange mating face 142, perpendicular to the mating faces located at one end. Internally, a pair of pins 146 are situated on the central beam mating face 144. This configuration enables the flange 140 to connect the receptacles 122, 132, and the inserts 124, 134, 126, 136 in an expanded condition, thereby securing the beams in place.

[0053] This configuration of the flange 140 enables the flange 140 to connect the receptacles 122, 132, and the inserts 124, 134, 126, 136 in an expanded condition, thereby securing the beams 120, 130 in place. Moreover, the flange mating face 142 is designed to align with another flange's mating face, allowing for the insertion of pins into a plurality of holes provided to firmly lock two subsequent flanges together.

[0054] In an embodiment herein, each primary receptacle 122 can be mounted on a vertical alignment screw jack 170. The adjustable screwjacks 170 can be used for the proper installation and alignment of the collapsible cassette handling system. After the system ismounted in its designated location, the adjustable screwjacks 170 replace or complement the wheels (if present) at the bottom portion of the vertical beams 120. These screw jacks allow for fine-tuning of the vertical alignment, ensuring the stability and proper functioning of the entire system.

[0055] On the collapsible BHS being expanded, the guide rails are attached to the horizontal beam for enabling horizontal movement of the cassette handling unit 150. In an embodiment herein, the guide rails and racks are removed, before the BHS is collapsed. In an embodiment herein, the guide rails are provided with a stepped profile due to the non-linearity of the horizontal beams 130.

[0056] In an embodiment herein, the collapsible frame 110 and the H-frame 150 are provided with a hydraulic lift to expand the collapsible BHS from the collapsible condition to the expanded condition and vice versa. In an embodiment herein, the expansion and collapse of the collapsible BHS can be controlled through a cloud device, locally (i.e., using controls on the collapsible HHS and / or the charging and interchange station 100), and / or a remote device.

[0057] In another embodiment herein, the primary receptacles 122, 132 and the secondary inserts 124, 134 are provided with a stopper (not shown) internally to restrict the movement of the inserts 124, 134, 126, 136 beyond a certain point. The stopper helps in preventing the inserts the inserts 124, 134, 126, 136 from dropping accidentally within the primary receptacle 122, 132 or the secondary insert 124, 134 in its entirety.

[0058] In an embodiment herein, wheels are provided at the bottom portion of the first vertical beams 120 for easy transportation of the collapsible BHS. After the BHS is mounted in its designated location, in an embodiment herein, the wheels and additional structures can be removed from the first vertical beams 120 and replaced with adjustable screw jacks for vertical alignment of the BHS. After the BHS is mounted in its designated location, in an embodiment herein, the wheels and additional structures can be retracted, and the BHS can be secured with adjustable screwjacks for vertical alignment of the BHS.

[0059] Embodiments herein disclose a collapsible BHS, which has been prefabricated for easy transportation and on-site assembly, streamlining installation, and reducing labour intensity. Thus, collapsible BHS are essential for efficient cassette charging and interchange stations.

[0060] The embodiments disclosed herein can be implemented through at least one software program running on at least one hardware device and performing networkmanagement functions to control the network elements. The elements include blocks which can be at least one of a hardware device, or a combination of hardware device and software module.

[0061] The embodiments disclosed herein describe a collapsible cassette handling system for a charging and interchange station. Therefore, it is understood that the scope of the protection is extended to such a program and in addition to a computer readable means having a message therein, such computer readable storage means contain program code means for implementation of one or more steps of the method, when the program runs on a server or mobile device or any suitable programmable device. The method is implemented in at least one embodiment through or together with a software program written in e.g., Very high speed integrated circuit Hardware Description Language (VHDL) another programming language, or implemented by one or more VHDL or several software modules being executed on at least one hardware device. The hardware device can be any kind of portable device that can be programmed. The device may also include means which could be e.g., hardware means for e.g., an ASIC, or a combination of hardware and software means, e.g. an ASIC and an FPGA, or at least one microprocessor and at least one memory with software modules located therein. The method embodiments described herein could be implemented partly in hardware and partly in software. Alternatively, the invention may be implemented on different hardware devices, e.g., using a plurality of CPUs.

[0062] The embodiments described herein have several technical advantages including, but not limited to, the realization of a collapsible cassette handling system for a charging and interchange station,- that enables compact storage and transportation of the station by minimizing spatial footprint in a collapsed state;- that facilitates faster on-site deployment of the station through an expandable structure;- that reduces dependence on highly skilled labour by simplifying assembly and alignment processes of the station;- that improves operational efficiency by enabling the station to be collapsible in the vertical and horizontal directions;- that enhances the station to be adaptable to different site layouts with a modular and configurable framework;- that ensures structural stability and reliability even after repeated collapses and expansions;- that minimizes installation time and associated costs by supporting pre-fabrication and easy assembly;- that improves safety during installation and operation by reducing manual handling of heavy components;- that allows seamless integration with existing station infrastructure without significant modifications; and- that supports easy maintenance and inspection of the station by providing accessible and organized structural elements.

