Automatic Splicing Machine
By designing an automatic spinning machine, the yarn mounting device, servo device and magnetic device can be used to achieve automatic fixing and rapid splicing of yarns, which solves the problems of low manual operation efficiency and high labor intensity in the prior art, and improves the spindle Quality assessment efficiency and production efficiency.
Patent Information
- Application Number
- CN202010279486.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-04-10
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2040-04-10
AI Technical Summary
In the prior art, the process of verifying the quality grade of finished spindles of chemical fiber spinning requires manual weaving of cylindrical belts on dyeing test knitting machines, resulting in high human resources costs and high labor intensity, and workers need to move around and operate back and forth frequently, which has low efficiency.
Design a spinning automatic splicing machine, including a yarn racking device, a servo device, a yarn pressing splicing device and a magnetic device. Through the multi-directional movement of the servo device and the positioning function of the magnetic device, the automatic fixation and tension adjustment of the yarn are realized. and quick twisting, reducing manual operation and improving efficiency.
The rapid and automatic knotting of yarn is achieved, which reduces the back and forth between the spindle truck and the splicing machine, reduces labor intensity, improves work efficiency, and ensures the tightness of the yarn during the splicing process and Parallel settings improve overall production efficiency.
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Figure CN111379055B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of spinning and chemical fiber, in particular to an automatic spinning splicing machine. Background Art
[0002] In order to verify the quality grade of the finished spindles of chemical fiber spinning, each spindle must be woven into a 5 cm long cylindrical belt on a dyeing test weaving machine, and then the continuously woven cylindrical belt is placed in a dyeing machine for dyeing degree test, and the quality grade of the chemical fiber spindle is determined according to the dyeing degree of each section on the dyed cylindrical belt. In addition, the cylindrical braided belt is made of spindles of different numbers, which are manually knotted one by one by the operators and woven on a dyeing test weaving machine. The entire above process is completed by one operator on one dyeing test weaving machine. This process requires one operator for each dyeing test weaving machine, which makes the company's human resource cost investment huge, and the manual knotting method is time-consuming and labor-intensive, which greatly increases the labor intensity of the workers. Summary of the invention
[0003] In view of the above-mentioned shortcomings of the prior art, the object of the present invention is to provide a spinning automatic twisting machine which can automatically knot a cylindrical braided belt.
[0004] To achieve the above object, the technical solution of the present invention is as follows:
[0005] A spinning automatic splicing machine, the splicing machine comprising:
[0006] At least one yarn laying device, used for laying and introducing the yarn, so as to achieve the fixing of the yarn;
[0007] At least one yarn splicing device is used for splicing at least two single yarns into one yarn.
[0008] Its further technical solution is:
[0009] The at least one yarn holding device is installed at the movable end of the servo device so as to enable the yarn holding device to perform multi-directional movement;
[0010] The fixed end of the servo device is installed on the moving device, so as to be used for the displacement of the yarn holding device and the servo device; magnetic devices are arranged on the moving device and the yarn pressing and splicing device, so as to be used for docking the moving device with the yarn pressing and splicing device;
[0011] The yarn mounting device comprises:
[0012] At least one yarn guiding device, at least one tensioning device and at least one yarn clamping device;
[0013] The at least one yarn guide device is fixedly connected to the yarn guide bottom plate, and the yarn guide device includes a yarn ring installation sleeve, one end of the yarn ring installation sleeve is sleeved with the yarn guide ring, and the other end of the yarn guide installation sleeve is provided with an external thread for being locked on the yarn guide bottom plate through a fastener;
[0014] The at least one yarn clamping device is fixed to the yarn clamping bottom plate, and at least one positioning block is arranged on one side of the yarn clamping bottom plate for fixing in the servo device; the yarn hanging device comprises a connecting rod, and a plurality of spacers arranged at intervals are sleeved on the outer diameter of the connecting rod, and magnetic sheets are arranged at both ends of the spacers, and are supported and positioned by compression springs between the opposite magnetic sheets;
[0015] The at least one tensioning device is composed of an upper tensioning structure and a lower tensioning structure, wherein the upper tensioning structures are fixedly connected to the upper mounting plate, and the lower tensioning structures are fixedly connected to the lower mounting plate. Brackets are also fixedly connected to both sides of the lower mounting plate, and the brackets have an opening. The upper mounting plate can move along the opening to open and close the upper tensioning structure relative to the lower tensioning structure.
