In-line dumpling forming system
The cutting, folding, and sealing devices of the linear dumpling forming system solve the problems of complex equipment and poor sealing in existing technologies, and achieve efficient and precise dumpling production.
Patent Information
- Application Number
- CN202280018895.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Priority Date
- 2021-03-02
- Filing Date
- 2022-03-02
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2042-03-02
AI Technical Summary
In the existing technology, dumpling making equipment has a complex structure, a large installation area, low production capacity, and is prone to poor sealing when folding and sealing dumpling wrappers, resulting in dumpling filling overflowing.
The system employs a linear dumpling forming system, which includes a dumpling skin cutting device, a dumpling forming lower folding device, and a sealing device. The dumpling skin is formed by the cutting and folding devices, and the sealing device is used for precise sealing to reduce defects.
It achieves increased productivity with a smaller installation area, can accurately form dumpling shapes, reduces defects, and improves production efficiency and product quality.
Smart Images

Figure CN117015313B_ABST
Abstract
Description
Technical Field
[0001] This disclosure relates to a linear dumpling forming system, and more specifically, to a linear dumpling forming system that receives a sheet of dough for dumpling wrappers, cuts the dumpling wrappers, and folds the dumpling wrappers filled with dumpling filling to form dumplings. Background Technology
[0002] Generally, dumplings are made by filling dumpling wrappers filled with filling. In this case, due to the difficulty of making dumpling wrappers filled with filling, in current technology, people should make dumplings one by one by hand.
[0003] Therefore, making dumplings requires a lot of time and effort and is difficult to mass-produce.
[0004] In recent years, some automated dumpling-making equipment has been manufactured to address this problem. However, these devices are complex in structure and require a large installation area, resulting in low production capacity relative to the installation area.
[0005] In addition, in the dumpling forming equipment according to the prior art, poor sealing occurs, in which the dumpling skin is not properly sealed during the process of folding and sealing the dumpling skin filled with dumpling filling, so that the dumpling filling overflows from the dumpling skin. Summary of the Invention
[0006] [Technical Issues]
[0007] Embodiments of this disclosure provide a linear dumpling forming system that has a small installation area, resulting in high productivity compared to the installation area, and can form dumplings into precise shapes, thereby reducing the occurrence of defects.
[0008] [Technical Solution]
[0009] According to one aspect of this disclosure, a linear dumpling forming system is provided, comprising: a dumpling skin cutting device for cutting dough pieces to form dumpling skins; a dumpling forming lower folding device disposed in a lower region of the dumpling skin cutting device, wherein the cut dumpling skins are placed in the dumpling forming lower folding device and the dumpling forming lower folding device presses and folds the dumpling skins supplied with dumpling filling; and a sealing device disposed in an upper region of the dumpling forming lower folding device for pressing and sealing the folded dumpling skins.
[0010] The dumpling wrapper cutting device may include: a cutting device frame; a first dough sheet presser supported by the cutting device frame, which initially presses the dough sheet using a protruding blade formed in the lower folding device for forming dumplings; and a second dough sheet presser supported by the cutting device frame, spaced apart from the first dough sheet presser, which then uses a protruding blade to press the dough sheet initially pressed by the first dough sheet presser a second time.
[0011] The first sheet pressing device may include a first rotating rod portion rotatably connected to the cutting device frame, a first pressing roller portion rotatably connected to the first rotating rod portion and pressing the sheet, and a first height adjusting portion supported by the cutting device frame. The first height adjusting portion is connected to the first rotating rod portion and adjusts the height of the first pressing roller portion relative to the protruding blade by adjusting the rotation angle of the first rotating rod portion.
[0012] The second sheet presser may include a second rotating rod portion rotatably connected to the cutting device frame, a second pressing roller portion rotatably connected to the second rotating rod portion and pressing the sheet, and a second height adjustment portion supported by the cutting device frame. The second height adjustment portion is connected to the second rotating rod portion and adjusts the height of the second pressing roller portion relative to the protruding blade by adjusting the rotation angle of the second rotating rod portion.
[0013] The sealing device may include: a sealing pressing unit, including a first sealing gasket and a second sealing gasket, the first sealing gasket pressing a dumpling wrapper folded by a dumpling forming lower folding device, the second sealing gasket being spaced apart from the first sealing gasket and pressing the dumpling wrapper in the direction of the first sealing gasket; a sealing cam track unit connected to the sealing pressing unit and moving the first sealing gasket and the second sealing gasket; and a sealing moving unit connected to the sealing pressing unit and moving the sealing pressing unit relative to the sealing cam track unit.
[0014] Multiple sealing pressing units can be set, and these multiple sealing pressing units can be arranged in the form of tracks.
[0015] The sealing pressing unit may include: a sealing support plate portion connected to a sealing moving unit; a first moving plate portion connected to the sealing support plate portion for relative movement, and a first sealing gasket connected to the first moving plate portion; a first moving plate moving portion connected to the first moving plate portion, connected to a sealing cam track unit, and moving the first moving plate portion; a second moving plate portion connected to the sealing support plate portion for relative movement, and a second sealing gasket connected to the second moving plate portion; a second moving plate moving portion connected to the second moving plate portion, connected to the sealing cam track unit, and moving the second moving plate portion; a first original position return portion connected to the sealing support plate portion, connected to the first moving plate portion, and returning the first moving plate portion moved by the first moving plate moving portion to its original position; and a second original position return portion connected to the sealing support plate portion, connected to the second moving plate portion, and returning the second moving plate portion moved by the second moving plate moving portion to its original position.
[0016] The first moving plate moving part may include a first rotation center shaft connected to the first moving plate part and a first rotating roller rotatably connected to the first rotation center shaft.
[0017] The second moving plate moving part may include a second rotation center shaft connected to the second moving plate part and a second rotating roller rotatably connected to the second rotation center shaft.
[0018] The first original position return section may include: a first return fixing block connected to the sealing support plate section; a first moving plate protrusion connected to the first moving plate section and passing through a first through hole formed in the sealing support plate section; and a first return elastic body connected to the first return fixing block, the first return elastic body being connected to the first moving plate protrusion and pressing the first moving plate protrusion.
[0019] The second original position return section may include: a second return fixing block connected to the sealing support plate section; a second moving plate protrusion connected to the second moving plate section and passing through a second through hole formed in the sealing support plate section; and a second return elastomer connected to the second return fixing block, the second return elastomer being connected to the second moving plate protrusion and configured to press the second moving plate protrusion.
