A detection device and detection method for quantitative analysis of cigarette fly ash

By designing a detection device for quantitative analysis of cigarette fly ash, and using machine vision and image processing technology, we have solved the problem of difficulty in detecting cigarette fly ash in the existing technology, achieved accurate quantitative detection of cigarette fly ash, and guided product optimization and environmental protection. .

CN112305241BActive Publication Date: 2025-01-21CHINA TOBACCO YUNNAN IND
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Patent Information

Application Number
CN202011058165.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-09-30
Publication Date
2025-01-21
Estimated Expiration
2040-09-30

AI Technical Summary

Technical Problem

The prior art is difficult to effectively detect and evaluate the flying ash situation of cigarettes during the smoking process, resulting in the inability to objectively reflect the quality of cigarettes fly ash, affecting product optimization and environmental protection.

Method used

A detection device for quantitative analysis of cigarette fly ash is designed, including a simulated human smoking unit, a fly ash collection unit, an ash unit, an image acquisition unit and an image processing unit. It tracks and quantifies cigarettes in real time through machine vision and image processing technology. Fly ash.

Benefits of technology

It achieves objective and precise quantitative detection of cigarette fly ash, can accurately characterize cigarette fly ash indicators, guide cigarette formula research and quality optimization, and reduce the impact of fly ash on the environment and consumers.

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Abstract

The present invention discloses a detection device and a detection method for quantitative analysis of cigarette fly ash. The detection device comprises: a simulated human body suction unit (1), a fly ash collection unit (2), an ash flicking unit (3), an image acquisition unit (4), an image processing unit and a workbench (6). The present invention comprehensively considers the fly ash area of ​​the cigarette during the suction movement and the ash flicking process as an indicator of the cigarette fly ash amount. In the present invention, the image acquisition unit (4) collects in real time the cigarette fly ash images on the fly ash collection plate (21) before and after the ash flicking, and the image processing unit analyzes the collected images and calculates the cigarette fly ash amount during the cigarette movement and suction process. In the cigarette fly ash detection device of the present invention, the image acquisition unit (4) directly collects the cigarette fly ash images falling on the fly ash collection plate (21), so as to more intuitively examine the fly ash amount of the cigarette during the suction movement and the ash flicking process. The detection method is fast, accurate, easy to promote, and the result is more accurate.
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Description

Technical Field

[0001] The invention belongs to the technical field of cigarette fly ash detection, and relates to a method for detecting cigarette fly ash, and in particular to a detection device and a detection method for quantitative analysis of cigarette fly ash amount. Background Art

[0002] With the development of cigarette technology and the continuous improvement of consumers' requirements for cigarette smoking quality, the quality of cigarette burning and ash performance during the smoking process has attracted more and more attention from consumers. At the same time, since the ash falling during the smoking process also pollutes the environment and consumers' clothes, how to improve the burning and ash performance of cigarettes has always been one of the important research directions of the tobacco industry.

[0003] At present, the research method of cigarette burning ash performance is mainly to compare and evaluate the ash setting effect of the ash column formed after the cigarette is left to burn. It should be noted that the current method evaluates the ash performance of cigarettes statically through static combustion or under smoking conditions, while consumers are concerned about the quality of cigarette ash during the smoking process. It can be seen that the current method can only compare and evaluate the overall ash column of cigarettes after combustion, and then guide the improvement of cigarette ash performance quality, but it cannot objectively reflect the fly ash situation of cigarettes during the smoking process, and the amount of fly ash caused by consumers' ash flicking operations during the smoking process.

[0004] Fly ash may pollute the environment and consumers' clothes, and cause disgust among surrounding non-smokers. It can be seen that it is of great significance to study the reduction of fly ash in the cigarette smoking process based on consumer demand and safety.

[0005] Based on the inadequacy of existing detection technology, and due to the characteristics of fly ash index during cigarette combustion, such as high measurement accuracy, large number of measurement samples, and short duration of fly ash state, it is difficult to detect manually. Therefore, it is necessary to develop detection equipment suitable for cigarette manufacturing and cigarette fly ash characteristics.