[0016] The upper tension structure comprises an upper tension plate, a lower tension plate and an elastic member, wherein the upper tension plate is connected to the lower tension plate through the elastic member;
[0017] The lower tension structure comprises a lower tension frame and a screw rod, the lower tension frame is connected to the screw rod, and an open groove is provided on the lower tension frame;
[0018] The yarn pressing and splicing device comprises an electrical control cabinet, a PLC console, a servo slide, a splicer and a yarn pressing mechanism, wherein the electrical control cabinet is connected to the frame, the PLC console is electrically connected to the driving end of the servo slide, the movable end of the servo slide is connected to the movable base, and the splicer is installed on the movable base and is controlled to open and close by the driving mechanism;
[0019] The yarn pressing mechanism is installed on the movable base; the yarn pressing mechanism includes a cylinder, a cylinder fixing plate, a movable plate, and a vertical plate, the vertical plate is fixedly connected to the movable base, the cylinder fixing plate is fixedly connected to one end of the vertical plate, the cylinder is fixed to the cylinder fixing plate, the piston of the cylinder is connected to the movable plate, and at least one wire pressing plate is fixedly connected to the movable plate;
[0020] A pair of positioning block fixing plates are also fixedly connected to the frame, each positioning block fixing plate is fixedly connected to the second positioning block, one side of the positioning block is provided with an opening for accommodating the first positioning block, and an elastic top block is also provided at each opening;
[0021] A side fixing plate is also fixedly connected to one side of the vertical plate, one end of the side fixing plate is fixedly connected to the fixer mounting plate, and the yarn fixer is fixedly connected to the fixer mounting plate; the other end of the side fixing plate is fixedly connected to the thread pushing rod mounting seat, the column is fixedly connected to the thread pushing rod mounting seat, and the outer side of the column is fixedly connected to the thread pushing rod;
[0022] It also includes a dyeing device, which includes a pressing block and an ink cartridge, wherein the pressing block is fixedly connected to the movable plate via a pressing block mounting plate, and the ink cartridge is fixedly connected to the side fixing plate via an ink cartridge mounting seat;
[0023] The magnetic device includes at least one magnetic plate and at least one electromagnetic chuck;
[0024] The servo device comprises a base, at least one second slide and a second slider are arranged on the base, each second slider is slidably connected to the second slide, a first slider is installed on the second slider, the inside of the first slider is slidably connected to the second slider, and a locking rod is screwed on the outside of the first slider;
[0025] The moving device includes a profile frame, which is surrounded by at least two longitudinal profiles and at least two lower transverse profiles. Universal casters are arranged on one side of each longitudinal profile, and the two ends of each longitudinal profile are respectively connected to the vertical profile, and the upper transverse profile is connected between the left and right adjacent vertical profiles. The lateral profiles are connected between the front and rear adjacent vertical profiles through reinforcement blocks, and the first slide is connected to each lateral profile. The first slider is slidably connected to the first slide, and a support plate is fixed to each first slider, and a synchronization rod is fixed between adjacent support plates.
[0026] The beneficial technical effects of the present invention are as follows:
[0027] (a) The setting of the mobile device can realize the movement of the yarn erecting device and the servo device relative to the yarn pressing and twisting device, which saves time and effort and avoids the workers wasting time walking back and forth between the spindle car and the yarn pressing and twisting machine. By moving the mobile device close to the spindle car, dozens of yarns can be erected quickly and conveniently in succession.
[0028] (ii) The setting of the magnetic device enables the moving device to be positioned and combined with the yarn pressing and splicing device into one body, which is convenient for workers to set up.
[0029] (III) The setting of the yarn laying device can realize the yarn guiding, tension adjustment, yarn embedding and yarn clamping, thereby ensuring that the yarn will not fall off during the twisting process. The yarn laying is fast and convenient, and the laying of each yarn can be completed within 1 second.
[0030] (iv) The servo device is set to realize the overall reciprocating movement of the tension device and the yarn clamping device in the yarn holding device relative to the yarn pressing and splicing device, so that the yarn is set tight and parallel on the yarn pressing and splicing device as a whole, which is convenient for the subsequent splicing process.
[0031] (V) The yarn clamping device has a first positioning block, and a second positioning block is arranged on the yarn pressing and splicing device, so that the yarn clamping device can be separated from the servo device and positioned in the frame of the yarn pressing and splicing device, thereby ensuring the tight and straight setting of the yarn.