[0020] The sealing cam track unit may include a first sealing support track section and a second sealing support track section, wherein a first rotating roller moves along its side surface in the first sealing support track section, and a second rotating roller moves along its side surface in the second sealing support track section.
[0021] [Beneficial Effects]
[0022] A linear dumpling forming system according to embodiments of the present disclosure may include: a dumpling skin cutting device for forming dumpling skins by cutting dough sheets; a lower dumpling forming folding device disposed in the lower region of the dumpling skin cutting device for pressing and folding dumpling skins supplied with dumpling filling; and a sealing device disposed in the upper region of the lower dumpling forming folding device for pressing and sealing the folded dumpling skins. Therefore, the installation area can be reduced by positioning the dumpling skin cutting device and the sealing device in the upper region of the lower dumpling forming folding device. Consequently, compared to the installation area, productivity is high, and dumplings can be formed into precise shapes, thereby reducing the occurrence of defects. Attached Figure Description
[0023] Figure 1 This is a view showing a linear dumpling forming system according to an embodiment of the present disclosure.
[0024] Figure 2 It is shown Figure 1 A view of the right surface.
[0025] Figure 3 It is shown Figure 1 A view of a dumpling wrapper cutting device.
[0026] Figure 4 It is shown Figure 1 A plan view of the dumpling wrapper pressing unit.
[0027] Figure 5 and Figure 6 This is a view showing the foldable rotary drive module of the dumpling skin pressing unit.
[0028] Figure 7 It is along Figure 4 The sectional view taken by line AA.
[0029] Figure 8 and Figure 9 It is shown Figure 1 A view of the foldable cam track unit.
[0030] Figure 10 It is shown Figure 1 A plan view of the sealing and pressing unit.
[0031] Figure 11 yes Figure 10 The front view.
[0032] Figure 12 It is along Figure 10 The sectional view taken by line B – B.
[0033] Figure 13 It is along Figure 10 The sectional view taken by the CC line.
[0034] Figure 14 It is shown Figure 1 A plan view of the sealed cam track unit. Detailed Implementation
[0035] To fully understand this disclosure, its operational advantages, and the objectives achieved by implementing it, reference should be made to the accompanying drawings illustrating embodiments of this disclosure and the contents described therein.
[0036] In the following description, embodiments of the present disclosure will be described with reference to the accompanying drawings, and thus the present disclosure will be described in detail. However, in describing the present disclosure, descriptions of functions and configurations that are already well known will be omitted so that the subject matter of the present disclosure is clear.
[0037] Figure 1 This is a view illustrating a linear dumpling wrapper forming system according to an embodiment of the present disclosure. Figure 2 It is shown Figure 1 View of the right surface. Figure 3 It is shown Figure 1 A view of a dumpling wrapper cutting device. Figure 4 It is shown Figure 1 A plan view of the dumpling wrapper pressing unit. Figure 5 and Figure 6 This is a view showing the foldable rotary drive module of the dumpling wrapper pressing unit. Figure 7 It is along Figure 4 A cross-sectional view taken along line AA. Figure 8 and Figure 9 It is shown Figure 1 A view of the foldable cam track unit. Figure 10 It is shown Figure 1 A plan view of the sealing and pressing unit. Figure 11 yes Figure 10 Front view, Figure 12 It is along Figure 10 A sectional view taken by the B-B line. Figure 13 It is along Figure 10 A cross-sectional view taken by the CC line. Figure 14 It is shown Figure 1 A plan view of the sealed cam track unit.
[0038] like Figures 1 to 14 As shown, the inline dumpling forming system according to this embodiment may include a dough sheet supply device (not shown) for supplying dough sheets for dumpling wrappers, a dumpling wrapper cutting device 100, a dumpling filling supply device (not shown) for supplying dumpling filling to the cut dumpling wrappers, a dumpling forming lower folding device 200, and a sealing device 300.
[0039] A dough sheet supply device (not shown) may be configured to be adjacent to the dumpling skin cutting device 100 and to supply dough sheets for dumpling skins to the dumpling skin cutting device 100.
[0040] The dumpling wrapper cutting device 100 forms dumpling wrappers (not shown) by cutting supplied dough sheets (not shown) for dumpling wrappers. Figures 1 to 3 As shown, the dumpling wrapper cutting device 100 may include: a cutting device frame 110 supported by a dumpling forming lower folding device 200; a first dough sheet presser 120 supported by the cutting device frame 110 and initially pressing the dough sheet for dumpling wrappers using a protruding blade 221a formed in the dumpling forming lower folding device 200; and a second dough sheet presser 130 supported by the cutting device frame 110, the second dough sheet presser 130 being spaced apart from the first dough sheet presser 120, and using the protruding blade 221a to press the dough sheet for dumpling wrappers initially pressed by the first dough sheet presser 120 a second time.
[0041] The cutting device frame 110 can be connected to and supported by the folding device frame 210 of the dumpling forming lower folding device 200, which will be described below.
[0042] The first dough sheet presser 120 may be supported by the cutting device frame 110. The first dough sheet presser 120 may initially press the dough sheet for dumpling wrappers toward the protruding blade 221a formed in the dumpling forming lower folding device 200, as will be described below.
[0043] like Figure 1 and Figure 3 As shown, the first dough sheet presser 120 according to this embodiment may include: a first rotating rod portion 121 rotatably connected to the cutting device frame 110; a first pressing roller portion 122 rotatably connected to the first rotating rod portion 121 and pressing the dough sheet for dumpling wrappers; and a first height adjustment portion 123 supported by the cutting device frame 110, the first height adjustment portion 123 being connected to the first rotating rod portion 121, and adjusting the height of the first pressing roller portion 122 relative to the protruding cutter 221a by adjusting the rotation angle of the first rotating rod portion 121.
[0044] The first rotating rod portion 121 is rotatably connected to the cutting device frame 110. The first rotating rod portion 121 may be formed in the shape of a long rod.
[0045] The first pressing roller 122 is rotatably connected to the first rotating rod 121. The first pressing roller 122 can press the dough sheet for dumpling wrappers slightly against the protruding cutter 221a, and thus align the dumpling wrapper (the dough sheet for dumpling wrappers) before the final cutting by the second dough sheet presser 130.