[0006] In order to solve the above problems, the present invention is proposed. Summary of the invention

[0007] The purpose of the present invention is to solve the shortcomings of the prior art. The present invention first proposes a cigarette fly ash index. The cigarette combustion fly ash during the smoking process includes two parts. The first part is the ash that separates from the cigarette ash column during the smoking movement (non-ash flicking process); the second part is the ash that does not fall into the ash collection box (ashtray in the actual process) during the ash flicking process and is separated from the ash column.

[0008] Furthermore, the present invention proposes a detection device and a detection method for quantitative analysis of the amount of cigarette fly ash. The method is a quantitative detection method for cigarette fly ash during the cigarette smoking process, the cigarette smoking movement process and the ash flicking process, that is, the characterization of the situation where the cigarette ash separates from the ash column and falls and scatters. Machine vision is used to track the cigarette burning state in real time, and image processing is used to track and judge the situation of cigarette fly ash. By objectively and accurately characterizing the cigarette fly ash indicators, it is used to guide cigarette formula research and quality optimization and upgrading.

[0009] To achieve the above purpose, the technical solution adopted by the present invention is as follows:

[0010] The first aspect of the present invention provides a detection device for quantitative analysis of fly ash in cigarettes, which comprises: a simulated human body suction unit 1, a fly ash collection unit 2, an ash ejection unit 3, an image acquisition unit 4, an image processing unit and a workbench 6;

[0011] The simulated human body suction unit 1 includes a simulated human body suction action manipulator 11, a cigarette holder 12 and a cigarette suction tube 13; the simulated human body suction action manipulator 11 is fixed on the workbench 6; the cigarette holder 12 is fixedly connected to the working end of the simulated human body suction action manipulator 11; the cigarette suction tube 13 is connected to the cigarette holder 12; the simulated human body suction action manipulator 1 is used to simulate human body smoking action; the cigarette holder 2 is used to clamp cigarettes with different specifications such as different circumferences; the cigarette suction tube 3 is connected to the suction cylinder for smoking cigarettes;

[0012] The fly ash collection unit 2 includes a fly ash collection plate 21, which is fixed above the workbench 6 via a fly ash collection plate mounting bracket 22;

[0013] The ash flicking unit 3 is separately arranged on the outside of the manipulator 11 simulating human smoking action; it includes a cigarette knocking component 31 and / or a cigarette flicking component 32, an ash collection box 33 and an ash flicking installation column 34, and the cigarette knocking component 31 and / or the cigarette flicking component 32 and the ash collection box 33 are fixed above the workbench 6 through the ash flicking installation column 34; the ash flicking unit 3 is used to knock / tap the cigarette during the simulation smoking process, so that the ash of the cigarette burning ash column falls off and is collected in the ash collection box 33;

[0014] The image acquisition unit 4 is located above the fly ash collection plate 21, and the image acquisition unit 4 is used to synchronously acquire the image of cigarette fly ash falling onto the fly ash collection plate 21 during the smoking process;

[0015] The image processing unit is connected to the image acquisition unit 4; the image processing unit is used to analyze the cigarette fly ash image falling on the fly ash collection plate 21 synchronously acquired by the image acquisition unit 4 during the simulated smoking process, and quantitatively calculate the amount of cigarette fly ash.

[0016] The image processing unit, i.e., the working computer and the processing platform, is located outside the outer cabinet 8 .

[0017] Among them, the human smoking action includes characteristic actions and trajectories such as simulated inhalation, bending over the desk, flicking ash, and turning the wrist after inhaling; the simulated human smoking action manipulator 1 can refer to the application number: 2020103296239 applied by the applicant on April 20, 2020; the name is "A robotic arm simulating the entire process of human cigarette smoking and its simulation method" patent.

[0018] Preferably, a cigarette lighting component 35 and a cigarette extraction component 36 are also fixed on the ash ejection installation column 34 of the ash ejection unit 3;

[0019] The cigarette lighting assembly 35 and the cigarette removing assembly 36 are located above the workbench, and the corresponding workbench 6 is provided with a cigarette butt collecting channel 37 which is connected to a cigarette butt collecting box 38 below the workbench.

[0020] Preferably, the detection device further comprises a falling head detection component 7, which is located at the opposite side of the ash ejection unit 3 and is used to monitor whether the cigarette burning cone falls and when it falls, or the ash ejection situation of the cigarette.