[0032] (VI) The setting of the yarn pressing and splicing device can realize that the splicer is driven by servo and splices two strands of yarn at each node. The setting of the wire pressing plate and the movable plate can realize that two strands of yarn are pressed into the splicing chamber of the splicer at the same time. At the same time, the wire pushing rod ensures that the distance between two adjacent strands of yarn is reduced and is within a reliable splicing range. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Figure 1 A structural schematic diagram of a movable yarn guiding mechanism in an automatic spinning splicing machine according to an embodiment of the present invention is shown.
[0034] Figure 2 A schematic structural diagram of a servo device in an automatic spinning splicing machine according to an embodiment of the present invention is shown.
[0035] Figure 3 A schematic structural diagram of a tension device in an automatic spinning splicing machine according to an embodiment of the present invention is shown.
[0036] Figure 4 A schematic structural diagram of a yarn clamping device in an automatic spinning splicing machine according to an embodiment of the present invention is shown.
[0037] Figure 5 A structural schematic diagram of a yarn guiding device in an automatic spinning splicing machine according to an embodiment of the present invention is shown.
[0038] Figure 6 The invention shows a schematic diagram of the operation of a yarn guide device, a tension device and a yarn clamping device in an automatic spinning splicing machine according to an embodiment of the present invention.
[0039] Figure 7 The present invention shows a schematic structural diagram of a yarn pressing splicing mechanism in an automatic spinning splicing machine according to an embodiment of the present invention.
[0040] Figure 8 A front view of a splicing device in an automatic spinning splicing machine according to an embodiment of the present invention is shown.
[0041] Fig. 9 A top view of a splicing device in an automatic spinning splicing machine according to an embodiment of the present invention is shown.
[0042] Fig.10 The invention shows a front view of a yarn pressing device in an automatic spinning splicer according to an embodiment of the present invention.
[0043] Fig.11 A front view of a yarn pressing device in an automatic spinning splicer according to an embodiment of the present invention is shown.
[0044] Fig.12 A schematic diagram of a twisting machine for spinning is shown according to an embodiment of the present invention.
[0045] The markings in the accompanying drawings are as follows:
[0046] 1. Mobile device; 101. Universal caster; 102. Lower transverse profile; 103. Longitudinal profile; 104. Vertical profile; 105. Upper transverse profile; 106. Reinforcement block; 107. Lateral profile; 108. First slide; 109. First slider; 110. Support plate; 111. Synchronous rod; 2. Magnetic device; 201. Magnetic plate; 202. Electromagnetic chuck; 3. Servo device; 301. Base; 302. Second slide; 303. Second slider; 304. First slide; 305. Second slide; 306. Locking rod ; 401, tension device; 4010, positioning plate; 4011, lower mounting plate; 4012, lower tension frame; 4013, opening slot; 4014, screw; 4015, bracket; 40151, opening; 4016, upper mounting plate; 4017, upper tension plate; 4018, spring; 4019, lower tension plate; 402, yarn clamping device; 4021, spacer; 4022, magnetic sheet; 4023, compression spring; 4024, connecting rod; 4025, yarn clamping bottom plate; 4026, fixed seat; 4027, first positioning block; 4028 , adhesive strip; 403, yarn guide device; 4031, yarn guide ring; 4032, yarn ring mounting sleeve; 4033, external thread; 4034, yarn guide bottom plate; 5, yarn pressing and splicing device; 501, electrical control cabinet; 502, PLC console; 503, rack; 504, first screw rod; 505, first screw rod nut; 506, movable base; 507, first screw rod seat; 508, splicer; 509, fixture mounting plate; 510, yarn fixture; 511, wire pressing plate; 512, cylinder; 513, cylinder fixing plate; 51 4. Movable plate; 515. Side fixing plate; 516. First elastic coupling; 517. Bearing; 518. Flange coupling; 519. First stepper motor; 520. Second stepper motor; 521. Second elastic coupling; 522. Second screw seat; 523. Positioning block fixing plate; 524. Second positioning block; 5241. Elastic top block; 525. Vertical plate; 526. Push rod mounting seat; 527. Vertical column; 528. Push rod; 529. Press block mounting plate; 530. Press block; 531. Ink cartridge mounting seat; 532. Ink cartridge. DETAILED DESCRIPTION
[0047] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0048] The automatic spinning splicing machine for which protection is sought in the present invention will be described in detail below with reference to the accompanying drawings, taking use as an example, but this is understandable to those skilled in the art.