[0046] The first height adjustment unit 123 can be supported by the cutting device frame 110. The first height adjustment unit 123 can be connected to the first rotating rod 121, and the height of the first pressing roller 122 relative to the protruding cutter 221a can be adjusted by adjusting the rotation angle of the first rotating rod 121.
[0047] The pressing force of the first pressing roller 122 can be adjusted by adjusting the height of the first pressing roller 122 by the first height adjustment unit 123.
[0048] The first height adjustment unit 123 according to this embodiment may include: a first height adjustment cylinder rod 123a, rotatably connected to a first rotating rod portion 121; and a first height adjustment pressure cylinder body 123b, rotatably connected to a cutting device frame 110, such that the first height adjustment cylinder rod 123a can be moved relative to it, and the first height adjustment cylinder rod 123a can be moved.
[0049] The second dough sheet presser 130 may be supported by the cutting device frame 110 and spaced apart from the first dough sheet presser 120. The second dough sheet presser 130 can form dumpling wrappers by using a protruding blade 221a to press the dough sheet for dumpling wrappers that has been initially pressed by the first dough sheet presser 120 a second time.
[0050] like Figure 3 As shown, the second dough sheet presser 130 according to this embodiment may include: a second rotating rod portion 131 rotatably connected to the cutting device frame 110; a second pressing roller portion 132 rotatably connected to the second rotating rod portion 131 and pressing the dough sheet for dumpling wrappers; and a second height adjustment portion 133 supported by the cutting device frame 110, the second height adjustment portion 133 being connected to the second rotating rod portion 131, and adjusting the height of the second pressing roller portion 132 relative to the protruding cutter 221a by adjusting the rotation angle of the second rotating rod portion 131.
[0051] The second rotating rod portion 131 is rotatably connected to the cutting device frame 110. The second rotating rod portion 131 may be formed in the shape of a long rod.
[0052] The second pressing roller 132 is rotatably connected to the second rotating rod 131. The second pressing roller 132 can ultimately press the dough sheet for dumpling wrappers, which has been slightly pressed by the first pressing roller 122, toward the protruding cutter 221a, thereby cutting dumpling wrappers from the dough sheet for dumpling wrappers.
[0053] The second height adjustment unit 133 can be supported by the cutting device frame 110. The second height adjustment unit 133 can be connected to the second rotating rod 131, and the height of the second pressing roller 132 relative to the protruding cutter 221a can be adjusted by adjusting the rotation angle of the second rotating rod 131. The pressing force of the second pressing roller 132 can be adjusted by adjusting the height of the second pressing roller 132 by adjusting the second height adjustment unit 133.
[0054] The second height adjustment unit 133 according to this embodiment may include: a second height adjustment cylinder rod 133a rotatably connected to the second rotating rod portion 131; and a second height adjustment pressure cylinder body 133b rotatably connected to the cutting device frame 110, such that the second height adjustment cylinder rod 133a can be moved relative to it, and the second height adjustment cylinder rod 133a is moved.
[0055] A dumpling filling supply device (not shown) supplies dumpling filling to dumpling wrappers cut by the dumpling wrapper cutting device 100. The dumpling filling supply device (not shown) can be disposed in the upper region of the dumpling forming lower folding device 200, and supplies dumpling filling to the upper surface of the dumpling wrapper supported by the dumpling forming lower folding device 200 disposed in the lower region. According to this embodiment, the dumpling filling supply device (not shown) can be disposed between the dumpling wrapper cutting device 100 and the sealing device 300.
[0056] The dumpling forming lower folding device 200 can be provided in the lower region of the dumpling skin cutting device 100. The dumpling forming lower folding device 200 can press and fold the dumpling skin containing dumpling filling from below.
[0057] The dumpling forming lower folding device 200 according to this embodiment may include: a folding device frame 210 supported on the ground; a dumpling skin pressing unit 220 having a plurality of dumpling skin folding portions SF and GF, which sequentially press the dumpling skin to fold it sequentially; a folding cam track unit 230 disposed adjacent to the dumpling skin pressing unit 220, the folding cam track unit 230 being connected to the dumpling skin pressing unit 220 and moving the dumpling skin folding portions SF and GF; and a folding moving unit 240 connected to the dumpling skin pressing unit 220 and moving the dumpling skin pressing unit 220 relative to the folding cam track unit 230.
[0058] like Figure 1As shown, multiple dumpling skin pressing units 220 can be provided and arranged in the form of a track. These multiple dumpling skin pressing units 220 can be connected to the folding chain portion 241 of the folding moving unit 240, which will be described below. The multiple dumpling skin pressing units 220 can rotate and transfer according to the rotation of the folding chain portion 241, and can move the dumpling skin in the direction from the dumpling skin cutting device 100 to the sealing device 300.
[0059] like Figures 1 to 9 As shown, the dumpling skin pressing unit 220 may include: an upper plate portion 221 connected to the folding moving unit 240 and rotatably connected to the dumpling skin folding portions SF and GF; a folding rotation drive module 222 connected to the upper plate portion 221 and rotating the dumpling skin folding portions SF and GF; and an upper plate support portion 229 connected to the folding cam track unit 230 and supporting the upper plate portion 221.
[0060] A dumpling wrapper placement area "K" can be formed in the upper plate portion 221, on which dumpling wrappers cut by the dumpling wrapper pressing unit 220 are placed. For example... Figure 4 As shown, multiple dumpling wrapper placement areas "K" can be set and can be spaced apart from each other along the length of the upper plate 221. When the dumpling wrapper folding parts SF and GF are driven, one area of the dumpling wrapper can be spaced apart from the upper plate 221.
[0061] In this embodiment, the upper plate portion 221 may be provided with a protruding cutter 221a that defines the periphery of the dumpling wrapper placement area "K". The protruding cutter 221a may protrude from the upper surface of the upper plate portion 221 and may be formed in a circular or elliptical shape. In this embodiment, the protruding cutter 221a may contact the lower surface of the dough sheet for dumpling wrappers pressed by the dumpling wrapper pressing unit 220 to cut the dumpling wrapper into the shape of the protruding cutter 221a.
[0062] The dumpling wrapper folds SF and GF are rotatably connected to the upper plate 221. For example... Figures 4 to 8 As shown, the dumpling wrapper folding portions SF and GF may include a supporting finger portion SF for the initial pressing of the dumpling wrapper and a collecting finger portion GF for the secondary pressing of the dumpling wrapper pressed by the supporting finger portion SF and collecting the edge area of the dumpling wrapper.