[0021] Preferably, the detection device further comprises an outer cabinet 8, wherein the simulated human body suction unit 1, the fly ash collection unit 2, the ash ejection unit 3, the image acquisition unit 4 and the workbench 6 are located inside the outer cabinet 8; the image acquisition unit 4 is fixed to the top of the outer cabinet 8; and the image processing unit is located outside the outer cabinet 8;

[0022] The top of the outer cabinet 8 is also provided with a vent 81 which is connected to a ventilation duct 82 . The smoke generated by the burning cigarette is discharged from the inner part of the outer cabinet 8 through the vent 81 and the ventilation duct 82 .

[0023] Preferably, the detection device further comprises a cigarette loading assembly 5 , which is fixed above the outer cabinet 8 and is used for automatically loading cigarettes into the cigarette holder 12 .

[0024] Preferably, when simulating the human body's cigarette smoking action, ISO, FTC, Massachusetts or Canadian deep smoking mode is adopted.

[0025] The second aspect of the present invention provides a detection method for quantitative analysis of cigarette fly ash, which uses the detection device to perform the measurement, comprising the following steps:

[0026] Step (1), clamping a cigarette on the cigarette holder 2, lighting the cigarette on the cigarette holder 2, and starting the human body puffing action simulation manipulator 11 to simulate the puffing of the cigarette according to the set puffing mode, and the fly ash generated during the puffing process falls on the fly ash collecting plate 21

[0027] Step (2), according to the smoking mode, the simulated smoking process also includes an ash flicking process, in which the cigarette is knocked / tapped by the ash flicking unit (3) so that the ash of the cigarette combustion ash column falls off and is collected in the ash collection box 33; the fly ash generated in the ash flicking process falls on the fly ash collection plate 21;

[0028] Step (3), repeating the cigarette movement smoking and cigarette ash flicking operations according to the smoking mode until the cigarette reaches a set length, and then stopping the cigarette movement smoking and cigarette ash flicking operations;

[0029] Step (4), using the image acquisition unit 4 to acquire in real time the image of the cigarette fly ash on the fly ash collection plate 21 before each ash flicking, and the corresponding image of the cigarette fly ash on the fly ash collection plate 21 after the ash flicking, and transmit the acquired images to the image processing unit;

[0030] Step (5), the image processing unit compares and analyzes the received cigarette fly ash images, and calculates the cigarette fly ash amount A1 during the cigarette smoking process and the cigarette fly ash amount A2 during the cigarette ash flicking process;

[0031] The sum of A1 and A2 is the amount of cigarette fly ash A during the simulated human smoking process of the cigarette.

[0032] Wherein step (4) and step (5) are carried out during step (1) to step (3).

[0033] The calculation method of step (5) is:

[0034] (51) Amount of cigarette fly ash A1n during the Nth cigarette movement and smoking process: Subtract the N-1th cigarette fly ash image after the ash flicking from the Nth cigarette fly ash image before the ash flicking to obtain the increment of the cigarette fly ash falling on the fly ash collecting plate 21 during the Nth cigarette movement and smoking process. After grayscale processing and binarization processing are performed on the subtracted image, the fly ash area in the image is calculated, which is the amount of cigarette fly ash A1n during the Nth cigarette movement and smoking process;

[0035] (52) Amount of cigarette fly ash A2n during the Nth cigarette ash flicking process: The Nth cigarette fly ash image after ash flicking is subtracted from the Nth cigarette fly ash image before ash flicking to obtain the increment of cigarette fly ash falling on the fly ash collecting plate 21 during the Nth cigarette ash flicking process. After grayscale processing and binarization processing are performed on the subtracted image, the fly ash area in the image is calculated, which is the amount of cigarette fly ash A2n during the Nth cigarette ash flicking process;

[0036] According to the above process, the amount of cigarette fly ash during each cigarette motion smoking process and the amount of cigarette fly ash during each cigarette ash flicking process are calculated, and the accumulation is the cigarette fly ash amount A during the cigarette simulated human body smoking process.