[0049] like Figure 1 , Figure 7 As shown, this embodiment relates to an automatic spinning splicer, and the automatic spinning splicer comprises:
[0050] At least one yarn laying device, used for laying and introducing yarn, so as to achieve the fixation of yarn; Figures 1 to 6 As shown, the yarn hanging device includes at least one yarn guiding device 403, at least one tensioning device 401 and at least one yarn clamping device 402. Figure 6 As shown, preferably, in the automatic spinning splicer of this embodiment, the tension device 401 is located between the yarn guiding device 403 and the yarn clamping device 402.
[0051] like Figure 5 , Figure 6 As shown, the yarn guide device 403 is fixedly connected to the yarn guide bottom plate 4034, and the yarn guide device 403 includes a yarn ring installation sleeve 4032, and a yarn guide ring 4031 is sleeved on one end of the yarn ring installation sleeve 4032, and the yarn guide ring 4031 is wound into a single coil structure. An external thread 4033 is arranged at the other end of the yarn guide installation sleeve 4032, and a plurality of holes for installing the yarn guide ring installation sleeve 4032 are opened on the yarn guide bottom plate 4034, and each yarn guide ring installation sleeve 4032 passes through the hole and is screwed with the external thread 4033 through a nut, so as to lock the yarn ring installation sleeve on the yarn guide bottom plate 4034.
[0052] like Figure 4 As shown, the yarn clamping device 402 is fixed to the yarn clamping bottom plate 4025, and at least one positioning block 4027 is arranged on the bottom surface of the yarn clamping bottom plate 4025 for fixing on the second slide plate 305 of the servo device. Preferably, in this embodiment, the first positioning blocks 4027 are a pair, and the spacing between adjacent first positioning blocks 4027 can be inserted into the second slide plate 305. At least one fixing seat 4026 is arranged on the top surface of the yarn holding bottom plate 4025, and the fixing seat 4026 is used to support the spacer 4021. The yarn holding device 402 includes a connecting rod 4024, and a plurality of spacers 4021 arranged at intervals are sleeved on the outer diameter of the connecting rod 4024. Magnetic sheets 4022 are arranged at both ends of the spacers 4021, and the magnetic sheets 4022 arranged opposite to each other are supported and positioned by compression springs 4023. On one side of the yarn clamping device 402, an adhesive strip 4028 is fixed on the yarn rack bottom plate 4025 for sticking the yarn to prevent it from falling off. The adhesive strip 4028 is a Velcro structure and does not affect the movement of the yarn.
[0053] like Figure 1 , Figure 3 As shown, the tension device 403 is composed of an upper tension structure and a lower tension structure. The upper tension structure is fixedly connected to the upper mounting plate 4016, and the lower tension structure is fixedly connected to the lower mounting plate 4011. The brackets 4015 are also fixedly connected to both sides of the lower mounting plate 4011. Figure 2 As shown, the bracket 4015 has an opening 40151, and the upper mounting plate 4016 can move along the opening 40151 to open and close the upper tension structure relative to the lower tension structure. The opening 40151 has a stop, so that the upper mounting plate 4016 can be set at the stop to hang the yarn, and the upper mounting plate 4016 can be fixed to the bracket 4015 through the positioning plate 4010, so that the position of the upper mounting plate 4016 relative to the lower mounting plate 4011 is fixed. The above method is manual, and it can also be mechanical, adding a driving member to drive the upper mounting plate 4016 to move up and down, so as to realize the automatic opening and closing of the upper mounting plate 4016 relative to the lower mounting plate 4011.
[0054] like Figure 1 , Figure 3 As shown, the upper tension structure includes an upper tension plate 4017, a lower tension plate 4019 and a spring 4018, and the upper tension plate 4017 is connected to the lower tension plate 4019 through the spring 4018; the lower tension structure includes a lower tension frame 4012 and a screw 4014, and the lower tension frame 4012 is connected to the screw 4014, and an open groove 4013 is opened on the lower tension frame 4012, and the yarn is embedded in the open groove 4013. Since the spring 4018 has an elastic force, the lower tension plate 4019 can float up and down under the elastic action, thereby ensuring that the yarn is smoothly drawn out and the yarn is not broken.