[0063] In one embodiment, two support fingers SF may be provided and arranged facing each other. The support fingers SF can press the dumpling skin in a direction perpendicular to the conveying direction of the dumpling skin pressing unit 220 conveyed by the folding moving unit 240.
[0064] like Figures 4 to 7As shown, the support finger SF can rotate the first support finger by a preset rotation angle before collecting the finger GF, press the lower surface of the dumpling skin placed on the dumpling skin placement area "K", slightly lift the two sides of the dumpling skin, and then stop without rotating.
[0065] like Figures 4 to 7 As shown, the support finger portion SF according to this embodiment may include a support body SF1 rotatably connected to the upper plate portion 221 and a support flange SF2 protruding from the side wall of the support body SF1 and in contact with the dumpling skin.
[0066] A support rotation center shaft SF3, which is rotatably connected to the upper plate portion 221, can be formed in the support body SF1.
[0067] like Figures 4 to 7 As shown, the support flange SF2 is formed to be longer in the horizontal direction, thereby increasing the contact area with the folded dumpling skin and allowing for stronger pressing of the dumpling skin.
[0068] The collecting finger-like part GF can press the dumpling wrapper pressed by the supporting finger-like part SF a second time. In this embodiment, as... Figures 4 to 7 As shown, four collecting fingers GF are provided, and these four collecting fingers GF are radially spaced apart from each other relative to the center of the dumpling skin placement area "K".
[0069] A collection rotation center shaft GF3, which is rotatably connected to the upper plate portion 221, can be formed in the collection finger portion GF.
[0070] After the supporting finger SF begins to rotate, or after the supporting finger SF rotates by the rotation angle of the first supporting finger, the collecting finger GF can rotate to a preset rotation angle for collecting the finger (see...). Figure 7 C).
[0071] After the collecting finger GF starts rotating, or after the collecting finger GF rotates by a certain rotation angle, the supporting finger SF can rotate by a preset rotation angle of the second supporting finger (see...). Figure 7 D). Here, the rotation angle of the second support finger can be greater than the rotation angle of the first support finger.
[0072] After the supporting finger SF rotates by the first rotation angle, the collecting finger GF rotates by the second rotation angle. Therefore, the edge area of the dumpling wrapper can be concentrated in the center, and the dumpling wrapper can be folded. The dumpling wrapper is first pressed by the supporting finger SF, then by the collecting finger GF, and finally by the supporting finger SF again, thus accurately folding the dumpling wrapper without the filling overflowing.
[0073] The folding rotation drive module 222 can be connected to the upper plate 221. The folding rotation drive module 222 can rotate the dumpling skin folding parts SF and GF.
[0074] like Figures 4 to 7 As shown, the folding rotation drive module 222 according to this embodiment may include: a middle plate portion 223, disposed in the lower region of the upper plate portion 221 and connected to the upper plate portion 221 to be movable relative to it; a collecting finger-shaped portion connecting portion 224, hinged to the middle plate portion 223 and hinged to the collecting finger-shaped portion GF; a middle plate moving portion 225, connected to the middle plate portion 223 and moving the middle plate portion 223 in the direction of the upper plate portion 221; a lower plate portion 226, disposed in the lower region of the middle plate portion 223, connected to the upper plate portion 221 to be movable relative to it, and having a through body "N" passing through the middle plate portion 223; a supporting finger-shaped portion connecting portion 227, hinged to the through body "N" and hinged to the supporting finger-shaped portion SF; and a lower plate moving portion 228, connected to the lower plate portion 226 and moving the lower plate portion 226 in the direction of the upper plate portion 221.
[0075] The intermediate plate portion 223 may be disposed in the lower region of the lower plate portion 226. The intermediate plate portion 223 may be connected to the intermediate plate guide shaft R1 to be slidably movable in the vertical direction, and thus may be movable in the vertical direction relative to the upper plate portion 221, wherein the intermediate plate guide shaft R1 is connected to the upper plate portion 221.
[0076] The collecting finger-shaped connecting portion 224 can be formed in the shape of a rod. One end region of the collecting finger-shaped connecting portion 224 is rotatably connected to the intermediate plate portion 223. In addition, the other end region of the collecting finger-shaped connecting portion 224 is rotatably connected to the collecting finger-shaped portion GF.
[0077] The intermediate plate moving part 225 can be connected to the intermediate plate part 223 to move the intermediate plate part 223 in the direction of the upper plate part 221. For example... Figures 4 to 7 As shown, the intermediate plate moving part 225 according to this embodiment may include a collecting finger lifting body 225a and a collecting finger rotating roller 225b. The collecting finger lifting body 225a passes through the lower plate part 226 and is connected to the intermediate plate part 223. The collecting finger rotating roller 225b is rotatably connected to the collecting finger lifting body 225a and connected to the folding cam track unit 230.
[0078] The collecting finger-shaped rotating roller 225b can be connected to the upper surface of the collecting finger-shaped support track 232 of the folding cam track unit 230, and can move along the upper surface of the collecting finger-shaped support track 232. In this case, the collecting finger-shaped rotating roller 225b can move upward according to the shape of the upper surface of the collecting finger-shaped support track 232, and the upward movement of the collecting finger-shaped rotating roller 225b allows the collecting finger-shaped lifting body 225a to move upward.
[0079] The upward movement of the collecting finger lifting body 225a allows the intermediate plate 223 to rise in the direction of the upper plate 221, and the rise of the intermediate plate 223 allows the collecting finger connecting part 224 to rise, allows the collecting finger GF to rotate, and allows the collecting finger GF to rise.
[0080] The lower plate portion 226 may be disposed in the lower region of the intermediate plate portion 223. The lower plate portion 226 may be connected to the lower plate guide shaft R2, which is connected to the upper plate portion 221, so as to be slidably movable in the vertical direction and thus movable in the vertical direction relative to the upper plate portion 221.
[0081] A through-body "N" can be provided in the lower plate portion 226, which is connected to the upper plate portion 221 so as to be movable relative to it and passes through the intermediate plate portion 223. A cutting hole (not shown) through which the through-body "N" passes can be formed in the intermediate plate portion 223.