[0063] The foregoing description of the specific embodiments will so fully reveal the general nature of the embodiments herein that others can, by applying current knowledge, readily modify and / or adapt for various applications such specific embodiments without departing from the generic concept, and, therefore, such adaptations and modifications should and are intended to be comprehended within the meaning and range of equivalents of the disclosed embodiments. It is to be understood that the phraseology or terminology employed herein is for the purpose of description and not of limitation. Therefore, while the embodiments herein have been described in terms of embodiments and examples, those skilled in the art will recognize that the embodiments and examples disclosed herein can be practiced with modification within the scope of the embodiments as described herein.

Claims

STATEMENT OF CLAIMSWe claim:

1. A cassette handling system in a charging and interchange station, comprising: a collapsible frame (110) wherein the collapsible frame (110) is configured to collapse in vertical and horizontal directions, the collapsible frame (110) comprising: a first plurality of vertical beams (120); a plurality of horizontal beams (130), wherein the plurality of vertical beams (120) and the plurality of horizontal beams (130) are coupled together to form a rectangular prism structure; a cassette handling system (150) functionally coupled to the collapsible frame (110).

2. The cassette handling system as claimed in claim 1, wherein each of the first plurality of vertical beams (120) comprises: a first primary receptacle (122) configured to be rigidly mounted on a floor surface vertically on one end of the vertical beam (120); a first secondary insert (124) configured to be slidably inserted into the first primary receptacle (122); and a first tertiary insert (126) configured to be slidably inserted into the first secondary insert (124).

3. The cassette handling system as claimed in claim 2, wherein in a collapsible condition, the first tertiary insert (126) is substantially enclosed within the first secondary insert (124), and the first secondary insert (124) is substantially enclosed within the first primary receptacle (122) to form a tube-inside-tube arrangement.

4. The cassette handling system as claimed in claim 1, wherein each horizontal beam (130) comprises: a second primary receptacle (132); a second secondary insert (134) configured to be slidably inserted into the second primary receptacle (132); and a second tertiary insert (136) configured to be slidably inserted into the second secondary insert (134).

5. The cassette handling system as claimed in claims 2 and 4, wherein each primary receptacle (122, 132), secondary insert (124, 134), and tertiary insert (126, 136) are equipped with a pair of adjacent holes substantially closer to the top and bottom ends, wherein the holes are designed to align during both expansion and collapsing processes, wherein lock pins are inserted into the holes to secure the alignment, preventing unintended movement.

6. The cassette handling system as claimed in claim 1, wherein the cassette handling system (150) is attached to the collapsible frame (110) through an H frame (160), wherein the H frame (160) comprises a second vertical beam, and the second vertical beam of the H frame (160) comprises a third primary receptacle, a third secondary insert, and a third tertiary insert.

7. The cassette handling system as claimed in claim 6, wherein the H-frame is configured to be collapsed vertically.

8. The cassette handling system as claimed in claim 1, further comprising a flange (140) featuring three beam mating faces (144), and a flange mating face (142), wherein the three beam mating faces (144) are oriented perpendicular to adjacent faces, and the flange mating face (142) is perpendicular to the mating faces (144) located at one end.

9. The collapsible cassette handling system as claimed in claim 8, wherein a pair of pins (146) are situated on a central face of the flange (140).

10. The cassette handling system as claimed in claim 8, wherein the configuration of the flange (140) enables the flange (140) to connect inserts and receptacles in an expanded condition, thereby securing the vertical beam (120), and the horizontal beam (130) in place.

11. The cassette handling system as claimed in claim 8, wherein the flange mating face (142) is designed to align with a mating face of at least one other flange, allowing for the insertion of pins into a plurality of holes provided to firmly lock two subsequent flanges together.

12. The cassette handling system as claimed in claim 1, wherein guide rails are attached to the horizontal beam for enabling horizontal movement of the cassette handling unit (150) when the cassette handling system is expanded, wherein the guide rails are provided with a stepped profile due to the non-linearity of the horizontal beams (130).

13. The cassette handling system as claimed in claim 6, wherein the collapsible frame (110) and the H-frame (150) are provided with a hydraulic lift to expand the cassette handling system from the collapsible condition to the expanded condition and vice versa.

14. The cassette handling system as claimed in claim 1, wherein the expansion and collapse of the collapsible cassette handling system can be controlled through at least one of a cloud device, locally, or a remote device.

15. The cassette handling system as claimed in claim 1, wherein each of the primary receptacles (122, 132) and the secondary inserts (124, 134) are provided with a stopper internally to restrict the movement of inserts beyond a certain point, wherein the stopper helps in the prevention of inserts dropping accidentally within the primary receptacle or secondary insert in its entirety.

16. The cassette handling system as claimed in claim 1, wherein a plurality of wheels are provided at the bottom portion of the vertical beams (120) for transportation of the collapsible cassette handling system, wherein after the collapsible cassette handling system is mounted in its designated location, the plurality of wheels can be retracted, and the cassette handling system can be secured with adjustable screw jacks (170) for vertical alignment of the collapsible cassette handling system.

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