[0055] The at least one yarn holding device is installed at the movable end of the servo device 3 so as to be used for the yarn holding device to move in multiple directions. Preferably, the servo device 3 in the automatic spinning splicer of the present embodiment includes a base 301, a pair of second slides 302 and second sliders 303 are arranged on the surface of the base 301, each second slider 303 is slidably connected with the second slide 302, a first slide plate 304 is installed on the second slider 303, the interior of the first slide plate 304 is slidably connected with the second slide plate 305, a locking rod 306 is screwed on the outer side of the first slide plate 304, the locking rod 306 is used to limit the second slide plate 305 from sliding relative to the first slide plate 304, the surface of the first slide plate 304 is fixedly connected to the lower mounting plate 4011 of the tension device 401, and the first slide plate 304 can also cooperate between a pair of positioning blocks 4027 of the yarn clamping device 402.
[0056] The fixed end of the servo device 3 is mounted on the moving device 1 to allow the yarn mounting device and the servo device to move. Figure 1As shown, the mobile device 1 in the automatic spinning splicing machine of the present embodiment includes a profile frame, and the profile frame is formed by at least two longitudinal profiles 103 and at least two lower transverse profiles 102. A universal caster 101 is arranged on one side of each longitudinal profile 103, and the two ends of each longitudinal profile 103 are respectively connected to the vertical profile 104, and the upper transverse profile 105 is connected between the left and right adjacent vertical profiles 104. The lateral profile 107 is connected between the front and rear adjacent vertical profiles 104 through a reinforcing block 106, and the first slide 108 is connected to each lateral profile 107. The first slider 109 is slidably connected to the first slide 108, and a support plate 110 is fixed to each first slider 109. The support plate 110 is used to support the lower mounting plate 4011 to prevent it from sagging on both sides after being stressed. Figure 6 As shown, a synchronization rod 111 is fixedly connected between the adjacent support plates 110 , and the center of the synchronization rod 111 is fixedly connected to the second slide plate 305 via a fastener.
[0057] like Figures 7 to 12 As shown, the automatic spinning splicing machine of this embodiment further includes at least one yarn pressing splicing device for splicing at least two single yarns into one yarn.
[0058] like Figure 1 As shown, the yarn pressing and splicing device includes an electrical control cabinet 501, a PLC control console 502, a servo slide, a splicer 508 and a yarn pressing mechanism. The electrical control cabinet 501 is connected to the frame 503, the PLC control console 502 is electrically connected to the driving end of the servo slide, the movable end of the servo slide is connected to the movable base 506, and the splicer 508 is installed on the movable base 506 and is controlled to open and close by the driving mechanism.
[0059] The servo slide comprises a first stepper motor 519 , the output end of the first stepper motor 519 is connected to one end of the first screw rod 504 via a second elastic coupling 521 , the other end of the first screw rod 504 passes through the second screw rod seat 422 , and a first screw rod nut 505 is screwed onto the first screw rod 504 .
[0060] The driving mechanism of the splicer 508 is a second stepper motor 520, the output end of the second stepper motor 520 is connected to the first elastic coupling 516 through a flange coupling 518 and a bearing 517, and the first elastic coupling 516 is connected to the output end of the splicer 508. The air source of the splicer 508 is provided by the air assembly, and the pneumatic pressure of the splicer 508 is 0.6-0.7 MPa. For the untwisting of a few characteristic yarns, the pneumatic pressure can be adjusted to above 0.7 MPa.
[0061] like Figures 7 to 12As shown, the yarn pressing mechanism is installed on the movable base 506, and the movable base 506 is fixedly connected to the first screw nut 505. The yarn pressing mechanism includes a cylinder 512, a cylinder fixing plate 513, a movable plate 514, and a vertical plate 525. The vertical plate 525 is fixedly connected to the movable base 506, the cylinder fixing plate 513 is fixedly connected to one end of the vertical plate 525, the cylinder 512 is fixed to the cylinder fixing plate 513, the piston of the cylinder 512 is connected to the movable plate 514, and at least one pressing plate 511 is fixedly connected to the movable plate 514. Preferably, the pressing plates 511 in the automatic spinning splicer of this embodiment are a pair, which are respectively fixedly connected to the left and right sides of the movable plate 514.