[0037] After the cigarette sample test is completed, the cigarette fly ash on the fly ash collecting plate 21 is collected using a cleaning tool such as a small brush, and the next cigarette sample is tested after cleaning.

[0038] The purpose of graying and binarizing the subtracted image is to further reduce environmental interference, such as effectively eliminating the bright lines in the fly ash collection plate.

[0039] Compared with the prior art, the present invention has the following beneficial effects:

[0040] 1. The present invention first proposes a cigarette fly ash index. The cigarette combustion fly ash during the smoking process includes two parts. The first part is the ash that is separated from the cigarette ash column during the smoking movement (not the ash-flicking process); the second part is the ash that is separated from the ash column and does not fall into the ash collection box (ashtray in the actual process) during the ash-flicking process. The present invention combines the fly ash area of ​​the cigarette during the smoking movement and the ash-flicking process as an indicator of the cigarette fly ash amount. Further, the present invention proposes a detection method for quantitative analysis of the cigarette fly ash amount. The method is a quantitative detection method for cigarette fly ash during the smoking process, the smoking movement process and the ash-flicking process of the cigarette, that is, the characterization of the situation of cigarette ash separating from the ash column and falling and scattering. Machine vision is used to track the cigarette burning state in real time, and image processing is used to track and judge the situation of cigarette fly ash. By objectively and accurately characterizing the cigarette fly ash index, it is used to guide cigarette formula research and quality optimization and upgrading.

[0041] 2. The present invention provides a complete set of detection devices, in which the image acquisition unit 4 directly acquires the image of cigarette fly ash falling on the fly ash collection plate 21, and more intuitively examines the amount of fly ash in the process of smoking and ash flicking, and the result is more accurate. In the present invention, the image acquisition unit 4 firstly acquires the image of cigarette fly ash on the fly ash collection plate 21 before each ash flicking, and the corresponding image of cigarette fly ash on the fly ash collection plate 21 after ash flicking in real time, and transmits the acquired image to the image processing unit; the image processing unit compares and analyzes the received cigarette fly ash image, calculates the amount of cigarette fly ash A1 in the process of cigarette movement smoking, and the amount of cigarette fly ash A2 in the process of cigarette ash flicking; and the sum of A1 and A2 is the amount of cigarette fly ash A in the process of simulated human body smoking of the cigarette. After the sample batch detection is carried out according to the required number of tests, the cigarette combustion fly ash index of the batch of samples can be obtained by calculation, the cigarette fly ash quality is evaluated, and product research and improvement are guided.

[0042] 3. The present invention provides a cigarette fly ash detection device based on machine vision, and establishes a set of cigarette fly ash detection devices based on the simulation of human cigarette smoking process. The image acquisition unit 4 directly collects the cigarette fly ash image falling on the fly ash collection plate 21, and more intuitively examines the amount of fly ash in the cigarette smoking process and the ash flicking process. The detection method is fast, accurate, easy to promote, and the result is more accurate.

[0043] 4. Compared with the method of using artificial smoking experience and subjective judgment on whether fly ash occurs in cigarettes and the amount of fly ash, this method overcomes the influence of subjective factors and provides a quantitative detection method with good repeatability, objectivity and high credibility. It can more accurately evaluate product differences, guide related cigarette formula research work, and improve cigarette quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0044] Figure 1 It is a schematic diagram of the structure of the detection device for quantitative analysis of cigarette fly ash of the present invention;

[0045] Figure 2 It is a schematic diagram of the relative position structure of the human body simulation suction unit 1 and the ash ejection unit 3;

[0046] Figure 3 It is a schematic diagram of the overall structure of the detection device for quantitative analysis of cigarette fly ash of the present invention;

[0047] Figure 4 Roll cigarettes with horizontal thread cigarette paper samples;

[0048] Among them, the names of the figure marks in the figure description are: 1-simulated human suction unit, 2-fly ash collection unit, 3-ash flicking unit, 4-image acquisition unit, 5-cigarette loading assembly, 6-workbench, 7-head falling detection assembly, 8-external cabinet, 11-simulated human suction action manipulator, 12-cigarette holder, 13-cigarette suction tube, 21-fly ash collection plate, 22-fly ash collection plate mounting bracket, 31-cigarette knocking assembly, 32-coffee flicking assembly, 33-falling ash collection box, 34-ash flicking mounting column, 35-cigarette lighting assembly, 36-cigarette extraction assembly, 37-cigarette butt collection channel, 38-cigarette butt collection box, 81-ventilation port, 82-ventilation duct. DETAILED DESCRIPTION

[0049] The present invention is further described in detail below in conjunction with embodiments.