[0082] The support finger connector 227 can be formed in the shape of a rod. One end region of the support finger connector 227 can be rotatably connected to the through body "N". In addition, the other end region of the support finger connector 227 can be rotatably connected to the support finger SF.
[0083] The lower plate moving part 228 can be connected to the lower plate part 226 so that the lower plate part 226 can move in the direction of the upper plate part 221.
[0084] like Figures 4 to 7 As shown, the lower plate moving part 228 according to this embodiment may include: a support finger lifting body 228a connected to the lower plate part 226; and a support finger rotating roller 228b rotatably connected to the support finger lifting body 228a and connected to the folding cam track unit 230.
[0085] The support finger rotating roller 228b can be connected to the upper surface of the support finger support track 231 of the folding cam track unit 230, and can move along the upper surface of the support finger support track 231. In this case, the support finger rotating roller 228b can move upward according to the shape of the upper surface of the support finger support track 231, and the upward movement of the support finger rotating roller 228b allows the support finger lifting body 228a to move upward.
[0086] The upward movement of the support finger lifting body 228a allows the lower plate 226 to rise in the direction of the upper plate 221. The rise of the lower plate 226 allows the through body "N" to rise and allows the support finger connecting part 227 to rise. The raised support finger connecting part 227 can rotate the support finger SF to raise the support finger SF.
[0087] The upper plate support 229 can be connected to the folding cam track unit 230 to support the upper plate 221.
[0088] like Figures 4 to 7 As shown, the upper plate support 229 may include: an upper plate support 229a connected to the upper plate portion 221; and an upper plate rotating roller 229b rotatably connected to the upper plate support 229a and connected to the folding cam track unit 230.
[0089] The upper plate rotating roller 229b can be connected to the upper surface of the upper plate support track 233 of the folding cam track unit 230 and moves along the upper surface of the upper plate support track 233. Unlike the upper surfaces of the support finger support track 231 and the collecting finger support track 232, the upper surface of the upper plate support track 233 can be formed into a flat shape without tilting, thereby preventing the upper plate 221 from sagging during movement.
[0090] The folding cam track unit 230 can be connected to the folding device frame 210. The folding cam track unit 230 can be arranged adjacent to and connected to the dumpling skin pressing unit 220 so that the dumpling skin folding parts SF and GF can be moved (rotated) while the dumpling skin pressing unit 220 moves in the direction from the dumpling skin cutting device 100 to the sealing device 300.
[0091] like Figure 1 , Figure 8 and Figure 9As shown, the folding cam track unit 230 according to this embodiment may include: a support finger support track 231, wherein a support finger rotating roller 228b moves along the upper surface of the support finger support track; a collecting finger support track 232, spaced apart from the support finger support track 231, wherein a collecting finger rotating roller 225b moves along the upper surface of the collecting finger support track; and an upper plate support track 233, spaced apart from the support finger support track 231 and the collecting finger support track 232, wherein an upper plate rotating roller 229b moves along the upper surface of the upper plate support track.
[0092] The support finger support track portion 231 can be formed into an elongated shape. The support finger rotating roller 228b can move along the upper surface of the support finger support track portion 231.
[0093] The collecting finger support track 232 can be spaced apart from the supporting finger support track 231. The collecting finger rotating roller 225b can move along the upper surface of the collecting finger support track 232.
[0094] like Figure 9 As shown, the upper surface of the front side of the support finger support track 231 can be tilted in front of the front side of the collection finger support track 232, so that the support finger rotating roller 228b can be raised in front of the collection finger rotating roller 225b.
[0095] The collecting finger rotating roller 225b and the supporting finger rotating roller 228b can move upward according to the height of the upper part of the collecting finger support track 232 and the supporting finger support track 231, and the supporting finger SF and the collecting finger GF can rotate and rise according to the upward movement of the collecting finger rotating roller 225b and the supporting finger rotating roller 228b.
[0096] The folding moving unit 240 can be connected to the dumpling skin pressing unit 220. The folding moving unit 240 can move the dumpling skin pressing unit 220 relative to the folding cam track unit 230.
[0097] like Figures 1 to 2 As shown, the folding moving unit 240 according to this embodiment may include a folding chain portion 241 connected to the dumpling skin pressing unit 220, a folding pulley portion 242 connected to the folding chain portion 241, and a folding drive motor 243 connected to the folding pulley portion 242 and rotating the folding pulley portion 242.
[0098] The folding chain portion 241 can be connected to the upper plate of the dumpling skin pressing unit 220. In this embodiment, a pair of folding chain portions 241 can be provided, and the pair of folding chain portions 241 can be connected to two end regions of the upper plate respectively.
[0099] The folding pulley section 242 is rotatably connected to the folding device frame 210. The folding pulley section 242 can be connected to the folding chain section 241.
[0100] The folding drive motor 243 can be supported by the folding device frame 210. The folding drive motor 243 can be connected to the folding pulley section 242 to rotate the folding pulley section 242.
[0101] Meanwhile, the sealing device 300 can be disposed in the upper region of the dumpling forming lower folding device 200. The sealing device 300 can press and seal the dumpling wrapper folded by the dumpling forming lower folding device 200.
[0102] like Figures 1 to 2 and Figures 10 to 14 As shown, the sealing device 300 according to this embodiment may include: a sealing device frame 310 supported by a folding device frame 210; a sealing pressing unit 320 including a first sealing pad P1 and a second sealing pad P2, wherein the first sealing pad P1 presses the dumpling skin folded by the dumpling forming lower folding device 200, and the second sealing pad P2 is arranged opposite to the first sealing pad P1 to press the dumpling skin in the direction of the first sealing pad P1; a sealing cam track unit 330 disposed adjacent to the sealing pressing unit 320, connected to the sealing pressing unit 320, and moving the first sealing pad P1 and the second sealing pad P2; and a sealing moving unit 340 connected to the sealing pressing unit 320 and moving the sealing pressing unit 320 relative to the sealing cam track unit 330.
[0103] like Figures 1 to 2 As shown, multiple sealing pressing units 320 can be provided and arranged in the form of a track. These multiple sealing pressing units 320 can be connected to the sealing chain portion 341 of the sealing moving unit 340, which will be described below. The sealing pressing units 320 can rotate continuously according to the rotation of the sealing chain portion 341 and can move in the direction from the dumpling skin cutting device to the sealing device 300.