[0062] like Fig. 9 As shown, a pair of positioning block fixing plates 523 are fixed to the frame 503, each positioning block fixing plate 523 is fixed to the second positioning block 524, one side of the positioning block 524 is provided with an opening for accommodating the first positioning block 4027, and an elastic top block 5241 is also provided at each opening. Figure 4 As shown, the length and width of the opening are both adapted to the first positioning block 4027, so that the first positioning block 4027 can be inserted into the opening, and at the same time the first positioning block 4027 contacts the elastic top block 5241, and the elastic top block 5241 is compressed and always pressed against the outer side of the first positioning block 4027, thereby realizing that the entire yarn clamping device 402 is clamped on the frame 503.
[0063] A side fixing plate 515 is also fixed to one side of the vertical plate 525, one end of the side fixing plate 515 is fixed to the fixture mounting plate 509, and the yarn fixture 510 is fixed to the fixture mounting plate 509; the other end of the side fixing plate 515 is fixed to the thread pushing rod mounting seat 526, the column 527 is fixed to the thread pushing rod mounting seat 526, and the outer side of the column 527 is fixed to the thread pushing rod 528. A dyeing device is also included, which includes a pressing block 530 and an ink cartridge 532. The pressing block 530 is fixed to the movable plate 514 through the pressing block mounting plate 529, and the ink cartridge 532 is fixed to the side fixing plate 515 through the ink cartridge mounting seat 531.
[0064] A magnetic device is provided on both the moving device and the pressing yarn splicing device for docking the moving device with the pressing yarn splicing device. The magnetic device 2 comprises a magnetic plate 201 and at least one electromagnetic chuck 202, wherein the magnetic plate 201 is fixed between a pair of vertical profiles 104. The electromagnetic chuck 202 is a pair and fixed on the gas control cabinet 501, and the installation position of the electromagnetic chuck 202 corresponds to the magnetic plate 201.
[0065] The specific working process of the present invention is as follows:
[0066] Yarn racking action:
[0067] The worker moves the yarn rack device connected to the servo device 3 as a whole to the spindle car through the moving device 1. Figure 2As shown, release the fixation of the positioning 4010 and the bracket 4015, move the upper mounting plate 4016 to the stop of the opening 40151, and place the upper mounting plate 4016 on the stop. The worker takes the yarn head off from the spindle marked with the number on the spindle car, circles the yarn head around the yarn guide ring 4031 and passes it out, then passes it through the open slot on the lower tension frame 4012, and finally passes it between the two magnetic sheets 4022. The adjacent connected magnetic sheets 4022 are positive and negative magnetic sheets, which are bonded to the adhesive strip 4028 after passing through. The erection time of each yarn is 1 second, and each spindle is erected using the above method. After all the erection is completed, the upper mounting plate 4016 is as shown in FIG. Figure 2 The lower mounting plate 4016 is fixed in position by the positioning plate 4010, and the spring 4018 is extended by gravity to make the lower tension plate 4019 pass through the lower tension frame 4012, and the yarn end passes through the gap between the lower tension plate 4019 and the lower tension frame 4012.
[0068] Yarn moving action:
[0069] The worker moves the yarn holding device, the servo device 3 and the mobile device 1 as a whole to the vicinity of the yarn pressing and splicing device 5, and activates the electromagnetic suction cup 202 to make it have magnetic adsorption force to firmly adsorb the magnetic plate 201, so that the yarn pressing and splicing device 5 and the mobile device 1 cannot be separated.
[0070] Then as Figure 6 As shown, the worker manually controls the servo device to move, and the second slide block 303 moves linearly along the second slide 302, so that the first slide block 304 is close to the yarn pressing and splicing device 5. In this process, the first slide block 304 is locked with the second slide block 305 by the locking rod 306. Figure 1 , Figure 2 and Figure 6 As shown, when the first slide plate 304 slides to the limit position, the locking rod 306 is unlocked, and the second slide plate 305 is moved, so that the yarn clamping device 402 connected to the second slide plate 305 is moved as a whole to the frame 503 (as shown in FIG. Fig. 9 As shown), the worker removes the yarn clamping device 402, and then embeds the first positioning block 4027 at the bottom of the yarn clamping base plate 4025 into the opening of the second positioning block 524, and the yarn clamping device 402 is clamped in the frame 503 by the elastic top block 5241.