[0050] Those skilled in the art will appreciate that the following examples are only used to illustrate the present invention and should not be considered to limit the scope of the present invention. If no specific techniques or conditions are specified in the examples, the techniques or conditions described in the literature in the art or the product specifications are used. If the manufacturer of the materials or equipment used is not specified, they are all conventional products that can be purchased.

[0051] Those skilled in the art will appreciate that, unless expressly stated otherwise, the singular forms "a", "an", "said" and "the" used herein may also include plural forms. It should be further understood that the term "comprising" used in the specification of the present invention refers to the presence of the features, integers, steps, operations, elements and / or components, but does not exclude the presence or addition of one or more other features, integers, steps, operations, elements, components and / or groups thereof. It should be understood that when we refer to an element as being "connected" to another element, it may be directly connected to the other element, or there may be intermediate elements. In addition, the "connection" used herein may include wireless connections.

[0052] In the description of the present invention, unless otherwise specified, "plurality" means two or more than two. The terms "inside", "upper", "lower", etc., indicating positions or state relationships, are based on the positions or state relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operate in a specific position, and therefore cannot be understood as limiting the present invention.

[0053] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "provided with" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention will be understood according to specific circumstances.

[0054] It will be understood by those skilled in the art that, unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as those generally understood by those skilled in the art in the art to which the present invention belongs. It should also be understood that terms such as those defined in common dictionaries should be understood to have meanings consistent with the meanings in the context of the prior art, and will not be interpreted with idealized or overly formal meanings unless defined as herein.

[0055] like Figure 1-3 As shown, the detection device for quantitative analysis of cigarette fly ash used in the following embodiments comprises: a simulated human inhalation unit 1, a fly ash collection unit 2, an ash ejection unit 3, an image acquisition unit 4, an image processing unit and a workbench 6;

[0056] The simulated human body suction unit 1 includes a simulated human body suction action manipulator 11, a cigarette holder 12 and a cigarette suction tube 13; the simulated human body suction action manipulator 11 is fixed on the workbench 6; the cigarette holder 12 is fixedly connected to the working end of the simulated human body suction action manipulator 11; the cigarette suction tube 13 is connected to the cigarette holder 12; the simulated human body suction action manipulator 1 is used to simulate human body smoking action; the cigarette holder 2 is used to clamp cigarettes with different specifications such as different circumferences; the cigarette suction tube 3 is connected to the suction cylinder for smoking cigarettes;

[0057] The fly ash collection unit 2 includes a fly ash collection plate 21, which is fixed above the workbench 6 via a fly ash collection plate mounting bracket 22;

[0058] The ash flicking unit 3 is separately arranged on the outside of the manipulator 11 simulating human smoking action; it includes a cigarette knocking component 31 and / or a cigarette flicking component 32, an ash collection box 33 and an ash flicking installation column 34, and the cigarette knocking component 31 and / or the cigarette flicking component 32 and the ash collection box 33 are fixed above the workbench 6 through the ash flicking installation column 34; the ash flicking unit 3 is used to knock / tap the cigarette during the simulation smoking process, so that the ash of the cigarette burning ash column falls off and is collected in the ash collection box 33;

[0059] The image acquisition unit 4 is located above the fly ash collection plate 21, and the image acquisition unit 4 is used to synchronously acquire the image of cigarette fly ash falling onto the fly ash collection plate 21 during the smoking process;

[0060] The image processing unit is connected to the image acquisition unit 4; the image processing unit is used to analyze the cigarette fly ash image falling on the fly ash collection plate 21 synchronously acquired by the image acquisition unit 4 during the simulated smoking process, and quantitatively calculate the amount of cigarette fly ash.