[0104] like Figures 1 to 2 and Figures 10 to 14As shown, the sealing pressing unit 320 according to this embodiment may include: a sealing support plate portion 321, connected to a first sealing gasket P1, the first sealing gasket P1 pressing a dumpling skin folded by a dumpling forming lower folding device 200, a second sealing gasket P2 positioned opposite to the first sealing gasket P1 to press the dumpling skin in the direction of the first sealing gasket P1, and connected to a sealing moving unit 340; a first moving plate portion 322, connected to the sealing support plate portion 321 to be movable relative to it, and the first sealing gasket P1 connected to the first moving plate portion 322; a first moving plate moving portion 323, connected to the first moving plate portion 322, connected to the sealing cam track unit 330, and moving the first moving plate portion 322; and a second moving plate portion 324, connected to... The second sealing gasket P2 is connected to the second moving plate portion 324 so that it can move relative to the sealing support plate portion 321; the second moving plate moving portion 325 is connected to the second moving plate portion 324 and connected to the sealing cam track unit 330, and moves the second moving plate portion 324; the first original position return portion 326 is connected to the sealing support plate portion 321 and connected to the first moving plate portion 322, and returns the first moving plate portion 322, which was moved by the first moving plate moving portion 323, to its original position; and the second original position return portion 327 is connected to the sealing support plate portion 321 and connected to the second moving plate portion 324, and returns the second moving plate portion 324, which was moved by the second moving plate moving portion 325, to its original position.
[0105] The first sealing gasket P1 and the second sealing gasket P2 can be arranged facing each other. Multiple first sealing gaskets P1 and multiple second sealing gaskets P2 can be provided and spaced apart from each other. A dumpling with a dumpling wrapper folded by a dumpling-forming lower folding device 200 can be placed between the first sealing gasket P1 and the second sealing gasket P2. The first sealing gasket P1 and the second sealing gasket P2 can approach each other to press the dumpling wrapper arranged between them, thereby ultimately sealing the dumpling wrapper.
[0106] The sealing support plate portion 321 may be formed in the shape of an elongated plate. The two end regions of the sealing support plate portion 321 may be connected to the folding chain portion 241 of the sealing moving unit 340, which will be described below.
[0107] The first movable plate portion 322 and the second movable plate portion 324 are slidably connected to the first guide rail 321a and the second guide rail 321b, which can be arranged on the lower surface of the sealing support plate portion 321 according to this embodiment, and are spaced apart from each other.
[0108] Additionally, a first through hole 321c and a second through hole 321d may be formed in the sealing support plate portion 321. A first moving plate protrusion 326b passes through the first through hole 321c. The first moving plate protrusion 326b will be described below. The second moving plate protrusion 327b will be described below. The second moving plate protrusion 327b passes through the second through hole 321d.
[0109] The first movable plate portion 322 is slidably connected to the first guide rail 321a of the sealing support plate portion 321 and moves relative to the sealing support plate portion 321. The plurality of first sealing gaskets P1 are connected to the first movable plate portion 322 and are spaced apart from each other.
[0110] The first movable plate moving part 323 can be connected to the first movable plate part 322. The first movable plate moving part 323 can be connected to the first sealing support track part 331 of the sealing cam track unit 330, and move the first movable plate part 322. The first sealing support track part 331 will be described below.
[0111] like Figure 11 As shown, the first moving plate moving part 323 according to this embodiment may include a first rotation center shaft 323a connected to the first moving plate part 322 and a first rotating roller 323b rotatably connected to the first rotation center shaft 323a.
[0112] The first rotating roller 323b can be connected to the side surface of the first sealing support track portion 331 of the sealing cam track unit 330, and moves along the side surface of the first sealing support track portion 331. In this case, the first rotating roller 323b can move in the horizontal direction according to the shape of the side surface of the first sealing support track portion 331. Figure 10 , Figure 11 The leftward movement of the first rotating roller 323b allows the first moving plate portion 322 to move to the left.
[0113] When the first movable plate 322 moves to the left, the first sealing gasket P1 connected to the first movable plate 322 can also move to the left.
[0114] The second movable plate portion 324 is slidably connected to the second guide rail 321b of the sealing support plate portion 321b and moves relative to the sealing support plate portion 321. The plurality of second sealing gaskets P2 are connected to the second movable plate portion 324 and are spaced apart from each other.
[0115] The second movable plate moving part 325 can be connected to the second movable plate part 324. The second movable plate moving part 325 can be connected to the second sealing support rail part 332 of the sealing cam rail unit 330, and move the second movable plate part 324. The second sealing support rail part 332 will be described below.
[0116] like Figure 11 As shown, the second moving plate moving part 325 according to this embodiment may include a second rotation center shaft 325a connected to the second moving plate part 324 and a second rotating roller 325b rotatably connected to the second rotation center shaft 325a.
[0117] The second rotating roller 325b can be connected to the side surface of the second sealing support track portion 332 of the sealing cam track unit 330, and moves along the side surface of the second sealing support track portion 332. In this case, the second rotating roller 325b can move in the horizontal direction according to the shape of the side surface of the second sealing support track portion 332. Figure 10 , Figure 11 The second rotating roller 325b moves to the right, and the rightward movement of the second moving plate 324 allows the second moving plate portion 324 to move to the right.
[0118] When the second movable plate 324 moves to the right, the second sealing gasket P2 connected to the second movable plate 324 can also move to the right.
[0119] The first original position return section 326 can be connected to the sealing support plate section 321. The first original position return section 326 can be connected to the first moving plate section 322, and can return the first moving plate section 322, which has been moved by the first moving plate moving section 323, to its original position.
[0120] like Figure 10 , Figure 11 As shown, the first original position return section 326 according to this embodiment may include: a first return fixing block 326a connected to the sealing support plate section 321, a first moving plate protrusion block 326b connected to the first moving plate section 322 and passing through a first through hole 321c formed in the sealing support plate section 321; and a first return elastic body 326c connected to the first return fixing block 326a, connected to the first moving plate protrusion block 326b, and elastically pressing the first moving plate protrusion block 326b.
[0121] The first return fixing block 326a can be connected to the upper surface of the sealing support plate portion 321. The first moving plate protrusion block 326b can be connected to the upper surface of the first moving plate portion 322. The first moving plate protrusion block 326b can pass through the first through hole 321c of the sealing support plate portion 321 and can be configured to face the first return fixing block 326a.