[0071] At this time, the worker closes the electromagnetic suction cup 202 and pushes the moving device 1 together with the servo device 3 in reverse as a whole, so that all the yarns are horizontally parallel and cross over the top of the pressing and splicing device 5 .
[0072] Yarn pressing and pushing action:
[0073] Push yarn: Figures 9 to 11As shown, when the yarn crosses over the splicer 508 in the pressure splicing device 5, due to the large spacing between two adjacent strands of yarn, the two strands of yarn may not enter the splicing head of the splicer 508, as shown in FIG. Figures 7 to 9 As shown, the worker inputs a control command in the PLC console 502, the first stepper motor 519 receives the command and controls the first screw rod 504 to rotate, and the first screw rod nut 505 moves axially along the first screw rod 504 to drive the movable base 506 to move between the two yarns, as shown in FIG. Fig.12 As shown, during this process, the thread pushing rod 528 contacts one of the yarns and pushes one yarn toward the other yarn, so that the two yarns are closely approached and located above the splicing head of the splicer 508.
[0074] Yarn pressing: In order to meet the requirements of twisting two strands of yarn in the splicer 508, such as Figures 8 to 11 As shown, the PLC console 502 issues a command, the cylinder 512 is started, and its piston drives the movable plate 514 to move downward relative to the vertical plate 525. Since the left and right sides of the movable plate 514 are respectively fixed with the wire pressing plate 511, the wire pressing plate 511 also moves downward. During the downward process, the wire pressing plate 511 contacts two yarns and presses them down into the splicing head of the splicer 508.
[0075] Color: Fig.12 As shown, during the downward movement of the wire pressing plate 511, since one side of the movable plate 514 is fixedly connected to the pressing block mounting plate 529, the pressing block 530 also moves downward along with the movable plate 514. After moving downward, the pressing block 530 contacts the yarn and presses it into the ink cartridge 532 for coloring, thereby realizing the segmented color marking of each section of the yarn, so that the segmented color marking can be seen on the final entire continuous cylindrical braided belt to correspond to the spindles.
[0076] Twisting: Figures 8 to 11 As shown, after being in place, the second stepper motor 520 starts working, and completes the rotational twisting (knotting) in sequence through the mechanical transmission of the flange coupling 518, the bearing 517, and the first elastic coupling 516. In this process, the two strands of yarn are mainly untwisted and cut off in the twisting chamber. After the twisting is completed, the yarn pressing action is reset. At the same time, the PLC console 502 controls the first screw nut 505 in the servo slide to advance one station to prepare for the next twisting. After the yarn twisting is completed, the yarn head passes through the yarn holder 510 and then enters the dyeing test weaving machine.
[0077] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0078] The above-mentioned embodiments only express several implementation methods of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the invention patent. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.
Claims
1. A spinning automatic splicing machine, characterized in that: The splicing machine comprises: At least one yarn laying device, used for laying and introducing the yarn, so as to achieve the fixing of the yarn; At least one yarn pressing and splicing device (5) is used to splice at least two single yarns into one yarn; the at least one yarn hanging device is installed at the movable end of the servo device so that the yarn hanging device can move in multiple directions; The fixed end of the servo device (3) is mounted on the moving device to enable the yarn holding device and the servo device to move. Magnetic devices are provided on the moving device (1) and the yarn pressing and splicing device (5) to enable the moving device (1) to dock with the yarn pressing and splicing device (5). The yarn holding device comprises: At least one yarn guiding device (403), at least one tensioning device (401) and at least one yarn clamping device (402); The at least one yarn guide device (403) is fixedly connected to the yarn guide bottom plate (4034), and the yarn guide device (403) comprises a yarn loop installation sleeve (4032), a yarn guide loop (4031) is sleeved on one end of the yarn loop installation sleeve (4032), and an external thread (4033) is provided on the other end of the yarn loop installation sleeve (4032) for being locked on the yarn guide bottom plate (4034) by means of a fastener; The at least one yarn clamping device (402) is fixedly connected to a yarn clamping bottom plate (4025), and at least one first positioning block (4027) is arranged on one side of the yarn clamping bottom plate (4025) for fixing in a servo device; the yarn clamping device (402) comprises a connecting rod (4024), a plurality of spacers (4021) arranged at intervals are sleeved on the outer diameter of the connecting rod (4024), magnetic sheets (4022) are arranged at both ends of the spacers (4021), and the magnetic sheets (4022) facing each other are supported and positioned by a compression spring (4023); The at least one tensioning device (401) is composed of an upper tensioning structure and a lower tensioning structure, the upper tensioning structures are fixedly connected to an upper mounting plate (4016), the lower tensioning structures are fixedly connected to a lower mounting plate (4011), brackets (4015) are also fixedly connected to both sides of the lower mounting plate (4011), the brackets (4015) have an opening (40151), and the upper mounting plate (4016) can move along the opening (40151) to open and close the upper tensioning structure relative to the lower tensioning structure; The upper tension structure comprises an upper tension plate (4017), a lower tension plate (4019) and an elastic member, and the upper tension plate (4017) is connected to the lower tension plate (4019) via the elastic member; The lower tension structure comprises a lower tension frame (4012) and a screw rod (4014); the lower tension frame (4012) is connected to the screw rod (4014); an open groove (4013) is provided on the lower tension frame (4012); The magnetic device comprises at least one magnetic plate (201) and at least one electromagnetic suction cup (202); The servo device (3) comprises a base (301), on which at least one second slide (302) and a second slider (303) are arranged, each second slider (303) is slidably connected to the second slide (302), and a first slider (304) is installed on the second slider (303), the interior of the first slider (304) is slidably connected to the second slider (305), and a locking rod (306) is screwed on the outer side of the first slider (304).
2. The automatic spinning splicing machine according to claim 1, characterized in that: The yarn pressing and splicing device comprises an electrical control cabinet (501), a PLC console (502), a servo slide, a splicer (508) and a yarn pressing mechanism, wherein the electrical control cabinet (501) is connected to a frame (503), the PLC console (502) is electrically connected to a driving end of the servo slide, a movable end of the servo slide is connected to a movable base (506), and the splicer (508) is mounted on the movable base (506) and is opened and closed by a driving mechanism; The yarn pressing mechanism is installed on the movable base (506); the yarn pressing mechanism comprises a cylinder (512), a cylinder fixing plate (513), a movable plate (514), and a vertical plate (525); the vertical plate (525) is fixedly connected to the movable base (506); the cylinder fixing plate (513) is fixedly connected to one end of the vertical plate (525); the cylinder (512) is fixed to the cylinder fixing plate (513); the piston of the cylinder (512) is connected to the movable plate (514); and at least one wire pressing plate (511) is fixedly connected to the movable plate (514); A pair of positioning block fixing plates (523) are also fixedly connected to the frame (503), and each positioning block fixing plate (523) is fixedly connected to a second positioning block (524). An opening for accommodating the first positioning block (4027) is provided on one side of the second positioning block (524), and an elastic top block (5241) is also provided at each opening.
3. The automatic spinning splicing machine according to claim 2, characterized in that: A side fixing plate (515) is also fixedly connected to one side of the vertical plate (525); one end of the side fixing plate (515) is fixedly connected to a fixer mounting plate (509); a yarn fixer (510) is fixedly connected to the fixer mounting plate (509); the other end of the side fixing plate (515) is fixedly connected to a thread pushing rod mounting seat (526); a column (527) is fixedly connected to the thread pushing rod mounting seat (526); and the outer side of the column (527) is fixedly connected to a thread pushing rod (528); Also included is a dyeing device, the dyeing device comprising a pressing block (530) and an ink cartridge (532), the pressing block (530) being fixedly connected to the movable plate (514) via a pressing block mounting plate (529), and the ink cartridge (532) being fixedly connected to the side fixing plate (515) via an ink cartridge mounting seat (531).
4. The automatic spinning splicing machine according to claim 1, characterized in that: The moving device (1) comprises a profile frame, wherein the profile frame is formed by enclosing at least two longitudinal profiles (103) and at least two lower transverse profiles (102); a universal caster (101) is arranged on one side of each longitudinal profile (103); both ends of each longitudinal profile (103) are respectively connected to a vertical profile (104); an upper transverse profile (105) is connected between left and right adjacent vertical profiles (104); a lateral profile (107) is connected between front and rear adjacent vertical profiles (104) via a reinforcing block (106); a first slide (108) is connected to each lateral profile (107); a first slider (109) is slidably connected to the first slide (108); a support plate (110) is fixedly connected to each first slider (109); and a synchronization rod (111) is fixedly connected between adjacent support plates (110).