[0061] A cigarette lighting component 35 and a cigarette extraction component 36 are also fixed on the ash ejection installation column 34 of the ash ejection unit 3;

[0062] The cigarette lighting assembly 35 and the cigarette removing assembly 36 are located above the workbench, and the corresponding workbench 6 is provided with a cigarette butt collecting channel 37 which is connected to a cigarette butt collecting box 38 below the workbench.

[0063] The detection device further comprises a falling head detection component 7, which is located at the opposite side of the ash ejection unit 3 and is used to monitor whether the cigarette burning cone falls.

[0064] The image processing unit, i.e., the working computer and the processing platform, is located outside the outer cabinet 8 and is not shown in the figure.

[0065] The detection device further comprises an outer cabinet 8, wherein the simulated human body suction unit 1, the fly ash collection unit 2, the ash ejection unit 3, the image acquisition unit 4 and the workbench 6 are located inside the outer cabinet 8; the image acquisition unit 4 is fixed to the top of the outer cabinet 8; and the image processing unit is located outside the outer cabinet 8;

[0066] The top of the outer cabinet 8 is also provided with a vent 81 which is connected to a ventilation duct 82 . The smoke generated by the burning cigarette is discharged from the inner part of the outer cabinet 8 through the vent 81 and the ventilation duct 82 .

[0067] The detection device further comprises a cigarette loading assembly 5 , which is fixed above the outer cabinet 8 and is used for automatically loading cigarettes into the cigarette holder 12 .

[0068] When simulating the human body's cigarette smoking action, the ISO smoking mode is used.

[0069] Example

[0070] In the detection process of this embodiment, LED light sources are used to illuminate and fill in the sample detection environment during image acquisition, in order to ensure that the detection environment has sufficient and stable light and reduce the interference of the external environment on image acquisition.

[0071] Test environment: temperature: (22±2)℃, relative humidity: (60±5)%.

[0072] Using the above device, the specific detection method includes the following steps:

[0073] Step (1), clamping a cigarette on the cigarette holder 2, lighting the cigarette on the cigarette holder 2, and starting the human body puffing action simulation manipulator 11 to simulate the puffing of the cigarette according to the set puffing mode, and the fly ash generated during the puffing process falls on the fly ash collecting plate 21

[0074] Step (2), according to the smoking mode, the simulated smoking process also includes an ash flicking process, in which the cigarette is knocked / tapped by the ash flicking unit 3 to make the ash column of the cigarette fall off and be collected in the ash collection box 33; the fly ash generated in the ash flicking process falls on the fly ash collection plate 21;

[0075] Step (3), repeating the cigarette movement smoking and cigarette ash flicking operations according to the smoking mode until the cigarette reaches a set length, and then stopping the cigarette movement smoking and cigarette ash flicking operations;

[0076] Step (4), using the image acquisition unit 4 to acquire in real time the image of the cigarette fly ash on the fly ash collection plate 21 before each ash flicking, and the corresponding image of the cigarette fly ash on the fly ash collection plate 21 after the ash flicking, and transmit the acquired images to the image processing unit;

[0077] Step (5), the image processing unit compares and analyzes the received cigarette fly ash images, and calculates the cigarette fly ash amount A1 during the cigarette smoking process and the cigarette fly ash amount A2 during the cigarette ash flicking process;

[0078] The sum of A1 and A2 is the amount of cigarette fly ash A during the simulated human smoking process of the cigarette.

[0079] Wherein step (4) and step (5) are carried out during step (1) to step (3).

[0080] The calculation method of step (5) is:

[0081] (51) Amount of cigarette fly ash A1n during the Nth cigarette movement and smoking process: Subtract the N-1th cigarette fly ash image after the ash flicking from the Nth cigarette fly ash image before the ash flicking to obtain the increment of the cigarette fly ash falling on the fly ash collecting plate 21 during the Nth cigarette movement and smoking process. After grayscale processing and binarization processing are performed on the subtracted image, the fly ash area in the image is calculated, which is the amount of cigarette fly ash A1n during the Nth cigarette movement and smoking process;

[0082] (52) Amount of cigarette fly ash A2n during the Nth cigarette ash flicking process: The Nth cigarette fly ash image after ash flicking is subtracted from the Nth cigarette fly ash image before ash flicking to obtain the increment of cigarette fly ash falling on the fly ash collecting plate 21 during the Nth cigarette ash flicking process. After grayscale processing and binarization processing are performed on the subtracted image, the fly ash area in the image is calculated, which is the amount of cigarette fly ash A2n during the Nth cigarette ash flicking process;

[0083] According to the above process, the amount of cigarette fly ash during each cigarette motion smoking process and the amount of cigarette fly ash during each cigarette ash flicking process are calculated, and the accumulation is the cigarette fly ash amount A during the cigarette simulated human body smoking process.