[0122] One end of the first return elastic body 326c can be connected to the first return fixing block 326a, and the other end can be connected to the first moving plate protrusion 326b. The first return elastic body 326c can provide elastic force to the first moving plate portion 322, which is moved by the first moving plate moving part 323, so that the first moving plate portion 322 returns to its original position.
[0123] The second original position return section 327 can be connected to the sealing support plate section 321. The second original position return section 327 can be connected to the second moving plate section 324, and can return the second moving plate section 324, which has been moved by the second moving plate moving section 325, to its original position.
[0124] like Figure 10 , Figure 11 As shown, the second original position return section 327 according to this embodiment may include: a second return fixing block 327a connected to the sealing support plate section 321; a second moving plate protrusion 327b connected to the second moving plate section 324 and passing through the second through hole 321d formed in the sealing support plate section 321; and a second return elastic body 327c connected to the second return fixing block 327a, connected to the second moving plate protrusion 327b, and elastically pressing the second moving plate protrusion 327b.
[0125] The second return fixing block 327a can be connected to the upper surface of the sealing support plate portion 321. The second moving plate protrusion block 327b can be connected to the upper surface of the second moving plate portion 324. The second moving plate protrusion block 327b can pass through the second through hole 321d of the sealing support plate portion 321 and can be configured to face the second return fixing block 327a.
[0126] One end of the second return elastic body 327c can be connected to the second return fixing block 327a, and the other end can be connected to the second moving plate protrusion block 327b. The second return elastic body 327c can provide elastic force to the second moving plate portion 324, which is moved by the second moving plate moving portion 325, so that the second moving plate portion 324 returns to its original position.
[0127] The sealing cam track unit 330 can be connected to the sealing device frame 310. The sealing cam track unit 330 can be disposed adjacent to the sealing pressing unit 320, can be connected to the sealing pressing unit 320 while the sealing pressing unit 320 is moving, and can move the first sealing gasket P1 and the second sealing gasket P2 in the direction that the first sealing gasket P1 and the second sealing gasket P2 are close to each other.
[0128] like Figures 2 to 14As shown, the sealing cam track unit 330 according to this embodiment may include a first sealing support track portion 331 and a second sealing support track portion 332, wherein a first rotating roller 323b moves along the side surface of the first sealing support track portion, and a second rotating roller 325b moves along the side surface of the second sealing support track portion.
[0129] like Figure 14 As shown, the side surface of the first sealing support track portion 331 is inclined, so the first rotating roller 323b, which contacts the inclined side surface of the first sealing support track portion 331, can... Figure 14 The first rotating roller 323b moves to the left. The leftward movement of the first moving plate 322 allows the first moving plate 322 to move in the left direction. When the first moving plate 322 moves to the left, the first sealing gasket P1 connected to the first moving plate 322 can also move to the left.
[0130] like Figure 14 As shown, the side surface of the second sealing support track portion 332 is inclined, so the second rotating roller 325b, which contacts the inclined side surface of the second sealing support track portion 332, can... Figure 14 The second rotating roller 325b moves to the right, allowing the second moving plate 324 to move in the rightward direction. When the second moving plate 324 moves to the right, the second sealing gasket P2 connected to the second moving plate 324 also moves to the right.
[0131] The sealing moving unit 340 can be connected to the sealing pressing unit 320. The sealing moving unit 340 can move the sealing pressing unit 320 relative to the sealing cam track unit 330.
[0132] like Figure 1 and Figure 2 As shown, the sealing moving unit 340 according to this embodiment may include: a sealing chain portion 341 connected to the sealing pressing unit 320; a sealing pulley portion 342 connected to the sealing chain portion 341; and a sealing drive motor 343 connected to the sealing pulley portion 342 and rotating the sealing pulley portion 342.
[0133] The sealing chain portion 341 can be connected to the sealing support plate portion 321 of the sealing pressing unit 320. In this embodiment, a pair of sealing chain portions 341 can be provided, and the pair of sealing chain portions 341 can be respectively connected to the two end regions of the sealing support plate portion 321.
[0134] The sealing pulley section 342 is rotatably connected to the sealing device frame 310. The sealing chain section 341 can be connected to the sealing pulley section 342.
[0135] The sealing drive motor 343 can be supported by the sealing device frame 310. The sealing drive motor 343 can be connected to the sealing pulley portion 342 to rotate the sealing pulley portion 342.
[0136] In the following text, reference will be made to Figures 1 to 14 This invention describes a linear dumpling forming system according to this embodiment.
[0137] The dumpling wrapper cutting device 100 can press the dough sheet for dumpling wrappers using the dumpling wrapper pressing unit 220 of the dumpling forming lower folding device 200. The dumpling wrappers cut by the pressing of the dumpling wrapper cutting device 100 can be placed in the dumpling wrapper placement area "K".
[0138] The dumpling skin pressing unit 220 moves via the folding moving unit 240, so that the supporting finger rotating roller 228b and the collecting finger rotating roller 225b can contact the upper surfaces of the supporting finger support track 231 and the collecting finger support track 232 of the folding cam track unit 230.
[0139] The supporting finger rotating roller 228b and the collecting finger rotating roller 225b are raised according to the shape of the upper surfaces of the supporting finger support track 231 and the collecting finger support track 232 of the folding cam track unit 230, so that the supporting finger SF and the collecting finger GF can be raised as follows: Figure 7 Rotate and rise as shown.
[0140] In this case, such as Figure 7 As shown in B, the two supporting fingers SF can be rotated before collecting the finger-shaped part GF to press the lower surface of the dumpling skin located in the dumpling skin placement area "K", thereby slightly lifting the sides of the dumpling skin.
[0141] After that, as Figure 7 As shown in C, four rotatable collecting fingers GF can be used to press the dumpling wrapper twice by the supporting fingers SF.
[0142] Next, as Figure 7 As shown in D, the two support fingers SF can rotate at a greater angle, wherein the rotation angle of the second support finger is greater than that of the first support finger, so as to press the dumpling skin with force.
[0143] As described above, the dumpling wrapper can be folded by lifting the supporting finger SF and collecting finger GF, and the folded dumpling wrapper can be continuously moved to reach the sealing device 300.