[0084] After the cigarette sample test is completed, the cigarette fly ash on the fly ash collecting plate 21 is collected with a small brush, and the next cigarette sample is tested after cleaning.

[0085] The time and image records of the samples with fly ash during the test were carried out, and five samples of each specification were selected for fly ash result characterization, as follows: Figure 4 shown.

[0086] 1. Detection Example

[0087] Detection cigarette circumference: 24.2mm

[0088] Table 1 Fly ash amount detected in different cigarette samples (unit: mm 2 )

[0089]

[0090] Figure 4 , corresponding pictures (all are the last pictures).

[0091] As can be seen from the examples, different cigarette samples all have a certain degree of fly ash during the combustion process. In the present invention, the image acquisition unit 4 directly acquires the image of the cigarette fly ash falling on the fly ash collection plate 21, and more intuitively examines the amount of fly ash in the cigarette during the puffing movement and the ash-flicking process, and the result is more accurate. In addition, the present invention integrates the fly ash area of ​​the cigarette during the puffing movement and the ash-flicking process as an indicator of the amount of fly ash in the cigarette. By objectively and accurately characterizing the cigarette fly ash index, it is used to guide cigarette formula research and quality optimization and upgrading.

[0092] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A detection device for quantitative analysis of cigarette fly ash, characterized in that: It comprises: a simulated human body suction unit (1), a fly ash collection unit (2), an ash ejection unit (3), an image acquisition unit (4), an image processing unit and a workbench (6); The simulated human body suction unit (1) comprises a simulated human body suction action manipulator (11), a cigarette holder (12) and a cigarette suction tube (13); the simulated human body suction action manipulator (11) is fixed on the workbench (6); the cigarette holder (12) is fixedly connected to the working end of the simulated human body suction action manipulator (11); the cigarette suction tube (13) is connected to the cigarette holder (12); the simulated human body suction action manipulator (11) is used to simulate human body suction action; the cigarette holder (12) is used to hold cigarettes of different specifications such as different circumferences; the cigarette suction tube (13) is connected to the suction cylinder and is used to suck cigarettes; The fly ash collection unit (2) comprises a fly ash collection plate (21), which is fixed above the workbench (6) via a fly ash collection plate mounting bracket (22); The ash flicking unit (3) is separately arranged on the outside of the manipulator (11) simulating human smoking action; it comprises a cigarette knocking component (31) and / or a cigarette flicking component (32), an ash collection box (33) and an ash flicking installation column (34); the cigarette knocking component (31) and / or the cigarette flicking component (32) and the ash collection box (33) are fixed above the workbench (6) via the ash flicking installation column (34); the ash flicking unit (3) is used to knock / tap the cigarette during the simulating smoking process so that the ash from the cigarette burning ash column falls off and is collected in the ash collection box (33); The image acquisition unit (4) is located above the fly ash collection plate (21), and the image acquisition unit (4) is used to synchronously acquire an image of cigarette fly ash that falls onto the fly ash collection plate (21) during the smoking process of the cigarette; The image processing unit is connected to the image acquisition unit (4); the image processing unit is used to analyze the cigarette fly ash image falling on the fly ash collection plate (21) synchronously acquired by the image acquisition unit (4) during the simulated smoking process, and quantitatively calculate the amount of cigarette fly ash; When simulating the human cigarette smoking action, use ISO, FTC, Massachusetts or Canadian deep smoking mode.

2. The detection device according to claim 1, characterized in that: A cigarette lighting component (35) and a cigarette extraction component (36) are also fixed on the ash ejection installation column (34) of the ash ejection unit (3); The cigarette lighting assembly (35) and the cigarette removing assembly (36) are located above the workbench, and the corresponding workbench (6) is provided with a cigarette butt collecting channel (37) which is connected to a cigarette butt collecting box (38) below the workbench.

3. The detection device according to claim 1, characterized in that: The detection device also includes a falling head detection component (7), which is located on the opposite side of the ash ejection unit (3) and is used to monitor whether the cigarette burning cone falls.

4. The detection device according to claim 1, characterized in that: The detection device further comprises an outer cabinet (8); the simulated human body suction unit (1), the fly ash collection unit (2), the ash ejection unit (3), the image acquisition unit (4) and the workbench (6) are located inside the outer cabinet (8); the image acquisition unit (4) is fixed to the top of the outer cabinet (8); and the image processing unit is located outside the outer cabinet (8); The top of the outer cabinet (8) is also provided with a ventilation opening (81) which is in communication with a ventilation duct (82), and the smoke generated by the burning cigarette is discharged from the interior of the outer cabinet (8) through the ventilation opening (81) and the ventilation duct (82).

5. The detection device according to claim 1, characterized in that: The detection device also includes a smoke loading assembly (5) which is fixed above the outer cabinet (8).

6. A detection method for quantitative analysis of cigarette fly ash, using the detection device according to any one of claims 1 to 5 for measurement, characterized in that: The steps include: Step (1), clamping a cigarette on a cigarette holder (12), lighting the cigarette on the cigarette holder (12), and starting a manipulator (11) simulating human smoking to simulate smoking the cigarette according to a set smoking mode, wherein fly ash generated during the simulated smoking process falls on the fly ash collecting plate (21); Step (2), according to the smoking mode, the simulated smoking process also includes an ash flicking process, wherein the cigarette is knocked / tapped by the ash flicking unit (3) so that the ash of the cigarette combustion ash column falls off and is collected in the ash collection box (33); the fly ash generated in the ash flicking process falls on the fly ash collection plate (21); Step (3), repeating the cigarette movement smoking and cigarette ash flicking operations according to the smoking mode until the cigarette reaches a set length, and then stopping the cigarette movement smoking and cigarette ash flicking operations; Step (4), collecting, in real time, through the image acquisition unit (4), an image of cigarette fly ash on the fly ash collection plate (21) before each ash flicking, and a corresponding image of cigarette fly ash on the fly ash collection plate (21) after the ash flicking, and transmitting the collected images to the image processing unit; Step (5), the image processing unit compares and analyzes the received cigarette fly ash images, and calculates the cigarette fly ash amount A1 during the cigarette smoking process and the cigarette fly ash amount A2 during the cigarette ash flicking process; The sum of A1 and A2 is the amount of cigarette fly ash A during the simulated human smoking process of the cigarette; Wherein step (4) and step (5) are carried out during step (1) to step (3).

7. The detection method for quantitative analysis of cigarette fly ash according to claim 6, characterized in that: The calculation method of step (5) is: (51) Amount of cigarette fly ash A1n during the Nth cigarette movement smoking process: Subtract the N-1th cigarette fly ash image after the ash flicking from the Nth cigarette fly ash image before the ash flicking to obtain the increment of the cigarette fly ash falling on the fly ash collecting plate (21) during the Nth cigarette movement smoking process. After grayscale processing and binarization processing are performed on the subtracted image, the fly ash area in the image is calculated, which is the amount of cigarette fly ash A1n during the Nth cigarette movement smoking process; (52) Amount of cigarette fly ash A2n during the Nth cigarette ash flicking process: Subtract the Nth cigarette fly ash image before the ash flicking from the Nth cigarette fly ash image to obtain the increment of cigarette fly ash falling on the fly ash collecting plate (21) during the Nth cigarette ash flicking process. After grayscale processing and binarization processing are performed on the subtracted image, the fly ash area in the image is calculated, which is the amount of cigarette fly ash A2n during the Nth cigarette ash flicking process; According to the above process, the amount of cigarette fly ash during each cigarette motion smoking process and the amount of cigarette fly ash during each cigarette ash flicking process are calculated, and the accumulation is the cigarette fly ash amount A during the cigarette simulated human body smoking process.

Citation Information

Patent Citations

  • Detection device for quantitative analysis of cigarette fly ash content

    CN212568823U