[0144] The sealing device 300 can press a dumpling with a dumpling skin folded by the dumpling forming lower folding device 200 using the first sealing gasket P1 and the second sealing gasket P2, thereby attaching the dumpling skin to the dumpling and thus forming a dumpling with the final shape.
[0145] In this way, the linear dumpling forming system according to this embodiment may include: a dumpling skin cutting device 100 for forming dumpling skins by cutting dough sheets for supplying dumpling skins; a dumpling forming lower folding device 200 arranged in the lower region of the dumpling skin cutting device 100 and pressing and folding the dumpling skins for supplying dumpling filling; and a sealing device 300 disposed in the upper region of the dumpling forming lower folding device 200 and pressing and sealing the folded dumpling skins. Therefore, the installation area can be reduced by positioning the dumpling skin cutting device 100 and the sealing device 300 in the upper region of the dumpling forming lower folding device 200. Thus, compared to the installation area, productivity is high, and dumplings can be formed into precise shapes, thereby reducing the occurrence of defects.
[0146] Although this embodiment has been described in detail with reference to the accompanying drawings, the scope of this embodiment is not limited to the drawings and description above.
[0147] In this way, this disclosure is not limited to the described embodiments, and it will be apparent to those skilled in the art that various changes and modifications can be made without departing from the spirit and scope of this disclosure. Therefore, such changes or modifications should fall under the appended claims.
[0148] [Industrial Applications]
[0149] This invention can be applied to the processing industry, especially the food processing industry.
Claims
1. A linear dumpling forming system, comprising: A dumpling wrapper cutting device, configured to cut dough pieces to form dumpling wrappers; A dumpling forming lower folding device is provided in the lower region of the dumpling skin cutting device. The cut dumpling skin is placed on the lower region, and the dumpling skin containing dumpling filling is pressed and folded. as well as A sealing device is disposed on the upper region of the lower folding device for forming dumplings, and is configured to press and seal the folded dumpling wrapper. The sealing device includes: A sealing pressing unit includes a first sealing gasket and a second sealing gasket. The first sealing gasket is configured to press the dumpling skin folded by the lower folding device of the dumpling forming. The second sealing gasket is spaced apart from the first sealing gasket and configured to press the dumpling skin in the direction of the first sealing gasket. A sealing cam track unit, connected to the sealing pressing unit, and configured to move the first sealing gasket and the second sealing gasket; and A sealing moving unit is connected to the sealing pressing unit and configured to move the sealing pressing unit relative to the sealing cam track unit.
2. The inline dumpling forming system as described in claim 1, wherein, The dumpling wrapper cutting device includes: Cutting device frame; A first dough sheet presser, supported by the cutting device frame, is configured to initially press the dough sheet using a protruding blade formed in the lower folding device of the dumpling forming part; and The second sheet presser, supported by the cutting device frame, is spaced apart from the first sheet presser and is configured to use the protruding blade to press the sheet initially pressed by the first sheet presser a second time.
3. The inline dumpling forming system as described in claim 2, wherein, The first sheet presser includes: The first rotating rod is rotatably connected to the frame of the cutting device; A first pressing roller portion is rotatably connected to the first rotating rod portion and configured to press the surface sheet; and A first height adjustment section, supported by the cutting device frame, is connected to the first rotating rod section and configured to adjust the height of the first pressing roller section relative to the protruding cutter by adjusting the rotation angle of the first rotating rod section.
4. The inline dumpling forming system as described in claim 2, wherein, The second faceplate presser includes: The second rotating rod is rotatably connected to the frame of the cutting device; The second pressing roller is rotatably connected to the second rotating rod and configured to press the surface sheet; and The second height adjustment section is supported by the cutting device frame, connected to the second rotating rod section, and configured to adjust the height of the second pressing roller section relative to the protruding cutter by adjusting the rotation angle of the second rotating rod section.
5. The inline dumpling forming system as described in claim 1, wherein, Multiple sealing and pressing units are provided, and the multiple sealing and pressing units are arranged in the form of tracks.
6. The inline dumpling forming system as described in claim 1, wherein, The sealing pressing unit includes: The sealing support plate is connected to the sealing moving unit; A first movable plate portion is connected to the sealing support plate portion so as to be movable relative to it, and a first sealing gasket is connected to the first movable plate portion; A first movable plate moving part is connected to the first movable plate part, connected to the sealing cam track unit, and configured to move the first movable plate part; The second movable plate is connected to the sealing support plate so that it can move relative to the second movable plate, and the second sealing gasket is connected to the second movable plate. The second movable plate moving part is connected to the second movable plate part, connected to the sealing cam track unit, and configured to move the second movable plate part; A first original position return section is connected to the sealing support plate section, connected to the first movable plate section, and configured to return the first movable plate section, which has been moved by the first movable plate moving section, to its original position; and The second original position return section is connected to the sealing support plate section, connected to the second movable plate section, and configured to return the second movable plate section, which has been moved by the second movable plate moving section, to its original position.
7. The inline dumpling forming system as described in claim 6, wherein, The first movable plate moving part includes: A first rotational central shaft is connected to the first movable plate portion; and The first rotating roller is rotatably connected to the first rotating central shaft.
8. The inline dumpling forming system as described in claim 7, wherein, The second movable plate moving part includes: The second rotational central shaft is connected to the second movable plate portion; and The second rotating roller is rotatably connected to the second rotating central shaft.
9. The inline dumpling forming system as described in claim 6, wherein, The first original position return unit includes: The first return fixing block is connected to the sealing support plate portion; The first movable plate protrusion is connected to the first movable plate portion and passes through the first through hole formed in the sealing support plate portion; and A first return elastomer is connected to the first return fixing block, connected to the first moving plate protrusion, and configured to press the first moving plate protrusion.
10. The inline dumpling forming system as described in claim 6, wherein, The second original position return unit includes: The second return fixing block is connected to the sealing support plate portion; The second movable plate protrusion is connected to the second movable plate portion and passes through the second through hole formed in the sealing support plate portion; and The second return elastomer is coupled to the second return fixing block, connected to the second moving plate protrusion, and configured to press the second moving plate protrusion.
11. The inline dumpling forming system as described in claim 8, wherein, The sealed cam track unit includes: A first sealed support track portion, wherein the first rotating roller moves along its side surface; and The second sealed support track section, wherein the second rotating roller moves along its side surface.
Citation Information
Patent Citations
Dumpling manufacturing apparatus
KR1020160099796A